Ge DPI 620-IS User Manual
roduced,
communicated in any way to third parties, nor stored in any data processing system, without the express written authority of
CERTIFICATE RELATED DRAWING
NOT TO BE MODIFIED WITHOUT
T
HE APPROVAL OF THE CERTIFICATION ENGINEER
APPROVED: M T CONCANNON
RTIFICATES: Baseefa10ATEX0010X
CE
Pressure measurement
for research & industry
Druck Limited
Fir Tree Lane
Groby
Leicester LE6 0FH
England
Tel: 0116 231 7100
Baseefa10ATEX0012X
IECEx BAS 10.0002X
IECEx BAS 10.0004X
DPI 620-IS
Advanced Modular Calibrator
User Manual
K0460
Druck Limited 2010
This document is the property of Druck Limited and may not, either in part or whole, be copied or otherwise rep
Druck Limited.
Page 1 of 98 K0460 Issue 1
G DOCHERTY
M CONCANNON
Amendment Record
Iss No Date C/N No Originator Typed Workflow
N
1 21/07/10 N/A Robert Lee Robert Lee 149146 New document
Amendments
o.
Approvals
Engineering
Marketing
M SHELTON
Engineering (Certification)
Technical Communications
R LEE
Page 2 of 98 K0460 Issue 1
Print Instructions: K0460
•
Finished Size: A5 Portrait (148 x 210 mm)
• Print in colour throughout (covers + text), saddle stitched.
• Cover to 285 gsm, content to 100 gsm.
THIS HARDCOPY IS NOT TO BE USED AS CAMERA COPY.
Page 3 of 98 K0460 Issue 1
Page 4 of 98 K0460 Issue 1
GE
Measurement & Control Systems
Druck DPI 620-IS
advanced modular calibrator
user manual - K0460
Issue 1
Quick reference data
A1.1
DPI 620-IS: Channel 1 (CH1)
Measure (M) / Source (S) / Power (P)
±30 V (M) ±55 mA (M)
0 to 12 V (S) 0 to 24 mA (S)
±2000 mV (M) 8 RTDs (M/S): Pt1000, Pt500, Pt200, Pt100(385),
0 to 2000 mV (S) Pt50, D 100, Ni 100, Ni 120
0 to 4000 Ω (M/S) 12 Thermocouples (M/S): K, J, T, B, R, S, E, N, L, U, C, D
0 to 5 kHz (M/S)
Switch (M)
Pulse counting and
sourcing up to 5k.
A1.2
DPI 620-IS: Channel 2 (CH2)
±30 V (M) 0 to 20 mA (S)
±2000 mV (M) 24 V nominal; maximum: 20 mA
±55 mA (M) Switch (M)
A1.3
DPI 620-IS + MC 620-IS + PM 620-IS
Pressure* (M)
Gauge: 25 mbar to 200 bar (0.36 to 3000 psi).
Absolute: 350 mbar to 1000 bar (5 to 15000 psi).
Note: Maximum pneumatic pressure: 500 bar (7250 psi).
*Caution: To prevent damage to the PM 620-IS module, only use it within the specified
pressure limit on the label.
Copyright © 2010 General Electric Company. All rights reserved.
Trademarks Microsoft and Windows are either registered trademarks or
trademarks of Microsoft Corporation in the United States and/or
other countries.
®
HART
Communications Foundation.
is a registered trademark of the HART
All product names are trademarks of their respect ive
companies.
ii
Issue 1
Safety
General warnings
Electrical warnings
Before using the instrument, read and understand all the
related data. This includes: the applicable local safety
procedures, this publication, and the instructions for any
accessories/options/equipment.
WARNING
• It is dangerous to ignore the specified limits for the
instrument or its related accessories. Do not use the
instrument or accessory if it is not in its normal
condition. Use the applicable protection and obey all
safety precautions.
• To prevent electrical shocks or damage to the
instrument, do not connect more than 30V between the
terminals, or between the terminals and the ground
(earth).
