GE ZGU486LRP5SS, ZGU484LGP5SS, ZGU366LP5SS, ZGU486NDP6SS, ZGU486LRP4SS Installation Instructions Manual

...
Installation
Instructions
36" and 48"
Professional Rangetops
Tables de cuisson
professionnelles de 36" (91 cm)
et de 48" (122 cm)
Instructions d'installation
Estufas profesionales
de 36" (91 cm) g 48" (122 cm)
Instrucciones de instalaci6n
La secci6n en espa_ol empieza en la p6gina 34
131-i0691-21
06-09JR
Safetg Information
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT- soretheseinstructionsfor
Iocol inspector's use.
IM PORTANT- Observeoligoverning
codes ond ordinonces.
Note to Installer- Be sure to leove these instructions with the Consumer.
Note to Consumer- Keep these instructions with LlOUrOwner's Monuol for future reference.
Completion Time - I to :3 hours.
Proper instollotion is the responsibility of the
instoller. Product foilure due to improper instollotion is not covered under the worrontLl.
See Owner's Monuol for worrontLl informotion.
WARNING
This opplionce must be properlLl grounded. See "Electric SupplLl."
For Monogrom Iocol service in LlOUroreo,
1.800.444.1845.
For Monogrom Service in Conodo, coil
1.800.561.:3344.
For Monogrom Ports ond Accessories, coil
1.800.626.2002.
If LlOUreceived o domoged rongetop, LlOUshould contoct LlOUrdeoler.
In the Commonwealth of Massachusetts:
This product must be instolled bLl o licensed
plumber or gos fitter.
When using boll tLlpe gos shut off volves, theLl
sholl be T-hondle type.
A flexible gos connector, when used, must not
exceed :3feet.
If sold outside the U.S.and Canada:
.AWARNING: ifyouwishtouse this
product with Liquefied Petroleum (LP) gas
containing greater than 10% butane, gou
must purchase the butane conversion kit
#WB28K10589. To order, please call
1.888.664.8403 or 1.787.276.4051.
Vent hood Combinations:
It is recommended thot these rongetops be installed
in conjunction with u suitable overhead vent hood.
Install u hood with at least 1200 CFM above u 48" wide rangetop.
Install u hood with at least 600 CFM above u :36" rongetop.
Due to the high heat cupucitg of this unit, particular
attention should be paid to the hood and ductwork installation to assure it meets local building codes.
WARNING:
Cleoronces to horizontol surfoces obove the rongetop, meosured to the cooking surfoce:
Instollotions without o hood require 48" minimum
to combustibles.
A custom hood instollotion with exposed horizontol combustibles surfoces must hove
on Auto-On feoture.
For other instollotions with o hood, refer to hood instollotion instructions for specific hood
cleoronces.
- CAUTION:
These rongetops ore extremely heovLl. Due to the weight ond size of the rongetop ond to reduce the
risk of personol injurLl or domoge to the product: TWO PEOPLEARE REQUIRED FOR PROPER
INSTALLATION.
Instollotion must conform with Iocol codes. In the
obsence of Iocol codes, the rongetop must complg with the Notionol Fuel Gos Code, ANSIZ223.1/
NFPA 54, Iotest edition ond Notionol Electricol Code
ANSI/NFPA 70 Iotest oddition. In Conodo, instollotion must conform with the current Noturol Gos
Instollotion Code, CAN/CGA-B149.1 or the current
Propone Instollotion Code, CAN/CGA-B149.2, ond with Iocol codes where opplicoble. This rongetop hos been design-certified bg CSA Internotionol occording to ANSI Z21.1, Iotest edition ond Conodion Gos Associotion occording to CAN/CGA-I.1 Iotest edition.
Leok testing of the opplionce sholl be conducted occording to the monufocturer's instructions.
Design Information
CONTENTS
Design Information
Models Available ......................................................................3
Backsplash Accessories ......................................................3
Product Dimensions and Clearances
for 48" Wide Models ..............................................................4
Product Dimensions and Clearances
for 36" Wide Models ..............................................................5
Installation Options ..............................................................6
Installation Preparation
Tools and Materials Required ..........................................7
Power Supply Locations ....................................................7
Remove Packaging ................................................................8
MODELS AVAILABLE Monogram rangetops are factory set for natural
gas or LPgas. Order the model for your installation situation.
