FUNAI DRV-A3635, DRV-C3835 Service Manual

SERVICE MANUAL
3/21/2018
Digitized in Heiloo Netherlands
Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded views I Parts List
When servicing the deck mechanism, refer to MK14 Deck Mechanism Section.
Deck Mechanism Part No.: N25E0FL
DVD RECORDER &
VIDEO CASSETTE RECORDER
DRV-A3635
DRV-C3835
PAL
SECAMPAL
MAIN SECTION
3/21/2018
Digitized in Heiloo Netherlands
DVD RECORDER &
VIDEO CASSETTE RECORDER
DRV-A3635/DRV-C3835
Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Par ts L ist
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Electrical Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
How to Initialize the DVD Recorder & VCR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Function Indicator Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Schematic Diagrams / CBA’s and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Wiring Diagram < VCR Section > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Wiring Diagram < DVD Section > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-2
IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Lead Identifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1
Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.

SPECIFICATIONS

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< VCR Section >
Description Unit Minimum Nominal Maximum Remark
1. Video
1-1. Video Output (PB) Vp-p 0.8 1.0 1.2 SP Mode 1-2. Video Output (R/P) Vp-p 0.8 1.0 1.2
1-3. Video S/N Y (R/P) dB 40 45
1-4. Video Color S/N AM (R/P) dB 37 41 SP Mode 1-5. Video Color S/N PM (R/P) dB 30 36 SP Mode 1-6. Resolution (PB) Line 230 245 SP Mode
2. Servo
2-1. Jitter Low µsec 0.07 0.12 SP Mode 2-2. Wow & Flutter % 0.3 0.5 SP Mode
3. Normal Audio
3-1. Output (PB) dBV -9 -4 -3 SP Mode 3-2. Output (R/P) dBV -9 -4 -1.5 SP Mode 3-3. S/N (R/P) dB 36 41 SP Mode 3-4. Distortion (R/P) % 1.0 4.0 SP Mode 3-5. Freq. resp (R/P) at 200Hz dB -6 -2 SP Mode (-20dB ref. 1kHz) at 8kHz dB -8 -2 SP Mode
SP Mode,
W/O Burst
4. Tuner
4-1. Video output Vp-p 0.8 1.0 1.2 E-E Mode 4-2. Video S/N dB 39 44 E-E Mode 4-3. Audio output dB -10 -6 -2 E-E Mode 4-4. Audio S/N dB 40 46 E-E Mode
5. Hi-Fi Audio
5-1. Output dBV -12 -9 -4 SP Mode 5-2. Dynamic Range dB 70 85 SP Mode 5-3. Freq. resp (6dB B.W) Hz 20 ~ 20K SP Mode
Note: Nominal specs represent the design specs. All units should be able to approximate these – some will exceed and some may drop slightly below these specs. Limit specs represent the absolute worst condi tion that still might be considered acceptable; In no case should a unit fail to meet limit specs.
1-1-1 E9710SP
< DVD Section >
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Item Conditions Unit Nominal Limit
1. VIDEO
1-1. Video Output 75 load Vp-p 1.0 1-2. S-Video Output Y (Luminance) 75 load Vp-p 1.0 C (Chrominance) 75 load Vp-p 0.3
2. AUDIO
2-1. Output Level Vrms 2.0 2-2. Frequency Response DVD-VIDEO LPCM fs = 96 kHz Hz 20 - 44 k
fs = 48 kHz Hz 20 - 20 k Audio CD fs = 44.1 kHz Hz 20 - 20 k 2-3. Signal/Noise Ratio DVD-VIDEO LPCM dB 85 CD dB 85 REC & Playback Input: 2 Vrms, Rec Speed: SP dB 85 2-4. THD+N 1 kHz, 0 dB DVD-VIDEO LPCM % 0.01 CD % 0.01 REC & Playback Input: 2 Vrms, Rec Speed: SP % 0.01
3. TUNER
3-1. Video Output 75 load Vp-p 1.0 3-2. Video S/N dB 42 3-3. Audio Output dBv -12 3-4. Audio S/N dB 46
Notes:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply: 220 - 240 V ~ 50 Hz
3. Load imp.: 100 k
4. Room ambient : 5 °C ~ 40 °C
1-1-2 E9710SP

LASER BEAM SAFETY PRECAUTIONS

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This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pic kup or allo w it to strike a gainst y our skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
1-2-1 R3PLSP