• This instrument uses a Ni-MH battery pack. To prevent
an explosion or fire, do not short circuit, do not
disassemble, keep it safe from damage. For operating
conditions, see Table 11-1.
Pressure warnings
• To prevent battery leakage or heat generation, only use
the battery charger and power supply in the
temperature range 0 to 40°C (32 to 104°F). For
operating conditions, see Table 11-1.
• To make sure the display shows the correct data,
disconnect the test leads before setting the power to on
or change to another measure or source function.
When using a pressure option with the DPI 620-IS calibrator,
these warnings are also applicable:
• Some liquid and gas mixtures are dangerous. This
includes mixtures that occur because of contamination.
Make sure that the equipment is safe to use with the
necessary media.
• Pressurized gases and fluids are dangerous. Before
connecting or disconnecting pressure equipment,
safely release all the pressure.
• To prevent a dangerous release of pressure, make sure
that all the related pipes, hoses and equipment have the
correct pressure rating, are safe to use and are
correctly attached.
[EN] English - K0460 Safety iii
Issue 1
• It is dangerous to attach an external source of pressure
to a PM 620-IS series pressure station. Use only the
specified mechanisms to set and control the pressure
in the pressure station.
Cautions
Marks and symbols
on the instrument
To prevent damage to the display, do not use sharp
objects on the touch-screen.
To prevent damage to the PM 620-IS module, only use it
within the specified pressure limit on the label.
Before starting an operation or procedure in this publication,
the user must have the necessary skills (if necessary, with
qualifications from an approved training establishment). Follow
good engineering practice at all times.
Complies with European
Union directives
Read the manual USB port: Mini type B
Ground (Earth)
Do not dispose of this product as household waste. Refer to
Chapter 9 (Maintenance procedures).
More marks and symbols are specified in this manual: electrical marks,
display symbols (Chapter 1); pressure related marks and symbols
(Chapter 4).
Warning - refer to the
manual
connector
ON/OFF
iv Safety K0460 - [EN] English
Issue 1
DPI 620-IS
MC 620-IS
PM 620-IS
Pressure calibrator
Overview
The intrinsically safe, advanced modular calibrator (AMC) is
part of a set of hand-held modules that can be quickly put
together to include a wide range of calibrator functions.
Advanced modular calibrator, DPI 620-IS (this user
manual): This is a battery-powered instrument for electrical
measure and source operations and HART® communications;
see Table A1 (front cover). It also supplies the power and user
interface functions for all the add-on modules. Use the
touch-screen to display up to six different parameters.
Pressure module carrier, MC 620-IS (this user manual):
This attaches to the DPI 620-IS calibrator to make a fully
integrated pressure indicator instrument. To measure and
display pneumatic or hydraulic pressures, up to two
interchangeable pressure modules can be used at a time.
When not in use fit blanking device (part number 191-369).
Pressure modules, PM 620-IS (this user manual):
Optional item. These modules attach to the pressure module
carrier (MC 620-IS) or to a pressure station (PV 62x-IS) to give
the DPI 620-IS calibrator the necessary pressure measurement
functionality. They are fully interchangeable “plug and play”
modules with no initial set-up or user calibration.
Pressure stations, PV 62x-IS (user manual - K0462:
Optional item. To make a fully integrated pressure calibrator,
attach the DPI 620-IS calibrator to one of the three pressure
stations:
• two pneumatic pressure stations gives an accurate and
controlled pressure and vacuum conditions:
PV 621-IS: -950 mbar to 20 bar (-13.5 to 300 psi) version
PV 622-IS: -950 mbar to 100 bar (-13.5 to 1500 psi) version
• one hydraulic pressure station gives an accurate and
controlled hydraulic pressure conditions:
PV 623-IS: 0 to 1000 bar (15000 psi)
The advanced modular calibrator (AMC-IS) and the pressure
module (PM 620-IS) are part of a set of hand-held modules that
can be quickly put together to include a wide range of calibrator
functions.
To give the attached equipment overpressure protection, there
are pressure relief valves (PRV) available for all the pressure
stations.
