GBC Arctic Titan 165 Instruction Manual

TITAN 165 / 110

Laminating Systems

Instruction Manual

TITAN 165 / 110

TECHNICAL SERVICE

MANUAL

© October 2000 GBC Films Group

Do not duplicate without written permission.

GBC Pro - T ech

4151 Anderson Road

DeForest, WI 53532
Revision : Ph: ( 608 ) 246 - 8844
Part number : 930 - 054

Fx: ( 608 ) 246 - 8645

Read me fileTitan 165/ 1 10 Technical Service Manual

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The information in this publication is provided for reference and is believed to be accu­rate and complete. GBC Films Group is not liable for errors in this publication or for incidental
or consequential damage in connection with the furnishing or use of the information in this
publication, including, but not limited to, any implied warranty of fitness or merchantability for
any particular use.

GBC Films Group reserves the right to make changes to this publication and to the
products described in it without notice. All specifications and information concerning products
are subject to change without notice.

Reference in this publication to information or products protected by copyright or patent
does not convey any license under the rights of GBC Films Group or others. GBC Films
Group assumes no liability arising from infringements of patents or any other rights of third
parties.

This publication is copyrighted © 2000 by GBC Films Group. All rights reserved. The
information contained in this publication is proprietary and may not be reproduced, stored,
transmitted, or transferred, in whole or in part, in any form without the prior and express written
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© GBC Films Group October 2000

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© GBC Films Group October 2000

1.0 Safety

1.1 Service schedule ........................................................................................1 - 1

1.2 Cleaning the rollers ....................................................................................1 - 2

1.3 Clean the cabinets and covers ....................................................................1 - 5

1.4 Cleaning the control panel .........................................................................1 - 5

T able of ContentsTitan 165/ 110 Technical Service Manual

Table of Contents

1.5 Lubrication .................................................................................................1 - 6

2.0 Calibrations

2.1 Main roller nip ............................................................................................2 - 1

2.2 Pull roller nip ..............................................................................................2 - 3

2.3 Clutch adjustment ......................................................................................2 - 4

2.4 Temperature calibration ............................................................................2 - 5

3.0 Changing parts

3.1 Cabinets ......................................................................................................3 -1

3.2 Heaters .......................................................................................................3 - 4

© GBC Films Group October 2000

Page I

Table of Contents Titan 165/ 1 10 Technical Service Manual

3.3 Upper rollers ..............................................................................................3 - 6

3.4 Lower rollers ..............................................................................................3 - 9

4.0 Flowcharts - Electrical

4.1 Machine will not power on ........................................................................4 - 2

4.2 No heaters ..................................................................................................4 - 4

4.3 No cooling fans ...........................................................................................4 - 6

4.4 No motor ....................................................................................................4 - 8

5.0 Flowcharts - Mechanical

5.1 Chain is snapping .......................................................................................5 - 2

5.2 Unwind brakes do not work .......................................................................5 - 3

6.0 Schematics

Page II

Titan 165 ( 220 volt ) ........................................................................................6 - 2

Titan 110 ( 220 volt ) .........................................................................................6 - 3

© GBC Films Group October 2000

7.0 Spare parts

7.1 Item list .......................................................................................................7 - 1

8.0 Illustrated parts

Stand and frame assembly ...............................................................................8 - 2

T able of ContentsTitan 165/ 110 Technical Service Manual

8.1 Titan 165

Slitter and cooling cover assembly ...................................................................8 - 3

Idlers and rollers assembly ..............................................................................8 - 4

Drive side assembly ..........................................................................................8 - 5

Cabinets and rear cover assembly ...................................................................8 - 6

Feed table and pressure plate assembly ..........................................................8 - 7

Unwind and rewind assembly ..........................................................................8 - 8

Safety shield assembly ......................................................................................8 - 9

Detail assemblies ( A - M ) ..............................................................................8 - 10

Detail assemblies ( N - U ) ...............................................................................8 - 11

© GBC Films Group October 2000

Page III

Table of Contents Titan 165/ 1 10 Technical Service Manual

8.2 Titan 110

Stand and frame assembly ..............................................................................8 - 13

Slitter and cooling cover assembly .................................................................8 - 14

Idlers and rollers assembly .............................................................................8 - 15

Drive side assembly .........................................................................................8 - 16

Cabinets and rear cover assembly .................................................................8 - 17

Feed table and pressure plate assembly .........................................................8 - 18

Unwind and rewind assembly .........................................................................8 - 19

Safety shield assembly .....................................................................................8 - 20

Detail assemblies ( A - M ) ..............................................................................8 - 21

Detail assemblies ( N - U ) ...............................................................................8 - 22

9.0 Addendum

9.1 N/A ..............................................................................................................9 - 1

10.0 Glossary of terminology

10.1 Glossary .................................................................................................10 - 1

Page IV

© GBC Films Group October 2000

ServicingTitan 165/ 1 10 Technical Service Manual

1.0 Servicing

WARNING

Do not w ear ties, loose fit clothing or

da n g lin g jewelry while o p e ra tin g o r

servicing the lam in ator. T h ese items ca n g et

caugh t in the n ip a n d ch o ke y ou or y ou can

be crushed or burned.

This section contains the same information as in
the Operator’s Maintenance section with the addition of
maintenance tasks performed by qualified service
personnel.

1.1 Service schedule

Daily

• Clean the rollers.

( See cleaning in this section )

• Clean the machine.

( See cleaning in this section )

• Inspect the electrical cord for damage.

( If damaged, you should replace or
repair it immediately )

• Inspect the footswitch cord for damage.

( If damaged, you should replace or
repair it immediately )

Qualified

• Any engineer that has experience with electrical
and mechanical design of lamination equipment. The
engineers should be fully aware of all aspects of safety
with regards to lamination equipment.

• Any commissioning or service engineer must be
of competent nature, trained and qualified to GBC Pro­T ech standards to fulfill that job. This person will have
completed and passed the full service training course from
GBC Pro-T ech.

• Any GBC T echnician, GBC Specialist, and / or
GBC Pro-T ech Technician that has been through the GBC
Pro-T ech service training course.

Monthly

• Adjust the main roller nip if needed.

( See calibrations in Section 2 )

• Adjust the pull roller nip if needed.

( See calibrations in Section 2 )

• Check the rewind chain tension.

( The only chain that can be
tensioned )

• Check all safety devices on the laminator

( Shields, table and E-Stops )

• Inspect the area around the laminator for
possible hazards.

( dust buildup, combustible items
stored too close, etc. )

© GBC Films Group October 2000

Page 1 - 1

Servicing Titan 165/ 110 Technical Service Manual

Semi-Annual

• Lubricate sprockets and chains.

( See Lubrication in this section )

ELECTRICAL

SHOCK

Remove power from the laminator before

servicing. Yo u can be se verely sh ock ed ,

electrocuted or ca use a f ire.

1.2 Cleaning the rollers

Tools required

• Protective rubber gloves
( protect your hands from the isopropyl alcohol )

• 80% isopropyl alcohol
( or mild dishwashing detergent and water )

• Rubber cement eraser
( or belt sander dressing block may be used )

• Several 100% cotton terry cloths
( best for lint free cleaning )

• Check wire termination tightness and molex
connectors.

( Main power, terminal blocks, etc. )

Annually

IN F O R MAT ION

Th is is recom m en d ed to pro long the life of

the m ach ine b u t not req u ired.

CAUTION

Use o nly isop rop yl alcoh ol or ru b b er cem en t

eraser to clean th e rollers. Ha rsh chemicals

like toluene, aceton e, or MEK can d estroy

the silicone covering of th e rolls.

Cleaning the rollers

CAUTION

• Schedule an overall check up.

( Voltage, wear and tear, etc..... )

Page 1 - 2

On ly th e perso n cleanin g the ro llers ma y

control the fu n ction of th e m a chin e.

© GBC Films Group October 2000

a) Turn the MAIN POWER to the “ I ” position.

WARNING

Caution should always be exercised

wh en u sin g th e lam in ato r w ith

the safety shields removed.

You can be seriously H UR T or INJURE D!

ServicingTitan 165/ 1 10 Technical Service Manual

CAUTION

Do NOT pick or pull heat activated adhesive

off the rolls when they are cold. You can

cause irreparable damage to the

laminating rolls.

IN F O RM A T ION

b) Remove the main roller safety shield, pressure

plate and feed table.

c) For pressure sensitive adhesives: put on the

rubber gloves and use isopropyl alcohol and a
terry cloth towel.

d) For thermal adhesives: while the laminator is at

normal operating temperature, put on the rubber
gloves and use the rubber cement eraser. This
allows the eraser to bead up the adhesive.

W h en cleaning the low er m ain roller,

replace the feed table and press RE V E R S E .

W h en cleaning the low er pu ll roller,

press RU N to rotate the roller then press

STOP. This will prevent anything from

bein g p u lled in to th e n ip .

WARNING

W h en op erating the laminator using the

footswitch, keep hands and fingers away

from the nip o f the rollers.

You may be CRUSHED or BURNED!

CAUTION

Excessive pressure can destroy the silicone

layer by pressing to hard or scrubbing

too long in one spot.

© GBC Films Group October 2000

e) Since the safety shield has been removed, you

must replace the feed table and use the footswitch
to rotate the bottom rollers after cleaning a section.

Page 1 - 3

Servicing Titan 165/ 110 Technical Service Manual

CAUTION

Foo tsw itch sp eed is limited w h en th e safe ty

sh ie ld is in th e r a ise d p o s itio n or r emov e d .

f) Allow the laminator to cool slightly to no higher

than 110oF ( 43oC ) or cool to the touch.

CAUTION

Use only isopropyl alcohol or rubber cement

eraser to clean the rollers. Harsh chemicals

like toluene, acetone, or MEK can destroy

the silicone covering of the rolls.

