Pub. 42003-188A
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Pole Cap Assembly Kit
Model RFP7783-003
Confidentiality Notice
This manua l is provide d sole ly as an operatio nal, installation, and ma inte nance guide and conta ins
sensitive business and t e chnic al infor ma tion w hich is conf ident ial and pr op riet ary to GAI-Tro nics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manu al may not be dis clos e d in any form, in whole or in pa rt, direct ly or i ndir ectly, to a ny
third pa r ty.
General Information
The Model RFP7783-003 Pole Cap Assembly Kit provides a platform for securing a solar panel array,
cellular antenna, and external ringer onto the top of a 4.0-inch O.D. steel pole. The assembly is designed
to seal the interior of the pole against moisture. The kit includes the following components:
Qty Description
1 Pole cap assembly with adjustable bracket
2 Wa ter-tight hub (for solar panel and external ringer f e ed-through)
1 Siemens solar panel, 20 watt
Installation
Refer to Figure 1 while completing the following steps to install the Pole Cap Assembly.
Tools and Equip ment Required
• Model RFP7791-001 External Ringer Kit with Stainless Steel Ringer Bracket
• Model RFP7783-002 Antenna Kit
• Integrity Loop Cable Assembly (Part No. 61504-101)
• Protractor
• Compass
• Specialized tamper-resistant Allen wrench
• 2/C AWG 20 wire, 15 feet (minimum jacket O.D. = 0.25 in.)
GAI-Tronics Corporation P.O. Box 1060, Readi ng, PA 19607-1060 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
V
Pub. 42003-188A
M
ODEL RFP7783-003 POLE CAP ASSEMBLY KIT Page: 2 of 3
Pole Cap Assembly Instructions
The pole cap housing contains three holes: a 0.75-inch hole for the antenna coaxial cable, a 0.875-inch
hole for the external ringer cable, and another 0.875-inch hole for the solar panel cable entry. The
attached adjustable mounting bracket is used to mount the Siemens solar panel. Refer to Figure 1 below
whi le completing the steps to instal l the pole ca p a sse m bly onto the po le.
Figure 1. Pole Cap Assembly with Exploded View
Install the antenna, external ringer, and solar panel to the pole cap housing while on the ground:
1. Assemble cellular antenna onto pole cap housing through the 0.75-inch hole using installation
directions and hardware supplied with Model RFP7783-002 Antenna Kit.
2. Secure the Siemens solar panel onto the pole cap housing’s adjustable mounting bracket using two U-
bracket with the tamper-resistant hardware to clamp down on the inside lip of the solar panel. See
Figure 1.
3. Secure Model RFP7791-001 External Ringer onto the pole cap housing’s horizontal bracket
(1.14-inch (32mm) through hole) using the supplied ringer spacer bracket and ringer nut.
4. Double up the length of the integrity loop wire and tape or apply heat shrink tubing to join the solar
panel cable to the closed end of integrity loop. Be sure to install integrity loop right up to the potted
modu le on r ear of solar panel. Feed the combined solar panel cable/integrity loop wire through one
of the 0.875-inch water-tight hubs. Hand tighten the locking hub to seal.
\\s_eng\gtc proddoc s \st andard iom s - current release\42003 kit manuals \ 42003-188a.doc
12/00