GE D25 User Manual
GE
D25
994-0081
Version 3.00 Revision 21
Grid Solutions
TM
Substation Controller
User's Manual
GE Information
D25
User's Manual
GE Grid Solutions
2
are trademarks and service marks
Important
COPYRIGHT NOTICE
© 2003-2017, General Electric Company. All rights reserved.
The information contained in this online publication is the exclusive property of General Electric Company, except as otherwise
indicated. You may view, copy and print documents and graphics incorporated in this online publication (the “Documents”) subject
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may not be modified or altered in any way; and (3) General Electric Company withholds permission for making the Documents or
any portion thereof accessible via the internet. Except as expressly provided herein, you may not use, copy, print, display,
reproduce, publish, license, post, transmit or distribute the Documents in whole or in part without the prior written permission of
General Electric Company.
The information contained in this online publication is subject to change without notice. The software described in this online
publication is supplied under license and may be used or copied only in accordance with the terms of such license.
TRADEMARK NOTICES
GE and
* Trademarks of General Electric Company.
IEC is a registered trademark of Commission Electrotechnique Internationale. Microsoft and Windows are registered trademarks of
Microsoft Corporation. Panasonic is a registered trademark of Matsushita Electric Industrial Co., Ltd. Tadiran is a registered
trademark of Tadiran Israel Electronics Industries Ltd.
Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective
companies.
of General Electric Company.
The circuit boards in the D25 contain many electrostatically sensitive
electronic components.
To prevent damage when handling these products use approved static
control procedures.
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
3
Contents
About This Document ................................................................................................................................. 6
Product Support 9
GE Grid Solutions Web Site ............................................................................................... 9
GE Grid Solutions Technical Support Library ................................................................... 9
GE Grid Solutions Technical Support ................................................................................ 9
Product Returns ................................................................................................................. 10
Chapter 1: Before You Start ............................................................................................................. 11
Product Safety ................................................................................................................... 11
Product Overview ............................................................................................................. 14
Restriction of Hazardous Substances (RoHS) .................................................................. 15
Chapter 2: Installing the D25 ............................................................................................................ 18
Installation Tools List ....................................................................................................... 18
Installation Steps ............................................................................................................... 18
First Look at the D25 ........................................................................................................ 19
Physical Mounting ............................................................................................................ 21
LCD Panel Overview ........................................................................................................ 22
Graphic Display Panel (GDP) and Color GDP (CGDP) Overview .................................. 24
Configuration of a GDP .................................................................................................... 27
Set Up of a Color GDP (CGDP) ....................................................................................... 28
Connecting Field Wiring .................................................................................................. 33
Power Supply .................................................................................................................... 33
Digital Inputs .................................................................................................................... 34
Control Outputs ................................................................................................................. 41
DC Analog Inputs ............................................................................................................. 65
AC Analog Inputs ............................................................................................................. 67
Communications Ports ...................................................................................................... 68
Configuring the D25 to work with a DNP3 I/O Module .................................................. 78
Chapter 3: Powering-up and Testing ............................................................................................... 80
Testing Utilities ................................................................................................................. 80
Boot Up ............................................................................................................................. 82
Using WESMAINT .......................................................................................................... 83
Testing Hardware I/O Points ............................................................................................ 85
Chapter 4: Configuring the D25 Software ....................................................................................... 93
D25 Software .................................................................................................................... 93
GE Information 994-0081-3.00-21
D25
User's Manual
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4
Downloading a Configuration........................................................................................... 96
Chapter 5: Operating the D25 ......................................................................................................... 105
LED Indicators ................................................................................................................ 105
Controls Switch ............................................................................................................... 106
Using Current-Monitored Digital Outputs ...................................................................... 108
Chapter 6: Servicing the D25 .......................................................................................................... 110
Fuse Replacement ........................................................................................................... 111
Battery Replacement ....................................................................................................... 113
Chapter 7: Upgrading and Replacing D25 Modules ..................................................................... 116
Module Replacement ...................................................................................................... 116
Main Board ..................................................................................................................... 118
DDSP Modules ............................................................................................................... 122
Memory Expansion Board .............................................................................................. 123
Shelf Plate ....................................................................................................................... 123
Configuring Radio Keying Option.................................................................................. 126
D25 Ethernet Card 100Base (10/100Base-T and 100Base-FX) ..................................... 127
Power Supply Card ......................................................................................................... 129
Digital Input Cards .......................................................................................................... 131
Digital Output Card ........................................................................................................ 132
DC Analog Input Card .................................................................................................... 133
CT/PT Modules ............................................................................................................... 134
Reconnecting Power ....................................................................................................... 143
Chapter 8: Troubleshooting ............................................................................................................ 144
Run-time and Startup Problems ...................................................................................... 144
Initialization Errors ......................................................................................................... 146
LAN-Based Problems ..................................................................................................... 147
Reporting Problems ........................................................................................................ 148
Appendix A: Product Specifications .................................................................................................. 152
Electrical Specifications.................................................................................................. 152
Testing and Certification................................................................................................. 156
Approvals ........................................................................................................................ 156
Physical Specifications ................................................................................................... 157
Storage and Battery ......................................................................................................... 158
Appendix B: Engineering Value Calculations .................................................................................. 159
Conversion Formulas ...................................................................................................... 159
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D25
User's Manual
5
Appendix C: Ordering Information ................................................................................................... 161
Appendix D: Installing and Connecting DNP3 I/O Modules .............................................................. 162
Overall Procedure to Install and Connect DNP3 I/O Modules ....................................... 162
Installing DNP3 I/O Modules in a Rack ......................................................................... 163
Connecting DNP3 I/O Modules (Low Voltage) ............................................................. 165
GE Information 994-0081-3.00-21
D25
User's Manual
6
About This Document
Purpose
Intended
Audience
Additional
Documents
The purpose of this document is to provide users with information on how to
install and commission a D25* IED. This guide also provides details on the
operation and maintenance of D25 IEDs.