[EN] English - K0460 Overview v
Issue 1
Software (this user manual): The DPI 620-IS calibrator
includes the following software:
• documenting software • HART® communications software
Other accessories and options: For part numbers (P/N),
refer to Section 1.4 (Accessories).
Summary of
functions
This table gives a summary of the available functions with the
DPI 620-IS calibrator.
DPI 620-IS - Calibrator functions
Function
Easy to read, Active Matrix Organic Light Emitting Diode Display in colour.
No keys: the touch-screen has large buttons for finger operation.
Rechargeable NiMH battery with enhanced power control for prolonged
battery life.
*
Measure current (mA), voltage (Volts/mV), frequency (Hz/pulse count).
* Supply current (mA), voltage (Volts/mV), frequency (Hz/pulse count).
* Measure/simulate:
- a Resistance Temperature Detector (RTD): Ω or °C/°F
- a thermocouple (TC): mV or °C/°F
- a resistor (Ω)
Cold Junction (CJ) compensation: Automatic/Manual.
Step/Ramp functions: Automatic/Manual.
Switch test and condition indicator (open/closed).
Language selection (see Section 2.8 (Menu sequence)).
Universal Serial Bus (USB) communications ports: For computer
communications, external modules.
®
† Windows
** Measure pressure/Leak test: See pressure accessories.
Documenting software to give an analysis of a device calibration.
Set-up function to save and recall personal settings, instrument calibration
settings and other standard instrument operations.
vi Summary of functions K0460 - [EN] English
CE operating system.
* Refer to the datasheet
Example
buttons:
** Optional item
† Factory configured
Issue 1
DPI 620-IS - Calibrator functions (Continued)
Function
HART® (Highway Addressable Remote Transducer) communications
software to set up and calibrate devices that use the HART field
communications protocol.
Other functions: Hold, maximum/minimum/average, filter, tare, adjustable
backlight, alarm indication (on the display), automatic power off.
About this manual
This user manual is set up for use on a computer or similar
device that has the necessary software to read a Portable
Document Format (PDF) file.
It is supplied as a PDF on a compact disc (CD) but can be
copied or saved onto a computer or similar device that has the
necessary PDF software.
To navigate between related items of information, the user
manual includes cross references and links (shown in blue); for
example:
• text cross references: ... Figure 1-1; Table 11-1; Chapter 1;
Section 1.4 (Accessories)
Note: Moving the PDF software cursor over an item that has a
link, the cursor symbol normally changes.
Click on a link, and the PDF software shows the applicable
page. To help navigate through the links use, the PDF software
which usually includes these buttons:
Previous view: To go back to a previous page selection.
Next view: In a sequence of page selections, this moves
forward to the next page.
Note: Different software versions have different buttons. In
some versions, it is also necessary to set up the “View” to
include these “Tools” in the “Page Navigation Toolbar”; refer to
the PDF software documentation.
[EN] English - K0460 About this manual vii
Issue 1
viii About this manual K0460 - [EN] English
Issue 1
Table of Contents
Quick reference data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Summary of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1: Instrument parts, accessories and options
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 The instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 The display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Chapter 2: Prepare the instrument
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Initial checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Initial procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.5 The battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.1 Battery condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.2 Install the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.3 Charge the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5.4 Charge times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5.5 Operating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6 Power on or off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7 Display operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7.1 Change items in a list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.7.2 Change numeric values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.7.3 Enter text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7.4 Maximise/minimise a window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.8 Menu sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.8.1 Procedure to set the basic operations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.8.2 Procedure to see the instrument status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8.3 Procedures to make Task selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8.4 Set a function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.8.5 Set the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.8.6 Set up a utility:Maximum/Minimum/Average example . . . . . . . . . . . . . . . . . 2-12
[EN] English - K0460 Table of Contents ix
Issue 1
2.9 Measure and source operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.9.1 Set the Process options (measure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.9.2 Set the Automation options (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.9.3 Set the Observed settings (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.10 The Advanced menu options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.10.1 Advanced: Calibration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.10.2 Advanced Setup options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.11 The Help menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Chapter 3: Electrical and IDOS operations