IMPORTANT SAFETY PRECAUTIONS

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Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristic s which are often not evi­dent from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special s afety characteristics are identifi ed b y a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continu­ously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electr ical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is e qual ly imp or ­tant to implement the following precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spur ious radi ation. Thes e must also be replaced only with specified replacements. Examples: RF conver ters, RF cables, noise block­ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder­ing.
F. Observe that the wires do no t co ntac t he at prod uc -
ing parts (heatsink s, oxide metal film resist ors, fus­ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has b een replac ed, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to pre­vent shock hazards. Replacement procedure
1)Remove the old connector by cutting the wires at a point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insu lation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complet e clo­sure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconne ct the AC plug from the AC outlet.
1-3-1 DVD_SFNP
Safety Check after Servicing
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Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and con­firm the specified values to verify compliance with safety standards.
1. Clearance Distan ce
When replacing primary circuit components, confirm specified clearance dista nce (d) and (d’) between sol ­dered terminals, and between terminals and surround­ing metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d), (d’)
Chassis or Secondary Conductor
Primary Circuit
d' d
220 to 240 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
3 mm(d)
6 mm(d’)
2. Leakage Curre nt Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi­nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across t he ter minals of l oad Z. See Fig. 2 and the following table.
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
Fig. 1
AC Voltmeter (High Impedance)
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
220 to 240 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
2kRES.
Connected in
parallel
50k RES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
i0.7mA AC Peak
i2mA DC
1-3-2 DVD_SFNP
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output

STANDARD NOTES FOR SERVICING

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Circuit Board Indications
1. The output pin of the 3 pin Regu lator ICs is indi­cated as shown.
Top View
Input
Out
2. F or other ICs, pin 1 and every fifth pin are indicated as shown.
In
Pin 1
3. The 1st pin of every mal e con nec to r is ind icated as shown.
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1)Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Pin 1
Instructions for Connectors
1. When you connect or disconnect the FF C (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
(2)Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3)B ottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to c ent er of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4)Rel ease the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chi p parts aro und the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
* Be careful to avoid a short circuit.
1-4-1 DVD_NOTE
3. The flat pack-IC on the CBA is affixed with glue, so
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be careful not to break or dama ge the foil of each pin or the solder lands under the IC when removing it.
Hot-air Flat Pack-IC Desoldering Machine
CBA
With Soldering Iron:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use s older flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Masking Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a shar p pin or wire to which solder will not adhere (iron wire). W hen heating th e pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Sharp Pin
Fine Tip Soldering Iron
Fig. S-1-4
(3)B ottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to c ent er of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4)Rel ease the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use s older flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder melts so as to l ift the IC leads from the CBA con­tact pads as shown in Fig. S-1-5.
1-4-2 DVD_NOTE
(4)Bo ttom of the flat pack-IC is fixed with glue to the
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CBA; when removing entire flat pack-IC, first apply soldering iron t o center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(5)Rel ease the fla t pack-IC from the C BA us ing twee-
zers. (Fig. S-1-6)
Note:
When using a solder ing iron, care must be taken to ensure that the fl at pack-IC i s not bein g held by glue. When the flat pack-IC is removed from the CBA, handle it gentl y b ecaus e i t m ay be dama ged if force is applied.
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so you can install a repla cement flat p ack-IC more easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mar k matches the 1 on the PCB when p ositioning for install ation. Then presolder the four corn ers of the flat pack-IC. (See Fig. S-1-8.)
(3)Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
To Solid Mounting Point
CBA
Hot Air Blower
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip Soldering Iron
Example :
or
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Tweezers
Flat Pack-IC
Fig. S-1-6
1-4-3 DVD_NOTE
Instructions for Handling
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Semi-conductors
Electrostatic breakdown of the semi-conductors may occur due to a potenti al difference caused by electro ­static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a groundi ng ban d (1M ) that is prop­erly grounded to remove any static electr icity that may be charged on the body.
2. Ground for Workbench
(1)Be sure to place a conductive sheet or copper plate
with proper grounding ( 1M) on the wor kbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escap e through the body ground­ing band, be care ful to avoid contacting semi-con ­ductors with your clothing.
< Incorrect >
< Correct >
1M
CBA
Grounding Band
1M
CBA
Conductive Sheet or Copper Plate
1-4-4 DVD_NOTE

PREPARATION FOR SERVICING

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How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start and End Sensors on th is equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Asse mbly and press the PLAY button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, connect TP501 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape End Sensor and Reel Sensors. (If these TPs are c on nec ted before plugging in the unit, the function of the sensors will stay valid.) See Fig. 1.
Q503
Q504
S-INH
TP501
Fig. 1
Note: Because the Tape End Sensors are inactive, do
not run a tape al l t he way to the start or the end of the tape to avoid tape damage.
1-5-1 E9710PFS