This document is intended for readers who are installing or maintaining a D25
IED. Readers are assumed to have background knowledge of substation
automation equipment and practices.
For further information about the D25 IED, refer to the following documents:
• D25 Plant I/O Subsystem Configuration Guide (P097-0CG)
• 68K Monitor User’s Guide (SWM0023)
GE Grid Solutions
• SGConfig* Online Help
• WESMAINT II+ User’s Guide (B014-1UG)
• All related Product Bulletins
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
7
FX
Document
Scope
The following part numbers are not covered by this document. For
information on these parts, please refer to the D25 Multifunction IED
Installation and Maintenance Guide (994-0023).
For upgrading information and understanding the compatibility between the
new parts and obsolete parts, refer to Product Bulletin PRBT-0233 D25 Parts
Compatibility and Upgrade Guide.
Main Boards
504-0005 D25 WESDAC Type II
504-0010 D25 WESDAC Type II, 2MB Flash
Power Supplies
521-0118 D25 HV Power Supply, 140 - 300 VDC / 240 VAC, 24V Wetting
521-0119 D25 Power Supply, 20 - 60 VDC, 48V Wetting
521-0124 D25 Power Supply, 70 - 150 VDC, 24V Wetting
521-0135 D25 Power Supply, 60-150 VDC / 120 VAC, 24V Wetting
521-0136 D25 HV Power Supply, 250 VDC / 220 VAC, 24V Wetting
521-0138 D25 HV Power Supply, 250 VDC / 220 VAC, 48V Wetting
521-0139 D25 Power Supply, 60-150 VDC / 120 VAC, 48V Wetting
DC Analog Card
517-0397 D25 DC Analog I/P 8 Channel ± 5V
517-0404 D25 DC Analog I/P 8 Channel ± 1mA
517-0405 D25 DC Analog I/P 8 Channel ± 5mA
517-0406 D25 DC Analog I/P 8 Channel ± 10mA
517-0407 D25 DC Analog I/P 8 Channel ± 20mA
517-0408 D25 DC Analog I/P 16 Channel ± 1mA
517-0409 D25 DC Analog I/P 16 Channel ± 5mA
Ethernet Card
580-0993 D25 10BASE-FL XCOM Card
580-0994
This card is obsolete and is replaced by 504-0305LF. A 100BASEswitch or converter is required when upgrading from 580-0993 to 5040305LF, since 10BASE-FL is incompatible with 100BASE-FX
580-0994: D25 10BASE-T XCOM CARD
Replaced by 504-0305LF.
GE Information 994-0081-3.00-21
D25
User's Manual
GE Grid Solutions
8
Document Scope (continued)
Analog Input Cards
Status Cards
0009 is the Gen 3 Plant I/O DSP Card and
517-0410 D25 DC Analog I/P 16 Channel ± 10mA
517-0411 D25 DC Analog I/P 16 Channel ± 20mA
517-0413 D25 DC Analog I/P 16 Channel ± 5V
517-0416 D25 DC Analog I/P 8 Channel Scalable Adapter
517-0417 D25 DC Analog I/P 16 Channel Scalable Adapter
517-0402 D25 Status Card, 32 Channel, 24V, 5mA
517-0403 D25 Status Card, 32 Channel, 48V, 5mA
517-0425 D25 Status Card, 32 Channel, 12V, 10mA
517-0426 D25 Status Card, 32 Channel, 120V, 0.75mA
517-0427 D25 Status Card, 32 Channel, 12V, 5mA
517-0428 D25 Status Card, 32 Channel, 250V, 0.75mA
517-0431 D25 Status Card, 16 Channel, 48V, 5mA
517-0432 D25 Status Card, 16 Channel, 24V, 5mA
517-0433 D25 Status Card, 16 Channel, 12V, 5mA
517-0434 D25 Status Card, 16 Channel, 120V, 0.75mA
517-0435 D25 Status Card, 16 Channel, 250V, 0.75mA
AC Input
504-0008 D25 Analog Interface Card (Gen 1)
504-0009
D25 Analog Interface Card (Gen 2 and Gen 3).
This card is obsolete. 504does not work with the Gen 4 Plant I/O (P097-0 v4xx or 5xx). In
addition, the 504-0015LF does not work with the Gen 3 Plant I/O
(P097-0 v3xx).
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
9
Product Support
If you need help with any aspect of your GE Grid Solutions product, you can:
• Access the GE Grid Solutions Web site
• Search the GE Grid Solutions Technical Support library
• Contact GE Grid Solutions Technical Support
GE Grid Solutions Web Site
The GE Grid Solutions Web site provides fast access to technical information, such as
manuals, release notes and knowledge base topics.