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Measure and source operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 Procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 Example procedure: Measure or source current . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3 Example procedure: Measure DC voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.4 Example procedure: Source DC voltage (CH1) . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.5 Example procedure: Measure or source frequency signals . . . . . . . . . . . . . . 3-4
3.2.6 Example procedure: Measure or simulate an RTD (or Resistance) . . . . . . . . 3-5
3.2.7 Example procedure: Measure or simulate a thermocouple (or TC mV) . . . . . 3-6
3.2.8 Example procedure: Switch test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3 Error indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Chapter 4: Pressure indicator operation (MC 620-IS)
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Parts and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 Assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Pressure connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.1 Procedure (to attach external equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 Measure pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.1 Procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.2 Set-up a Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.3 Set the pressure module to zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4.4 Example procedure: Measure pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.5 Error indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Chapter 5: Instrument communications
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Connect to a computer (USB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
x Table of Contents K0460 - [EN] English
Issue 1
Chapter 6: Datalog operation
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3 Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 Data handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Chapter 7: Documenting functions
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 Run a procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Chapter 8: HART® device operations
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 About HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.3 HART Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.3.1 Power supply from the calibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.3.2 External loop power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.3 Communicator attached to a network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.3.4 Failed to find device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Chapter 9: Maintenance procedures
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Clean the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.3 Replace the batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Chapter 10: Calibration procedures
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.3 Selection sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.4 Procedures (CH1/CH2): Current (measure). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.5 Procedures (CH1/CH2): Current (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.6 Procedures (CH1/CH2): DC mV/Volts (measure). . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.7 Procedures (CH1 mV (measure)/Volts (source) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.8 Procedures (CH1): Frequency (measure/source) . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.9 Procedures (CH1): Frequency amplitude (source). . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.10 Procedures (CH1): Resistance (measure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10.11 Procedures (CH1): Resistance (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
10.12 Procedures (CH1): TC mV (measure or source) . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10.13 Procedures (CH1): CJ (measure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
10.14 Procedures (CH1): Pressure indicator modules (PM 620-IS). . . . . . . . . . . . . . 10-14
[EN] English - K0460 Table of Contents xi
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Chapter 11: General specification
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back cover
xii Table of Contents K0460 - [EN] English
Chapter 1: Instrument parts,
1
2
4
Figure 1-1: General view of
the instrument
3
Figure 1-2: CH1/CH2
connections
2 b ca
accessories and options
1.1 Introduction
1.2 The instrument
This chapter gives a description of the different parts of the
instrument and the accessories/options available.
1. On or off button. Refer to “Quick Reference”.
2. CH1 Connectors for Channel 1
CH2 Connectors channel 2
3. USB Connector.
4. Display screen.
2a Channel 1 (CH1) connectors for:
V: volts/mV DC; Hz: frequency and counts/min, counts/hour
(cpm/cph);
resistance temperature detectors; : switch operation; mA+,
mA-: current. Refer to Chapter 3 (Electrical operations).
2b Channel 1 (CH1) connectors for thermocouples (TC). Refer to
[EN] English - K0460 Instrument parts, accessories and options 1-1
Chapter 3.
2c Isolated channel 2 (CH2) connectors for:
V: volts/mV DC; mA+, mA-: current; 24Vo: 24V loop power supply;
refer to Chapter 8.
Ω: resistance; RTD: 2-wire, 3-wire (3W), 4-wire (4W)
: switch operation; refer to Chapter 3. For HART connections,
Issue 1
Figure 1-3:
The USB connector
3
5
Figure 1-4: Bottom view
(cover attached)
8
7
6
9
6
Figure 1-5: Bottom view
(cover/battery removed)
11
10
10
3. : USB mini Type B connector for communication with a
computer.
5. Cover for the USB connector (Figure 1-3). For IP65, press it fully
into the recess over the connectors.
6. Two connection points to attach the pressure module carrier
(MC 620-IS); refer to Chapter 4 (Pressure indicator operation
(MC 620-IS)).
