Fujitsu G140DC6, G140LCT, K160DC9, K160LCT, K112LCT Maintenance Document

...

Download

Air to water heat pum

Split System (single phase type)

Hydraulic unit

WS *G140DC6

Split System (3-phase type)

Hydraulic unit

WS *K160DC9

Outdoor unit

WO *G112LCT WO *G140LCT

Outdoor unit

WO *K112LCT WO *K140LCT WO *K160LCT

Document 1544-1 ~ 20/06/2012

Maintenance

Document

Intended for

professional use

Fujitsu General (Euro) GmbH

Werftstrasse 20

40549 Düsseldorf - Germany

Subject to change without notice

20/06/2012

Non contractual document

Contents

1 Control and test ..............................................................................................................5

1.1 Control of Electric Backups ............5 1.2 Sensor and Input Test Mode.......... 5

2 Faults ...............................................................................................................................6

2.1 Fault List.........................................6

2.1.1 Hydraulic Unit Fault..........................6

2.1.2 Outdoor Unit Fault............................8

2.2 Outdoor Unit Clearing.....................9

2.2.1 Failures with Error Code ..................9

2.2.2 Failures With No Error Code..........31

2.3 Sensor Values..............................35

2.3.1 Outdoor Unit Temperature Sensors35

2.3.2 Hydraulic Unit Temperature Sensors35

2.4 Service parts information..............36

3 Failures..........................................................................................................................41

3.1 Hydraulic, Electric and Refrigeration

Systems ...................................................41

3.1.1 Hydraulic System ...........................41

3.1.2 Electrical System ...........................42

3.1.3 Refrigeration System .....................43

4 Control Settings............................................................................................................46

4.1 General.........................................46

4.2 Function Table..............................47

4.3 Adjustment Function Details.........53

4.3.1 Date and Time Functions...............53

4.3.2 User Interface Functions................53

4.3.3 Time Program Functions (heating circuit

1 & 2, DHW, cooling) ..................................54

4.3.4 Heating Circuit 1 & 2 Functions .....55

4.3.5 Cooling Circuit 1 Functions ............62

4.3.6 DHW Functions..............................68

4.3.7 Swimming Pool Functions..............71

5 Annual Maintenance Services .....................................................................................92

5.1 Hydraulic Circuit ...........................92

5.2 Outdoor unit..................................92

2.4.1 Service parts information 1 :

Compressor ................................................36

2.4.2 Service parts information 2 : Inverter

compressor................................................. 37

2.4.3 Service parts information 3 : Outdoor

unit electronic expansion valve (EEV, EEV(INJ)) 38

2.4.4 Service parts information 4 : Outdoor

unit solenoid valve (SV).............................. 39

2.5 Operating Limits........................... 40

3.2 Compressor Operating Checks.... 45

3.3 Refrigeration Circuit Leak Test ....45

3.4 Troubleshooting ...........................45

4.3.8 Heat Pump Functions.................... 71

4.3.9 Supplementary source................... 73

4.3.10 DHW Tank Functions ....................74

4.3.11 Configuration Functions................. 76

4.3.12 Error Functions ..............................78

4.3.13 Maintenance / Special Operating Mode

Functions ....................................................80

4.3.14 Input / Output Testing Functions ...82

4.3.15 Status Functions............................ 83

4.3.16 Generator Diagnosis Functions..... 88

4.3.17 Consumer Diagnosis Functions ....89

5.3 Electrical ......................................92

5.4 Operating checks .........................92

20/06/2012

Split system (Single phase and 3-phase type)

6 Disassembly Process of Outdoor Unit........................................................................93

6.1 Single phase type ........................93

6.1.1 Appearance................................... 93

6.1.2 Service panel removal................... 93

6.1.3 Top panel removal ........................ 93

6.1.4 MAIN PCB, FILTER PCB, and

INDICATOR PCB removal ......................... 94

6.1.5 FAN MOTOR removal................... 96

6.1.6 VALVE COVER removal............... 96

6.1.7 RIGHT PANEL removal ................ 97

6.1.8 THERMISTOR removal................. 97

6.1.9 SOLENOID COIL removal ............ 98

6.1.10 EEV COIL removal........................ 99

6.1.11 PRESSURE SENSOR removal .... 99

6.1.12 COMPRESSOR removal .............. 99

6.2 3-phase type ................................99

6.2.1 Appearance................................... 99

6.2.2 Service panel removal................... 99

6.2.3 Insulation sheet removal................ 99

6.2.4 Main PCB removal......................... 99

6.2.5 INVERTER, PFC, FILTER, and

CAPACITOR PCB removal ........................99

6.2.6 FAN MOTOR removal ...................99

6.2.7 TOP PANEL removal..................... 99

6.2.8 PIPE COVER FRONT removal .....99

6.2.9 RIGHT PANEL removal.................99

6.2.10 REACTOR removal .......................99

6.2.11 THERMISTOR removal .................99

6.2.12 SOLENOID COIL removal.............99

6.2.13 EEV COIL removal ........................99

6.2.14 PRESSURE SENSOR removal.....99

6.2.15 COMPRESSOR removal...............99

6.3 Precautions for exchange of

refrigerant-cycle-parts ............................. 99

4 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

1 Control and test

1.1 Control of Electric Backups

H 33

Outdoor

Unit Fault

(370)

EJP lock signal (l 2920) HEAT PUMP DHW auxiliary 1st stage elec. auxiliary 2nd stage elec. auxiliary Boiler backup

(1) subject to authorization by EX2 (2) provided the outdoor temperature is less than the setting on "2884 or 3700" (+2° from the beginning)

OFF ON (1) ON (2) ON (2) ON (2)

Load-shedding (EJP) Off-peak/peak

0 V 230 V 230 V 0 V 230 V 0 V 230 V

ON ON OFF ON ON ON OFF ON OFF OFF ON OFF ON OFF ON OFF OFF ON ON ON OFF ON OFF OFF ON ON ON OFF ON ON ON ON ON ON OFF

1.2 Sensor and Input Test Mode

EX 1 EX 2 EX 3

hours

"released"

"locked"

External fault

(369)

LINE SENSOR INPUT OUTPUT WATERSTAGE

7700 QX Relay test

7710 UX1 Output test

7712 UX1 PWM-Signal

7722 DO2 Cooling mode

7723 D3 Heat pump

7724 UX3 Output test ("Inverter" command)

7725 UX3 Voltage signal (Ux3)

7820 BX1 Sensor temp (HP flow temperature)

7821 BX2 Sensor temp (HP return temperature)

7822 BX3 Sensor temp (DHW temperature)

7823 BX4 Sensor temp (Outside temperature)

7911 EX1 Input (Power shedding, EJP)

7912 EX2 Input (Tariffs day/night)

7913 EX3 Input (External fault)

7973 BX31 Sensor temp (Mixing circuit temp.)

7976 BX34 Sensor temp (Swimming pool exchanger temperature)

7996 H33 Contact state

Maintenance Document 1544-1 5

Split system (Single phase and 3-phase type)