48" Natural Gas Models: ZGU484NG - 4 gas burners, grill and griddle
ZGU486NR- 6 gas burners and grill ZGU486ND - 6 gas burners and griddle
48" LP Gas Models: ZGU484LG - 4 gas burners, grill and griddle
ZGU486LR - 6 gas burners and grill ZGU486LD - 6 gas burners and griddle
Installation Instructions
Step 1, Cut the Countertop Opening ..............................9
Step 2, Install the Rangetop ............................................10
Step 3, Connect Rangetop to Gas ................................10
Step 4, Connect Electrical ..................................................
Step 5, Check Burners ........................................................
Finalize Installation ................................................................
Installation Checklist ............................................................
Install the Rangetop Backsplash Accessory ..........12
Install the AdJustable
Backsplash Accessory ................................................13, 14
Gas Conversion .............................................................. 15117
36" Natural Gas Models: ZGU364ND - 4 gas burners and griddle
ZGU364NR- 4 gas burners and grill ZGU366N - 6 gas burners
36" LP Gas Models: ZGU364LD - 4 gas burners and griddle
ZGU364LR - 4 gas burners and grill ZGU366L- 6 gas burners
BACKSPLASH ACCESSORIES
All models require 12" minimum clearance to a vertical combustible surface at the rear.
If clearance is less than 12", the entire surface
of the back wall above the countertop and the full width of the rangetop must be protected bLl a
backsplash. The backsplash must be constructed
of non-combustible material, such as metal, ceramic tile, brick, marble or other stone.
Two Backsplash Accessories Available:
The 12" high stainless steel backsplash accessory is available. Use this backsplash in combination
with a custom, non-combustible backsplash built
beyond the 12" height. The combined height of the backsplash accessory and the custom backsplash must reach the bottom of a hood,
or when there is no hood, to 48" above
the cooking surface.
An adjustable 30" to 36" high backsplash with shelf is also available. This backsplash fills in the space between the top of the rangetop and the bottom
of the hood. The shelf is positioned so that
heat lamps from the bottom of a Monogram professional hood are directed towards the shelf.
12"HighBacksplash
ZX12B48PSS,for 48"wide ranget0ps ZX12B36PSS,for 36"wide ranget0ps
30"to36" AdjustableHeightBacksplash With Shelf
ZXADJB48PSS,for 48" wideranget0ps ZXADJB36PSS,for 36" wideranget0ps
Design Information
PRODUCT DIMENSIONS AND CLEARANCES FOR 48" MODELS
......._ 27-1/2"to
...... Frontof
4 ...........................47-7/8"__ gu nose
-AWARNING:
Installations without a hood require 48" minimum to combustibles
above the rangetop. A custom hood installation with exposed horizontal
combustible surfaces must have an Auto-On feature. Refer to hood
installation instructions for specific hood clearances.
The surface of the entire back wall above the countertop and below
the hood must be covered with a non-combustible material such
as metal, ceramic tile, brick, marble or other stone.
13"Max.
i
18"Min.
8-1/2"
Height
t
48" Minimum to Combustibles
........46-1/4"
22-3/4"Min.
o
Locategas inlet onback wall or on
floor2" from backwall.
material
-- EachSide
UniversalUtility Locations
2"
17"_
\
\
\
\
12"Minimumto
AdjacentWall
\
i
12"Minimum
16"
7/8" f 2-1/2"
J
ADDITIONAL CLEARANCES: Allow 12" minimum clearance to an adjacent wall on
each side. Working areas adjacent to the rangetop should have
18" minimum clearance between countertop and the
bottom of the wall cabinet.
* The opening between a 4" high backsplash must be 48" to allow the rangetop to slide back against the wall.
4
12"Minimumto Combustiblesor0" to non-combustiblematerial
abovethecookingsurface
48" Min. to
Combustibles
Clearance
0" l
Design Information
PRODUCT DIMENSIONS AND CLEARANCES FOR 36" MODELS
35-7/8"Width ........._ 27-1/2"to
i
4........................... "" Bullnose
-&WARNING:
Instollotions without o hood
require 48" minimum to combustibles obove the rongetop. A custom hood
instollotion with exposed horizontol combustible surfoces must hove
on Auto-On feoture. Refer to hood instollotion instructions for specific
hood cleoronces. The surfoce of the entire bock woll
obove the countertop ond below the hood must be covered with
o non-combustible moteriol such os metol, ceromic tile, brick, morble
or other stone.