CABINET DISASSEMBLY INSTRUCTIONS

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1. Disassembly Flowchart
This flowchar t indi cates the di sass embly ste ps to ga in access to item(s) to be ser v iced. Whe n reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[16] Power SW CBA
[14] VCR Chassis Unit
[18] Rear Jack CBA
[19] Main, AFV CBA
[10] DC Fan Motor
[8] Rear Panel Unit
[9] Power Supply CBA
[11] PCB Holder
[20] Deck Pedestal
[15] Deck Assembly
[17] Function CBA
[2] Front Assembly
[1] T op Cover
[4] Radiation Sheet
[12] Rear Panel
[6] Front Jack CBA
[5] Jack Bracket
[3] Front Bracket
[21] Front Bracket R
[7] DVD Mechanism & DVD Main CBA Assembly
[13] Bracket R
2. Disassembl y Method
ID/
LOC.
No.
PART
Fig.
No.
[1] Top Cover D1 6(S-1) ---
Front
[2]
[3]
[4]
[5]
[6]
Assembly
Front Bracket
Radiation Sheet
Jack Bracket
Front Jack CBA
D2
D2 2(S-2), (S-3), ---
D2 ---------- ---
D3 2(S-4) ---
D3 Jack Earth Plate ---
DVD Mechanism
[7]
& DVD
D4 Main CBA Assembly
Rear Panel
[8]
Unit
D5
REMOVAL
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
*5(L-1), *3(L-2), *CN1505
2(S-5A), 2(S-5B), *CN101, *CN701
3(S-6A), 2(S-6B), 3(S-7), (S-8A), (S-8B), *CN1503, *CN1504
Note
1 1-1 1-2 1-3
---
---
ID/
LOC.
No.
PART
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
Note
Power
REMOVAL
[9]
Supply
D6 4(S-9) ---
CBA DC Fan
[10]
[11]
Motor PCB
Holder
D6 2(S-10) ---
3(S-11), Earth Plate
D6
---
[12] Rear Panel D6 ---------- --­[13] Bracket R D7 2(S-12) ---
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
(1)
VCR Chassis Unit
Deck Assembly
Power SW CBA
Function CBA
Rear Jack CBA
Main, AFV CBA
Deck Pedestal
Front Bracket R
(2)
5(S-13), 5(S-14),
D7
(S-15), (S-16) (S-17), (S-18),
D8
Desolder
---
2 3
D8 Desolder ---
D8 Desolder ---
D8 Desolder, Earth Plate ---
D8 ---------- ---
D9 8(S-19) ---
D9 (S-20) ---
(3)
(4)
(5)
Note:
(1):Identification (location) No. of parts in the figures (2):Name of the part (3):Figure Number for reference (4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 6(S-1) = six Screws (S-1), 5(L-1) = five Locking Tabs (L-1)
(5):Refer to “Reference Notes.”
1-6-1 E9B00DC
Reference Notes
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CAUTION 1: Locking Tabs (L-1) and (L -2) are fragile. Be careful not to break them. 1-1. Release five Locking Tabs (L-1). 1-2. Release three Locking Tabs (L-2)
1-3. Disconnect Connector (CN1505), and remove
the Front Assembly.
2. When reassembling, solder wire jumpers as shown in Fig. D8.
3. Before installing the Deck Assembly, be sure to place the pin of LD-SW on Main CB A as shown in Fig. D8. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LD­SW, the shaf t of Ca m Gea r wi th t he ho le of LD -SW as shown in Fig. D8.
(S-1)
(S-1)
[1] T op Cover
(S-1)
CN701
(S-5A)
[7] DVD Mechanism & DVD Main CBA Assembly
[5] Jack Bracket
Jack Earth Plate
CN101
(S-4)
[6] Front Jack CBA
Fig. D3
(S-5A)
(S-5B)
(S-2)
[3] Front Bracket
(L-2)
Fig. D1
[4] Radiation Sheet
(S-2)
(S-3)
Fig. D4
(L-1)
(L-1)
CN1505
[2] Front Assembly
(L-1)
Fig. D2
1-6-2 E9B00DC
(S-7)
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(S-8A)
(S-6A)
(S-6B)
(S-7)
[8] Rear Panel Unit
(S-8B)
(S-7)
(S-13)
(S-15)
(S-14)
(S-14)
(S-16)
[14] VCR Chassis Unit
(S-13)
(S-13)
(S-14)
(S-14)
(S-14) (S-12)
CN1503
[12] Rear Panel
(S-11)
CN1504
(S-10)
Fig. D5
(S-11)
[13] Bracket R
Fig. D7
[10] DC Fan Motor
[9] Power Supply CBA
(S-9)
(S-9)
(S-9)
Earth Plate
[11] PCB Holder
Fig. D6
1-6-3 E9B00DC
[15] Deck
3/21/2018
Digitized in Heiloo Netherlands
Assembly
FE Head
[19] AFV CBA
[16] Power SW CBA
Cylinder Assembly
ACE Head Assembly
Earth Plate
[18] Rear Jack CBA
Pin
SW507 LD-SW
[19] Main CBA
Lead with blue stripe
(S-17)
Desolder
From Capstan Motor Assembly
Desolder from bottom
(S-18)
[17] Function CBA
Desolder
Lead with blue stripe
Printing side
[19] Main CBA
From ACE Head Assembly
Desolder
LD-SW
Lead with blue stripe
Lead with blue stripe
Desolder
[15] Deck Assembly
Shaft
Hole
From Cylinder Assembly
From FE Head
Hole
Pin
Desolder
Lead with gray stripe
Cam Gear
[19] Main CBA
BOTT OM VIEW
Lead connections of Deck Assembly and Main CBA
Fig. D8
1-6-4 E9B00DC
(S-19)
3/21/2018
Digitized in Heiloo Netherlands
(S-19)
[20] Deck Pedestal
[21] Front Bracket R
(S-20)
Fig. D9
3. How to Eject Manually
Note: When rotating the gear, be careful not to damage the gear.
1. Remove the Top Cover.
2. Rotate the gear in the direction of the arrow manually as shown below until the tray descends.
3. Pull the tray out manually and remove a disc.
View for A
Rotate this gear in
A
the direction of the arrow
1-6-5 E9B00DC