2 Faults

2.1 Fault List

2.1.1 Hydraulic Unit Fault

Faults which occur on the Hydraulic Unit are shown by the symbol

. Press the info key for details on the cause of the fault. The following information is displayed:

 Description of the error  Location of the error (sensor or contact)  Reset. Depending on its type, the fault can be

manually or automatically deleted:

No.: Designation of error

10: Outdoor sensor X86 No No Yes 33: Flow sensor HP X70 No No Yes 44: Return sensor HP X70 No No Yes 50: DHW sensor 1 X84 No No Yes 60: Room sensor 1 No No Yes 65: Room sensor 2 No No Yes 105: Maintenance message No No Yes 121: Flow temp HC1 (too low) No No Yes 122: Flow temp HC2 (too low) No No Yes 127: Legionella temp No No Yes

369: External fault (safety component)

370: Thermodynamic source* No No No

No connection

* A fault in the outdoor unit is indicated by LED located on the Hydraulic Unit interface board.

LED display

LED 2 (green) LED 1(red) 1 Flash 1 Flash Communication error between Hydraulic Unit and Outdoor unit. 4 Flashes 1 Flash Heat pump capacity signal error (Open or short). 4 Flashes 2 Flashes Hydraulic Unit heat-exchange thermistor Error. 6 Flashes 3 Flashes Inverter error. 6 Flashes 4 Flashes Active filter error. 7 Flashes 1 Flash Discharge thermistor error. 7 Flashes 2 Flashes Compressor thermistor error. 7 Flashes 3 Flashes Heat-exchange thermistor (outlet) error.

7 Flashes 4 Flashes Outdoor thermistor error. 7 Flashes 7 Flashes Heat sink thermistor error. 7 Flashes 8 Flashes Expansion valve thermistor error. 8 Flashes 4 Flashes Current sensor error. 8 Flashes 6 Flashes Pressure sensor error. 9 Flashes 4 Flashes Current trip. 9 Flashes 5 Flashes Detection of compressor position error.

9 Flashes 7 Flashes Outdoor unit fan motor error. 10 Flashes 1 Flash Discharge temperature protection. 10 Flashes 3 Flashes Compressor temperature protection. 10 Flashes 5 Flashes Low pressure abnormal. Continuous flashing (1 sec ON / 1 sec OFF) Pump down operation.

Fault description

Heat-exchange thermistor (intermediate) error.

Compressor start up error.

 Manual delete: the text displayed when pressing

the info key shows "reset ?". Press OK once, the yes flashes; press again to confirm deletion of the fault.

 Faults whose deletion is automatic are

automatically reset.

 Heat pump op: shows whether or not the heat pump

operates despite the fault.

Location

(connection)

Reset

Manual Auto

the polarity of the room sensor is not respected.

- - No

HP op

6 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Faults external to the heat pump

Any safety device (e.g. thermostat pressure switch) wired to input Ex3 (E20) allows external problems to be reported and the heat pump to be immediately

stopped. For example, a safety thermostat on the heating floor can be wired to input Ex3 (E20) to avoid excessively high temperatures in the floor.

Figure 1: Typical Wiring of External Devices

Maintenance Document 1544-1 7

Split system (Single phase and 3-phase type)

2.1.2 Outdoor Unit Fault

When the system is switched back on after a power outage, the Hydraulic Unit may display fault 370 for a few tens of seconds. This is not a serious problem. It simply means that the outdoor unit is running its tests. Once the tests have been completed, the fault should disappear.

On the outdoor unit

When an error occurs:

- The diode “ERROR” (2) blinks

Press once on the switch “ENTER” (SW4)

- The “ERROR” (2) diode blinks several times depending on the error’s type

If it doesn't, if a fault has occurred on the outdoor unit as indicated by the Hydraulic Unit, you must remove the front (right-hand) facing from the outdoor unit. Faults are coded by LED flashes. Error messages are listed in the table below:

LED display on the outdoor unit (single phase and 3-phase)

LED display

Hydraulic Unit

Green Red

1 flash 1 flash

4 flashes 1 flash 22 flashes Heat pump capacity signal error 4 4 flashes 2 flashes 22 flashes Hydraulic Unit Heat ex. Sensor error 5 6 flashes 3 flashes 18 flashes Inverter error. 20

6 flashes 4 flashes 19 flashes

7 flashes 1 flash 2 flashes Discharge thermistor error. 7 7 flashes 2 flashes 8 flashes Compressor thermistor error. 11

7 flashes 3 flashes

7 flashes 4 flashes 7 flashes Outdoor temperature thermistor error. 9 7 flashes 7 flashes 9 flashes Heat sink thermistor error. 10 7 flashes 8 flashes 6 flashes Expansion valve thermistor error. 14 8 flashes 6 flashes 3 flashes Pressure sensor error. 24 9 flashes 4 flashes 13 flashes Current trip (permanent stoppage). 15

9 flashes 5 flashes

9 flashes 7 flashes

10 flashes 1 flash 11 flashes Discharge temperature protection (permanent stoppage). 22 10 flashes 3 flashes 12 flashes Compressor temperature protection (permanent stoppage). 25 10 flashes 5 flashes 20 flashes Low pressure abnormal. 26

Continuous flashing Pump down operation.

Continuous

lighting

Off

Outdoor unit

Off Serial reverse transfer error. 1 1 flash Serial forward transfer error. 2

5 flashes Heat-exchange thermistor (intermediate) error. 12 4 flashes Heat-exchange thermistor (outlet) error. 8

14 flashes Detection of compressor position error (permanent stoppage). 33 15 flashes Compressor start up error (permanent stoppage). 17

16 flashes Outdoor unit fan 1 motor error. 17 flashes Outdoor unit fan 2 motor error.

Diagnosis Clear

Active filter error (single phase) 21 P.F.C. error (3-phase) 27

Defrosting.

8 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

2.2 Outdoor Unit Clearing

This section describes the techniques which can be used to identify the failure.

2.2.1 Failures with Error Code

Clear 1: Serial reverse transfer error

Hydraulic Unit LED: Outdoor Unit LED: Off

Probable causes:

 Misconnection.  External cause.  Main PCB failure.