WARNING

W h en op erating the laminator using the

footswitch, keep hands and fingers away

from the nip o f the rollers.

You may be CRUSHED or BURNED!

h) For the lower rollers, replace the feed table and

rotate the rollers to an uncleaned area using the
footswitch.

CAUTION

g) W ith the rubber gloves on, clean the rolls

using a moderate amount of 80% isopropyl
alcohol on a cotton terry cloth.

CAUTION

Exercise care when cleaning the laminating

rollers with 80% isopropyl alcohol:



Use only in a well ventilated area



Wear rubber gloves



Use only on cool rolls

Foo tsw itch sp eed is limited w h en th e safe ty

sh ie ld is in th e r a ise d p o s itio n or r emov e d .

CLEANING HEATED ROLLERS CAN

IGNITE THE FUMES!

Page 1 - 4

© GBC Films Group October 2000

ServicingTitan 165/ 1 10 Technical Service Manual

1.3 Clean the cabinets and
covers

ELECTRICAL

SHOCK

Remove power from the laminator before

cleaning. You can be severely shocked,

electrocuted or cause a fire.

a) Use a damp cotton terry cloth ( water only ),

clean the exterior of the laminator.

1.4 Cleaning the control
panel

ELECTRICAL

SHOCK

Remove power from the laminator before

cleaning. You can be severely shocked,

electrocuted or cause a fire.

a) Use only a slightly damp ( water only ) non abrasive

cloth.

b) If water is not strong enough, you may use a mild
dishwashing detergent with water and a cotton
terry cloth.

ELECTRICAL

SHOCK

Do not use liquid or aerosol cleaners on the
laminator. Do not spill liquid of any kind on
the laminator. You can be severely shocked,

electrocuted or cause a fire. Use only a damp

cloth for cleaning unless other wise

specified.

laminator. Do not spill liquid of any kind on
the laminator. You can be severely shocked,

electrocuted or cause a fire. Use only a damp

b) The same type of cloth used to clean eye glasses

may be used instead.

ELECTRICAL

SHOCK

Do not use liquid or aerosol cleaners on the

cloth for cleaning unless other wise

specified.

© GBC Films Group October 2000

Page 1 - 5

Servicing Titan 165/ 110 Technical Service Manual

1.5 Lubrication

ELECTRICAL

SHOCK

Remove power from the laminator before

servicing. Yo u can be se verely sh ock ed ,

electrocuted or ca use a f ire.

CAUTION

Lubrication should only be performed by

qua lified perso n (s).

b) Use a small flat tip screw driver to remove the

contact block from the emergency stop button.

Tools required

• 17 mm wrench

• # 2 phillips screwdriver

• Small flat tip screwdriver

• Light chain oil

INFORMATION

Over lubricating can be just as damaging as

having no lubrication.

c) Lightly lubricate all chains ( 3) and sprockets ( 9).

* Chains have been

rem ov e d f o r illu s tr a tio n

purpose only.

a) With a #2 phillips head screw driver , remove the

drive side cabinet and rewind cover.

Page 1 - 6

d) When finished, replacethe drive side cabinet.

© GBC Films Group October 2000

CalibrationsTitan 165/ 110 Technical Service Manual

2.0 Calibrations

WARNING

Do not w ear ties, loose fit clothing or

da n g lin g jewelry while o p e ra tin g o r

servicing the lam in ator. T h ese items ca n g et

caugh t in the n ip a n d ch o ke y ou or y ou can

be crushed or burned.

CAUTION

On ly th e prim a ry p erson ( p erson

perform in g the calibration ) m ay con trol the

functions of the lamintor during any

calibration pro ced ure!

2.1 Main roller nip

This calibration ensures the main rollers nip is even
from left to right. Main roller nip should be performed at
time of installation.

Tools required

• T wo rolls of thermal film ( see film width below )
T110 = 41 in. rolls / T165 = 51 in. rolls

• 2.5 mm allen wrench

• 3 mm allen wrench

• 5 mm allen wrench

• # 2 phillips screwdriver

• Small flat tip screwdriver

Calibrations ensure the optimal performance of
the machine during operation. All procedures in this section
should only be performed by a qualified service technician
( Qualified is described in Section 1 ).

The following procedures are described in this
section; Main roller nip, Pull roller nip, Clutch tensioning
and T emperature calibration.

ELECTRICAL

SHOCK

Alw a ys exercise extrem e cau tion w h en

performing calibration procedures.

Cabinets, panels and covers m ust be

remo ved an d p ow er to th e m a chin e is O N .

CAUTION

Always practice lock ou t/ tag out procedures

wh en p erforming service related w ork .

a) Set up he machine as you would for two sided

thermal encapsulation.

b) After webbing the machine, run about 1 ft. of

material through and then stop for about 30
seconds.

c) After aproximately 30 seconds, run the web out
until the nip impression in the laminate exceeds
the pull rollers by 1 ft.

Page 2 - 1 © GBC Films Group October 2000

Calibrations Titan 165/ 110 Technical Service Manual

d) Inspect the nip impression in the web of the

laminate for eveness across the entire width. If
the thickness of the nip impression looks even,
STOP here. If not, continue with next step.

Good nip

Nip impression

h) Use the small flat tip screw driver to remove the

contact block to the emergency stop buttons.

i) Use the small flat tip screw driver to remove the

control panel from the cabinet.

j) Adjust the springs on the lift assembly plate for

the main rollers as needed to achieve an even nip
impression across the width of the web.

Bad nip

e) With a 3 mm allen wrench, remove the lift handle

from the control side cabinet.

f) With a 2.5 mm allen wrench, remove the upper

and lower unwind brake handles.

g) With a #2 phillips head screw driver , remove

both cabinets.

M a in rolle r n ip

adjustments

k) When finished, replacethe drive side cabinet, the

control side cabinet, the unwind brake handles
and the lift handle.

Page 2 - 2 © GBC Films Group October 2000

2.2 Pull roller nip

This calibration ensures the pull rollers nip is even
from left to right. Pull roller nip should be performed at
time of installation.

Tools required

• T wo rolls of thermal film ( see film width below )
T110 = 41 in. rolls / T165 = 51 in. rolls

• 2.5 mm allen wrench

• 3 mm allen wrench

• 5 mm allen wrench

• # 2 phillips screwdriver

• Small flat tip screwdriver

CalibrationsTitan 165/ 110 Technical Service Manual

INFORMATION

Any w aves in the laminate and/ or waves at

the main r o ller n ip co n s titu te poor o u tp u t.

Good ouptut Poor ouptut

CAUTION

Always practice lock ou t/ tag out procedures

wh en p erforming service related w ork .

a) Set up he machine as you would for two sided

thermal encapsulation.

b) After webbing the machine, run the machine while

observing the quality of the output without paper,

then with paper. If the output quality is good,

STOP . If not, continue with the next step.

c) With a 3 mm allen wrench, remove the lift handle

from the control side cabinet.

d) With a 2.5 mm allen wrench, remov ethe upper

and lower unwind brake handles.

e) With a #2 phillips head screw driver , remove

both cabinets.

Page 2 - 3 © GBC Films Group October 2000

Calibrations Titan 165/ 110 Technical Service Manual

f) Use the small flat tip screw driver to remove the

contact block to the emergency stop buttons.

g) Use the small flat tip screw driver to remove the

control panel from the cabinet.

h) Adjust the springs on the lift assembly plate for

the pull rollers as needed to achieve satisfactory
output quality .

Pu ll ro lle r n ip

adjustments

2.3 Clutch adjustment

This calibration adjusts the tension of the web

between the main rollers and the pull rollers.

Tools required

• T wo rolls of thermal film ( see film width below )
T110 = 41 in. rolls / T165 = 51 in. rolls

• 17 mm wrench

• # 2 phillips screwdriver

• Small flat tip screwdriver

i) When finished, replacethe drive side cabinet, the

control side cabinet, the unwind brake handles
and the lift handle.

a) Set up he machine as you would for two sided

thermal encapsulation.

b) After webbing the machine, run the machine while

observing the quality of the output. If the output
quality is good, STOP . If not, continue with the
next step.

Good ouptut Poor ouptut

Page 2 - 4 © GBC Films Group October 2000

CalibrationsTitan 165/ 110 Technical Service Manual

c) With a #2 phillips head screw driver, remove the

drive side cabinet.

d) Use the small flat tip screw driver to remove the

contact block to the emergency stop buttons.

2.4 Temperature calibration

This calibration adjusts the temp displays

to properly reflect the heater temperatures.

Tools required

• Small flat tip screw driver

• 2.5 mm allen wrench

• 3 mm allen wrench

• # 2 phillips screwdriver

• Small flat tip screwdriver

• GMP Heat Calibration Box

e) Adjust the nut on the end of the clutch assembly

as needed to achieve satisfactory output quality.

( To increase clutch, loosen / tighten to decrease )

Clutch

adjustment

a) With a 3 mm allen wrench, remove the lift handle

from the control side cabinet.

b) With a 2.5 mm allen wrench, remove the upper

and lower unwind brake handles.

f) When finished, replacethe drive side cabinet.

c) With a #2 phillips head screw driver, remove the

control side cabinet.

Page 2 - 5 © GBC Films Group October 2000

Calibrations Titan 165/ 110 Technical Service Manual

d) Use the small flat tip screw driver to remove the

contact block to the emergency stop button.

e) With a #2 phillips screw driver , remove the rear

panel cover .

f) Disconnect the upper IR sensor and connect the
calibration box.

TOP and BO T ADJ.