ELECTRICAL ADJUSTMENT INSTRUCTIONS

c
3/21/2018
Digitized in Heiloo Netherlands
General Note: "CBA" is an abbreviation for "Circuit Board Assembly."
NOTE:
1.Electri cal adjustm ents are re quired after re placing circuit components and certain mechanical par ts. It is impor tant to do these adjustments only after all repairs and replacements have been com­pleted. Also, do not attempt these adjustments unless the proper equipment is available.
2.To perform these alignmen t / confir mation proce­dures, make sure that the tracking control is set in the center position: Press either [PROG. L5??] or [PROG. K] button on the front pan el fir st, then the [VCR PLAY] button on the front panel.
Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe, V-Range: 0.001~50V/Div., F-Range: DC~AC-20MHz
2.Alignment Tape (FL6A)
Head Switching Position Adjustment
Figure 1
EXT. Syncronize Trigger Point
CH1
CH2
Reference Notes: Playback the Alignment tape and adjust VR501 so that the V-sync front edg e of the CH1 video out put wave­form is at the 6.5H±1H (416µs±64µs) delayed position from the rising edge o f the CH2 head switching pulse waveform.
1.0H
6.5H±1H (416µs±64µs) Switching Pulse
0.5H V-Syn
Purpose:
To determine t he Head Switching position during playback.
Symptom of Misadjustment:
May cause Head Switching n oise or vertical jitter in the picture.
Test point Adj.Point Mode Input
J236(JK1-V-OUT)
TP504(RF-SW)
GND
Tape
FL6A Oscilloscope
Connections of Measurement Equipment
Main CBA
TP504
VR501
(Switching Point)
(MAIN CBA)
Measurement
Equipment
J236 GND
PLAY
(SP)
Spec.
6.5H±1H
(416µs±64µs)
Oscilloscope
-----
CH1 CH2 Trig. (+)
1-7-1 H9710EA

HOW TO INITIALIZE THE DVD RECORDER & VCR

3/21/2018
Digitized in Heiloo Netherlands
To put the program back at the factory-default, initialize the DVD recorder & VCR as the following procedure.
< DVD Section >
1. Turn the DVD recorder on.
2. Confirm that no disc is loaded or that the disc tray is open. To put the DVD recorder into the Version display mode, press [CM SKIP], [1], [2], and [3] buttons on the remote control in that order. Fig. a appears on the screen.
*1: " *2: Firmware Version differs depending on the models, and this indication is one example.
" differs depending on the models.
*******
F/W VERSION DISP
MODEL NAME : FE VERSION :
BE VERSION : TT VERSION :
LD ADJUSTMENT : DISC ADJUSTMENT :
DEFAULT SETTING : ENTER EXIT : RETURN
*******
R30_015_000 W3T34280Z2B T30014GVP
OK OK
Fig. a Version Display Mode Screen
3. Press [ENTER] button, then the DVD recorder starts initializing. When the initializing is completed, the DVD recorder exits the Version display mode and turns off the power automatically.
* To move into the Normal mode from the
V ersion display mode, press [RETURN] button on the remote control instead of [ENTER] button.
* When [STANDBY-ON] button is pressed
before [ENTER] button is pressed, the DVD recorder exits the Version display mode, then the power turns off.
1-8-1 E9B00INT