Check:

1-1. Stop the system and start it again (disconnection time 1min):

Is the error still displayed?

2. Check the connections:

- Check the connection between the hydraulic unit and the outdoor unit.

- Check the connections between the outdoor unit main board and the active filter board.

3. Check the power supply voltage:

- Check that an AC 198 – 264 V voltage exists between terminals N and L on the outdoor unit terminal block.

4. Check the serial signal:

- Check the voltage between terminals 2 and 3 of the outdoor terminal block. The voltage must fluctuate between AC 70 V and AC 130 V.

- If it doesn't, replace Main PCB.

Green 1 flash / Red 1 flash

YES NO

1-2. Check for external causes:

- Check the system's overall isolation.

- Check for any equipment generating electromagnetic waves which interfere with the communication between the hydraulic unit and the outdoor unit.

Maintenance Document 1544-1 9

Split system (Single phase and 3-phase type)

Clear 2: Serial forward transfer error

Hydraulic Unit LED: Outdoor Unit LED: 1 flash

Probable causes:

 Misconnection.  External cause.  Interface PCB failure.

Check:

Green 1 flash / Red 1 flash

1-1. Stop the system and start it again (disconnection time 1min):

Is the error still displayed?

YES NO

2. Check the connections:

- Check the connection between the hydraulic unit and the outdoor unit.

- Check the connections between the outdoor unit main board and the active filter board.

3. Check the power supply voltage:

- Check that an AC 198 – 264 V voltage exists between terminals N and L on the outdoor unit terminal block.

4. Check the serial signal:

- Check the voltage between terminals 2 and 3 of the outdoor terminal block. The voltage must fluctuate between AC 70 V and AC 130 V.

- If it doesn't, replace Interface PCB.

1-2. Check for external causes:

- Check the system's overall isolation.

- Check for any equipment generating electromagnetic waves which interfere with the communication between the hydraulic unit and the outdoor unit.

10 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 4: Heat pump capacity signal error

Hydraulic Unit LED: Outdoor Unit LED: 22 flashes

Probable causes:

 Misconnection.  Sensor failure.  Interface PCB failure.

Check:

Green 4 flashes / Red 1 flash

1. Check connection interface PCB and Heat pump regulator PCB:

- See if the connector has been disconnected.

- See if the connection is correct.

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Check resistance value:

3 pin of CN22 – M < 10Ω

3. Replace interface PCB:

If check point 1 and 2 do not improve the symptom, replace Interface PCB.

Maintenance Document 1544-1 11

Split system (Single phase and 3-phase type)

Clear 5: Hydraulic Unit Heat exchanger thermistor error

Hydraulic Unit LED: Outdoor Unit LED: 22 flashes

Probable causes:

 Misconnection.  Sensor failure.  Interface PCB failure.

Check:

Green 4 flashes / Red 2 flashes

1. Check the sensor connection:

- See if the connector has been removed

- See if the connection is correct

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Remove the sensor and check its resistance value :

- Check the resistance value. Temperature (°C)

Resistance (k)

- If the thermistor is faulty, replace it.

0 5 10 15 20 25 30 35 40 45 50 176 134 103 80,3 62,9 49,7 39,6 31,7 25,6 20,8 17,1

3. Check the electronic board voltage:

- Make sure circuit diagram of hydraulic unit and check terminal voltage at thermistor

(DC5.0V)

Gray

Black

Gray

- If there is no voltage, replace Interface PCB.

12 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 7: Discharge thermistor error

Hydraulic Unit LED:

Green 7 flashes / Red 1 flash

Outdoor Unit LED: 2 flashes

Probable causes:

 Misconnection.  Sensor failure.  Main PCB failure.

Check:

1. Check the sensor connection:

- See if the connector has been disconnected.

- See if the connection is correct.

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Remove the sensor and check its resistance value:

- Check the resistance value Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (kΩ) 168 130 101 79 63 40 26,3 17,8

Temperature (°C) 60 70 80 90 100 120 Resistance (kΩ) 12,3 8,7 6,3 4,6 3,4 2

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

Maintenance Document 1544-1 13

Split system (Single phase and 3-phase type)

Clear 8: Heat-exchange thermistor (outlet) error :

Hydraulic Unit LED:

Green 7 flashes / Red 3 flashes

Outdoor Unit LED: 4 flashes

Probable causes:

 Misconnection.  Sensor fault.  Main PCB failure.

Check:

1. Check the sensor connection:

After solving the misconnection problem, switch the heat pump back on.

- See if the connector has been disconnected.

- See if the connection is correct.

- Check for any damage on the sensor cable.

2. Remove the sensor and check its resistance value :

- Check the resistancer value Temperature (°C) -10 -5 0 10 15 20 25 30 Resistance (kΩ) 27,5 20,9 16,1 12,4 9,73 7,67 6,1 3,95

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor

(DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

14 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 9: Outdoor temperature thermistor error

Hydraulic Unit LED:

Green 7 flashes / Red 4 flashes

Outdoor Unit LED: 7 flashes

Probable causes:

 Misconnection.  Sensor failure.  Main PCB failure.

Check:

1. Check the sensor connection :

- See if the connector has been disconnected.

- See if the connection is correct.

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Remove the sensor and check its resistance value :

- Check the resistance value. Temperature (°C) -20 -10 -5 0 5 10 15 20 30 40 50 60 70 Resistance (kΩ) 115 62,3 46,6 35,2 26,9 20,7 16,1 12,6 7,97 5,18 3,45 2,36 1,65

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

Maintenance Document 1544-1 15

Split system (Single phase and 3-phase type)

Clear 10: Heat Sink Thermistor error

Hydraulic Unit LED:

Green 7 flashes / Red 7 flashes

Outdoor Unit LED: 9 flashes

Probable causes:

 Misconnection.  Sensor failure.  Main PCB failure.

Check:

1. Check the sensor connection :

- See if the connector has been disconnected.

- See if the connection is correct.

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Remove the sensor and check its resistance value :

- Check the resistance value.

Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (kΩ) 15,8 12,2 9,5 7,5 5,9 3,78 2,50 1,69

Temperature (°C) 60 70 80 90 100 120 Resistance (kΩ) 1,17 0,83 0,6 0,44 0,33 0,19

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

16 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 11: Compressor thermistor error

Hydraulic Unit LED:

Green 7 flashes / Red 2 flashes

Outdoor Unit LED: 8 flashes

Probable causes:

 Misconnection.  Sensor failure.  Main PCB failure.