Visit us on the Web at: http://www.gegridsolutions.com
GE Grid Solutions Technical Support Library
This site serves as a document repository for post-sales requests. To get access to the
Technical Support Web site, go to: http://sc.ge.com/*SASTechSupport
GE Grid Solutions Technical Support
GE Grid Solutions Technical Support is open 24 hours a day, seven days a week for you
to talk directly to a GE representative.
In the U.S. and Canada, call toll-free: 1 800 547 8629.
International customers call: +1 905 927 7070
Or send an e-mail to: multilin.tech@ge.com
GE Information 994-0081-3.00-21
D25
User's Manual
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Product Returns
A Return Merchandise Authorization (RMA) number must accompany all
equipment being returned for repair, servicing, or for any other reason. Before
you return a product, please contact GE Grid Solutions to obtain a Return
Merchandise Authorization number and complete instructions for return
shipments.
Have the following information ready to give to GE Grid Solutions Technical
Support:
• Ship to address (the address that the product is to be returned to)
• Bill to address (the address that the invoice is to be sent to)
• Contact name
• Contact phone number
• Contact fax number
• Contact e-mail address
GE Grid Solutions
• Product number / serial number
• Description of problem
Technical Support will provide you with a case number for your reference.
This case number is NOT the RMA number. You will be sent the RMA
number and RMA documents via fax or e-mail. Once you receive the RMA
documents, attach them to the outside of the box that your product is
packaged in and send the product to GE.
Note: Product returns will not be accepted unless accompanied by the Return
Merchandise Authorization number.
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
11
Chapter 1: Before You Start
Product Safety
Resolving
Problems
Safety
Precautions
If you attempt to resolve problems with your GE product using methods not
recommended by GE Grid Solutions, this might result in damage or injury to
persons and property.
Follow all safety precautions and instructions in this manual:
• Only qualified personnel should work on the D25. Maintenance personnel
should be familiar with hazards associated with electrical equipment.
• All AC voltage and current terminals are protected from accidental contact by
mechanical safety shields. The D25 is designed so that field wiring does not
have to be touched or disconnected when removing printed circuit boards
(PCBs).
• Always use the puller that is provided to remove Modules that hold potentially
hazardous voltages. This is located inside the D25 front cover on the edge of the
Indicator Switch Card.
• The CONTROLS switch on the front panel of the D25 has a mechanical
protector to prevent accidental operation of the switch. The switch can be locked
in the Local or Remote position.
• All components within the D25 are susceptible to damage from electrostatic
discharge. Observe standard ESD precautions.
GE Information 994-0081-3.00-21
D25
User's Manual
12
MAY BE PROTECTED BY ONE OR MORE OF
Product Safety, Continued
GE Grid Solutions
Warning
Symbols on
Enclosure Back
Panel
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Indicates practices that are not related to personal injury.
Caution Risk of electric shock
Earth Ground Terminal
Protective Ground Terminal
Power Supply Off (Stand-by Mode)
Hazardous
Voltages
Patent
Protection
Label
Power Supply On
Hazardous Voltages can cause shock, burns or death.
• Disconnect and lockout all power sources before servicing and removing
components.
• Short all current transformer primaries before servicing.
A label similar to the one shown below on the rear panel of the D25
enclosure. It is a formal notification of the US patents that protect the product
and the technology developed by GE Grid Solutions.
THE FOLLOWING US PATENTS:
5237511, 5303112, 5513061, 5701226
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
13
• The D25’s enclosure is intended for indoor use primarily to provide
!
Product Safety, Continued
Operating
Environment
Operation in
Residential
Areas
Protection
During
Maintenance
protection against accidental contact with the enclosed modules and
voltages.
− Do not place the product in environments where unusual conditions
exist (windblown dust and dirt, liquids, etc.) without a secondary
protective enclosure.
• Never operate the D25 in the field with front panel open.
− Operating the unit with the front panel open may alter product
performance specifications, and result in component damage from
debris.
The D25 generates radio frequency energy. If it is not operated and used in
accordance with the instructions provided in this guide, it may cause harmful
interference to radio communications in a residential area. Users are required
to correct interference at their own expense.
Ensure that the D25 is protected from falling debris during maintenance.
Small metallic particles (such as wire clippings) can fall through the
ventilation holes on the top of the unit, possibly damaging or interfering
with the safe and reliable operation of the D25.
If you cover the unit for maintenance, remove the cover before operating
to provide adequate cooling airflow.
Make sure that the metal case is grounded at the protective ground stud
Grounding
located at the top-left corner of the rear of the enclosure.
Connection must be provided with separate green/yellow wire connected
between the D25 and the protective earth system of the facility.
Use of this equipment in a manner not recommended or specified by GE Grid
Solutions may impair the protection provided by the equipment.
The high voltage area of the D25 High Current KE Digital Output Module is
in close proximity to the D25 chassis. Ensure that relay contacts are deenergized before removing the D25 HCKE DO Module.