7. Electrical connections for the pressure module carrier
(MC 620-IS) or a pressure station (PV 62x-IS).
8. Label: model, date of manufacture (DoM: month/year), serial
number (S/N); manufacturer: name, address, website
9. Compartment cover for the battery.
10. Two position guides for the battery. Refer to Section 2.5.2 (Install
the battery).
11. Electrical connections for the battery.
1-2 Instrument parts, accessories and options K0460 - [EN] English
Issue 1
Figure 1-6: Example display
h
b
1
2
4
3
g
a
d
c
e
f
1.3 The display
This is a OLED with a colour display with a touch-screen. To
make a selection, lightly tap on the applicable display area with
a finger; see Section 2.7 (Display operation).
1. Status bar: This includes:
a. Battery indicator b. Date and time
c. Indicators for a Pressure connection, a HART protocol
resistor, Datalog and wireless operation; for example:
: Pressure; : HART
2. CH1: Window for the channel 1 settings and values; see
Section 2.8.1.
d. Measure or source indication:
: Measure; : Source
e. Function (voltage, current, pressure ...)
f. Source process indicator; for example:
: Nudge; : Span check; : Ramp
g. Full scale (FS) range h. Function units
3. Other windows: The number of windows seen on the display is
set by the number of task selections and external modules you
are working with (maximum: 6); see Section 2.7.
4. Tap this button to set up the Task, set up the instrument
(Configure) and to access Help (?). see Section 2.8 (Menu
sequence).
5. Tap this button to maximise each of the available
windows in sequence; see Section 2.7.4
6. Pause (II) or Play (X): Tap (II) to hold (freeze) all the data on the
display. To release the display and continue, tap (X).
[EN] English - K0460 Instrument parts, accessories and options 1-3
Issue 1
Figure 1-7: Accessories included
1
4
5
2
3
6
1. IO620IS-CHARGER
2. IO620-IS BATTERY. Ni-MH battery
3. 209-539. Set of six electrical test leads
4. K0461. Safety and quick reference guide
5. UD-0004. CD with the user manual
6. IO620IS CRADLE
7. IO620-CASE-1. Fabric carry case with a belt loop,
shoulder strap and a large pocket for accessories. It can
hold one DPI 620-IS calibrator.
8. IO620-CASE-2. Fabric carry case. It can hold a set of
units: one DPI 620-IS calibrator; one MC 620-IS module
carrier; PM 620-IS modules and related accessories.
9. IO620-USB-PC. USB mini Type B cable to connect the
DPI 620-IS calibrator to a computer.
10. IO620-FIELD-CAL. Intecal field calibration manager. Use
the documenting functions in the calibrator with
elements of the Intecal database; set-up new device
records and procedures; upload Intecal data to your
computer database.
11. Pressure modules (PM 620-IS); refer to the datasheet .
12. Pneumatic hose kit rated to 400 bar (5800 psi) with “Quick
fit” connectors for the test port .
IO620-HOSE-P1-IS: 1 metre (≈ 39”)
IO620-HOSE-P2-IS: 2 metre (≈ 78”)
13. Hydraulic hose kit rated to 1000 bar (15000 psi) with
“Quick fit” connectors for the test port .
IO620-HOSE-H1-IS: 1 metre (≈ 39”)
IO620-HOSE-H2-IS: 2 metre (≈ 78”)
14. Pressure adaptor sets designed for the MC 620-IS,
PV 62x-IS and the hose kits:
IO620-BSP: G1/8, G1/4 male; G1/4, G3/8 and G½ female
IO620-NPT: 1/8NPT, ¼NPT male, ¼NPT, 3/8NPT, and
½NPT female
IO620-MET: M14 x 1.5 and M20 x 1.5 female
1.4 Accessories
1-4 Instrument parts, accessories and options K0460 - [EN] English
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[EN] English - K0460 Instrument parts, accessories and options 1-5
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1-6 Instrument parts, accessories and options K0460 - [EN] English
Chapter 2: Prepare the instrument
2.1 Introduction
2.2 Initial checks
This chapter gives a description of these items:
• the initial checks and procedures
• the available power options
• the battery and related procedures (install and charge)
• the start-up procedures
• the menu structure and options
• the Process and Automation options available for the
measure and source ( )functions
Before using the instrument for the first time:
• Make sure that there is no damage to the instrument, and
that there are no parts missing; see Figure 1-7.