Check:

1. Check the sensor connection:

- See if the connector has been removed

- See if the connection is correct

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Remove the sensor and check its resistance value :

- Check the resistance value. Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (kΩ) 168 130 101 79 63 40 26,3 17,8

Temperature (°C) 60 70 80 90 100 120 Resistance (kΩ) 12,3 8,7 6,3 4,6 3,4 2

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

Maintenance Document 1544-1 17

Split system (Single phase and 3-phase type)

Clear 12: Heat-exchange thermistor (intermediate) error

Hydraulic Unit LED:

Green 7 flashes / Red 3 flashes

Outdoor Unit LED: 5 flashes

Probable causes:

 Misconnection.  Sensor failure.  Main PCB failure.

Check:

1. Check the sensor connection:

After solving the misconnection problem, switch the heat pump back on.

- See if the connector has been disconnected.

- See if the connection is correct.

- Check for any damage on the sensor cable.

2. Remove the sensor and check its resistance value :

- Check the resistance value Temperature (°C) -10 -5 0 10 15 20 25 30 Resistance (kΩ) 27,5 20,9 16,1 12,4 9,73 7,67 6,10 3,95

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

18 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 14: Expansion valve thermistor error

Hydraulic Unit LED:

Green 7 flashes / Red 8 flashes

Outdoor Unit LED: 6 flashes

Probable causes:

 Misconnection.  Sensor failure.  Main PCB failure.

Check:

1. Check the sensor connection:

- See if the connector has been removed

- See if the connection is correct

- Check for any damage on the sensor cable.

After solving the misconnection problem, switch the heat pump back on.

2. Remove the sensor and check its resistance value :

- Check the resistance value. Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (kΩ) 168 130 101 79 63 40 26,3 17,8

Temperature (°C) 60 70 80 90 100 120 Resistance (kΩ) 12,3 8,7 6,3 4,6 3,4 2

- If the thermistor is faulty, replace it.

3. Check the electronic board voltage:

- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)

THERMISTOR (COMPRESSOR)

THERMISTOR (OUTDOOR)

THERMISTOR (PIPE)

THERMISTOR (DISCHARGE)

THERMISTOR (HEAT SINK)

THERMISTOR (PIPE MID)

THERMISTOR (EXPANSION)

- If there is no voltage, replace Main PCB.

Maintenance Document 1544-1 19

Split system (Single phase and 3-phase type)

Clear 15: Current trip (permanent stoppage)

Hydraulic Unit LED: Outdoor Unit LED: 13 flashes

Probable causes:

 Connection failure.

 Outdoor Heat Exchanger clogged.

 Outdoor Fan operation failure.

 Compressor failure.

 Main PCB failure.

Check:

Green 9 flashes / Red 4 flashes

1. Check connections condition in control unit:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

on correcting the removed connector or mis-wiring, reset the power.

2. Check Outdoor Heat Exchanger:

- Is there any obstructing the air flow route?

- Is there any clogging of outdoor unit Heat Exchanger?

If clogged, clear the clog.

3. Check Outdoor Fan:

- Check Outdoor Fan Motor. (Refer to Clear 18)

If the Fan Motor is failure, replace it.

4. Check Compressor:

Refer to “Service parts information 2 : Inverter compressor If it is abnormal, replace compressor.

5. Replace Inverter PCB:

If Check Point 1 ~ 4 do not improve the symptom, replace Inverter PCB.

20 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 17: Compressor startup error (permanent stoppage)

Hydraulic Unit LED: Outdoor Unit LED: 15 flashes

Probable causes:

 Misconnection of the various electrical components.  Main PCB failure.  Compressor failure.

Check:

Green 9 flashes / Red 5 flashes

1. Check connections condition in control unit:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Check Compressor:

Refer to “Service parts information 2 : Inverter compressor If it is abnormal, replace compressor.

3. Replace the electronic board :

- If steps 1 and 2 do not solve the problem, replace Inverter PCB.

Maintenance Document 1544-1 21

Split system (Single phase and 3-phase type)

Clear 18: Fan motor error (permanent stoppage)

Hydraulic Unit LED: Outdoor Unit LED: 16 flashes (fan 1), 17 flashes (fan 2)

Probable causes:

 Fan motor failure.  Motor protection.  Main PCB failure.

Check:

Green 9 flashes / Red 7 flashes

1. Check fan rotation:

- Switch off the heat pump and rotate the fan manually.

- If the fan or bearings are faulty, replace them.

2. Check the ambient temperature around the motor:

- Check excessively high temperature around the fan.

Wait until the temperature comes down again and switch the fan back on.

3. Check the main board output voltage:

- On the outdoor unit, check the output voltage (DC) of the following connectors:

Terminals Voltage

1 (red)/ 3 (black) 300 390V

4 (white)/3 (black) 15 ±2V

FAN MOTOR 1

(UPPER) FAN MOTOR 2

(LOWER)

CN802 CN803

If the voltage is incorrect, replace Main PCB.

22 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 20: Inverter error

Hydraulic Unit LED: Outdoor Unit LED: 18 flashes

Probable causes:

 Connection failure.

 Main PCB failure.

Check:

Green 6 flashes / Red 3 flashes

1. Check connections in control unit:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Replace Main PCB :

If Check Point 1 does not improve the symptom, replace Main PCB.

Maintenance Document 1544-1 23

Split system (Single phase and 3-phase type)

Clear 21: active filter error (only for single phase type)

Hydraulic Unit LED: Outdoor Unit LED: 19 flashes

Probable causes:

 Connection failure.  Active filter module failure.  Main PCB failure.

Check:

Green 6 flashes / Red 4 flashes

1. Check connections in control unit:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Replace Active Filter Module and Main PCB :

If Check Point 1 does not improve the symptom, replace Main PCB and Active Filter Module and execute the checkoperation again.

24 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 22: Discharge temperature protection (permanent stoppage) Hydraulic Unit LED: Outdoor Unit LED: 11 flashes Probable causes:

 Valve is close.

 EEV failure.

 Gas leak, less.

 Discharge Thermistor failure.

 Outdoor Fan operation failure.

 Outdoor Heat Exchanger clogged.

Check:

Green 10 flashes / Red 1 flashes

Cooling mode

1. Check if gas valve is open:

If it is not open, open it and check the operation.

2. Check EEV and Strainer:

Are EEV and Strainer open?

If EEV or Strainer is defective, replace it.

Heating mode

1. Check if liquid valve is open:

If it is not open, open it and check the operation.

2. Check EEV and Strainer:

Are EEV and Strainer open?

If EEV or Strainer is defective, replace it.

OK OK

3. Check if gas leak or less gas:

Measure gas pressure, if there is a leak, correct it.

If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount.

4. Check Discharge Pipe Thermistor:

- Is it on the holder?