GE Information 994-0081-3.00-21
D25
User's Manual
14
Digital
Outputs
Analog
Processor
.....Future
Ethernet LAN
RS-232/485
Metering
Power Quality
LogicLinx
Digital Fault Recording
Substation Monitoring &
Diagnostics
Digital Inputs
AC/DC Analog
Inputs
IED 2
IED 1
UTC
WESMAINT
Auxiliary
Outputs
Communications
Options
Inpu/Output
Options
Direct CT
and PT
Trip/Close
Raise/Lower
COS
SOE
ACC
Product Overview
GE Grid Solutions
What is the
D25?
Main Features
and Options
Functional
Overview
The D25 is a standalone intelligent electronic device that can operate as:
• Programmable logic controller (PLC)
• Substation LAN node
• IED gateway
• Bay level controller
• Power quality monitor
• Fault/event (waveform) recorder
It is suitable for various power system applications, including:
• Substation monitoring
• Control
• Automation applications
The multi-processor design allows many functional options:
• Expansion cards
• Configurable digital inputs, digital outputs, AC and DC analog inputs
• LCD and Graphics Display front panels
Communication plug-in options:
• LAN: connection to iSCS Ethernet LAN with fiber optic, twisted pair or coaxial
• Serial: user selectable from RS-232 or RS-485
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
15
The environmental protection use period (EPUP), as defined in PRC
RoHS Material Declaration Data Content by PCB Assembly
GE Part
Description
Lead
Mercury
Cadmium
Hexavalent
Polybrominated
Polybrominated
450-0083
Transformer, 63.5V Nom 158.75V Max
X
450-0084
Transformer, 120V Nom, 300V Max Panel
X
O O O O O
450-0085
Transformer, 69.3V Nom, 173.25 Max
Panel
X
O O O O O
450-0088
Transformer, 5A Nom, 10A Max Panel
X
O O O O O
450-0090
Transformer, 220V Nom. 550V Max Panel
X
O O O O O
450-0105
XRFM, 1A Nom 2A Max, 400R, Panel
X
O O O O O
504-0009
D25 AIF/DSP-II Card
X
O O O O O
504-0013
D25 Main Bus Termination Card
X
O O O O O
504-0014LF
D25 MEMX 20M Card Lead Free
O O O O O
O
504-0015
D25 Dual DSP-50 2MB RAM Card
X O O O O
O
504-0306LF
D25 TYPE IV WESDAC Module, CE Mark
O O O O O
O
517-0401
D25 PT Module
X O O O O
O
Restriction of Hazardous Substances (RoHS)
SJ/T11363-2006, for the D25 hardware assemblies listed in the table below is
in excess of 20 years.
The following table shows the RoHS Material Declaration Data Content by
PCB Assembly
Table: RoHS
Compliance
Number
160-0081 512KX8 OTP EPROM 120NS PLCC IND
TEMP
Panel
450-0086 Transformer, 110V Nom, 146.67V FS.
Panel
450-0087 Transformer, 5A Nom, 10A Max Panel
Short
Long
450-0107 Transformer 1A Nom, 42A Max, 100R
Burden, CE Mark
450-0108 Transformer 5A NOM, 210A Max, 100R
Burden, CE Mark
(Pb)
(Hg)
O
O O O O O
O O O O O
X
O O O O O
X
O O O O O
X
O O O O O
X
O O O O O
(Cd)
Chromium
(Cr6)
biphenyls (PBB)
diphenyl ethers
(PBDE)
504-0207 D25 Type III WESDAC Module, CE Mark X O O O O O
504-0305LF D25 100FX and 10/100TX XCOM Card O O O O O O
580-0939 RAYMAR/Telenetic Standalone Digital Fast
Poll Modem
517-0400 D25 CT Module X O O O O O
X O O O O O
GE Information 994-0081-3.00-21
D25
User's Manual
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16
GE Part
Description
Lead
Mercury
Cadmium
Hexavalent
Polybrominated
Polybrominated
517-0401
D25 PT Module
X O O O O
O
517-0441
D25 CT Module - 400 Ohms Burden
X O O O O
O
517-0443
D25KE Control Module FACE 40
X O O O O
O
517-0449
D25 KE Control Module, DB25, 16 Channel
X O O O O
O
517-0452
D25 KE Control Module, FACE40, 16
X O O O O
O
517-0469
D25, 16ADC 5V Input Card SMT
X O O O O
O
517-0470
D25, 16ADC 1MA Input Card SMT
X O O O O O 517-0474
D25, 16 ADC 10MA Input Card SMT
X
517-0478
D25, 16 ADC Socketed Input Card SMT
X O O O O
O
517-0485
D25 32CH Status Input Module, 12V
X O O O O O 517-0486
D25 32CH Status Input Module, 24V
X O O O O O 517-0487
D25 32CH Status Input Module, 48V
X O O O O O 517-0488
D25 32CH Status Input Module, 120V
X O O O O O 517-0489
D25 32CH Status Input Module, 250V
X O O O O O 517-0490
D25 32CH Status Input Module, 10mA, 24V
X O O O O
O
517-0492
D25 HC KE 32 Control w 8 SEAL-IN
X O O O O
O
521-0131
D25 PSA Card
