Garland MO-WO 3500 Installation Manual

Induction Designer Series
RTCS Module-Line Built-In Wok Models
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number 4532880 1/15
Safety Notices
Safety Notices
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.
Warning
n
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution
,
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Notice
Indicates information considered important, but not hazard-related (e.g. messages relating to property damage).
NOTE: Indicates useful, extra information about the procedure you are performing.
DESCRIPTIONS OF SAFETY SYMBOLS AND WARNINGS ON UNIT
This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.
DANGER - HIGH VOLTAGE
This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.
Electromagnetic Field
Warning
RISK OF FIRE OR ELECTRIC SHOCK! DO NOT OPEN!
To reduce the risk of fire or electric shock, do not remove or
open cover. No user serviceable parts inside.
Refer servicing to qualified personnel.
CAUTION ATTENTION
DISCONNECT FROM SUPPLY CIRCUIT BEFORE OPENING
DISCLAIMERS
DANGER
Disregarding any safety instructions may cause harm to people, the surroundings, and the equipment. Garland is not responsible for any damages or personal injury caused by failure to observe any safety requirements. Risks involved when disregarding safety precautions include, but not limiting to:
Death or injury caused by electric shock.
Burn injury caused by contacting overheated cooking surface, cookware, or oil and grease.
Damage to the equipment caused by using unsuitable cookware.
DANGER
This product has been certified as commercial cooking equipment and must be installed by professional personnel as specified.
DANGER
Do not install or operate equipment that has been misused, abused, neglected, damaged, or altered/ modified from that of original manufactured specifications.
DANGER
Contact Manitowoc Foodservice if you intend to make any changes on the equipment. For safety reasons, always use genuine parts and accessories approved by Manitowoc. Refer to the warranty documents for your equipment.
DANGER
Owners and operators are cautioned that maintenance and repairs must be performed by an authorized service agent using only genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
3
Safety Notices
DANGER
Improper installation, adjustment, alteration, service, or maintenance of this appliance or installation of a damaged appliance can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty. NEVER install damaged appliances, equipment, or accessories.
ALWAYS have installation and service performed by trained and authorized personnel.
DANGER
All utility connections and fixtures must be maintained in accordance with local and national codes.
Warning
n
Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other Appliance. Never use flammable oil soaked cloths or combustible cleaning solutions, for cleaning.
Warning
n
Warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
This manual must always be available for reference at the place of operation.
Warning
n
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glass-wool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass-wool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Notice
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
NOTE: Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.mtwkitchencare.com for manual updates, translations, or contact information for service agents in your area.
NOTE: Throughout this manual, the induction unit type indicated on the front cover is referred to as “induction unit” or “unit” or "equipment".
Warning
n
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
4
Safety Notices
CODE
Warning
n
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
PERSONAL PROTECTION
DANGER
All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during servicing. Always allow unit to cool.
DANGER
Use appropriate safety equipment during installation and servicing.
DANGER
Never stand on the unit! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.
CORRECT DISPOSAL OF THIS PRODUCT
This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be
handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed correctly, you will help prevent potential harm to the environment or human health, which could otherwise be caused by inappropriate waste handling of this product.
For more detailed information regarding recycling of the product, please contact your local city office or your waste disposal service.
DANGER
Induction units, sent for disposal, can be brought back into operation and their use must be avoided.
NOTE: The unit is built with common electrical, electromechanical, and electronic parts. No batteries are used.
NOTE: The owner and operator are responsible for the proper and safe disposal of the unit.
DANGER
Keep power cord AWAY from HEATED surfaces. DO NOT immerse power cord or plug in water. DO NOT let power cord hang over edge of table or counter.
DANGER
To avoid cardiac pacemaker malfunction, consult physician or pacemaker manufacture about effects of electromagnetic field on pacemaker.
Warning
n
Use caution when handling metal surface edges of all equipment.