- Is there a cable pinched?

Check characteristics of thermistor (Refer to Clear 7), If defective, replace the thermistor

5. Check Outdoor Heat Exchanger:

- Is there any obstructing the air flow route?

- Is there any clogging of outdoor unit Heat Exchanger?

If clogged, clear the clog.

6. Check Outdoor Fan:

Check Outdoor Fan Motor. (Refer to Clear 18)

Maintenance Document 1544-1 25

Split system (Single phase and 3-phase type)

Clear 24: Pressure sensor error

Hydraulic Unit LED: Outdoor Unit LED: 3 flashes

Probable causes:

 Connector connection failure.

 Pressure Sensor failure.

 Main PCB failure.

Check:

Green 8 flashes / Red 6 flashes

1. Check connection of the Pressure Sensor:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Check output voltage of Main PCB :

Check voltage of Main PCB (Measure at Main PCB side connector)

1 pin(Red) - 3 pin(Black) DC5V +/- 5%

PRESSURE SENSOR

If the voltage is not correct, replace Main PCB.

3. Check output voltage of Pressure Sensor

Check voltage of Main PCB (Measure at Main PCB side connector)

2 pin(White) - 3 pIn(Black) Voltage is refer to the following graph.

Voltage [V]

Pressure [MPa]

If the voltage is not correct, replace Presure Sensor.

26 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 25: Compressor temperature protection (permanent stoppage) Hydraulic Unit LED: Outdoor Unit LED: 12 flashes Probable causes:

 Valve is close.

 EEV failure.

 Gas leak, less.

 Compressor Thermistor failure.

 Outdoor Fan operation failure.

 Outdoor Heat Exchanger clogged.

Check:

Green 10 flashes / Red 3 flashes

Cooling mode

1. Check if gas valve is open:

If it is not open, open it and check the operation.

Heating mode

1. Check if liquid valve is open:

If it is not open, open it and check the operation.

2. Check EEV and Strainer:

Are EEV and Strainer open?

If EEV or Strainer is defective, replace it.

2. Check EEV and Strainer:

Are EEV and Strainer open?

If EEV or Strainer is defective, replace it.

OK OK

3. Check if gas leak or less gas:

Measure gas pressure, if there is a leak, correct it.

If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount.

4. Check compressor temperature Thermistor:

- Is it on the holder?

- Is there a cable pinched?

Check characteristics of thermistor (Refer to Clear 11), If defective, replace the thermistor

5. Check Outdoor Heat Exchanger:

- Is there any obstructing the air flow route?

- Is there any clogging of outdoor unit Heat Exchanger?

If clogged, clear the clog.

6. Check Outdoor Fan:

Check Outdoor Fan Motor. (Refer to Clear 18)

Maintenance Document 1544-1 27

7. Replace Main PCB:

If Check Point 1 ~ 6 do not improve the symptom, replace Main PCB.

Split system (Single phase and 3-phase type)

Clear 26: Low pressure abnormal

Hydraulic Unit LED: Outdoor Unit LED: 20 flashes

Probable causes:

 Connector connection failure.

 Pressure Sensor failure.

 Main PCB failure.

 Gas leak, less.

Check:

Green 10 flashes / Red 5 flashes

1. Check connection of the Pressure Sensor:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Check output voltage of Main PCB :

Check voltage of Main PCB (Measure at Main PCB side connector)

1 pin(Red) - 3 pin(Black) DC5V +/- 5%

PRESSURE SENSOR

If the voltage is not correct, replace Main PCB.

3. Check if gas leak or less gas

Measure Gas pressure, if there is a leak, correct it.

If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount.

4. Replace Pressure Sensor

If Check Point 1 ~ 3 do not improve the symptom, replace Pressure Sensor.

28 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 27: P.F.C. error (only for 3-phase type)

Hydraulic Unit LED: Outdoor Unit LED: 19 flashes

Probable causes:

 Connector connection failure.

 Main PCB failure.

 PFC PCB failure.

Check:

Green 6 flashes / Red 4 flashes

1. Check connections of between Main PCB and PFC PCB:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Check output voltage of Main PCB :

Check voltage of Main PCB (Measure at Main PCB side connector)

1 pin(brown) - 2 pin(Red) DC5V +/- 5%

If the voltage is not correct, replace Main PCB.

3. Replace PFC PCB

If Check Point 1, 2 do not improve the symptom, replace PFC PCB.

Maintenance Document 1544-1 29

Split system (Single phase and 3-phase type)

Clear 33: Detection of compressor position error (permanent stoppage)

Hydraulic Unit LED: Outdoor Unit LED: 14 flashes

Probable causes:

 Misconnection.  Main PCB failure.

Check:

Green 9 flashes / Red 5 flashes

1. Check connections condition in control unit:

- Check if the terminal connection is loose.

- Check if connector is removed.

- Check if connector is erroneous connection.

- Check if cable is open.

Upon correcting the removed connector or mis-wiring, reset the power.

2. Replace the electronic board :

- If steps 1 does not solve the problem, replace Main PCB.

30 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

2.2.2 Failures With No Error Code

Clear 35: No voltage on Hydraulic Unit

Probable causes:

 Power supply fault.  External causes.  Faulty electrical components.

Check:

2. Check for external causes on the Hydraulic Unit and outdoor unit (noise or voltage drop):

- Check for any other electrical device on the same electric circuit which might cause a drop in

voltage.

- Check for any current leaks.

- Check for any equipment generating electromagnetic waves which interfere with the

communication between the Hydraulic Unit and the outdoor unit.

3. Check the electrical components:

- Check that a voltage between AC 198 and AC 264 V exists between terminals 1 and 2 on the

- Check Interface PCB for :

- Replace the faulty component (if the varistor is blown, the PCB must be replaced).

1. Check the installation :

- Is the circuit breaker cut off?

- Check the wiring.

Hydraulic Unit terminal block.

YES

o either the fuse (F1). o or the varistor (VA1). Fault: overvoltage - external causes - power supply to be

checked).

If all of these checks are unsuccessful, replace Interface PCB.

Maintenance Document 1544-1 31

Split system (Single phase and 3-phase type)

Clear 36: No voltage on outdoor unit

Probable causes:

 Power supply fault.  External cause.  Faulty electrical components.

Check:

1. Check the installation

- Is the circuit breaker cut off?

- Check the wiring.

2. Check for external causes on the Hydraulic Unit and outdoor unit (noise or voltage drop) :

- Check for any other electrical device on the same electric circuit which might cause a drop in

voltage.

- Check for any current leaks.