X O O O O
O
521-0143
D25 120VAC/60-150VDC Power Supply,
X O O O O O 521-0144
D25 120VAC/60-150VDC Power Supply,
X O O O O
O
521-0146
D25 220VAC/250VDC Power Supply, 48V
X O O O O
O
530-0003
Analog Adaptor, Input 20MA/1V
X O O O O O 530-0004
Analog Adaptor, Input Voltage
X O O O O
O
530-0025
1.2MA/1V Input Analog Adaptor
X O O O O
O
Number
(Pb)
(Hg)
(Cd)
Chromium
biphenyls (PBB)
(Cr6)
517-0429 D25 High Accuracy CT Module X O O O O O
517-0447 D25KE Control Module DB25 X O O O O O
Channel
517-0456 D25 X42 CT X O O O O O
517-0476 D25, 16 ADC 20MA Input Card SMT X O O O O O
Wetting, CE Mark
diphenyl ethers
(PBDE)
Wetting, CE Mark
Wetting, CE Mark
Wetting, CE Mark
Wetting, CE Mark
Wetting, CE Mark
521-0119 D25 20-60VDC/48 Wetting Power Supply X O O O O O
24V Wetting, CE Mark
48V Wetting, CE Mark
521-0145 D25 220VAC/250VDC Power Supply, 24V
Wetting, CE Mark
Wetting, CE Mark
X O O O O O
530-0005 Analog Adaptor, Input 1MA/1V X O O O O O
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
17
GE Part
Description
Lead
Mercury
Cadmium
Hexavalent
Polybrominated
Polybrominated
530-0030
1.5MA/1V Input Analog Adaptor
X O O O O
O
530-0073
5MA/1V Input Analog Adaptor
X O O O O
O
530-0090
Analog Adaptor, I/P 1MA/5V
X O O O O O 530-0091
1.1MA/5V Input Analog Adaptor
X O O O O
O
530-0095
Analog Adaptor, Input 1.5MA/5V
X O O O O O 530-0108
Analog Adaptor, 2MA/5V I/P .01%
X O O O O
O
530-0141
Analog Adaptor, Input 10V
X O O O O
O
540-0248
Graphics LCD Assembly
X O O O O
O
540-0412
D25 IND Switch Card
X O O O O O 580-0894
D25 IEDRTC Card
X O O O O
O
580-0993
D25 10BASE-FL XCOM Card
X O O O O
O
580-3429
Multii-language touch screen LCD 512KB
X O O O O
O
580-3570
Graphic Display, Color, 5.7 inch, 640 x 480
X O O O O
O
580-3500
GDP OP-7100 600 Series Firmware with
X O O O O
O
955-9017
D25 Enclosure Type II
O O O O O
O
Number
(Pb)
(Hg)
(Cd)
Chromium
biphenyls (PBB)
(Cr6)
530-0045 Analog Adaptor, Input 2MA/1V X O O O O O
530-0052 Analog Adaptor, Input 20MA/5V X O O O O O
530-0073 5MA/1V I/P Analog Adaptor X O O O O O
530-0094 Analog Adaptor, Input 1.25MA/5V X O O O O O
530-0131 Analog Adaptor 12.8MA/5V X O O O O O
540-0256 D25 Data Display Assembly X O O O O O
diphenyl ethers
(PBDE)
580-0991 D25 SERIAL XCOM Card STD X O O O O O
580-0994 D25 10BASE-T XCOM Card X O O O O O
DNP Protocol (version 6.03)
O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this item
is below the limit required in PRC SJ/T11363-2006 and EU Directive 2002/95/EC (RoHS)
X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials
used for this item is above the limit requirement in PRC SJ/T11363-2006 and EU Directive 2002/95/EC (RoHS)
The maximum concentration limits (MCV's) apply.
Lead (Pb) 0.1% by weight = 1000 mg/kg = 1000 ppm
Mercury (Hg) 0.1% by weight = 1000 mg/kg = 1000 ppm
Cadmium (Cd) 0.01% by weight = 100 mg/kg = 100 ppm
Chromium VI (Cr6) 0.1% by weight = 1000 mg/kg = 1000 ppm
PBB, PBDE 0.1% by weight = 1000 mg/kg = 1000 ppm
GE Information 994-0081-3.00-21
D25
User's Manual
18
Multi-meter (for testing points)
Procedure
Follow these steps to install the D25:
Step
Action
1
Unpack the D25.
2
Using the First Look at the D25 section of this guide, inspect the D25
Product Safety for contact details.
3
Loosen the D25 front panel and remove the battery “PULL” tabs (one
place to insulate the battery during shipment.
4
Install the D25. Follow the procedure set out in section: Connecting
5
Carry out all field wiring connections and jumper settings
Input and output pinouts
6
Power-up the D25 and check for normal operation. See section:
the self-diagnostics and ascertain what is malfunctioning.
Chapter 2: Installing the D25
Installation Tools List
GE Grid Solutions
Installation
Tools List
Before you begin the install of the D25, gather the following:
• A Flat Screwdriver with 0.6x3.5 mm blade (for terminal block wiring)
• A #2 Phillips Screwdriver (for rack mounting the unit)
• Wire Cutters
• Wire Strippers
• Wire Crimping Tool
• Tie-wraps (for gathering extra wire)
•
Installation Steps
for damage.