• Remove the plastic film that protects the display. Use the
tag (◗ ) in the top right-hand corner.
2.3 Initial procedures
2.4 Power supply
Before using the instrument for the first time, complete these
procedures:
• Charge the battery (Section 2.5.3).
• Install the fully-charged battery (Section 2.5.2). Then refit
the cover.
• To make sure that the calibration schedule works correctly,
set the date and time; see Section 2.8 (Menu sequence).
This instrument is battery powered:
Ni-MH battery (Section 2.5): All the instrument functions are
available with a fully-charged battery.
[EN] English - K0460 Prepare the instrument 2-1
Issue 1
b
2
a
1
Step Procedure
1. When the power is off, loosen the five screws (a)
and remove the cover (b).
If necessary, turn the instrument over and collect
the discharged battery.
If the battery does not hold a charge, discard it
safely. Obey all the local health and safety
procedures.
2. Install the new fully-charged battery in the
compartment .
3. Refit the cover.
2.5 The battery
2.5.1 Battery condition
Charge indications After switching on, the battery symbol at the top of the display
WARNING
• This instrument uses the GE specified, Ni-MH battery
pack. To prevent an explosion or fire, do not short
circuit, do not disassemble, keep it safe from damage.
For operating conditions, see Table 11-1.
• Charge the GE specified battery in a safe area, using the
GE supplied charger and cradle.
• To prevent battery leakage or heat generation, only use
the battery charger and cradle in the temperature range
0 to 40°C (32 to 104°F). For operating conditions, see
Table 11-1.
For a full battery specification, refer to Table 11-1.
On receipt of a new DPI 620-IS calibrator, the battery will be
partly-charged. We recommend that it is fully-charged
(Section 2.5.3).
shows the charge condition in 10% increments.
To get an accurate indication (1% increments), use the
Configuration menu; see Section 2.8.2 (Procedure to see the
instrument status).
2.5.2 Install the battery
2-2 Prepare the instrument K0460 - [EN] English
Issue 1
[a]
[b]
[c]
[d]
2.5.3 Charge the battery
Fully-charge the battery, using
the charger and cradle, in a
safe area.
• The battery pack [a] (part
number: IO620IS – Battery)
will be partly-charged, it is
recommended to fully
charge the battery pack
before using the instrument:
• Connect the charger [b]
(part number:
IO620IS-Charger) to a
power supply.
• Connect the charger to the cradle [c] (part number:
IO620IS-Cradle).
• Correctly insert the battery into the cradle (making sure the
battery pack label faces upwards).
• The battery charger LED [d] indicates the different charge
states. When the LED shows green the battery pack is
fully-charged and ready to use. The battery pack takes
approximately 8 hours to fully charge.
2.5.4 Charge times
Charge method Charge time (to full capacity)
External battery charger
≈ 6.5 hours
During the charge cycle the charger LED indicator changes
colour:
LED Indicator Mode
Yellow Battery not connected
Yellow Battery initialisation and analysis
Orange Fast charge
Green with intermittent yellow
flash
Green Trickle charge
Alternating orange - green Error
Top-off charge
[EN] English - K0460 Prepare the instrument 2-3
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TAP
2.5.5 Operating time
Operation Battery duration
Continuous operation (measure) > 10 hours
Continuous operation (measure and
source with loop power on)
These are typical operating times for a new, fully-charged
Ni-MH battery pack with these settings:
> 6 hours
• Backlight Intensity set to 80% (Default: 80%).
• Backlight Timeout set to 2 hours (Default: 2 minutes).
Power save options To get the best battery duration, set a low value for the
Backlight Intensity (40%) and a short Timeout; see
Section 2.8.1 (Procedure to set the basic operations:).