Frontof
18"Min.
/
8-1/2" Height
1
48" Minimum to Combustibles
.......35"
22-3/4"Min.
Universal Utility Locations
Locategas inleton back
wall or on floor2"from backwall.
I'"'"i2" Minimumto
AdjacentWall
12"Minimum
EachSide
ADDITIONAL CLEARANCES: Allow 12" minimum cleoronce to on odjocent woll on
eoch side. Working oreos odjocent to the rongetop should hove
18" minimum deoronce between countertop ond the bottom of the woll cobinet.
* The opening between o 4" high bocksplosh must be 36" to ollow the rongetop to slide bock ogoinst the woll.
12"Minimumto Combustiblesor0" to non-combustiblematerial
abovethe cookingsurface
48" Min. to
Combustibles
Clearance
0" l
INSTALLATION OPTIONS
Design Information
-,4............................................................................................................................................28-13/16" ..................................................................................................................................
8"
Countertop 8-1/2"
Level Height
Backedge of chamfer
* Hinimum cabinet cutout depth from the back of the rear trim to the back
finished edge of the control panel- typically, the minimum cabinet depth
(front to back). Haximum cabinet cutout
depth is 26" minus the countertop overhang.
ToFrontof Control Knobs
27-1/2" ...............................................................................................................................................................
ToFrontof £ullnose
Finishedback edge of control panel
6-1/2" _i_
U ....
5-1/4" !_
7-1/4"
....................* 23-1/2" ........................................................................................................................................._-
26-3/4" _-
TOFrontof Control Panel
t Includethe overhangof the reartrim when countertop continuesbehindthe product. Theoverhangisdecorativeonlg.Theweight ofthe rangetop isfullgsupportedbg theside trims.
** Haximum countertop cutout depth from the back of the rear trim
to the back edge of chamfer at the sides of the control panel - tgpicallg,
the maximum countertop cutout depth (front to back).Hinimum countertop cutout depth is 25-1/4".
1/2"
? Countertop
I
t 3/32"
1-3/1B"
........1-1/32"
ToPipeStub Center
Level
Rangetop
1/2" AboveAdjacent
Countertops
Control panel projects forwards from standard depth cabinets.
Rangetop
1/2" AboveAdjacent
Countertops
Front of deep cabinets can align with control panel beveled edge.
Installation Preparation
TOOLS REQUIRED
SaberSaw
MeasuringTape
Carpenter'sSquare
SafetyGlasses
Phillips#2Screwdriver
Level
Drilland
AppropriateBits
AdjustableWrench
1/4"DriverorWrench
HandTruck
MATERIALS PROVIDED
Hold-Down Regulator
Strap
MATERIALS REQUIRED (not provided)
Joint PipeFittings
Sealant
5-foot maximum length, 5/8" O.D.CSA-approved
flexible metal gas supply
(3-foot maximum length in Massachusetts only)
NOTE: Purchasenew flexible line; do not use
previously used flexible gas line.
Shut-OffValve
POWER SUPPLY LOCATIONS
Gas Supplg:
The natural gas models are designed to operate at 5" water column pressure. For proper operation, the pressure of the natural gas supplied to the regulator
must be between 7" and 13" water column.
The LP models are designed to operate at 10" water column pressure. For proper operation, the pressure of the LPgas supplied to the regulator must be between
11" and 13" water column.
Locate the pipe stub on the back wall or floor (see"Product Dimensions and Clearances"). Use 5-foot
maximum length, 5/8" O.D.flexible gas supply line
(3-foot in Massachusetts).
Install a manual shut-off valve in the gas line (not provided), in an easily accessible location. Make sure the homeowner knows where and how to shut off the gas supply to the rangetop.
Electric Supplg:
These rangetops must be supplied with 120 volt, 60 Hz.,
and connected to a dedicated, properly grounded branch circuit protected by a 15 amp circuit breaker or time
delay fuse.
The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard
three-prong grounding wall receptacle to minimize the
possibility of shock hazard from this appliance. If the electrical service provided does not meet the above
specifications, it is recommended that a licensed electrician install an approved outlet.
DO NOT,UNDERANY CIRCUMSTANCES,CUT
ORREMOVETHETHIRD (GROUND)PRONGFROM
THE POWERCORD.