Note: Report any damage immediately to GE Grid Solutions. See:
for the Mainboard battery, and one for the optional Memory
Expansion card battery). The D25 is delivered with these tabs in
Field Wiring.
configuration as set out in section: Configuring the D25 to work with
a DNP3 I/O Module:
• Power
• Serial and Ethernet communication
•
Configuring the D25 to work with a DNP3 I/O Module. Some testing
requires that code and configuration files have been downloaded to
the D25.
If the front panel Power and Run LEDs do not show normal
operation, then use WESMAINT to inspect the error messages from
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
19
WESMAINT
STATUS
CONTROLS
SWITCH
KEYPAD
LCD or Touch
Screen Graphical
Installation Steps, Continued
7 If the FLASH memory has been deleted or corrupted, then you
need to download the code and configuration files. See Chapter 4:
Configuring the D25 Software.
8 If you have to download code and configuration files, then go back
to step 5 and verify that the D25 is now operating correctly.
Note
If you are replacing a component that is already installed on the D25 or
upgrading a specific component, then see Chapter 7: Upgrading and
Replacing D25 Modules.
First Look at the D25
Front Panel
Back Panel
• WESMAINT II+ connector for connecting a maintenance terminal or PC
• LEDs for information on status, operation and traffic on communication ports
• CONTROLS switch for setting Local or Remote operational state of the digital
output module
• Optional LCD Display to display selected data stored in the D25 database
• Keypad for using the menus shown on the LCD Display. Only present if LCD
option is included
CONNECTOR
INDICATOR
DISPLAY
The D25 back panel is modular with removable sections. The types and
number of connectors are specified when the unit is ordered but can be
changed in the field.
There are two back panel options for the D25KE control board:
• Termination with six DB-25 connectors
• Termination with two FACE40 connectors
GE Information 994-0081-3.00-21
D25
User's Manual
20
With six DB-25 connectors:
ON
OFF
POWER
A
D25 MAINT
IED 1
IED 2
UTC
C
E
B
D
F
DC
INPUTS
GND
XCOM 1
XCOM 2
J1 J2 J3
P1 P3 P5 P7 P9
P2 P4 P6 P8
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
2 1 2 1 2 1
FAIL AUX KEY
SYS RADIO
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
STATUS 1
FUSE - F3
STATUS 2 –
FUSE - F4
STATUS 3: -
FUSE - F5
FIELD
OUTPUT
FUSE – F1
PS FUSE
F2
AUXILIARY CONTROLS
B
D
F
H
DC ANALOG
INPUTS
P1 P3 P5 P7 P9
P2 P4 P6 P8
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
G
CONTROL
OUTPUTS
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
AC ANALOG
INPUTS
DC ANALOG
INPUTS
CONTROL
OUTPUTS
DIGITAL
INPUTS
COMMUNICATION
PORTS
XCOM 1 XCOM 2TB 31
CTRL PWR
FUSE – F6
ON
OFF
POWER
D25 MAINT
IED 1
IED 2
UTC
2 1 2 1 2 1
FAIL AUX KEY
SYS RADIO
FIELD
OUTPUT
FUSE – F1
PS FUSE
F2
A
GND
STATUS 1
FUSE - F3
POWER
A
D25 MAINT
IED / HOST 1
IED / HOST 2
UTC
C
B
D
DC ANALOG
INPUTS
GND
XCOM 1
XCOM 2
SYS
FAIL AUX KEY
6 5 4 3 2 1
RADIO
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
H
E F
G2
G1
GROUND STUD
POWER
CONNECTIONS
POWER SWITCH
DIGITAL INPUTS
COMMUNICATION
AC ANALOG
CONTROL
AUXILIARY CONTROLS
First Look at the D25, Continued
Back Panel
Diagrams
GE Grid Solutions
PORTS
OUTPUTS
With two FACE-40 connectors:
Legacy System Back Panel:
INPUTS
Part Number
The part number label on the rear of the enclosure identifies the D25 options
at the time of delivery (See Appendix C: Ordering Information):
• Each digit in the part number indicates the options included in the D25
• If the D25 is modified after delivery, the part number may no longer represent
• Update the part number label to match any option changes made after delivery
the options accurately
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
21
!
Physical Mounting
19” Rack
Physical
Mounting
Rack Spacing
Required
Clearances
Wiring Rod
Installation
To mount the D25 in a rack:
1. Align the D25 in the desired position in a 19-inch mounting rack.
2. Holding the D25 firmly in place in the rails of the mounting rack, install and
tighten the four rack screws.
You are now ready to connect all power and field wiring to the back of the D25, see
0 Connecting Field Wiring.
When mounting multiple D25s in a rack (or if mounting a D25 in a rack with other
equipment) verify that there is at least one rack unit (RU) space above and below the
D25 to allow for cooling airflow.
1 RU = 1.75 inches (44.5mm)
The exterior dimensions of the standard D25 enclosure are:
• 19” length x 9” deep x 8.75” high (483mm x 227mm x 222mm)
Clearance:
• Allow approximately 14 inches (356 mm) of total cabinet depth to provide
clearance for hardware on the front panel, and interface cables on the rear.
The optional D25 Wiring Rod assembly supports field wiring and prevents undue
stress on the connectors on the rear of the D25.
You require:
• Wire Rod Assembly, Part Number: 953-4029
• 2 - 6-32 - ½ inch LG Screws (screws removed from enclosure may be re-used, if
they are ½ inch long)
Mount the Wiring Rod on the back of the unit at a height where it will support cables
attached to the DB-25 or FACE-40 connectors.