2.6 Power on or off
To set the instrument power on, press and hold this button
down until the display comes on (≈ 2 seconds). During the
power on sequence, the instrument shows a timer and then
shows the applicable data.
To set the instrument power off, press and hold this button.
When the power is off, the last set of configuration options
stays in memory.
2.7 Display operation
This instrument has a touch-screen. To make a selection,
lightly tap on the applicable display area (window, button,
option) with a finger.
Caution: To prevent damage to the display, do not use
sharp objects on the touch-screen.
The number of windows shown on the display is set by the
number of task selections and external modules enabled
(maximum: 6); see Section 2.8.3 (Procedures to make Task
selections).
2-4 Prepare the instrument K0460 - [EN] English
2.7.1 Change items in a list
A
B
C
ABC
2.7.2 Change numeric values
Issue 1
To change an item in a list, you have these options:
• tap on the item you want to use .
• tap on the ▲ or ▼ button .
• tap on one of the horizontal bars beside the list
(if applicable).
Accept: To accept the selection and go back to the
previous display, tap this button. If necessary, tap this
button on all subsequent displays until you get back to
the start.
Cancel: To cancel the selection and go back to the
previous display, tap this button
There are numeric key-pad displays for these items:
• dates and times
• set-point values
• source Automation processes (Nudge, Span Check, ... )
• calibration and other processes
Tap in the necessary value on the key-pad. If applicable, the
key-pad includes the buttons for +/- and decimal point.
Backspace: To go back one character, tap this button. If it is
not a date or time, it deletes the character.
Accept: To accept the specified value and go back to the
previous display, tap this button.
Cancel: To cancel the specified value and go back to the
previous display, tap this button.
[EN] English - K0460 Prepare the instrument 2-5
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1
2
TAP
Maximise Minimise
*
*
* Alternative options for step ➀
2
1
1
Processes (measure operations )
Automation (source operations )
2.7.3 Enter text
There are alphanumeric key-pad displays for these items:
• Captions; see Section 2.8.4 (maximum: 15 characters; all
characters permitted)
• Filenames (maximum: 10 characters; no special characters)
1. Tap in the applicable characters.
2. To accept the data and go back to the previous display, tap
on the completed text in the data entry box.
Next key-pad: To use characters on the next key-pad
(upper case > lower case > numeric), tap this button.
Delete: To delete the last character in the data entry box,
tap this button.
Escape: If there are no characters in the data entry box,
the Esc button replaces the Del button. To leave the
key-pad and go back to the previous display, tap on the
Esc button.
2.7.4 Maximise/minimise a window
There can be up to 6 functions on the display. To set a Process
(measure operations), an Automation option (source
operations), or other Settings maximise the applicable function:
2-6 Prepare the instrument K0460 - [EN] English
2.8 Menu sequence
Section 2.8.2
Chapter 6
Chapter 7
Section 2.8.1
Section 2.10
†
†
Normally, this is only necessary for versions with the Windows CE operating
system, Touch Screen enables the screen to be calibrated and re-centred.
Issue 1
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TAP
Configuration
2
1
3
Settings
3
B
C
D
E
A
F
A
B
C
D
F
2.8.1 Procedure to set the basic operations:
Description
Status: On or Off
Timeout: 00:02:00 to 01:00:00 hours:minutes:seconds (hh:mm:ss)
Timeout: 00:02:00 to 02:00:00 hours:minutes:seconds (hh:mm:ss)
Intensity: 20, 40, 60, 80, 100%
Sets the power off automatically after the
specified Timeout period. To save the battery
power, set this to On.
Sets the backlight. Low values save battery
power; see Section 2.5.5 (Operating time).
Sets the date and time. The calibration function
uses this to give calibration messages.
Date: day/month/year (dd/mm/yy) OR month/day/year (mm/dd/yy).
The format is factory configured.
Time: 24 hour;
hours:minutes:seconds (hh:mm:ss)
Sets the language.
Selected: English (Other languages to be released).
Sets the communications using the USB port.
Communications: Storage device, communications, active sync.
2-8 Prepare the instrument K0460 - [EN] English
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