- Check for any equipment generating electromagnetic waves which interfere with the

communication between the Hydraulic Unit and the outdoor unit.

3. Check the electrical components:

- Check that a voltage between AC 198 and AC 264 V exists between terminals 1 and 2 on the

Hydraulic Unit terminal block.

YES

- Check Main PCB (power supply) for :

o either the fuse (F1, F3). o or the varistor (VA1-VA5). Fault: overvoltage - external causes - power supply to be

checked).

- Replace the faulty component (if the varistor is blown, the PCB must be replaced).

If all of these checks are unsuccessful, replace Main PCB.

32 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Clear 38: No heat

Probable causes:

 Hydraulic Unit error.  Outdoor unit error.  Influence from the outdoor environment.  Misconnections of connectors and cables.  Refrigeration system fault (not enough gas, clogging, dirty filters).

Check:

1. The unit provides heating or cooling

2. Check the Hydraulic Unit :

- Is the pump operating?

- See if the exchanger is not clogged?

3. Check the outdoor unit:

- Is the fan rotating at high speed?

- Are there any objects blocking the air flow?

- Is the outdoor exchanger clogged?

- Are the valves open?

4. Check the configuration of the room:

- Is the heat pump power suited to the need?

5. Inspect the Hydraulic Unit and outdoor unit installation:

- Check the refrigeration connections (length, diameter)

6. Inspect the refrigeration circuit:

- See if the dehydrator is clogged (there should be no temperature variation between the dehydrator input and output in normal operating conditions).

- Check the electronic expansion valve

- Check the compressor

Yes

Is the cooling kit connected ?

Check the wiring of the cooling kit control wire

Maintenance Document 1544-1 33

Split system (Single phase and 3-phase type)

Clear 39: Abnormal noise

Probable causes:

 Abnormal installation (outdoor)  Fan failure  Compressor failure.

Checks:

1. The noise comes from the outdoor unit:

- Is the unit stable?

- Is the protection screen properly mounted?

- Is the propeller broken or distorted?

- Has the propeller screw been lost?

- Is any object blocking the propeller rotation?

- Check for any vibration noise caused by a bolt.

- Check for any sound of contact with a pipe.

- Is the compressor locked?

34 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

2.3 Sensor Values

2.3.1 Outdoor Unit Temperature Sensors

Outdoor Heat Exchanger (outlet), Outdoor Heat Exchanger (middle)

Temperature (°C) -10 -5 0 10 15 20 25 30 Resistance value (k)

Outdoor Discharge Pipe / Compressor / Expansion valve inlet

Temperature (°C) 0 5 10 15 20 30 40 50 60 Resistance value (k)

Temperature (°C) 70 80 90 100 120 Resistance value (k)

Outdoor Temperature

Temperature (°C) -20 -10 -5 0 5 10 15 20 30 Resistance value (k)

Temperature (°C) 40 50 60 70 Resistance value (k)

27,5

168

8,7

115

5,18

Heat sink

Temperature (°C) 0 5 10 15 20 30 40 50 60 Resistance value (k)

Temperature (°C) 70 80 90 100 110 120 Resistance value (k)

15,8

0,83

20,9 16,1 12,4 9,73 7,67 6,1 3,95

130 101 79 63 40 26,3 17,8 12,3

6,3 4,6 3,4 2

62,3 46,6 35,2 26,9 20,7 16,1 12,6 7,97

3,45 2,36 1,65

12,2 9,5 7,5 5,9 3,78 2,50 1,69 1,17

0,60 0,44 0,33

0,25

0,19

2.3.2 Hydraulic Unit Temperature Sensors

Heat Exchanger (Condensing sensor)

Temperature (°C) 0 5 10 15 20 25 30 35 40 45 50

134 103 80,3 62,9 49,7 39,6 31,7 25,6

Resistance value (k)

Outdoor sensor

Temperature (°C) -20 -15 -10 -5 0 5 10 15 20 Resistance value (k)

Temperature (°C) 25 30 35 40 45 Resistance value (k)

Heat pump flow and return sensor – DHW and heating zone 2 sensor – Swimming pool return sensor

Temperature (°C) -15 -10 -5 0 5 10 15 20 25 Resistance value (k)

Temperature (°C) 30 35 40 45 50 55 60 65 70 Resistance value (k)

176

7,60

72,5

5,85

0,83 0,70 0,58 0,48

55 42 32,5 25 20 15,7 12,5 10

6,5 5 4 3,5 3 2,5 2 1,7

4,60

3,60 2,85 2,30 1,85 1,50 1,20

20,8 17,1

Maintenance Document 1544-1 35

Split system (Single phase and 3-phase type)

2.4 Service parts information

2.4.1 Service parts information 1 : Compressor

Diagnosis method of compressor (if outdoor unit LED displays error, refer to Failures and clears)

Does not start up

Is there open or loose connection cable?

Check connection of compressor, and winding resistance (Refer to the next page).

If there is no failure, the defected of compressor is considered (locked compressor due to clogged dirt or less oil).

Replace compressor

Abnormal noise Stops soon after starting up

Is there open or loose connection cable?

Is gas pipe valve open ? (Low pressure is too low)

Check if refrigerant is leakin. Recharge refrigerant.

Check if stainer is clogged (Parts information 3)

Check inverter PCB, connection of compressor, and winding resistance (refer to the next page).

If there is no failure, the defected of compressor is considered (Compression part broken or valve defective).

Check if vibration noise by loose bolt or contact noise of piping is happening.

Defective compressor can be considered (due to inside dirt clogging or broken component).

Replace compressor

36 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

2.4.2 Service parts information 2 : Inverter compressor

Check point 1 : Check connection

Check terminal connection of compressor (Loose or incorrect wiring)

Only for 3-phase type :

Check connection of inverter PCB (Loose or incorrect wiring)

(RED)

Main PCB

(WHITE)

(BLACK)

Check point 2 : check winding resistance

Check winding resistance on each terminal

If the resistance value is 0Ω or infinite, replace compressor.

Resistance value :

- 0.24 Ω (at 20°C) for single phase type

- 0.79 Ω (at 20°C) for 3-phase type

BLACK

WHITE

Compressor

Check point 3 : replace Main PCB If check point 1 and 2 do not improve the symptom, replace Main PCB.

Maintenance Document 1544-1 37

Split system (Single phase and 3-phase type)

)

2.4.3 Service parts information 3 : Outdoor unit electronic expansion valve (EEV, EEV(INJ))

Check point 1 : Check connection

Check connection of connector (Loose connector or open cable)

Single phase :

EXPANSION VALVE COIL

EXPANSION VALVE COIL (INJ)

3-phase :

EXPANSION VALVE COIL

Check point 2 : Check coil of EEV

Remove connector, check each winding resistance of coil.