( SVR1 & SVR2 )

Upp e r an d low er IR

sensor connectors

IN FOR MAT ION

Clock w ise to increa se,

coun terclockwise to decrease.

h) Disconnect the calibration box and reconnect the

upper IR sensor.

i) Disconnect the lower IR sensor and connect the
calibration box.

j) Depress and hold down the MEAS button, if the

display reading is 230 oF ( 110 oC ) goto next
step. If not, release the MEAS button and adjust
SVR1 to obtain a display reading of 230 oF ( 110

o

C ).

k) Disconnect the calibration box and reconnect the

lower IR sensor.

g) Depress and hold down the MEAS button, if the

display reading is 248 oF ( 120 oC ) goto next
step. If not, release the MEAS button and adjust
SVR1 to obtain a display reading of 248 oF ( 120

o

C ).

l) Replace the rear panel cover, the control side
cabinet, the unwind brake handles and the lift
handle.

Page 2 - 6 © GBC Films Group October 2000

Parts changingTitan 165/ 1 10 Technical Service Manual

3.0 Changing parts

ELECTRICAL

SHOCK

Remove power from the laminator before

servicing. Yo u can be se verely sh ock ed ,

electrocuted or ca use a f ire.

WARNING

Do not w ear ties, loose fit clothing or

da n g lin g jewelry while o p e ra tin g o r

servicing the lam in ator. T h ese items ca n g et

caugh t in the n ip a n d ch o ke y ou or y ou can

be crushed or burned.

The procedures in this section are written in a
simplified and direct format. In this section you will find
procedures for removing and replacing the cabinets,
changing the heaters, the upper rollers and the lower rollers.

Any part changing procedure not covered in this
manual can be provided within a reasonable time. Please
contact the GBC T echnical Service Center at 1-888-

231-221 1 for assistance.

3.1 Cabinets

Before any part changing procedure can be
performed, the cabinets and/or covers must be removed.
After any part changing procedure is completed, the
cabinets and/ or covers must be replaced.

CAUTION

Always practice lock ou t/ tag out procedures

wh en p erforming service related w ork .

CAUTION

Chan ging parts should only be

performed by qualified person(s).

The following procedures will be applied to each
part changing procedure as required.

CAUTION

Only remove the cabinet and/or cover
req u ire d to p er fo rm the tas k . E x p o se d
comp o n ents are su scep tible to da m a ge

during a procedure.

Page 3 - 1 © GBC Films Group October 2000

Parts changing Titan 165/ 1 10 Technical Service Manual

3.1.1 Remove the cabinets

Tools required

• 3 mm allen wrench

• 2.5 mm allen wrench

• Small flat tip screw driver

• #2 phillips head screw driver

• Second person

a) Use the 3 mm allen wrench to remove the lift

handle on the control side cabinet.

b) Use the 2.5 mm allen wrench to loosen the two

set screws on each on the tension handles on
the control side.

d) Disconnect the contact block to the emergency

stop push button using a flat tip screw driver
and set the control side cabinet in a safe place.

e) Disconnect the control panel cable from the

back of the control panel circuit board.

CAUTION

Do not pu ll o n the w ire i n a ttempt

to disconn ect the ca ble!

f) While the second person is holding the drive

side cabinet, remove the six screws securing the
cabinet to the frame with a #2 phillips screw
driver.

c) While the second person is holding the control

side cabinet, remove the six screws securing the
cabinet to the frame with a #2 phillips screw
driver.

g) Disconnect the contact block from the emergency

stop push button using the flat tip screw driver
and set the drive side cabinet in a safe place.

Page 3 - 2 © GBC Films Group October 2000

Parts changingTitan 165/ 1 10 Technical Service Manual

3.1.2 Replace the cabinets

Tools required

• 3 mm allen wrench

• 2.5 mm allen wrench

• #2 phillips head screw driver

a) While the second person is holding the control

side cabinet, connect the contact block to the
emergency stop push button and the display
panel cable to the control panel circuit board.

b) Have the second person align the holes of the
control side cabinet with the holes on the side
frame while you secure it using the #2 phillips
head screw driver.

c) While the second person is holding the drive

side cabinet, connect the contact block to the
emergency stop push button.

d) Have the second person align the holes of the
drive side cabinet with the holes on the side
frame while you secure it using the #2 phillips
head screw driver.

e) Replace the upper and lower unwind brake

handles and secure in place using a 2.5 mm
allen wrench to tighten the set screws.

f) Replace the main roller lift handle and secure in

place using a 3 mm allen wrench to tighten the
screw .

Contact block

Drive side cabinet

Control side cabinet

Brake handles

Lift handle

Page 3 - 3 © GBC Films Group October 2000

Parts changing Titan 165/ 1 10 Technical Service Manual

3.2 Heaters

WARNING

Do n o t perform this proced ure u n less

the hea ters hav e rem a ined o ff for a

minim um of 4 hours.

Tools required

• 8 mm wrench

• 1 pair safety gloves

• #2 phillips screw driver

3.2.1 Removing the heater(s)

c) Remove the nut securing the heater wire to the

end of the heater being removed using an 8 mm
wrench. Do this for both sides.

d) Use the 8 mm wrench to remove the nut

securing the heater to the heater support plate.
Do this for both sides.

e) On the control side only: ( upper ) Remove the

two phillips head screws securing the heater
bracket to the heater support arm. ( lower )
Remove the two phillips head screws securing
the heater support arm from side frame.

CAUTION

a) Remove all power to the laminator .

b) Remove the cabinets as described in Section

3.1.1.

Always w ear safety gloves w hen

handling glass quartz heaters.

f) Carefully slide the heater out from the control
side.

Page 3 - 4 © GBC Films Group October 2000

3.2.2 Replacing the heater(s)

Parts changingTitan 165/ 1 10 Technical Service Manual

CAUTION

a) If installing new heaters, remove the two nuts and
two flat washers from both ends proir to installing
the new heaters

b) Carefully slide one end of the heater into the

machine from the control side.

c) Once the heater has reached the end of the drive

side, guide the threaded shaft of the heater through
the hole of the heater support plate.

d) Replace the heater bracket to the heater support

arm and secure in place with the two phillips head
screws.

En su re the n ut is secure on the h eater!

Loo se con n ection m a y ca use

thermal build up

e) Replace one nut and one flat washer on the heater.
This should be positioned about 1/4 inch in from
the end of the threaded stud. Do this for both sides.

f) Replace the heater wire, slide the second flat
washer then the remaining nut and secure all in
place with an 8 mm wrench. Do this for both sides.

g) Replace the cabinets as described in Section

3.1.2.

Drive

side

Heater support arm

Heater support plate

Heater

Heater wire

Page 3 - 5 © GBC Films Group October 2000

Parts changing Titan 165/ 1 10 Technical Service Manual

3.3 Upper rollers

Tools required

• One set metric allen wrenches

• Snap ring pliers

• Rubber mallet

• Second person

3.3.1 Removing the upper roller(s)

a) Lower the rollers, then remove the cabinets as

described in Section 3.1.1.

b) Remove the pressure plate by pulling in on the

two locator pins.

c) Remove the front feed table by pulling on the safety

pin located under the table on the drive (left) side
of the machine from the front opoerating position.

d) Remove the front safety shield by rasing the shield

then pull on the locater pin located on the control
(right) side of the machine from the front operating
position.

e) Remove the upper and lower heaters as described

in Section 3.2.1.

Drive side

cabinet

Pressure plate

Sa fe t y s h ie ld

Control side

cabinet

Roller lift

handle

Unwind brake

handle

Feed table

Page 3 - 6 © GBC Films Group October 2000

Parts changingTitan 165/ 1 10 Technical Service Manual

f) Control side only: With a #2 phillips head screw

driver, remove the upper bolt securing the lift plate
spring.

g) Control side only: With a #2 phillips head screw

driver, remove the bolt and washer to the lift plate
guide.

h) Control side only: Use the snap ring pliers to

remove the two snap rings on the main roller and
the two snap rings on the pull rollers.

i) Remove the main roller and pull roller port plates
using a 4 mm allen wrench.

j) Carefully slide the upper roller roller bearings off.

k) Carefully slide the upper rollers out towards the

control side roller ports.

INFORMATION

Th e d rive side roller bea ring s are n ot

secured to the roller journ al en ds.

Page 3 - 7 © GBC Films Group October 2000

Parts changing Titan 165/ 1 10 Technical Service Manual

3.3.2 Replacing the upper roller(s)

a) Carefully replace the roller from the control side

of the machine.

b) Replace the upper roller bearings on the control

side journal end. The drive side’ s roller bearings
are still in the drive side lift assembly .

c) Replace the roller port plate and secure in place

with the four hex bolts and tighten using a 4 mm
allen wrench.

d) Replace the lift plate assembly by aligning the

proper bearings with thier perspective counter
parts.

e) Secure the lift plate spring and tighten the phillips

head bolt using a #2 phillips head screw driver.

f) Replace the washer and bolt to the lift plate guide

and secure in place with the #2 phillips head screw
driver ..

g) Align the lower roller sprockets with their related

sprockets and secure the set screws using a 3
mm allen wrench.

h) Replace the heaters as described in Section 3.2.2.

i) Replace the cabinets as described in Section

3.1.2.

j) Replace the safety shield, feed table and pressure

plate.

Up p e r ro lle r

Roller b e aring s

Lift plate spring

Snap rings

Lift plate guide

Port plates

Lift plate a ssem b ly

Page 3 - 8 © GBC Films Group October 2000

Parts changingTitan 165/ 1 10 Technical Service Manual

3.4 Lower rollers

Tools required

• One set metric allen wrenches

• 17 mm wrench

• Rubber mallet

• Second person

3.3.1 Removing the lower roller(s)

a) Lower the rollers, then remove the cabinets as

described in Section 3.1.1.

b) Remove the pressure plate by pulling in on the

two locator pins.

c) Remove the front feed table by pulling on the safety

pin located under the table on the drive (left) side
of the machine from the front opoerating position.

d) Remove the front safety shield by rasing the shield

then pull on the locater pin located on the control
(right) side of the machine from the front operating
position.

e) Remove the upper and lower heaters as described

in Section 3.2.1.

f) Remove the upper rollers as described in Section

3.3.1.