GE Information 994-0081-3.00-21
D25
User's Manual
22
M ultifunct ion IED
D25
COMM UN ICA TION S
WES MA IN T
Tra ns mit Receiv e
XCOM
2
XCOM
1
IED 2
IED 1
Power
Run
OPERATI ON
Local
Remot e
CONTROL S
F1 F2
Escape YesF3To g
F4 F5 F6
F7 F8 F9
Pre v
ACK
Alarm
Next
Menu
No
Ent
GE Energy Services
F
+
+ +
+
LCD Panel Overview
LCD Panel
Diagram
A Liquid Crystal Display Panel (LCD) option has been made available for
applications where alphanumeric front-panel display of analog and digital
system input points is desired.
GE Grid Solutions
Detailed
Description
Components of
an LCD Panel
System
This diagram shows a D25 front panel with the LCD option installed.
The touch-sensitive keypad below the LCD display can be used to navigate
through the display to show a set of select analog and digital input points.
The Data Display panel option is also available in a rack-mounted version
that can be linked, using the RS-485 multidrop technique.
A D25 must have these components to support an LCD system:
Hardware: Part #
− D25 Front Panel 953-3135
− LCD Text Display 540-0248
− LCD Circuit Board Assembly. 540-0256
− Ribbon Cable Assembly 976-0125
Continued on next page
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
23
LCD Panel Overview, Continued
Configuring
The Software
LCD Hardware
Connections
A D25 fitted with an LCD panel must be equipped with the Data Display
DTA (B062) application software to communicate with the panel.
Using SGConfig, specific D25 database input points are mapped into this
software.
A flat ribbon cable (Part # 976-0125) connects from the LCD card (Part #
540-0256) to the Indicator Switch card (Part # 540-0412) which is also
mounted on the inside of the front door of the D25 enclosure.
This cable is both the data and power connection to the LCD card.
GE Information 994-0081-3.00-21
D25
User's Manual
GE Grid Solutions
24
M ultifunct ion IED
D25
COMM UN ICA TION SWES MA IN T
Tra ns mit Receive
XCOM 2
XCOM 1
IED 2
IED 1
Power
Run
OPERATI ON
Disabl e
Enable
CONTROL S
GE Energy Services
F
+
++
+
Graphic Display Panel (GDP) and Color GDP (CGDP) Overview
GDP/CGDP
Diagrams
A Graphic Display Panel (GDP) or a Color Graphic Display Panel (CGDP)
option has been made available for applications where graphic front-panel
display and control of system inputs and outputs is desired.
This diagram shows a D25 front panel with the GDP option installed.
This diagram shows a D25 front panel with the CGDP option installed.
Detailed
Description
The touch-sensitive GDP/CGDP can display a selection of customized
graphic displays, each representing a set of analog and digital input and
output points.
Using the touch-sensitive screen, an operator can select various displays,
select points to monitor and issue control commands
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
25
Graphic Display Panel (GDP) and Color GDP (CGDP) Overview,
Continued
Components of
a GDP/CGDP
A D25 must have these components to support a GDP system:
Hardware: Part #
− D25 Front Panel 953-3136
− GDP module 580-1186
− Ribbon Cable Assembly 976-0126
− Ribbon Cable Assembly 976-0127
− PSA module 521-0131
A D25 must have these components to support a CGDP system:
Hardware: Part #
− D25 Front Panel 504-0308LF
− CGDP module 580-3570
− Color GDP Cable Assembly 977-0548
GE Information 994-0081-3.00-21
D25
User's Manual
GE Grid Solutions
26
!
Graphic Display Panel (GDP) and Color GDP (CGDP) Overview,
Continued
What Can a
GDP/CGDP be
Used For?
The GDP/CGDP can eliminate the need for discrete substation devices.
For example, the GDP/CGDP can be used in place of the following devices:
• circuit breaker control switch and semaphore
• disconnector / earth switch and semaphore
• ammeter, and ammeter selector switch
• voltmeter, and voltmeter selector switch
• MW meter
• power factor meter
• alarm annunciator panel
• mimic diagram.
There are jumper settings at the back of the GDP/CGDP unit that are set at
the factory. These settings shall not be changed and any modification to them
may cause damage to the GDP/CGDP or other modules of the D25.
IMPORTANT
A D25 equipped with a GDP/CGDP has these limitations:
• Only external status wetting can be used when the GDP/CGDP is installed.
− the D25’s power supply field O/P is used exclusively to power the
GDP/CGDP.
− connecting another external load to the field O/P will affect isolation, and
possibly overload the power supply.
• The GDP/CGDP reduces the normal -20° to +70°C operational temperature
rating of the D25 to 0° to +50°C.
• The 20-60 V
D25 power supply is not available with the GDP/CGDP.
DC
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
27
Configuration of a GDP
Configuring a
GDP’s
Software
GDP Hardware
Connections
A D25 fitted with a GDP must be equipped with the DNP 3.0 DPA
application software and will use the COM1 (D25 MAINT port) to
communicate with the GDP. Using SGConfig, some or all of the D25’s
database points are mapped into this communication software.
Inside the GDP, these points are then mapped into the GDP graphic objects.