FIRMWARE RENEWAL MODE

3/21/2018
Digitized in Heiloo Netherlands
1. Turn the power on and remove the disc on the tray.
2. To put the DVD recorder into version up mode, press [CM SKIP], [6], [5], and [4] buttons on the remote control unit in the order. Then the tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.
* Firmware Version differs depending on the models, and this indication is one example.
Firm Update Mode
Please insert a disc.
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
ver. W3T34280Z2B
Current F/W version is displayed.
4. Select the firmware version pressing arrow buttons, then press [ENTER]. Fig. d appears on the screen and Fig. e appears on the VFD. The DVD recorder starts updating.
About VFD indication of Fig. e:
1) When Fig. d is displayed on the screen, “F-UP”
is displayed on the VFD.
2) When “Firmware Updating... XX% Complete.”
is displayed on the screen, “30750” is displayed on the VFD.
* Firmware Version differs depending on the models, and this indication is one example.
Firm Update Mode ver. W3T34280Z2B
Selected F/W Version is displayed.
(*1)
W3T34280Z2B
File Loading...
Fig. d Programming Mode Screen
3. Load the disc for version up. Fig. c appears on the screen. The file on the top is highlighted as the default. When there is only one file to exist, Step 4 will start automatically.
* Firmware Version differs depending on the models, and this indication is one example.
Firm Update Mode ver. W3T34280Z2B
Disc name is displayed.
VOL_200604130934 1 W3T34280Z2B
2 W3T34281Z2B 3 W3T34282Z2B 4 W3T34283Z2B
Fig. c Update Disc Screen
1 / 1
Files included in the disc are displayed.
Fig. e VFD in Programming Mode (Example)
The appearance shown in (*1) of Fig. d is described as follows.
No. Appearance State
1 File Loading... Sending files into the memory
Firmware
2
Updating...
Writing new version data
XX% Complete. Firmware
---
Update Failure
Failed in updating
5. After updating is finished, the tray opens automatically. At this time, no button is available.
6. Pull out the AC code once, then insert it again.
1-9-1 E9B00FW

