Before you do it your way,
INSTALLATION INSTRUCTIONS
SUPPLEMENTAL
20
Autopilot Rudder Reference
SMART
STICK
ISO 9001
MANUFACTURED BY
TELEFLEX CANADA LIMITED
PARTNERSHIP
INSTALLATION INSTRUCTIONS
1 Remove the nuts and washers
(item 1 & 2) from the steering
cylinder rod. Discard washers
(item 2) as they will not be used
in the SmartStick installation.
2 Install brackets (item 3) onto the
ends of the cylinder support rod.
Re-install the nuts (item 1) and
torque to 33 in. lb. (3.82 Nm).
3 Install the sensor (item 4) behind
the brackets as shown in figures
A and B.
4 Mount the magnet (item 5) to the
center of the cylinder body with the
arrow pointed in the same direction
as the arrow on the sensor.
5 Turn steering cylinder so that the
magnet arrow and the sensor decal
arrow are nearest each other.
6 Without changing the position
along the length of the cylinder,
rotate the magnet on the cylinder
so that the arrows on the sensor
and magnet are as closely lined
up as possible.
7 Tighten band clamp to 3 in. lb.
(0.35 Nm) to secure the magnet
in position.
Correct installation of the magnet
is important to the overall
operation of the autopilot.
Over tightening clamp may cause
magnet to break.
8 Connect Rudder Reference to
autopilot as per autopilot installation instructions. Refer to Table
1 to ensure correct application
9 Move the steering cylinder from
hard over to hard over to confirm
that the autopilot receives a
signal from the sensor at ALL
cylinder positions.
10
Install Strain relief (item 6).
Failure to install the strain relief
may result in irreparable damage
to the sensor.
NOTICE
NOTICE
NOTICE
TOOLS REQUIRED
5/8" Wrench 5/16" Wrench
11/32" Wrench 3/32" Allen Key
Torque Wrench
please try it our way
HYDRAULIC
TELEFLEX CANADA
3831 NO.6 ROAD
RICHMOND, B.C.
CANADA V6V 1P6
FAX 604-270 -7172
www.seastarsteering.com
ISO 10592
© 2005 TELEFLEX CANADA LIMITED PARTNERSHIP
PRINTED IN CANADA
FORM NO. 269064 - 03/06 Rev C
Figure B
Figure A
Table 1
NOTICE
The sensor (item 4) may be
mounted in an inverted/flipped
position to allow the cable to
exit on the port side. In either
case the magnet arrow MUST
point in the same direction as
the arrow on the decal of the
sensor.
NOTICE
If interference occurs, check fit with other holes.
Model No. RED BLACK WHITE
AR4502, Furuno and Power (5 Volt) Ground Signal (0.5 V – 4.5 V)
most other autopilots
AR4502RM, Ray Marine Power (5 volt) Ground Signal (2.2 V – 2.8 V)
installations ONLY
AR4502SI, Simrad Power Ground N/A
installations ONLY
Using an assistant, check for unrestricted steering
articulation throughout engine trim/tilt positions.
The SmartStick rudder
reference unit will ONLY
mount to Evinrude and
Yamaha 4-Stroke engines
when using a HC5358
front mount cylinder.
CAUTION
WARNING
NOTICE
DO NOT install the
sensor in front of the
mounting bracket.
Doing so will result in
interference with the
steering cylinder
(refer to Figure B).
Be sure to check for
interference at all
engine positions
before proceeding.
NOTICE
If the SmartStick bracket
does not fit around the
steering cylinder bracket
contact Teleflex Canada
for replacement brackets.
1
2
NOTICE
Discard item 2 after removal as it is NOT
to be used when SmartStick is installed.
X
X = 4-7/8"
1
2
NOTICE
Discard item 2 after removal
as it is NOT to be used when
SmartStick is installed.
SENSOR MUST BE
4
MOUNTED BEHIND
BRACKET
6
3
MOST OTHER OUTBOARDS
5
ARROW NOT
EXACTLY
YAMAHA
AS SHOWN
3