For detailed information about configuring the DNP 3.0 DPA, refer to the
B021-0CG Configuration Guide.
For detailed information about setting up and configuring the GDP, refer to
the “IGPM 16200 Operation and Configuration Manual” (document number
16200-MOC-09-08-E).
To access the GDP manual:
1. Go to GE Grid Solutions Technical Support at:
http://www.gegridsolutions.com/TDSASSupport
2. Log in to the Technical Support Library.
3. Navigate to Substation Automation Products > D25 > GDP –
Monochrome > FW 603 Upgrade > Substation Bay Config Tool Ver
5.01.
4. Download and extract the file; the manual is located in the Manual
folder.
Please contact GE Grid Solutions to learn more about the configuration tools
and settings available for the GDP.
When installed, the PSA module (part # 521-0131) is mounted over the righthand side of the D25’s DAC board, where it plugs onto the three sets of
digital input wetting jumpers (see Low-Voltage Digital Input Card Wetting on
p. 120 for more detail on these jumpers). The PSA taps into the main D25
power supply’s field output through these jumpers.
A flat ribbon cable (Part # 976-0126) connects from the PSA card to the
Indicator Switch card (Part # 540-0412) mounted on the inside the front door
of the D25 enclosure. This cable is the data connection to the GDP.
Another cable (Part # 976-0127) links the PSA card to the GDP. This cable is
both the DC power connections from the PSA to the GDP, as well as the RS485 data interface.
GE Information 994-0081-3.00-21
D25
User's Manual
28
PC
SGConfig
SBC Tool
300
D25 CGDP
RS-485
D25 Configuration
SB Viewer 300
(DNP DCA)
DNP PACKETs
SB Viewer 300 Configuration
DNP DPA
Set Up of a Color GDP (CGDP)
Overview
This section describes how to set up the Color Graphical Display Panel
(CGDP) on your D25*. The CGDP uses a licensed software package named
the GDP 300 from Quasar Controls, which you must register as part of the
setup procedure. The CGDP software includes system firmware named the
Substation Bay Viewer™ 300 (SB Viewer 300) that runs on the D25 CGDP
and a Windows-based editor named the Substation Bay Config Tool™ 300
(SBC Tool 300) that runs on a PC.
The diagram below shows the relationship between the PC, D25 and CGDP
(SB Viewer 3 00). The SB Viewer 300 and D25 communicate with each
other using the DNP protocol over RS-485. The SB Viewer 300 is configured
using the SBC Tool 300 running on the PC. The D25 is configured using
SGConfig which also run on the PC.
GE Grid Solutions
Prerequisites
Install the:
• Compact Flash Card (GE part number 160-0125) which includes
Windows Embedded CE and SB Viewer 300
• SBC Tool 300 in Windows 7 or Windows Server 2008
994-0081-3.00-21 GE Information
GE Grid Solutions
D25
User's Manual
29
1. Go to the Quasar Controls website at:
Set Up of a Color GDP (CGDP), Continued
Set Up
Procedure
To Register the
SBC Tool 300
online:
Setting up the CGDP requires the following tasks:
1. Register the SBC Tool 300.
2. Create the configuration file using the SBC Tool 300.
3. Load the configuration file onto the CGDP.
http://200.23.18.184/LicenseReg/AllUsers/Login.aspx?ReturnUrl=%2fLicen
seReg%2fClientes%2fGenerarClave.aspx.
2. If you are a new client, you need to register.
a. Click Register.
Result: The New Client entry fields appear.
3. Sign in to the client account.
4. Click Generate Licenses.
Result: The Generate License window appears.
5. Input your valid Serial Number and Installation Code.
6. Click the Generate button.
Result: The license information appears. Also, Quasar Controls sends an
email to your client email address containing the license information.
Note: The SBC Tool 300 includes a 30-day trial license. You must register the
software with Quasar Controls within 30 days, or the license is de-activated.
b. Type in valid Serial Number for the SBC Tool 300.
c. Follow the web page instructions to complete the registration.
Result: After completing the registration or you have a new client
account.
GE Information 994-0081-3.00-21
D25
User's Manual
30
When using the SBC Tool 300, refer to Section 4 of the “GDP 300 Operation
Set Up of a Color GDP (CGDP), Continued
To create the
configuration
file using the
SBC Tool 300:
and Configuration Manual” (document number 16300-MOC-13-4).
To access this manual:
1. Go to GE Grid Solutions Technical Support at:
http://www.gegridsolutions.com/TDSASSupport
2. Log in to the Technical Support Library.
3. Navigate to Substation Automation Products > D25 > GDP 300 –
Color > GDP 300 Operation and Configuration Manual.pdf.
A D25 fitted with the CGDP must be running DNP 3.0 DPA application
software and will use COM1 (D25 MAINT port) to communicate with the
CGDP (refer to the DNP V3.00 DPA Configuration Guide (B021-0CG)).
Using SGConfig, some or all of the D25’s database points are mapped into
this communication software. Inside the CGDP, these points are then mapped
into the CGDP graphic objects.
GE Grid Solutions
For DNP communications between the CGDP and the D25, both units must
use a matching serial port baud rate and DNP addresses.
Please contact GE Technical Support to learn more about the configuration
tools and settings available for CGDP.
994-0081-3.00-21 GE Information
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