DO NOTUSEAN EXTENSION CORDWITHTHISAPPLIANCE.
Locate the electric supply within the area shown or within reach of the rangetop's
four-foot power cord.
To avoid tangling cord with items stored in the cabinet,
locate the receptacle on rear wall, inside the cabinet.
Recep[acleBoxCoverPlate
ThreeProngPlug
\\
_Three ProngReceptacle
Installation Preparation
REMOVE PACKAGING
- CAUTION
Stand clear. The ends of the cut metal banding mag snap toward gou.
Cut the metal banding.
Remove packaging tape and foam. Dispose of packaging materials properlg.
Cut the ties holding the grill grate to the grill frame. GriddleFlueCover
Remove grill/griddle covers, grill grate and burner grates.
Lift out cast-iron griddle flue cover, grease troughs and pads.
Ties _eTroughs
Lift off burner caps and remove foam pad, then lift off burner heads and remove foam pad.
RemoveFoamPads
Installation
STEP 1
Allow Additional
Clearance Below
the Rangetop Burner
Box for the Regulator and Gas Connections
CUT THE COUNTERTOP OPENING
vai abe
A lash ..............._ to36"
BackSP 12"
48"wide modelsare designedto fit in48"or wider basecabinets
Measure carefullu when cutting the countertop.
Hake sure sides of the opening are parallel.
Allow 8" free space below the top surface of the countertop.
Allow additional clearances below the burner box to install the regulator and make house supplu
connections. Use a 90° elbow to route the gas connections and limit interference with drawers
or other cabinetru features.
These rangetops are designed to hang from the countertop bu their side flanges.
Smooth anu rough edges on the countertop before installing the rangetop.
- Formica countertop edges must be finished.
The countertop must be strong enough to support
the weight of the rangetop.
..............:'_' _ 3o"
V8 au
A lash ................_' to36"
Allow Additional
ClearanceBelow
[he RangetopBurner
Boxfor the Regulator
andGas Connections
8-I/2"
z1/2"
2-1/2"
36"widemodelsaredesignedtofit in36"orwiderbasecabinets
Cutout Opening with False Bottom
Dimensions
A (Dia.) B C D 36" Rangetop 7-3/8" 1-1/2" 7-1/2" 11-1/8" 48" Rangetop 8-1/4" 1-1/2" 7-1/2" 11-1/8"
Youcon construct the cutout with a false bottom to conceol the bottom of the rangetop.
- Build the folse bottom using o solid moteriol; cut o
7-1/2" x 11-1/8" hole in the left reor corner for the gos
inlet ond power cord cleoronces.
Installation
STEP 2 INSTALL RANGETOP
Slide the rangetop into the opening. Make sure the rangetop is evenly seated and supported.
A hold-down strap with screws is provided to secure the rangetop to the rear or side cabinet
walls.
Remove the hold-down strap from the back of the rangetop. Attach one end of the strap to the back of the rangetop.
Secure the other end of the strap as high as possible to the cabinet back wall or adjacent cabinet. Keep the strap as short as possible for better security.
STEP 3 CONNECT RANGETOP TO GAS
-AWARNING
H01d-D0wn Strap
Locationand
Attachment
BackWall
Do not use a flame to check for gas leaks.
A manual shut-off valve must be installed where it will be accessible.
Assure that gas is turned off at the shut-off valve.
Install the supplied pressure regulator onto the end of the gas inlet.
You can install a 90° elbow (not provided) onto the gas inlet and route the gas connections to avoid interference with drawers or other cabinetry
features. However, it is not recommended because it will result in a drop in gas pressure.
Make sure the regulator is installed in the right direction. See arrow on the underside of the
regulator.
NOTE: Instead of using solid piping to connect to pressure regulator, an approved flexible metal appliance connector may be used between the pipe stub and the shut-off valve to the pressure regulator, if local codes permit.
Turn on gas and check for leaks:
-Use a liquid leak detector at all joints and
connections in the system.
RangetopBurnerBox
_ /2" N.RT.
I_ Solid Piping
IMPORTANT: Disconnect the rangetop and the individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig. Isolate the rangetop from the gas supply piping system by closing the individual manual shut-off valve to the rangetop during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
GasInlet
_ _ Regulator
l (Supplied)
or Flexible Connector
Shut-Off Valve
--_ PipeStubFrom
HouseGasSupply
10
Installation
STEP 4 CONNECT ELECTRICAL
Plug power cord into properly grounded receptacle.