Drive side

cabinet

Pressure plate

Sa fe t y s h ie ld

Control side

cabinet

Roller lift

handle

Feed table

Unwind brake

handle

Page 3 - 9 © GBC Films Group October 2000

Parts changing Titan 165/ 1 10 Technical Service Manual

j) Carefully remove the chains and sprockets

IN FOR M A TIO N

associated with the lower rollers.

If your chain has a master link, you

may remove the chain by disconnecting

the m aster link.

g) Use a 6 mm allen wrench to remove the bolt and

washer to the gear reducer sprocket assembly .

h) Use a 17 mm wrench to remove the nut, washer,

spring, thrust washer and sprocket from the clutch
assembly.

i) Use a 3 mm allen wrench to loosen the set screws
to the lower pull roller and lower main roller
sprockets.

k) With a #2 phillips head screw driver , remove the

upper bolt securing the lift plate spring.

l) With a #2 phillips head screw driver , remove the

bolt and washer to the lift plate guide.

m) Use the snap ring pliers to remove the two snap

rings on the main roller and the two snap rings on
the pull rollers.

n) Remove the main roller and pull roller port plates
using a 4 mm allen wrench.

o) Carefully lift up the lower roller then carefully slide

the roller out from the roller port in the side frame.

Page 3 - 10 © GBC Films Group October 2000

Parts changingTitan 165/ 1 10 Technical Service Manual

3.4.2 Replacing the lower roller(s)

a) Replace the lower roller bearings on both ends of

the roller.

b) Carefully replace the roller from the control side

of the machine. The roller bearing should be
shouldered against the inside of the side frmae.

c) Replace the drive side roller port plate and secure
in place with the four hex bolts and tighten using a
4 mm allen wrench.

d) Replace the drive side lift plate assembly and secure
in place with the snap ring.

f) Replace the washer and bolt to the lift plate guide

and secure in place with the #2 phillips head screw
driver ..

g) Carefully replace the chain and the three sprockets

associated with the lower pull roller drive.

h) Carefully replace the chain and the two sprockets

associated with the lower main roller drive.

i) Measure the distance of the clutch sprockets from
the side frame to properly align the related
sprockets.

j) Replace the upper rollers as described in Section

3.3.2.

e) Secure the lift plate spring and tighten the phillips

head bolt using a #2 phillips head screw driver.

Clutch assembly

k) Replace the heaters as described in Section 3.2.2.

l) Replace the cabinets as described in Section

3.1.2.

m) Replace the safety shield, feed table and pressure

plate.

Pull ro lle r s p ro c k e t

Modified sprocket

Ma in ro ller s p r o cket

Page 3 - 11 © GBC Films Group October 2000

Parts changing Titan 165/ 1 10 Technical Service Manual

This page intentionally left blank.

Page 3 - 12 © GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

4.0 Flowcharts - Electrical

Flowcharts - Electrical

ELECTRICAL

SHOCK

ELECTRICAL

SHOCK

O n ly a q u a lifie d te ch nician should

electricaly troubleshoo t the m ach in e. You

can b e severely sh ock ed , electrocuted o r

cause a fire if po w er is im p rop erly ap p lied.

Flowcharts are provided to assist you with
troubleshooting the machine electronically . If the flowcharts
are followed step by step, you should be able to determine
the faulty component with reasonable accuracy .

In various places, you will find blank pages. These
blank pages are placed so a reference schematic is not on
the back side of a check step sheet. This allows you to
use the reference schematics without interfering with the
check step sheets.

You ca n b e sev erely sho ck ed, electrocuted

or cau se a fire.

CAUTION

Always practice lock ou t/ tag out procedures

wh en p erforming service related w ork .

CAUTION

Do n o t tug on th e w ire h ard . Y ou are

only ch ecking for w ire tightness.

Reference schematics are included as a guide.
Each reference schematic corresponds with the a specific
flowchart. The wires related to the flowchart are colored
in black for your convenience. The grey lines are not
related to the flowcharts.

Please refer to section 6.0 for full schematics. The

Titan 165 and Titan 110 are identical electronically
with the exception of one extra cooling fan on the
Titan 165.

Always consider the following safety warnings
before continuing.

CAUTION

Chan ging parts should only be

performed by qualified person(s).

CAUTION

On ly th e prim a ry p erson ( p erson
performing the troubleshooting ) m ay
con tr o l th e f u n c tion s o f th e la m inator

during any troubleshooting procedure!

Page 4 - 1 © GBC Films Group October 2000

Flowcharts - Electrical Titan 165/ 110 Technical Service Manual

4.1 Machine will not power on

1) Check Incoming power to the laminator (230vac)
a. If voltage is not present at the input for the circuit breaker have an electrician

check the building circuit.

b. If voltage is present go to step 2

2) Check the output form the circuit breaker
a . With the circuit breaker in the on position check for voltage (230vac). If

there is no voltage or incorrect voltage replace circuit breaker.

b. If voltage is present go to step 3

3) Check the input voltage to the main PCB (230vac)
a . If there is no voltage present the connector labeled ACIN (con 4) check the

wires and connections between the circuit breaker and the main PCB

b. If voltage is present then go to step 4

4) Check the output voltage from the board (230vac)
a . Disconnect the connector T_PR and check voltage at main PCB. If there is

no voltage or incorrect voltage replace the main PCB.

b. If the correct voltage is present reconnect T_PR then go to step 5

5) Check the output from the transformer (16vac)

a . Disconnect the connector labeled 16v and check for voltage (16vac) on the

connector. If 16vac in not present check the fuse located in the fuse block
to the right of the main PCB. If the fuse is good then replace the transformer.

b. If the correct voltage is present then replace the main PCB.

Page 4 - 2 © GBC Films Group October 2000

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMAT ION ONLY AND SHA LL NOT BE REPRODUCED,

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U SED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

Titan 165/ 1 10 Technical Service Manual

1

C

CON4

NO.2
NO.1

CON10

U_HEATER

CON12

ACIN

L_HEATE R

T_PRI

CON7

CON20
FAN

CON2
FAN

CON5
FAN

CON1

DISPLAY_SIGNAL

CON8

BOT_SENSOR

CON3

TOP_SENSOR

CON15

CON13

34V

16V

CMS

MS

MOT

CMS

ES1

ES2

CON17

CON6CON9

CON16 CON21

CON14

4

2

EXCELAM-1670RS

TOP TEMPERATURE

BOTTOM TEMPERATURE

JOB

SPEED

STBY

MEM

MEAS

FAN

RUN

STOP

REV

3

1

MAIN PCB (4PK-EX1670M)

9

2

DISPLAY PCB (4PK-EX1670LDP)

3

Page 4 - 3 © GBC Films Group October 2000

ELECTRIC CORD (220V)

4

CIRCUIT BREAKER (MD2)

6

TOP HEATER

7

BOTTOM HEATER

8

POWER TRANSFORMER

AC COOLING FAN MOTOR 1

10

AC COOLING FAN MOTOR 2

11

AC COOLING FAN MOTOR 3

12

FRONT TABLE INTERLOC K

13

ROLLER COVER LEFT INTERLOCK

14

ROLLER COVER RIGHT INTERLOCK

OPTIONAL REWINDER (REAR)

6

7

NO.9

OPTIONAL REWINDER (FRO NT)

20

21

NO.14

NO.14

NO.16

NO.15

8

9

15

TOP ROLLER TEMPERATURE SENSOR

16

BOTTOM ROLLER TEMPERATURE SENSOR

17

LEFT EMERGENC Y S/W

18

RIGHT EMERGENCY S/W

19

MAIN MOTOR

20

TOP ROLLER THERMOSTAT

21

BOTTOM ROLLER THERMOSTAT

10

11

NO.6

NO.4

13

18

NO.5

NO.3

NO.11
NO.12

NO.10

NO.7

14

ORIGINATOR : GMP

12

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILMS GROUP

NO.13

17

19

(220 V /60 H z )

This p r in t is th e proper ty o f G B C Films G ro up. The informa t io n thereon is r e m itted in c o n fidence .

UNLE S S OTHERW ISE SPE C IFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderso n R o ad, DeF o res t, WI 53532

TITLE :

Electrical Wire Diagram

DATE : DRAWN BY :

15

16

Titan 165

DWG SCALE :

DWG :

Flowcharts - Electrical

T165 - EWDN/AN/A03/30/99

Flowcharts - Electrical Titan 165/ 110 Technical Service Manual

4.2 No heaters

1 . Check the power to the heaters (230vac)

a . Disconnect and test the voltage (230vac) at con 10 for the top heater and

at con 12 for the bottom heater. If the correct voltage is not present
replace the main PCB.

b. If the correct voltage is present then go to step 2.

2 . Check for proper destination of the wires to the heaters.

a . With the power off, check the wires to verify that the wires from CON10

go to the top heater, and that the wires from CON12 go to the bottom
heater. If incorrect, wire them correctly.

b. If correct, go to step 3.

3. Check the resistance of the heaters
a . With the power off check the resistance of the heaters by removing the

connector from the board and testing across the terminals in the plug for
the proper resistance (29 ohms for the T-110 and 26 for the T-165). If an
incorrect resistance reading is found, first check all the connection and if
they are determined to be good then replace the heating element.

b. If the resistance is found to be good replace the board.