Warning
n
Risk of burns from high temperatures. You may get burnt if you touch any of the parts during cooking. Surfaces close to the cooking surface including side panels may get hot enough to burn skin. Use extreme caution to avoid coming in contact with hot surfaces or hot grease. Wear personal protective equipment.
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Safety Notices
Table of Contents Section 1
General Information
Section 2 Installation
Table of Contents
Definitions.................................................................................................................................................3
Descriptions of safety symbols and Warnings on Unit .............................................................3
Disclaimers ................................................................................................................................................3
Code ............................................................................................................................................................5
Personal Protection ...............................................................................................................................5
Correct Disposal of This Product .......................................................................................................5
Nomenclature and Model Numbers .................................................................................9
Warranty Information ........................................................................................................ 9
Packing Slip ........................................................................................................................9
Serial Plate Location ..........................................................................................................9
Accessories .......................................................................................................................... 9
Safety and Electrical Requirements for Installation ...................................................... 11
Components .....................................................................................................................12
Overview: Critical Information on Design and Installation ..........................................12
Critical Requirements ......................................................................................................13
Summary of Operating Conditions ............................................................................................... 13
Electrical compartment .................................................................................................................... 14
Installation Clearance ........................................................................................................................ 15
Location Requirements ..................................................................................................................... 16
Ventilation Requirements.................................................................................................................16
Wok Bowl, Coil Carrier, Shield Plate and Generator Installation ..................................17
Dimensions: RTCS MO/WO Shield Plate and generator ........................................................ 17
Dimensions: coil carrier and mounting coil carrier ................................................................. 18
Counter-Top Cut-Out Dimensions ................................................................................................ 19
Installation Instructions .................................................................................................................... 19
Control Unit Installation ..................................................................................................21
Front-Mount Method ......................................................................................................................... 21
Back-Mount Method .......................................................................................................................... 21
Dimensions: Control Unit ................................................................................................................. 22
Electrical Installation .......................................................................................................23
Electrical Specifications..................................................................................................................... 23
Connecting the Components ......................................................................................................... 24
Function Test ..................................................................................................................... 25
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Part Number 4532880 1/15
Section 3 Operation
Section 4 Maintenance
Section 5 Troubleshooting
Table of Contents (continued)
Proper Induction Cookware ............................................................................................28
Wok pan .................................................................................................................................................. 28
Condition Of Cookware .................................................................................................................... 28
Material of Cookware ......................................................................................................................... 29
BOIL TEST: Performance of Cookware ..........................................................................................29
Power Control ...................................................................................................................29
Power Diagram ..................................................................................................................................... 29
No Pan No Heat .................................................................................................................30
When Unit Is Idle ..............................................................................................................30
Important Rules on Maintenance ...................................................................................32
Daily Cleaning and Maintenance ....................................................................................32
Weekly Cleaning and Maintenance ................................................................................33
models provided with Garland Air Intake Kits .......................................................................... 33
Yearly Maintenance .......................................................................................................... 33
Common Causes for Induction Unit Failure ...................................................................35
Symptoms .........................................................................................................................35
Boil Test: Performance of Cookware ...............................................................................35
Troubleshooting Chart Without Error Code / Indicator Lamp Flash Code ...................36
Troubleshooting Chart With Error Code / Indicator Lamp Flash Code .........................37
Wearable Parts List ...........................................................................................................38
8 Part Number 4532880 1/15
Section 1
General Information
Nomenclature and Model Numbers
Series Function Power (Watt) Model Number
MO =
Module Line
WO = Wok Line
3500 5000 8000
MO/WO 3500 MO/WO 5000 MO/WO 8000
Warranty Information
Visit www.garland-group.com to view and download a copy of your warranty.
Packing Slip
The packing slip attached to the shipment contains detailed information on all components. Please retain this packing slip for future reference.
Serial Plate Location
The serial plate is affixed to the bottom of the generator, near the electrical connectors. Important information such as the unit’s model number, serial number, and electrical specifications can be found on the serial plate.