Read wire Resistance value

White-Red Yellow-Red Orange-Red

46Ω +/- 4Ω at 20°C

Blue-Red

If resistance value is abnormal, replace EEV.

Check point 5 : Check opening and closing operation of valve

When valve is closed, it has a temp. (Add period) difference between inlet and outlet.

CLOSE Example : Hot gas

Pipe (In) HI TEMP.

Check point 3 : Check voltage from main PCB

Remove connector and check voltage (DC12V)

If it does not appear, replace Main PCB.

Check point 4 : Check noise at start up

Turn on power and check operation noise.

If an abnormal noise does not show, replace Main PCB.

If it is open, it has no temp. (Add period) difference between inlet and outlet.

OPEN Example : Hot gas

Pipe (In) HI TEMP.

EXPANSION VALVE COIL (INJ)

Pipe (Out)

There is no refrigerant flow coming to EEV(INJ) while the liquid injection is inactive. Check whether the liquid injection is active before executing check point 5 for EEV(INJ).

Check point 6 : Check stainer

Stainer normally does not have temperature difference between inlet and outlet as shown in 1, but if there is a difference as shown in 2, there is a possibility of inside clogged. In this case, replace stainer.

Pipe (In)

Pipe (Out

Pipe (In

Pipe (Out

38 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

2.4.4 Service parts information 4 : Outdoor unit solenoid valve (SV)

Check point 1 : Check connections

Check connection of connector (Loose connector or open cable)

CN501

1 2

SOLENOID COIL (INJ)

BLUE

Check point 4 : check opening and closing operation valve

Depending on the injection activity, check if valve is operating normally. (When valve opens, ther is no temperature difference between inlet and outlet)

Check point 2 : Check solenoid coil

Remove connector and check if coil is open (normal resistance value of each coil : 1495+/7%)

If resistance value is abnormal, replace solenoid coil.

Check point 3 : Check voltage from main PCB

Remove connector and check the voltage (AC230V).

If the voltage does not appear, replace Main PCB.

Injection is inactive

Pipe (In) TEMP. HI. Pipe (Out) TEMP. Normal

Pipe (In) HI TEMP.

Pipe (Out) Normal TEMP.

SOLENOIDE COIL

 If the valve closes by removing the connector of the

valve which does not close, it is considered to be Main PCB failure. Replace Main PCB.

 If it does not closeby removing connector, there is a

possibility of (1) clogging by dirt, or (2) deformation by the heat at the time of solenoid valve installation. In this case, replace solenoid valve.

Injection is active

Pipe (In) TEMP.= Pipe (Out) TEMP.

Pipe (In) HI TEMP.

SOLENOIDE COIL

OPEN

Pipe (Out) HI TEMP.

Maintenance Document 1544-1 39

Split system (Single phase and 3-phase type)

2.5 Operating Limits

HEAT PUMP

Min/max OT in heat mode (°C)*** Heating floor maximum water temperature (°C) LT radiator maximum water temperature (°C) Min/max OT in cooling mode(°C) Cooling floor minimum water temperature (°C) Fan coil minimum water temperature (°C) Water circuit max pressure (Bar) Maximum flow rate (l/h) 2340 2920 2340 2920 3290 Minimum flow rate (l/h) 1170 1460 1170 1460 1650 Refrigerant circ max pressure (kPa) Min delta T (°C) 4 Max delta T (°C) 8 Outdoor unit Noise level 1 (dBA)* Outdoor unit Noise level 5 (dBA)** Outdoor unit air flow rate

/h)

* Acoustic pressure level reading at 1m, in open field, on a reflecting plane. ** Acoustic pressure level reading at 5m, in open field, on a reflecting plane. *** When the outdoor temperature continuously exceeds 35°C, DHW heating is done b y the water heater heating element.

Single phase 3-phase

112 140 112 140 160

-25/35

8/43

4,2

55 56 53 55 56

39 41 39 41 42

3100 x 2 3450 x 2

40 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

3 Failures

3.1 Hydraulic, Electric and Refrigeration Systems

3.1.1 Hydraulic System

If the installation is fitted with a heating floor, the most common failures are those listed below:

FAILURE CASES CONSEQUENCES SOLUTIONS

1- Clogged filter* or sludge in system

2- Pump out of order

3-Leak Low level in expansion vessel

4- Clogged heating circuit (crushed pipe)

5- Misbalance

6- Floor undersized or charge losses too high

* Not required and not shown on the device.

Flow pressure too high clean filter or desludge Installer

∆T too high (>7) clean filter or desludge Installer

Zero flow pressure

current too high (rotor locked)

zero current (winding cut off)

pump stuck release with a screwdriver

Very high difference between floor flow/return temp

change pump with warranty if pump is faulty

On collector, isolate heating circuits to determine which heating circuit is perforated.

On collector, check heating circuit flow/return temps (infrared thermometer)

If no clogged heating circuit, check for crushing with infrared camera

Rebalance Installer

On collector, check heating circuit flow/return temps (infrared thermometer)

Pipe leak. Pipe under warranty if faulty

Leak in heating circuit. Floor again.

Clear with test pump

Call the installer's or floor coverer's responsibility into question

Call the installer's responsibility into question

APPLIED BY

Service station

Installer

Service station

Installer

Service station

Installer or Service station

Maintenance Document 1544-1 41

Split system (Single phase and 3-phase type)

3.1.2 Electrical System

Outdoor Unit Overvoltage

Check for possible causes in the list below (this list is not exhaustive):

 Problem with the compressor  Main board  Faulty power relay

Inspection of the Power Transistor Module (Main board)

Disconnect the compressor relay and the condenser connection. Measure the resistance value at the points shown on the illustration, and then compare the values observed with those in the table.

Steps to be followed before performing any work on the Inverter module:

 First switch off the system using the circuit

breaker at the head of the line.

 Remove the unit cover and then remove the

Inverter module cover.

 Measure the voltage at the condenser terminals.

You should find a value of 5 Vdc or less.

3-phase type Single phase type

Multimeter Resistor

Terminal block

1 MOhm or more

Main PCB

42 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

3.1.3 Refrigeration System

Unit produces no heat

The unit remains in continuous scanning mode.

Initial checks:

Check the settings Are the data sent by the user interface received by the heat pump?

Hydraulic unit

electronic circuit

sending data to

outdoor unit ?

Yes

Compressor

running ?

Yes

Operating pressure

OK ?

Yes

4-way valve

switching ?

Yes

Expansion correct ?