FUNCTION INDICATOR SYMBOLS

3/21/2018
Digitized in Heiloo Netherlands
< VCR Section >
Note:
If a mechanical ma lfunction occurs, the power is tur ned off. When the power comes on again a fter that by pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds.
MODE INDICATOR ACTIVE
When reel or capstan mechanism is not functioning correctly
When tape loading mechanism is not func­tioning correctly
When cassette loading mechanism is not functioning correctly
When the drum is not working properly P-ON Power safety detection
A R” is displayed on a TV screen. (Refer to Fig. 1.)
A T” is displayed on a TV screen. (Refer to Fig. 2.)
A C” is displayed on a TV screen. (Refer to Fig. 3.)
A D” is displayed on a TV screen. (Refer to Fig. 4.) “A P” is displayed on a TV screen. (Refer to Fig. 5.)
TV screen
When reel or capstan mechanism is not functioning correctly
A
R
SP 0 : 00 : 00
Recording mode
Elapsed time
Fig. 1
When the drum is not working properly
A
D
SP 0 : 00 : 00
Recording mode
Elapsed time
Fig. 4
When tape loading mechanism i s not function ing cor­rectly
A
T
SP 0 : 00 : 00
Recording mode
When cassette loadi ng mechanism is not functi oning correctly
A
C
Elapsed time
Fig. 2
SP 0 : 00 : 00
Recording mode
Elapsed time
Fig. 3
P-ON Power safety detection
A
P
SP 0 : 00 : 00
Recording mode
Elapsed time
Fig. 5
1-10-1 E9B00FIS
< DVD Section >
3/21/2018
Digitized in Heiloo Netherlands
Note: If an error occurs, a message with the error number appears on the screen.
Recording Error
Message Solution
Can not record on this disc.
This program is not allowed to be recorded.
This program is not recordable in Video mode.
This program is not allowed to be recorded on this disc.
You cannot record on this disc as Power Calibration Area is full.
Insert the recordable disc, and ensure the disc status satisfies the recording requiremen ts.
You cannot record copy prohibited programs.
Set “DVD-RW Recording Format” to “VR mode”.
Insert a ver.1.1 CPRM compatible DVD-RW disc.
Error message
E35
Error
No.
1 An error occurs during data reading. ­2
3 4 An error occurs with OPC. -
5 During recovery in a record. ­6 7 An error occurs in a format. -
8 It cannot start an encode. ­9
10
11
12 13 It is a reply that “ATAPI is not readable.” ­14
15 16 An error occurs in Finalize Close. -
17 An error occurs in Rec Stop Close. ­18 An error occurs in PCA Full (DVD_R). ­19 Safety Stop occur s during editing. ­20 High Speed Disc. 2 21 The disc is not formatted. 5 22 Disc Error has occurred. 3 23 The -R Disc of VR Mode. 6
24 25 During the Macrovision picture input. 11
26 During the CGMS picture input. 12 27
28
Error No.
Error Description Priority
There is no reply for 15 seconds in Test Unit Ready.
Cannot write the data after trying three times.
An error occurs ev en if recov ery has been tried three times.
NV_PCK/RDI_PCK is not in encoded data.
Encode Paus e co ndi tio n continued for 10 minutes.
Encode Pause condition continued in normal REC condition for 10 minutes.
Difference in the addres s and ca n not get StreamID of RDI/VIDEO.
Cannot write the data after recovering SMALL VMGI.
Cannot write the data after DVD-R Reverse Track.
The disc except DVD-R/RW or finalized DVD-R.
During the CGMS picture (possible to record once) input. (Video Format Disc)
During the CGMS picture (possible to record once) input. (Disc which is not for the correspondence to VR Format CPRM)
-
-
-
-
-
-
-
-
-
1
12
12
1-10-2 E9B00FIS
Message Solution
3/21/2018
Digitized in Heiloo Netherlands
This disc is protected and not recordable.
Disc is full. (No area for new recording)
Yo u cannot record more than 99 titles on one disc. (The maximum is 99.)
Yo u cannot record more than 999 chapters on one disc. (The maximum is 999.)
You cannot record on this disc as Control Information is full.
You cannot record on the disc as Power Calibration Ar ea is full.
This disc is already finalized.
Can not record on this disc. Repeat the same operation.
Release the disc protect setting in the Disc Setting menu.
Insert the recordable disc with enough recording space.
Delete unnecessary titles.
Delete unnec essary chapter markers.
Delete unnecessary titles. 34
Insert a new disc. 35 PCA is Full. (in REC start) 4
Release the finalizing for this disc.
Error
No.
Error Description Priority
29 Disc Protected Disc. 7
30 No available reco rdi ng spa ce. 5
Its recording capacity has been reach ed.
31
(Video Format Disc) Its recording capacity has been reach ed.
32
(VR Format Disc) The 999 chapter has been reached. (VR
33
Format Disc) There is not space to record field of
control i nformation.
36 It is finalized. (Video Format Disc) 6 37 Access to Memory Area range outside. -
38 Sector Address is wrong. ­39 BUP writing error of chapter editing. -
7
8
9
10
If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error messages (error number: 1 to 39) is displayed on the recording menu after timer recording. (Once the screen of the program line is exited, the program line for the error will be cleared.) (No Error Message is displayed for the error No. 40 ~ 42.)
A program with the error number is grayed out and asterisked on the timer programming list.
Message Solution
Error message is not displayed.
Timer Programming
Date Start End CH Speed
JAN/01 12:57AM 1:57AM 8 DVD E40
*
2. ---
3. ---
4. ---
5. ---
6. ---
7. ---
8. ---
Error
- Set the timer programming correctly.
- Set the timer programming before the start time.
- Insert a recordable videotape with a record tab.
Turn the power on and set the clock correctly then set time r programming again.
Insert the recordable disc. 42 No disc when recording -
VCR DVD
DVD VCR
The speed mode changes to the error number.
No.
Error Description Priority
- Some portion has not been recorded because of program overlapping.
40
- Recording did not start at the s tart time.
- No Videotape is inserted. Videotape ran out during recording.
41 Power failed -
-
1-10-3 E9B00FIS