Press the button on the left side of the control panel. The lights above the knobs should
illuminate.
STEP5 CHECK BURNERS
Check to be sure that burner heads and caps are securely seated.
J
BurnerCapProperlySeated
BurnerCapNotProperlySeated
FINALIZE INSTALLATION
Place the burner grates over the burners. The grates should be seated and should not rock.
The griddle is secured with screws. It is designed to be stationary and should not be removed.
The griddle has two leveling screws beneath the rear flue cover that can be used to adjust to the desired slope.
GriddleFlueCover
fLeveling Screws
Check for proper ignition:
- Push in one control knob and turn to LITE position.
- The igniter will spark and the burner will light; the igniter will cease sparking when the burner
is lit.
- First test may require some time, while air is flushed out of the gas line.
- Turn knob to OFF.
- Repeat the procedure for each burner.
IMPORTANT: If the igniter electrodes continue to spark after the burners are lit, check that each burner component is assembled properly.
Refer to the Owner's Manual.
Burner flames should be blue and stable with no yellow tips, excessive noise or lifting of the flame
from the burner. If any of these conditions exist, check that the burner ports are not blocked.
If one of these conditions continues, call for
service.
The two inner screws are clamping screws for securing the griddle in place. Loosen these two screws before leveling. Do not remove these two
screws. The two outer screws are leveling screws. Do not
remove these two screws. They can be turned to level the griddle or to provide a forward slope to help grease and oils to drain away from the food being cooked.
After leveling the griddle, hand-tighten the clamping screws; do not over-tighten.
INSTALLATION CHECKLIST
IZl Make sure oil controls ore left in the OFF
position.
IZl Make sure the flow of combustion and
ventilation air to the rangetop is unobstructed.
IZl The serial plate for your rongetop is located
on the bottom of the rangetop. In addition to the model and serial numbers, it tells you
the ratings of the burners and the type of fuel and pressure the rongetop was adjusted
for when it left the factory.
GlRecheck Steps:
Double check to make sureevergthing inthismanual has been completed.Rechecking
stepswillensuresafeuse ofthe rangetop.
11
ZX12B30PSS, ZX12B36PSS, ZX12B48PSS Accessorg Installation
OPTIONAL ACCESSORIES--12" HIGH BACKSPLASH
AWARNING:
To prevent ignition of combustible materials, the entire back wall above the range must be protected bg a backsplash constructed
of non-combustible material.
This stainless steel backsplash accessorg must be installed in combination with a custom,
non-combustible backsplash built begond the 12" height of the backsplash.
BEFOREYOU BEGIN
Read these instructions completelg
end cerefullg.
IMPORTANT: Seve these instructions for Iocel
inspector's use.
IMPORTANT: OBSERVE ALL GOVERNING CODES
AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these
instructions with the Consumer.
NOTE TO CONSUMER: Keep these instructions
with sour Owner's Menuel for future reference.
INSTALL 12" BACKSPLASH
_AWA RNING:Thisbacksplash must
be securelg fastened to the wall. Failure to do so could result in damage or personal injurg.
Install and level the range or rangetop and the range hood according to the installation
instructions.
Remove the backsplash packaging and protective film.
Use a level to pencil a horizontal line on the wall,
1/8" above the range or rangetop. The 1/8" gap allows the cover panel to overlap the wall support panel.
Locate wall studs on each side. Where studs are not available, plan to use wall anchors (not provided).
Align the wall support panel on the marked horizontal line and centered left to right.
The wall support panel must be secured to the wall at all/4 corners. Use wood screws (provided) or wall anchors (not provided) to secure the support panel
to the wall.
Place the cover panel over the wall support
panel and secure with Torx screws (provided).
Install 2 screws on each side.
This kit provides for the instelletion of e 12" high becksplesh for 30", 36" or 48" Monogrem
Professionel Renges end Rengetops.