Page 4 - 4 © GBC Films Group October 2000

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WH OLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

Titan 165/ 1 10 Technical Service Manual

1

C

CON4

NO.2

NO.1

CON10

U_HEATER

CON12

ACIN

L_HEATE R

T_PRI

CON7

CON20

FAN

CON2
FAN

CON5
FAN

CON1

DISPLAY_SIGNAL

CON8

BOT_SENSOR

CON3

TOP_SENSOR

CON15

CON6CON9

CON17

CON16 CON21

CON14

CON13

34V

16V

CMS

MS

MOT

CMS

ES1

ES2

4

2

EXCELA M-1670RS

TOP TEMPERATURE

BOTTOM TEMPERATURE

JOB

SPEED

STBY

MEM

MEAS

FAN

RUN

STOP

REV

3

1

MAIN PCB (4PK-EX1670M)

9

2

DISPLAY PCB (4PK-EX1670LDP)

3

Page 4 - 5 © GBC Films Group October 2000

ELECTRIC CORD (220V)

4

CIRCUIT BREAKER (MD2)

6

TOP HEATER

7

BOTTOM HEATER

8

POWER TRANSFORMER

AC COOLING FAN MOTOR 1

10

AC COOLING FAN MOTOR 2

11

AC COOLING FAN MOTOR 3

12

FRONT TABLE INTERLOCK

13

ROLLER COVER LEFT INTERLOCK

14

ROLLER COVER RIGHT INTERLOCK

OPTIONAL REWINDE R (REA R)

6

7

NO.9

OPTIONAL REWINDER (FRON T)

20

21

NO.14

NO.14

NO.16

NO.15

8

9

15

TOP ROLLER TEMPERATURE SENSOR

16

BOTTOM ROLLER TEMPERATURE SENSOR

17

LEFT EMERGENCY S/W

18

RIGHT EMERGENCY S/W

19

MAIN MOTOR

20

TOP ROLLER THERMOSTAT

21

BOTTOM ROLLER THERMOSTAT

10

11

NO.6

NO.4

13

18

NO.5

NO.3

NO.11
NO.12

NO.10

NO.7

14

ORIGINATOR : GMP

12

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILMS GROUP

NO.13

17

19

(220V/60Hz)

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPEC IFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson R oa d, DeF o rest, WI 53532

TITLE :

Electrical Wire Diagram

DATE : DRAWN BY :

15

16

Titan 165

DWG SCALE :

DWG :

Flowcharts - Electrical

T165 - EWDN/AN/A03/30/99

Flowcharts - Electrical Titan 165/ 110 Technical Service Manual

4.3 No cooling fans

1. Check power to the fans(230vac)
a . Disconnect and check the output from the main PCB board at the

terminals labeled FAN (230vac). If voltage is not present then replace the
main PCB board.

b. If voltage is present then replace the fan.

Page 4 - 6 © GBC Films Group October 2000

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMAT ION ONLY AND SHA LL NOT BE REPRODUCED,

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U SED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

Titan 165/ 1 10 Technical Service Manual

1

C

CON4

NO.2
NO.1

CON10

U_HEATER

CON12

ACIN

L_HEATE R

T_PRI

CON7

CON20
FAN

CON2
FAN

CON5
FAN

CON1

DISPLAY_SIGNAL

CON8

BOT_SENSOR

CON3

TOP_SENSOR

CON15

CON13

34V

16V

CMS

MS

MOT

CMS

ES1

ES2

CON17

CON6CON9

CON16 CON21

CON14

4

2

EXCELAM-1670RS

TOP TEMPERATURE

BOTTOM TEMPERATURE

JOB

SPEED

STBY

MEM

MEAS

FAN

RUN

STOP

REV

3

1

MAIN PCB (4PK-EX1670M)

9

2

DISPLAY PCB (4PK-EX1670LDP)

3

Page 4 - 7 © GBC Films Group October 2000

ELECTRIC CORD (220V)

4

CIRCUIT BREAKER (MD2)

6

TOP HEATER

7

BOTTOM HEATER

8

POWER TRANSFORMER

AC COOLING FAN MOTOR 1

10

AC COOLING FAN MOTOR 2

11

AC COOLING FAN MOTOR 3

12

FRONT TABLE INTERLOC K

13

ROLLER COVER LEFT INTERLOCK

14

ROLLER COVER RIGHT INTERLOCK

OPTIONAL REWINDER (REAR)

6

7

NO.9

OPTIONAL REWINDER (FRO NT)

20

21

NO.14

NO.14

NO.16

NO.15

8

9

15

TOP ROLLER TEMPERATURE SENSOR

16

BOTTOM ROLLER TEMPERATURE SENSOR

17

LEFT EMERGENC Y S/W

18

RIGHT EMERGENCY S/W

19

MAIN MOTOR

20

TOP ROLLER THERMOSTAT

21

BOTTOM ROLLER THERMOSTAT

10

11

NO.6

NO.4

13

18

NO.5

NO.3

NO.11
NO.12

NO.10

NO.7

14

ORIGINATOR : GMP

12

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILMS GROUP

NO.13

17

19

(220 V /60 H z )

This p r in t is th e proper ty o f G B C Films G ro up. The informa t io n thereon is r e m itted in c o n fidence .

UNLE S S OTHERW ISE SPE C IFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderso n R o ad, DeF o res t, WI 53532

TITLE :

Electrical Wire Diagram

DATE : DRAWN BY :

15

16

Titan 165

DWG SCALE :

DWG :

Flowcharts - Electrical

T165 - EWDN/AN/A03/30/99

Flowcharts - Electrical Titan 165/ 110 Technical Service Manual

4.4 No motor

1 . Check to see if the foot switch will activate the motor.

a . If the foot switch functions then go to step 2
b. If the foot switch does not work then go to step 3

2. Check the roller cover switches.
a . Check the switches with the roll cover closed, the switches should be open.

Disconnect and check the switches at the connectors labeled CMS on the
main PCB board. Adjust or replace as necessary.

b. If the switches are functioning properly, go to step 3.

3 . Check the table switch

a . Disconnect and check the table switch at the connector labeled MS on the

main PCB board. With the table in place the circuit should be closed. If the
switch is not closed check for proper activation of the switch. Adjust or
replace as necessary.

b. If the switch is functioning properly, test for 26vac at connector MS on the

main PCB to ground. If voltage is not present then go to step5.

c . If the table switch is functioning properly then go to step 4

4 . Check the emergency stop buttons.

a . Disconnect and check the connectors labeled ES1 and ES2 for continuity

on the emergency stop buttons. If you don’t have continuity check the wire
connections. If the connections are good then replace the emergency stop
buttons.

b. If you have continuity, check for 26vac on the connectors at the main PCB

to ground. If voltage is not present then go to step 5.

Page 4 - 8 © GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

5 . Check the power transformer.

a . Disconnect and check for 34vac at the connector labeled 34vac on the

main PCB board. If 34vac is not present then check the fuse located to the
right of the main PCB. If the fuse is good replace the transformer.

b. If 34vac is preset, then go to step 6.

6 . Check power to the motor.

a . Disconnect and check the output voltage at the connector labeled MOT on

the main PCB board. The voltage should vary from 7vdc at speed 1 to 36
vdc at speed 9. If voltage is not present or incorrect then replace the board.

b. If the correct voltage is present then replace the motor.

Flowcharts - Electrical

Page 4 - 9 © GBC Films Group October 2000

Flowcharts - Electrical Titan 165/ 110 Technical Service Manual

This page intentionally left blank.

Page 4 - 10 © GBC Films Group October 2000

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMAT ION ONLY AND SHA LL NOT BE REPRODUCED,

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U SED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

Titan 165/ 1 10 Technical Service Manual

1

C

CON4

NO.2
NO.1

CON10

U_HEATER

CON12

CON20

CON7

CON2

ACIN

L_HEATE R

T_PRI

CON5

FAN

FAN

FAN

DISPLAY_SIGNAL

CON1

CON8

BOT_SENSOR

TOP_SENSOR

CON3

CON15

CON13

34V

16V

CMS

CON6CON9

CMS

CON16 CON21

CON14

MOT

ES1

CON17

MS

ES2

4

2

EXCELAM-1670RS

TOP TEMPERATURE

BOTTOM TEMPERATURE

JOB

SPEED

STBY

MEM

MEAS

FAN

RUN

STOP

REV

3

1

MAIN PCB (4PK-EX1670M)

2

DISPLAY PCB (4PK-EX1670LDP)

Page 4 - 11 © GBC Films Group October 2000

3

ELECTRIC CORD (220V)

4

CIRCUIT BREAKER (MD2)

6

TOP HEATER

7

BOTTOM HEATER

8

POWER TRANSFORMER

9
10
11
12
13
14

NO.9

OPTIONAL REWINDER (REAR)

OPTIONAL REWINDER (FRO NT)

20

NO.14

6

21

NO.14

7

AC COOLING FAN MOTOR 1
AC COOLING FAN MOTOR 2
AC COOLING FAN MOTOR 3
FRONT TABLE INTERLOC K
ROLLER COVER LEFT INTERLOCK
ROLLER COVER RIGHT INTERLOCK

NO.16

NO.15

8

9

15

TOP ROLLER TEMPERATURE SENSOR

16

BOTTOM ROLLER TEMPERATURE SENSOR

17

LEFT EMERGENC Y S/W

18

RIGHT EMERGENCY S/W

19

MAIN MOTOR

20

TOP ROLLER THERMOSTAT

21

BOTTOM ROLLER THERMOSTAT

10

11

NO.6

NO.4

13

18

NO.5

NO.3

NO.11
NO.12

NO.10

NO.7

14

ORIGINATOR : GMP

12

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILMS GROUP

NO.13

17

19

(220 V /60 H z )

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLE S S OTHERW ISE SPE C IFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderso n R o ad, DeF o res t, WI 53532

TITLE :

Electrical Wire Diagram

DATE : DRAWN BY :

15

16

Titan 165

DWG SCALE :

DWG :

Flowcharts - Electrical

T165 - EWDN/AN/A03/30/99

Flowcharts - Electrical Titan 165/ 110 Technical Service Manual

This page intentionally left blank.