BLOCK DIAGRAMS

3/21/2018
Digitized in Heiloo Netherlands
Servo/System Control Block Diagram
A
B
Model Mark
DVR-A3635
Comparison Chart of
DVR-C3835
Models & Marks
DUBBING
OPEN/CLOSE
SW681
SW682
OPEN/CLOSE-SW
DUBBING-SW
1 1
2 2
CN510 CN681
TP501
FUNCTION CBA
CN671
CN508
SENS-INH
VCR KEY
SWITCH
REMOTE
7
RM1501
14
SENSOR
DVD KEY SWITCH
8
POWER
POWER
D671
SW673
POWER-LED
2 2POWER-SW
3 3
AL+5V
SW506
31
AL+5V
POWER SW CBA
IC612
(FIP DRIVER)
REC-SAFETY
AL+5V
1
POWER-LED
DVD
D502
3
DVD-LED
VCR
D503
2
VCR-LED
FL601
42
1G
GRID
36
7G
FIP
SEGMENT
20
a
DRV-DIN
7
68
IIC-BUS SDA
28
i
DRV-CLK
DRV-STB
8
9
69
TO AUDIO
BLOCK DIAGRAM
IIC-BUS SCL
IIC-BUS SCL
IIC-BUS SDA
AUDIO-MUTE-H
83
TO Hi-Fi AUDIO
BLOCK DIAGRAM
A-MODE
Hi-Fi-H-SW
IIC-BUS SDA
AUDIO-MUTE-2
86
19
28
RF-SW
D-REC-H
IIC-BUS SCL
33
71
72
C-ROTA
15
18
TO VIDEO
D-V-SYNC
13
BLOCK DIAGRAM
V-ENV
H-A-SW
C-SYNC
TRICK-H
H-A-COMP
6
62
58
17
16
B
SECAM-H
61
END-S
CTL(-)
ST-S
CTL(+)
LD-SW9
IC501
(SERVO/SYSTEM CONTROL)
T-REEL
949510480
MAIN CBA
AL+5V
AL+5V
SW507
LD-SW
TP502
CN504
5 CTL(+)
6 CTL(-)
S-REEL79
PS502
Q506
END-S
KEY- 2
S-REEL
T-REEL
D555
S-LED
KEY- 1
Q515
REMOCON-IN
RESET
34
RESET
TIMER+5V
IC101
REC-SAF-SW
DVD-POW-SAFETY
SYSTEM-RESET
63
Q519
Q518
Q517
CN1502
44SYS-RESET
CN701
T4
J25
SYS-RESET
SYS-RESET
(MAIN MICRO CONTROLLER)
S-DATA-OUT
S-DATA-IN
S-CLOCK
658966
67
11SUB-RXD
33SUB-TXD
55SUB-SCLK
L25
N23
N24
SUB-TXD
SUB-RXD
SUB-SCLK
READY/BUSY
64
Q516
22RDY
27MHz
X802
N2
R24
RDY
CLK 27 IN
VI+1.2VP-ON+1.2V
X'TAL
N1
CLK 27 OUT
REG-CONT2
25
30 301V2CONT
CN101 CN1501
DRV-CLK70DRV-STB
DRV-DATA
LM-FWD/REV
D-CONT77
C-CONT
C-FG
C-F/R
76
87
81
78
C-F/R5C-CONT7LM-FWD/REV
4
MOTOR
DRIVE
D-CONT9D-PFG
8
CIRCUIT
CN502
3 C-FG
CAPSTAN MOTOR
Hi-Fi-H-SW
VCR-AUDIO-MUTE
D-PFG
PG-DELAY
CTL
2
90
97
CTL
TP503
AL+5V
VR501
SW-POINT
M
CAPSTAN
MOTOR
A-MODE
IIC-BUS SDA
AUDIO-MUTE-2
IIC-BUS SDA
IIC-BUS SCL
RF-SW
C-ROTA
D-REC-H
IIC-BUS SCL
OUTPUT-SELECT
D-V-SYNC
VIDEO-SW1
OUTPUT-SELECT
VIDEO-SW3
22
82
23 VIDEO-SW2
24
VIDEO-SW2
VIDEO-SW3
VIDEO-SW1
V-ENV
H-A-SW
C-SYNC
H-A-COMP
29 DVD-AUDIO-MUTE2
27 RGB-THROUGH
26 DVD-AUDIO-MUTE
RGB-THROUGH
DVD-AUDIO-MUTE2
OUTPUT-SELECT
TRICK-H
SECAM-H
DVD-SCART
-AUDIO-MUTE
30
DVD-SCART-AUDIO-MUTE
IIC-BUS SDA
DVD-AUDIO-MUTE2
IIC-BUS SCL
OUTPUT-SELECT
CONTROL
HEAD
ACE HEAD ASSEMBLY
(DECK ASSEMBLY)
SENSOR CBA
ST-S
Q504
SENSOR CBA
END-S
Q503
PG
SENSOR
+1.2V
REGULATOR
IC106
DVD MAIN CBA
CYLINDER ASSEMBLY
M
DRUM
MOTOR
1-11-1
MLOADING
MOTOR
TO VIDEO
INPUT SELECT
BLOCK DIAGRAM
TO VIDEO
OUTPUT SELECT
BLOCK DIAGRAM
TO AUDIO
E9B00BLS
INPUT/OUTPUT
SELECT
BLOCK DIAGRAM
Digital Signal Process Block Diagram
3/21/2018
Digitized in Heiloo Netherlands
TO VIDEO
OUTPUT
SELECT
BLOCK
DIAGRAM
24
30
22