TOOLS AND MATERIALS REQUIRED
Gloves to protect against sharp edges
T-15 and #2 Phillips screwdrivers Wall Support
Drill with :3/32" and 9/64" bits Panel
Safetg glasses
Level
Pencil
This Kit Includes
Wall support panel
Cover panel
Hardware package with
- 5 Stainless Steel Torx 15 #8 self-tapping screws
- 5 Phillips #2 pan head wood #10 screws
/
Hardware
Package
Wall Support
Panel
Install4 Wood
Screws
CoverPanel
Wall Support
Panel
_ InstallT-15
Screws
12
?_XADJB30PSS,ZXADJB36PSS,ZXADJB48PSSAccessorg Installation
ACCESSORIES--30" TO 36" ADJUSTABLE BACKSPLASH (not included)
- WARNING:
To prevent ignition of combustible materials, the entire back wall above the range must be protected by a backsplash constructed
of non-combustible material.
BEFORE YOU BEGIN
Read these instructions completely
and carefully.
IMPORTANT: Save these instructions for local
inspector's use.
IMPORTANT: OBSERVEALL GOVERNING CODES
AND ORDINANCES.
NOTETO INSTALLER:Be sure to leave these
instructions with the Consumer.
NOTETO CONSUMER: Keep these instructions
with your Owner's Manual for future reference.
This backsplash adjusts to fit the space between the top ofthe range and the bottom of the hood, from 30" Min. to 36" Max. height.
Maximum shelf load-bearing weight is40 Ibs.
INSTALL THE WALL SUPPORT PANELS
WARNING:The wall support panels
must be securely fastened to the wall. Failure to do so could result in damage or personal injury.
IMPORTANT:Thisbacksplosh is designedto cover the wall between the bottom of the hood and the top of the range.
The vent hood should be installedover the rongetop or
range before installing this backsplash.
Install and levelthe Range/Rangetop according to the product installation instructions.
Removebocksplash packaging and protective film.
Locatewall studson each side.Where studsare not available, plan to use wall anchors (not provided).
Usealevelto pencil2 horizontallineson the wall, one 3_/8"below the vent hood and the other 1/8" above
the Range/Rangetop.This1/8" space allowsthe cover panels to overlap the wall supports.
Securethe top wall support panel to the wall with 4 wood screws,through the outermost studs.
Use4wood screwsto securethe bottom wall support panel.Thecenter slot should bepositioned at the top.
The gap between the top and bottom support panels
will be covered bg the top cover with shelf.
Securethetop paneltothewall
with 4 wood
screws
TOOLS AND MATERIALS REQUIRED
Gloves to protect against sharp edges
T-1S and #2 Phillips screwdrivers
Drill with 3/32" and 9/64" bits
Safety glasses
Level TopCover
Pencil with Shelf
This Kit Includes
Top wall support
Bottom wall support
Top cover with shelf
Bottom cover
Hardware package with
- 9 Stainless Steel Torx 15 #8 self-tapping screws
- 9 Phillips #2 pan head wood #10 screws
- 3 Stainless Steel #2 truss head
#10 screws (for alternate installation method)
BottomWall Support
TopWall Support
Hardware
Package
Wood
Screws
Secure
the bottompanel to the wall with
4 woodscrews
13
ZXADJB30PSS,?_.XADJB36PSS,?_.XADJB48PSSAccessory Installation
INSTALL COVER PANELS
See alternate method if side access is blocked.
Hold the bottom cover over the bottom support while driving one screw (provided)into each side.
Place the top cover with shelf over the top wall
support. If you have access to the sides, secure
the panel with two screws on each side.
Secure the top cover with shelf to the top
support with screws through the front of the panel, (It the top corners. Use one screw on each side.
Install Screw
Install
INSTALL COVER PANELS (cont.)
ALTERNATE METHOD: When side access is blocked
Install bottom cover over the bottom support while driving one screw into each side.
Hold top cover in place while marking screw locations,just below shelf support and onto bottom
cover.
Remove the shelf and drill (] 9/64" diameter hole in the pencil-marked locations.
Mount the top cover over the top support and secure the front cover with screws through
the drilled holes on each side.
Install screws through each top corner.
MarkScrewLocations
for AlternateMethod
InstallCornerScrews
InstallScrewinTopCorneronEachSide
14
Convert Natural Gas to LP Gas Operation
JIlnstallat.ionnstructlons j
Convert LP Gas to Natural Gas Operation
-AWARNING:Thisconversionmust
be performed by a qualified installer or gas supplier in accordancewith the manufacturer's instructions
and all codes and requirements of the authority having
jurisdiction. Failure to follow instructions could result
in serious injury or property damage. Thequalified agency performing this work assumes responsibility
for the conversion.