Page 4 - 12 © GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

5.0 Flowcharts - Mechanical

CAUTION

Always practice lock ou t/ tag out procedures

wh en p erforming service related w ork .

Mechanical troubleshooting consist of checking
bushings, chains, sprockets and idlers. The flowcharts
provided are for basic mechanical troublshooting.

Flowcharts - Mechanical

CAUTION

On ly th e prim a ry p erson ( p erson

performing the troubleshooting ) m ay

con tr o l th e f u n c tion s o f th e la m inator

during any troubleshooting procedure!

© GBC Films Group October 2000

Page 5 - 1

Flowcharts - Mechanical

5.1 Chain is snapping

Chain is snapping

Titan 165/ 1 10 Technical Service Manual

Are

set screw s on

sprockets

secure?

yes

Are

sprockets

properly

ligned?

yes

Do the

sprockets have

damaged

points.

no

no

yes

Secure set

screws on

shaft.

Properly
align the

sprockets.

Replace the

damaged

sprockets.

Page 5 - 2

no

Are the

bushings

worn?

no

Check the

links on the chain.

no

Replace the

damaged

bushing.

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

5.2 Unwind brakes are not working.

Unw ind brakes are not w orking

Flowcharts - Mechanical

Are the

core grip s direction

correct?

yes

Do the

co r e g rips s lip with in

th e film core?

yes

Are the

friction discs worn?

no

no

yes

Chang e the core

grip direction on

the unwind

shafts.

Change or fix the

core grip s.

Change one or

both of the

friction discs.

no

Is the

hex end of the unwind shaft

damaged?

no

Check the

hex support end for rounded

corners.

© GBC Films Group October 2000

yes

Replace the

unwind shaft.

Replace the hex

support end.

Page 5 - 3

Flowcharts - Mechanical

This page intentionally left blank.

Titan 165/ 1 10 Technical Service Manual

Page 5 - 4

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

6.0 Schematics

In this section you will find the electrical schematic
for the Titan 165 and the T itan 110. The only difference
between the two schematics is that the Titan 165 is
equipped with three fans and the Titan 1 10 only has two.

ELECTRICAL

SHOCK

O n ly a q u a lifie d te ch nician should

electricaly troubleshoo t the m ach in e. You

can b e severely sh ock ed , electrocuted o r

cause a fire if po w er is im p rop erly ap p lied.

Technical Schematics

Page 6 - 1 © GBC Films Group October 2000

Page 6 - 2 © GBC Films Group October 2000

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMAT ION ONLY AND SHA LL NOT BE REPRODUCED,

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U SED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

C

NO.2
NO.1

4

CON10

U_HEATER

CON4
ACIN

CON12

L_HEATE R

T_PRI

CON7

CON20
FAN

CON2
FAN

Technical Schematics

1

CON5
FAN

CON1

DISPLAY_SIGNAL

CON8

BOT_SENSOR

CON3

TOP_SENSOR

CON15

CON13

34V

16V

CMS

CON6CON9

CMS

CON16 CON21

CON14

MOT

ES1

CON17

MS

ES2

2

EXCELAM-1670RS

TOP TEMPERATURE

BOTTOM TEMPERATURE

JOB

SPEED

STBY

MEM

MEAS

FAN

RUN

STOP

REV

1

MAIN PCB (4PK-EX1670M)

2

DISPLAY PCB (4PK-EX1670LDP)

3

ELECTRIC CORD (220V)

4

CIRCUIT BREAKER (MD2)

6

TOP HEATER

7

BOTTOM HEATER

8

POWER TRANSFORMER

NO.9

NO.15

NO.16

NO.11
NO.12

15

NO.13

NO.10

NO.7

NO.6

16

NO.5

NO.4

18

17

12

NO.3

Titan 165 Electrical Schematic

19

8

3

OPTIONAL REW INDER (REAR)

OPTIONAL REW INDER (FRONT)

20

NO.14

9

10

11

6

21

7

9

AC COOLING FAN MOTOR 1

10

AC COOLING FAN MOTOR 2

11

AC COOLING FAN MOTOR 3

12

FRONT TABLE INTERLOC K

13

ROLLER COVER LEFT INTERLOCK

14

ROLLER COVER RIGHT INTERLOCK

NO.14

15

TOP ROLLER TEMPERATURE SENSOR

16

BOTTOM ROLLER TEMPERATURE SENSOR

17

LEFT EMERGENC Y S/W

18

RIGHT EMERGENCY S/W

19

MAIN MOTOR

20

TOP ROLLER THERMOSTAT

21

BOTTOM ROLLER THERMOSTAT

13

14

ORIGINA TO R : GM P

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILMS GROUP

(220V/60Hz)

This p r in t is th e proper ty o f G B C Films G ro up. The informa t io n thereon is r e m itted in c o n fidence .

UNLE S S OTHERW ISE SPE C IFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderso n R o ad, DeF o res t, WI 53532

TITLE :

Electrical Wire Diagram

DATE : DRAWN BY :

Titan 165

DWG SCALE :

DWG :

T165 - EWDN/AN/A03/30/99

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMAT ION ONLY AND SHA LL NOT BE REPRODUCED,

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U SED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

Titan 110 Electrical Schematic

1

C

CON4

NO.2
NO.1

CON10

U_HEATER

CON12

ACIN

L_HEATE R

T_PRI

CON7

CON20
FAN

CON2
FAN

CON5
FAN

CON1

DISPLAY_SIGNAL

CON8

BOT_SENSOR

CON3

TOP_SENSOR

CON15

CON13

34V

16V

CMS

MS

MOT

CMS

ES1

ES2

CON17

CON6CON9

CON16 CON21

CON14

4

2

EXCELAM-1670RS

TOP TEMPERATURE

BOTTOM TEMPERATURE

JOB

SPEED

STBY

MEM

MEAS

FAN

RUN

STOP

REV

3

1

MAIN PCB (4PK-EX1670M)

10

2

DISPLAY PCB (4PK-EX1670LDP)

3

Page 6 - 3 © GBC Films Group October 2000

ELECTRIC CORD (220V)

4

CIRCUIT BREAKER (MD2)

6

TOP HEATER

7

BOTTOM HEATER

8

POWER TRANSFORMER

AC COOLING FAN MOTOR 2

11

AC COOLING FAN MOTOR 3

12

FRONT TABLE INTERLOC K

13

ROLLER COVER LEFT INTERLOCK

14

ROLLER COVER RIGHT INTERLOCK

15

TOP ROLLER TEMPERATURE SENSOR

NO.9

OPTIONAL REW INDER (REAR)

OPTIONAL REW INDER (FRONT)

6

7

20

21

NO.14

NO.14

NO.16

NO.15

8

10

16

BOTTOM ROLLER TEMPERATURE SENSOR

17

LEFT EMERGENC Y S/W

18

RIGHT EMERGENCY S/W

19

MAIN MOTOR

20

TOP ROLLER THERMOSTAT

21

BOTTOM ROLLER THERMOSTAT

11

NO.6

NO.4

13

18

NO.5

NO.3

NO.11
NO.12

NO.10

NO.7

14

ORIGINATOR : GMP

12

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILMS GROUP

NO.13

17

19

(220V/60Hz)

This p r in t is th e proper ty o f G B C Films G ro up. The informa t io n thereon is r e m itted in c o n fidence .

UNLE S S OTHERW ISE SPE C IFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderso n R o ad, DeF o res t, WI 53532

TITLE :

Electrical Wire Diagram

DATE : DRAWN BY :

15

16

Titan 110

DWG SCALE :

DWG :

Technical Schematics

T110 - EWDN/AN/A03/30/99

Technical Schematics

This page intentionally left blank.

Blank page

Page 6 - 4 © GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

7.0 Spare Parts

This is a recommended spare parts list and can
be modified as required. The quantity is based on one
machine. Consult your service manager if you require spare
parts for more than one machine.

7.1 Item list

Part # Description Qty

604020321 Cabinet, left 1

604020322 Cabinet, right 1

Recommended Spare Parts

706025050 Infrared heater ( US ) - 165 2

706025048 Infrared heater ( Euro ) - 165 2

7060250431 Infrared heater - 110 2

607040518 Rollers, main - 165 2

607040523 Rollers, main - 110 2

607040519 Rollers, pull - 165 2

607040524 Rollers, pull - 110 2

706011156 PCB assembly, 41670RS display 1

703020216 1670RS control panel 1

802105015 Switch panel sticker / Titan 1

706011151 PCB assembly, 1670RS main 1

610011903 Transformer GM7660EX-234 2

6090205 DC geared motor DM012 1

© GBC Films Group October 2000

Page 7 - 1

Recommended Spare Parts

Part # Description Qty

704031124 Power cord ( US ) 1

704030416 Power cord ( Euro ) 1

704090603 Footswitch 1

701130507 Casters 2

704090252 Emergency switch 2

613030613 Feed table latch 2

701110203 Plate washer 4

Titan 165/ 1 10 Technical Service Manual

601230814 Lever guide 2

701090160 Safety lever spring 2

604037026 AL3 core bushing 2

613030527 Core bushing bolt 2

8050112 57mm core bushing 2

704090411 Micro switch 2

701090163 Pulling spring 2

604022033 Slitter housing 1

604022034 Slitter lever 1

613050221 Slitter blade 1

604020323 Knob, tension 1

703021051 Knob, eccentric lever handle 1

613010113 Eccentric lever 1

Page 7 - 2

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

Part # Description Qty

604022032 Paper guide knob, 2700 2

613030622 Roller cover safety lever 1

613030614 Lever cap 1

703040211 Teflon bushing 2

Recommended Spare Parts

© GBC Films Group October 2000

Page 7 - 3

Recommended Spare Parts

This page intentionally left blank.