CN701
VIDEO-Y(I/P)-OUT
VIDEO-Y(I)-OUT
VIDEO-C-OUT
(CN1502)
28
VIDEO-Cb/Pb-OUT
VIDEO-Cr/Pr-OUT26VIDEO-Y/CVBS-IN
TO VIDEO
INPUT
SELECT
10
CN701
BLOCK
DIAGRAM
VIDEO-C-IN 8
(CN1502)
TO AUDIO
INPUT
14
16
CN701
AUDIO(L)-OUT
AUDIO(R)-OUT
/OUTPUT
SELECT
BLOCK
12
20
DVD-AUDIO-MUTE
AUDIO(L)-IN
DIAGRAM
(CN1502)
18
AUDIO(R)-IN
FIBER OPTIC
TRANS MODULE
DIGITAL
AUDIO OUT
(OPTICAL)
JK1503
(REAR)
DIGITAL
AUDIO OUT
(COAXIAL)
JK1504 (REAR)
REC VIDEO SIGNAL PB VIDEO SIGNAL REC AUDIO SIGNAL PB AUDIO SIGNAL
G4
D/A
M4
D/A
L4
D/A
VIDEO
ENCODER
VIDEO
I/F
K1
D/A
G3
D/A
10
13
DECODER A/D45-50
IC701 (VIDEO DECODER)
AB1-AB4
Y2, AA4,
DECODER A/D39-44
V3, Y3, W1,
Y4, W2, AA3
IC801
(AUDIO D/A CONVERTER)
BACK-END
DIGITAL
151416
L-CH
R-CH
768
U1R3U2
SIGNAL
PROCESS
MUTE
AUDIO D/A
CONVERTER
4
3
K26
M25
2
P24
5
T3
R26
AUDIO
I/F
IC802
R2
(AUDIO A/D CONVERTER)
13
R-CH
L-CH
789
P2R1P3
14
AUDIO A/D
CONVERTER
101112
T2
BUFFER
Q1534
MAIN CBA
6
FLASH MEMORY
IC104 (FLASH MEMORY)
WF10
28 28SPDIF
CN101 CN1501
DDR SDRAM
IC102 (DDR SDRAM)
IC101
RF/
IC201
DVD MECHANISM
ERROR AMP
CN201
LPC
TILT
PICK
IC301
TRACKING
-UP
FOCUS
MOTOR
DRIVER
FRONT-END
DIGITAL
SIGNAL
PROCESS
TRAY OPEN
IC202
+3.3V
CN301
CN1001
CN1003
ENCODER
CBA
OP AMP
FE
ENCODER
IC302
SLED
MOTOR
M
MOTOR
DRIVER
CN1002
SPINDLE
MOTOR
DVD MAIN CBA
RELAY CBA
M
1-11-2
E9B00BLD
Video Block Diagram
3/21/2018
Digitized in Heiloo Netherlands
A
B
MODE: SP/RECPB-VIDEO SIGNAL
Model Mark
DVR-A3635
Comparison Chart of
Models & Marks
DVR-C3835
VIDEO (L)-1
HEAD
VIDEO (R)-1
HEAD
VIDEO (L)-2
HEAD
CYLINDER ASSEMBLY
VIDEO (R)-2
HEAD
REC-VIDEO SIGNAL
TO SERVO/SYSTEM
CONTROL BLOCK
DIAGRAM
IIC-BUS SCL
IIC-BUS SDA
(DECK ASSEMBLY)
TO SERVO/SYSTEM
CONTROL BLOCK
123
456
CN251
VIDEO(L)-1
VIDEO(L)-2
VIDEO(R)-1
VIDEO-COM
969594
7978
Y. DELAY
46 43
6968
SERIAL
DECORDER
B
65
P
R
VIDEO-COM
93
SP
HEAD
AMP
SP
EP
LUMINANCE
SIGNAL
PROCESS
AGC
VIDEO(R)-2
908988
WF1
EP
CHARA.
RF-SW
D-REC-H
RF-SW
TP504
87
80
HEAD
AMP
D-REC-H
REC FMAGC
+
Y
C
CCD 1H DELAY
1/2
FBC
INS.
DIAGRAM
H-A-SW
C-ROTA
D-V-SYNC
H-A-COMP
83
71
62
70
H-A-SW
D-V-SYNC
H-A-COMP
RF-SW/C-ROTA
RPRP
CHROMINANCE
SIGNAL
PROCESS
V-ENV
C-SYNC
84
V-ENV
Y/C
PR
TRICK-H
67
C-SYNC
VXO
MIX
AGC
SECAM-H
IC370 (PAL/SECAM DECTECTOR)
1
29
28
44
PB-H OUT
21
C-PB
TP301
25
2928
X301
PAL/SECAM
DETECTOR
171418216
WF2
4.43MHz
B
MAIN CBA
IC501 (OSD)
50
55
COLOR
-IN
OSD
CHARACTER
MIX
52
VIDEO SIGNAL PROCESS
/HEAD AMP
IC301
Q301
DVD-VIDEO(DUB)
TO VIDEO
OUTPUT SELECT
BLOCK DIAGRAM
(DVD VCR DUBBING)
BYPASS
DVD
50
VCR
VCR-VIDEO
TO VIDEO
48
PB/EE-VIDEO
INPUT SELECT
BLOCK DIAGRAM
1-11-3
58 59
VCR-VIDEO(DUB)
TO VIDEO
INPUT SELECT
BLOCK DIAGRAM
(VCR DVD DUBBING)
E9B00BLV
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