Accessories
WOK PANS
Notice
Use Wok Pans with Correct Contour
Garland recommends that the wok pans used be the correct contour to the Ceran glass bowl. To reduce premature failures such as overheating, wok pans should not touch the glass but only sit onto the upper flange.
To guarantee the correct contour, Garland offers a selection of wok induction pans. Please consult your dealer for details.
NOTE: The opening on the couter-top for installing the Ceran wok bowl must be constructed per specifications listed in this manual (see section “Installation”).
Part Number 4532880 1/15 9
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Section 2
Installation
Safety and Electrical Requirements for Installation
Warning
n
Safety and Electrical Requirements
This appliance component requires additional features and components to comply with appliance and electrical standards.
It is the responsibility of the customer and installer to interpret and comply with all applicable national and regional health codes, safety and electrical standards in your jurisdiction.
This product requires the addition of:
A suitable non-flammable electrical enclosure; a means to conceal and protect components and wiring.
Grounding and bonding to the enclosure.
An appliance rating plate that includes end manufacturer information.
Investigation by local electrical authority. Warning, caution labels and other markings
required by electrical and safety standards could be provided by local authority.
Depending on the application and configuration of this product(s), consider the addition of:
Field supply connection terminals (terminal block).
Branch circuit protection (breakers).
Fans, ventilation or cooling systems and controls.
Warning
n
Installation must be carried out by registered installation contractors only. The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with national and local regulations. The warning signs and serial plates on the equipment must strictly be followed.
Warning
n
The unit is designed for custom built counter or island suite. Customers are responsible to provide proper installation mounting for the components.
Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.
Warning
n
To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product.
The equipment must be level side to side and front to back.
Warning
n
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
Caution
,
This equipment must only be operated under an approved hood system in accordance with local regulations in force.
Caution
,
Consultants and designers must consult their conter­top suppliers when designing an appropriate support structure and clearance for the counter-top and installation.
Notice
Induction equipment that is not installed correctly will have warranty voided.
NOTE: Always maintain enough space between and around the equipment in the cabinet for maintenance and service.
Part Number 4532880 1/15 11
Installation Section 2
Components
Induction Generator, RTCSmp Built-In Line Dual Cook-Tops (with Built-In Frame and Ceran Glass-Top)
x1
Versions available:
3.5kW Generator IN/MO/WO3500
5.0kW Generator IN/MO/WO5000
8.0kW Generator IN/MO/WO8000
Control Unit, Complete Assembly
x1
Cable length, 2.5 meter / 98.43”
Ceran Glass Wok Bowl
x1 6mm thick, 300mm/12” diameter
Included, Wok Bowl Installation Kit 95000053 (silicone gasket x1, pressure springs x4)
Ceran Glass Wok Bowl
Induction Coil and Sensor Unit with Carrier, Shield Box
Overview: Critical Information on Design and Installation
Warning
n
The unit is designed for custom built counter or island suite. Customers are responsible to provide proper installation mounting for the components.
Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.
Install
Procedure
Component to
Typical Installation
Step 1Wok Bowl,
Coil Carrier,
and Shield
Plate
Step 2Control
Units
Step 3Induction
Generator
Step 4Electrical “Electrical compartment” on page 14
Step
5
Test “Function Test” on page 25
Refer to the
requirements
sections below for
Operating Conditions, Electrical Compartment, Location and Ventilation Requirements: “Critical Requirements” on
page 13
“Installation Clearance” on page 15
Counter-top cut-out dimension and installation instructions: “Wok Bowl,
Coil Carrier, Shield Plate and Generator Installation” on page 17
“Installation Clearance – Components” on page 15
“Control Unit Installation” on page 21
Operating Conditions, Electrical Compartment, Location and Ventilation Requirements: “Critical Requirements” on
page 13
“Dimensions: RTCS MO/WO Shield Plate and generator” on page 17
“Electrical Specifications” on page 23
“Electrical Installation” on page 23
12 Part Number 4532880 1/15
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