Titan 165/ 1 10 Technical Service Manual

Page 7 - 4

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

8.0 Illustrated Parts

Illustrated Parts

This section contains parts illustrations for both
the Titan 165 and T itan 110 machines. Section 8.1 contains
illustrations for the Titan 165 and section 8.2 contains
illustrations for the Titan 1 10.

For parts not illustrated, please call your regional
service manager or National Service Parts for assitance
at 1- 800 - 790 - 7787.

8.1 Titan 165 parts illustrations

Items not illustrated ;

Operations Manual: 930 - 046
( Titan 165 and Titan 1 10 )

* Most of the part numbers are the same for both

machines with thew exception of parts related to the
width of the machine.

© GBC Films Group October 2000

Page 8 - 1

Illustrated Parts

Titan 165/ 1 10 Technical Service Manual

PART # DESCRIPTION Quanity

6090205 DC GEARED MOTOR(DM012) 1
8050112 57MM 2
601211157 SURE BACK COVER SUPPORT 4
601230109 1670RS BOTTOM PLATE 1
601230231 1670RS SIDE PLATE(L) 1
601230232 1670RS SIDE PLATE(R) 1
601230411 1670RS FRONT COVER 1
601230412 1670RS REAR COVER 1
601230413 1670RS REAR TABLE 1
601230415 1670RS PAPER TABLE PLATE 1
601230416 1670RS FAN COVER 1
601230417 1670RS PC COVER CAP 1
601230458 1670RS PC ROLLER COVER 1
601230541 1670RS HEATER SUPPORT 2
601230542 1670RS H/ROLLER HOOK 2
601230543 1670RS P/ROLLER HOOK 2
601230544 1670RS H/ROLLER SUPPORT 2
601230545 1670RS P/ROLLER SUPPORT 2
601230546 1670RS PCB SUPPORT 3
601230547 1670RS AIR SCREEN 1
601230548 1670RS FAN NET 4
601230549 1670RS TENSION PLATE(L) 1
601230550 1670RS TENSION PLATE(R) 1
601230551 1670RS SENSOR SUPPORT 1
601230552 1670RS SENSOR BRACKET 1
601230553 1670RS PC COVER BRACKET(L) 1
601230554 1670RS PC COVER BRACKET(R) 1
601230555 LIMITS SWITCH BRACKET(L) 1
601230556 LIMITS SWITCH BRACKET(R) 1
601230557 MAGNETIC BRACKET(L) 1
601230558 MAGNETIC BRACKET(R) 1
601230561 1670RS REWINDER SUPPORT(L) 1
601230562 1670RS REWINDER SUPPORT(R) 1
601230571 1670RS STAND 1
601230581 1670RS SIDE DOOR(L) 1
601230582 1670RS SIDE DOOR(R) 1
601230591 1670RS CASE(L) 1
601230592 1670RS CASE(R) 1
601230702 EAGLE INSIDE TENSION PLATE 1
601230708 EAGLE TENSION BLOCK STOPPER 2

Page 8 - 2

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

Illustrated Parts

PART # DESCRIPTION Quanity

601230711 SURELAM OUTER TENSION DISC 2
601230712 COLD OUTSIDE TENSION DISK 1
601230814 EAGLE LEVER FIXED PANEL 3
601230834 EAGLE SPRING CAP 3
601230873 COLD BLADE RAIL BRACKET(L) 1
601230874 COLD BLADE RAIL BRACKET(R) 1
601230883 1670RS BLADE RAIL 1
601310508 MICRO S/W SUPPORT 1
604020311 EAGLE REWINDER COVER(L) 1
604020312 EAGLE REWINDER COVER(R) 1
604022031 PAPER GUIDE 2
604022032 PAPER GUIDE KNOB 4
604022033 SLITTER HOUSING 1
604022034 SLITTING LEVER 1
604036009 1670RS FRONT TABLE 1
604037022 AL 2"CORE BUSHING 4
604037026 AL 3"CORE BUSHING 4
604037033 3"BLACK CORE BUSHING 2
604620101 METAL MAGNET 2
607040518 EXCELAM1670 RS H/ROLLER 2
607040519 EXCELAM1670 RS P/ROLLER 2
609010116 AC GEARED ISG3215
609070104 CROSS FAN MOTOR 3
610011903 TRANSFORMER GM7660EX-234 1
613010113 SURE ECCENTRIC LEVER 1
613010171 1670RS IDLE ROLLER(UP) 1
613010172 1670RS IDLE ROLLER(LOW) 1
613010176 1670RS TIE BAR 1
613011005 ECCENTRIC LEVER CAP 1
613030219 1670RS HEX FILM SHAFT(PL 3
613030301 EAGLE FILM SHAFT BUSHING 3
613030409 1670RS ECCENTRIC SHAFT(PL) 1
613030527 EAGLE FIXED BOLT 4
613030533 TENSION CONTROL KNOB 2
613030541 GBC4265 FRONT TABLE SUPPORT PIN 2
613030552 REWINDER TENSION BOLT 1
613030575 1670RS BEARING HOUSING(UP) 2
613030576 1670RS BEARING HOUSING(LOW) 2
613030577 1670RS P/ROLLER BUSH(UP) 2
613030578 1670RS P/ROLLER BUSH(LOW) 2

© GBC Films Group October 2000

Page 8 - 3

Illustrated Parts

Titan 165/ 1 10 Technical Service Manual

PART # DESCRIPTION Quanity

613030579 1670RS H/ROLLER BUSH(UP) 2
613030580 1670RS H/ROLLER BUSH(LOW) 2
613030587 1670RS FILM TENSION BLOCK 2
613030597 TENSION BOLT(PL) 2
613030621 LEVER (UP) 3
613030622 LEVER (DOWN) 1
613030631 1670RS GUIDE BUSH PIN
613030632 1670RS GUIDE BUSH 2
613030633 1670RS REWINDER GEAR PIN 1
613030634 1670RS DOUBLE GEAR PIN 1
613030635 1670RS CLUCH SHAFT 2
613030636 1670RS ECCENTRIC CAM 2
613030637 1670RS REWINDER TAKE UP BOSS 1
613050221 FILM CUTTER(ROLL)(PL 1
701010103 BALL BEARING 4
701010141 BALL BEARING 4
701020203 THRUST NIDDLE ROLL BEARING 2
701020205 THRUST NIDDLE ROLL BEARING 2
701020222 NIDDLE ROLL BEARING 2
701050181 DU BEARING TUBE 1
701050183 DU BEARING TUBE 4
701050245 DU BEARING FRANGE 1
701050247 DU BEARING FRANGE 1
701050259 DU BEARING FRANGE 4
701050276 DU BEARING FRANGE 4
701070143 ROLLER CHAIN 1
701070212 ROLLER CHAIN 1
701070216 ROLLER CHAIN 1
701080118 STEEL SPUR GEAR 1
701080125 STEEL SPUR GEAR 1
701080224 STEEL 1/4CHAIN GEAR 1
701080310 STEEL SPUR+CHIAIN GEAR 1
701080315 STEEL SPUR+CHAIN GEAR(RS35H) 1
701080521 STEEL CHAIN GEAR(RS#35) 2
701080526 STEEL CHAIN GEAR(RS#35) 1
701080527 STEEL CHAIN GEAR(RS#35) 1
701090116 ROLLER SPRING 8
701090142 EAGLE FILM PIPE SPRING 3
701090163 PULLING SPRING 2
701090832 SPRING PIN 1

Page 8 - 4

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

Illustrated Parts

PART # DESCRIPTION Quanity

701130507 CASTER 4
703020216 1670RS CONTROL PANEL 1
703020511 PC CONTROL KEY 1
703020512 PC CONTROL KEY 1
703020513 PC CONTROL KEY 1
703020514 PC CONTROL KEY 1
703020515 PC CONTROL KEY 1
703020516 PC CONTROL KEY 1
703020517 PC CONTROL KEY 1
703020518 PC CONTROL KEY 8
703021051 ECCENTRIC LEVER KNOB 1
703021061 1670RS PLASTIC TENSION BLOCK 1
703040211 TEFLON BUSHING 4
703070101 EAGLE/ULTIMA 1
703070106 CLUTCH 1
703070112 HR2 INSIDE TENSION DISK 2
703070113 U? STOPPER 1
703070114 GMP-HR2 4
704031124 INLET 250V(USA) 1
704090141 POWER SWITCH 1
704090252 EMERGENCY SWITCH 2
704090411 MICRO SWITCH (EAGLE) 2
704140411 CORD STOPPER 1
704150104 BI-METAL THERMOSTAT 2
705081036 PCB/1670RS DISPLAY 1
705200201 INFRARED SENSOR 2
706011151 PCB ASS’Y 1670RS MAIN 1
706025050 GBC-TITAN INFRARED HEATER ASS’Y 2
802025306 NAME STICKER/1670RS 1
802105015 SWITCH PANEL STICKER/TITAN 1
803040313 REWINDER STICKER 1
803040343 EMERGENCY STICKER(SURELAM) 2
804020407 PAPER PIPE 1
706011156 PCB ASS’Y1670RS DISPLAY 1
803040315 ROLLER TENSION STICKER
803040321 WARNING STICKER (HOT)
803040322 WARNING STICKER (ELECTRIC)
803040323 WARNING STICKER (SHOCK HAZARD)
803040325 WARNING STICKER (SHARP BLADE)
803040326 WARNING STICKER (PULL ROLLER)

© GBC Films Group October 2000

Page 8 - 5

Illustrated Parts

Titan 165/ 1 10 Technical Service Manual

PART # DESCRIPTION Quanity

803040356 EAGLE PRESSURE STICKER (L)
803040357 EAGLE PRESSURE STICKER (U)
706025043 HEATER T-110 2
607040523 HEAT ROLLER T-110 2
607040524 PULL ROLLER T-110 2
604036014 FEED TABLE T-110 1
601230456 SAFEETY SHIELD T-110 1
601230576 PRINT CLAMP T-110 1

Page 8 - 6

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

613010176

601230109

Illustrated Parts

DWG :

DWG SCALE :

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

Titan 165: Stand and frame assem bly

DATE : DRAWN BY :

TITLE :

FINISH

TO BE

125

This print is th e prope rty of GB C Films Group. T he info rm ation t hereon is remitte d in con fidence .