-AWARNING:The rangetop, as shipped from
the factorg, is set for usewith its intended gas. If gou wish to use gour rangetop with the alternate gas, gou
must first replace the orifices and convert the pressure regulator.
-AWARNING:Thefollowing adjustments
must be made before turning on the burner. Failure to do so
could result in serious injurg. Besure pressure regulator has been converted as described in Step 2.
TOOLS YOU NEEDED FOR CONVERSION
CrescentWrench
1/4" and7mmNutdrivers
CONVERT THE REGULATOR
Disconnect all electrical power at the main circuit breaker or fuse box.
A. Removethe rearvent RangeRegulator
trim (on rangesonly) to accessthe
regulator.The
Rancletop.regulator is
on the left bottom corner.
B. Shut offthe gassupplgby closingthe manual shut-off
valve inthe unit or at the wall.
C. Convertthe pressureregulator:
Unscrewthe capwith plunger.
Placeyour thumb against flat side ofthe plunger and pressdown to snapthe plunger out ot the cap.
Carefullylookat the plunger to locate the NAT or LPposition.
Turnthe plunger over Cap G,asket sothat the desired @_/%
gas isshowing near
t]qebottom. _/ _ /_/Plunger
Snapthe plunger _--o ....,:_
back into the cap. NAT./ _ LPPosition
Screwthe cap back Positiononto the regulator.
PressureRegulator
SmallFlat-HeadScrewdriver
SafetyGlasses
1/2" Deepwell
SocketWrench
ORIFICE HOLDER Orifice
Therangeorificeholder islocated behindthe front
access panel at the bottom of the range.
Therangetop orifice holder BurnerOrifices islocated insidethe range insulation cover.
Additional orifices may be present. Useonly the orifices specifiedinthe instructions for your range or rangetop.
(2 to2.4mmor3/32" tip size,
60mmlong)
Philips
SmallPliers Screwdriver
Griddle
Orifice
Grill
_-I CHANGE BURNER ORIFICES
INSTALLATIONTIP:Firstremoveall BurnerCap
orificesandthen start replacing them. Thiswill helpto prevent the possibility
that some may not be replaced. A. Removethe burner grates, Head
burner caps and burner heads.
B. Loosenthe top burner Spark __;---_ ....
orificesusing a 7 mm Igniter (,_%_J) nut driver.Usesmall
pliersto carefully lift out the orifices. BurnerBase Themain orifice islocated
low in the center of the burner,while the simmer
orifice islocated higher besidethe center
of the burner.
Orifice
15
Burner
-.___
Orifice
Installation Instructions for Gas Conversion
CHANGE BURNER ORIFICES (cont.)
IMPORTANT: Find gour model number below. Read each orifice label to identifg and install them inthe
exact locations shown.
ZDP304 SIMMER ORIFICES
A 34SL or 51SN orifice will be used on all burners.
ZDP304 MAIN ORIFICES
Use Cl108XL
or 190XN orifice for the right
front burner.
will be used on these three
burners.
CHANGE GRILL ORIFICE (ifpresent)
Locatethe 1-1/2" longGrillorifice. Selectfor gour gastgpe.LP--.047 NAT--.067
A. Removethe grillcover,
grates and grate frame. Lift the radiant baffle straight
up and off.
B. Removethe 2 hex
head screws from the top of the igniter.
Removeone screw from eachsideof
the burner surround.
Liftout the surround.
ZDP364, ZDP366, ZDP484, ZDP486
A 34SL or 51SN orifice
ORIFICES
MAIN LP Nat Use 108XL or
ORIFICES [__ 190XNorifices
will be used on all burners.
J
for all burners.
A. Return the unused orifices to the holder. Reattach
the holder and the instruction sheet with screw in the original storage location.
B. Replace the burner heads, caps and top grates.
On range models,replace rearvent trim.
Carefullypushthe igniter aside and
under the burner.
Donot pull or pinch the wire.
Remove/4burner attachment screws,
2 at the front and 2 at the back.Slidethe
burner assembly toward the back and
out of the gas inlet.
Usea 1/2" deep well socket to remove
and replacethe orifice. Reversethese stepsto re-assemble
the grill. Besureto placethe unused
orifice in the holder for possiblefuture use.
Burner
Surround
Frontof Range
0 00000
i 00000
00000
0 I oo
Igniter
Burner
Assembly
16
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