TOL.

+ .050

+ .020

+ 1/64

+ .010

TOLERANCE

X

XX

X/X

UNLESS OTHERWISE SPECIFIED

XXX

DIM. AS

SHOWN

REVISION

T165 - 001N/AN/A07/19/00

+ 1D

ANGLES

+ .005

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINA TO R : GMP

C

PROPRIETARY

PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTH ER PURPOSE WITHOUT WRITTEN

MA TERIA L DIS C LOS E D ON THIS D RAW ING. IT IS ISSU E D IN C ONFID ENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

© GBC Films Group October 2000

601230571

Page 8 - 7

Illustrated Parts

601230547

613030409

Titan 165/ 1 10 Technical Service Manual

DWG :

DWG SCALE :

Titan 165: Slitter and

cooling cover assembly

GBC Films Group

4151 Anderso n R o ad , DeFo res t, WI 53532

DATE : DRAWN BY :

TITLE :

FINISH

TO BE

125

This print is th e prope rty of GB C Films G roup. T he inform ation th ereon is remitte d in conf idence.

TOL.

+ .050

+ .020

+ 1/64

+ .010

TOLERANCE

X

XX

X/X

UNLE S S OTHERW ISE SPE CIFIED

XXX

DIM. AS

SHOWN

REVISION

T165 - 002N/AN/A07/19/00

+ 1D

ANGLES

+ .005

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

C

PROPRIETARY

PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PUR POSE WITHOUT WRITTEN

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

Page 8 - 8

601230551

601230413

601230416

601230411

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

613010171

607040518

613010172

Illustrated Parts

DWG :

DWG SCALE :

GBC Films Group

4151 Anderso n R oa d, DeF or est, WI 535 32

Titan 165: Idlers and rollers assem bly

DATE : DRAWN BY :

TITLE :

FINISH

TO BE

125

This p r in t is th e prope r t y o f G B C Films G ro up. The informa t io n thereo n is remitte d in conf id e nce.

TOL.

+ .050

+ .020

+ 1/64

+ .010

TOLERANCE

X

XX

X/X

UNLESS OTHERWISE SPECIFIED

XXX

DIM. AS

SHOWN

REVISION

T165 - 003N/AN/A07/19/00

+ 1D

ANGLES

+ .005

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

607040519

706025050 (US)

706025048 (EUR O)

C

PROPRIETARY

PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OT HER PUR POSE WITHOUT WRITTEN

MA TERIA L DIS C LOS E D ON THIS D RAW ING. IT IS ISSU ED IN C ONF IDENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

© GBC Films Group October 2000

Page 8 - 9

Illustrated Parts

Titan 165/ 1 10 Technical Service Manual

DWG :

DWG SCALE :

GBC Films Group

4151 An de rs o n R o a d , De F o re st, W I 53532

Titan 165: Drive side assembly

DATE : DRAWN BY :

TITLE :

FINISH

TO BE

125

This print is th e prope rty of GB C Films G roup. T he inform ation th ereon is remitte d in conf idence.

TOL.

+ .050

+ .020

+ 1/64

+ .010

TOLERANCE

X

XX

X/X

UNLE S S OTHERW ISE SPE C IFIED

XXX

DIM. AS

SHOWN

REVISION

T165 - 004N/AN/A07/19/00

+ 1D

ANGLES

+ .005

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

C

PROPRIETARY

PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETAR Y RIGHTS TO THE

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U S ED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

Page 8 - 10

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

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Titan 165: Cabinets and

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Page 8 - 11

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Titan 165/ 1 10 Technical Service Manual

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GBC Films Group

pressure plate assembly

Titan 165: Feed table and

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© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

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Titan 165: Unwind and rewind assemb ly

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Page 8 - 13

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Titan 165/ 1 10 Technical Service Manual

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4151 Anderso n R oad , DeF ores t, WI 53532

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ANGLES

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MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

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Titan 165/ 1 10 Technical Service Manual

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Titan 165: Detail assem b lies ( A - M )

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PROPRIETARY

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GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

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MANUFACTURE OR FOR ANY OT HER PUR POSE WITHOUT WRITTEN

MA TERIA L DIS C LOS E D ON THIS D RAW ING. IT IS ISSU ED IN C ONF IDENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

© GBC Films Group October 2000

Page 8 - 15

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Titan 165/ 1 10 Technical Service Manual

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GB C F ilm s G ro up

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Titan 165: Detail assem blies ( N - U )

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MANUFACTURE OR FOR ANY OTH ER PURPOSE WITHOUT WRITTEN

MA TERIA L DIS CLOS ED O N TH IS DR AWING . IT IS ISSUE D IN C ONF IDENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

Page 8 - 16

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

Illustrated Parts

8.2 Titan 110 Parts illustrations

© GBC Films Group October 2000

Page 8 - 17

Illustrated Parts

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Titan 165/ 1 10 Technical Service Manual

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4151 Anderso n R o ad , DeFo rest, W I 53532

Titan 110: Stand and frame assembly

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GBC PRO-TECH CLAIMS PROPRIETARY RIGHT S TO T HE

COPIED OR D ISC LO SED IN WHOLE OR IN PA R T , OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

MA TER IA L DIS CLOS ED O N TH IS DR AWIN G. IT IS ISSU ED IN CON FIDEN CE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

Page 8 - 18

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© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

613030406

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DWG :

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Titan 110: Slitter and

cooling cover assembly

GBC Films Group

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PROPRIETARY

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COPIED OR D ISC LO SED IN WHOLE OR IN PA R T , OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

MA TER IA L DIS CLOS ED O N TH IS DR AWIN G. IT IS ISSU ED IN CON FIDEN CE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

601230575

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© GBC Films Group October 2000

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This p r in t is th e prope r t y o f G B C Films G ro up. The informa t io n thereo n is remitte d in conf id e nce.

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GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OT HER PUR POSE WITHOUT WRITTEN

MA TERIA L DIS C LOS E D ON THIS D RAW ING. IT IS ISSU ED IN C ONF IDENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

Page 8 - 20

© GBC Films Group October 2000

Titan 165/ 1 10 Technical Service Manual

Illustrated Parts

DWG :

DWG SCALE :

GBC Films Group

4151 Anderso n R oa d, DeF or est, WI 535 32

Titan 110: Drive side assembly

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This print is the property of GBC Films Group. The information thereon is remitted in confidence.

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PROPRIETARY

PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OT HER PUR POSE WITHOUT WRITTEN

MA TERIA L DIS C LOS E D ON THIS D RAW ING. IT IS ISSU ED IN C ONF IDENC E

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

© GBC Films Group October 2000

Page 8 - 21

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Titan 165/ 1 10 Technical Service Manual

DWG :

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rear cover assembly

Titan 110: Cabinets and

GBC Films Group

4151 An de rs o n R o a d , De F o re st, W I 53532

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ORIGINATOR : GMP

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PROPRIETARY

PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETAR Y RIGHTS TO THE

COPIED OR D ISCLO SED IN WHOLE OR IN PA R T , O R U S ED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

Page 8 - 22

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© GBC Films Group October 2000

9.0 Addendum

This section is reserved for future changes related
to this service manual.

9.1

AddendumTitan 165/ 1 10 Technical Service Manual

Page 9 - 1 © GBC Films Group October 2000

Addendum Titan 165/ 110 Technical Service Manual

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Glossary of terminologyTitan 165/ 110 Technical Service Manual

10.0 Glossary of terminology

The glossary will assit you in
understanding some of the terms used in this
service manual.

10.1 Glossary

Control panel: refers to the panel on the right

side cabinet from the front which aloows an
operator to control the operations of the
machine.

Pull rollers: refers to the two rolls closest to
the rear of the machine.

Qualified: Refers to any engineer that has
experience with electrical and mechanical
design of lamination equipment. The engineers
should be fully aware of all aspects of safety
with regards to lamination equipment.

Any commissioning or service engineer
must be of competent nature, trained and
qualified to GBC Pro-T ech standards to fulfill
that job. This person will have completed and
passed the full service training course from
GBC Pro-Tech.

Control side: refers to the right hand side of
the machine from the front operating position.

Drive side: refers to the left side of the machine
from the front operating position.

I/O Board: refers tothe main input / output
printed circuit board.

Main rollers: refers to the two rolls closest
to the front of the machine.

Nip: refers to the space between two rollers.

Any GBC T echnician, GBC Specialist,
and / or GBC Pro-Tech Technician that has
been through the GBC Pro-Tech service
training course.

Nip impression: refers to the footprint left in
laminate when a dwell has occurred.

W eb: refers to the material going passing
through the machine.

Page 10 - 1 © GBC Films Group October 2000

Glossary of terminology Titan 165/ 1 10 Technical Service Manual

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