Yes

Inspect refrigeration

lines (clogging)

Change

expansion valve

Hydraulic unit electronic system faulty

Inspect PCB

Charge to balance

Problem solved?

Yes

Servicing complete

Valve coil faulty ?

Yes

Change coil

Change 4-way valve

after testing

Maintenance Document 1544-1 43

Split system (Single phase and 3-phase type)

)

Outdoor unit does not defrost

 Is condensation drain properly discharged

(outdoor unit directly on the ground)?

 Are the auxiliaries powered?  In boiler backup mode, is the boiler authorized?

 In very cold areas, a fusing resistance value is

recommended.

 Is the installation regularly subject to micro-

outages of power (frequent outages on the mains power system may also cause defrosting problems)?

 Is there a peak day clearing (EJP) outage on the

installation?

 Does the heat pump regularly switch to high

pressure safety mode? If this occurs at low temperatures (< 5 °C), we recommend checking that the water pump is operating properly.

Note:

Outdoor unit defrosting is controlled by the exchanger sensor and the controller board. If no frosting is observed and no anomaly is otherwise noted, the sensor and board must be inspected and the faulty part will have to be replaced.

Defrosting

a. Defrost beginning conditions

 Is the charge correct (refer to the

temperature/pressure curve)?

 Insufficient charging will result in frequent icing.  Overcharging will result in frequently switching to

HP safety mode. (If you still have doubts as to the charge, perform the charging with an electronic scale).

 Outdoor unit defrosting is controlled by the

exchanger sensor and the controller board. If the defrost sensor is not iced up while the rest of the exchanger is, then:

 Move the sensor between the exchanger blades

to a place where the exchanger is iced up.  If all these points have been checked, replace the

outdoor controller board.

1st defrost Subsequent defrosts

62’ < t < 240’

O Exch T

≤ -9°C

OT – O Exch T >5°C

Start of heat mode

(Compressor ON)

(No defrost for 10 min

Cumulative compressor operating time

O Exch T

≤ -5°C

O Exch T

≤ -3°C

O Exch T

≤ -10°C

240’ < t 17’ < t < 62’ 240’ < t 35’ < t < 240’

O Exch T

≤ -3°C

Defrost

O Exch T : outdoor unit exchanger temperature OT : outdoor temperature t : Cumulative compressor operating time

44 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

b. Defrost ending conditions

With all models, defrosting stops if the exchanger temperature is above 10 °C or if the defrosting time is over 15 minutes).

Crankcase heater

When the outdoor exchanger temperature is below

-18°C and the heating mode has been stopped for 30 minutes, the compressor windings are powered and maintain the compressor temperature.

3.2 Compressor Operating Checks

Using a multimeter set to mega ohm, check that the resistance value across the windings is identical irrespective of the phase (between U and V, V and W, W and U). This value should be approx. 1 Ohm.

3.3 Refrigeration Circuit Leak Test

The new regulation requires annual leak testing of installations with a refrigerant charge higher than 2kg.

When operation has started and the temperature becomes higher than -16°C, heating stops.

Check that resistance between each phase and the earth is infinite. The result should be clear (you should not see the displayed value increasing slowly up to a value greater than the multimeter maximum rating).

Leak testing is to be performed with an approved detector that has been appropriately calibrated.

3.4 Troubleshooting

The heat pump is not operating at all (no illuminated indicator):

 Are the power supply voltage and frequency

normal?

 Is the connection to mains correct?  Have all the connectors been properly inserted?  Are the fuses on the outdoor unit still operating?

If not, change the bad fuse(s).

 Is the connection between the outdoor unit and

the Hydraulic Unit correct? Do you read 230V AC between terminals 1 and 2 of the Hydraulic Unit terminal block?

 Do you read 230V AC at the transformer primary

on the Hydraulic Unit? If not, change the board.

 Is there any voltage on the transformer

secondary on the Hydraulic Unit? If not, check

the thermal fuse. If the fuse is good, the error comes from the board.

Maintenance Document 1544-1 45

Split system (Single phase and 3-phase type)

4 Control Settings

4.1 General

The settings described below are those which can be modified by the user. We wish to remind you that changing the settings below may cause the heat pump to behave in an undesirable way. A testing period should be conducted before the permanent settings of the heat pump are confirmed. This may require a number of changes to be made by the installer.

There are 4 access levels:

U: end-user level I: commissioning level (installer start-up) S: engineer level (specialist) C: OEM level (manufacturer) (not available)

46 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

4.2 Function Table

COMMAND

LINE

ACCESS

LEVEL

FUNCTION SETTING RANGE

FACTORY

SETTING

Time of day and date

1 U Hour/minutes 00:00…23:59 2 U Day/month 01.01…31.12 3 U Year 1900…2099 5 S Start of summertime 01.01…31.12 25.03 6 S End of summertime 01.01…31.12 25.10

Operator section

20 U Language English

22 S Info

Temporarily / Permanent

Temporarily

26 S Operation lock Off/on Off 27 S Programming lock Off/on Off 28 S Direct adjustment... Auto/confirm Confirm

29 S

Temperature unit Pressure unit

°C, °F bar, psi

°C bar

70 S Software version

Time prog heating circuit 1

500 U Preselection

Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun

Mon-Sun

501 U 1st phase on 00:00…--:-- 6:00 502 U 1st phase off 00:00…--:-- 22:00 503 U 2nd phase on 00:00…--:-- --:-504 U 2nd phase off 00:00…--:-- --:-505 U 3rd phase on 00:00…--:-- --:-506 U 3rd phase off 00:00…--:-- --:-515 U Copy 516 U Default values, Circuit 1 No/yes No

Time prog heating circuit 2

520 U Preselection

Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun

Mon-Sun

521 U 1st phase on 00:00…--:-- 6:00 522 U 1st phase off 00:00…--:-- 22:00 523 U 2nd phase on 00:00…--:-- --:-524 U 2nd phase off 00:00…--:-- --:-525 U 3rd phase on 00:00…--:-- --:-526 U 3rd phase off 00:00…--:-- --:-535 U Copy 536 U Default values, Circuit 2 No/yes No

Time program 4 / DHW

560 U Preselection

Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun

Mon-Sun

561 U 1st phase on 00:00…--:-- 00:00 562 U 1st phase off 00:00…--:-- 05:00 563 U 2nd phase on 00:00…--:-- 14:30 564 U 2nd phase off 00:00…--:-- 17:00 565 U 3rd phase on 00:00…--:-- --:-566 U 3rd phase off 00:00…--:-- --:-575 U Copy 576 U Default values No/yes No

Time program 5 / Cooling circuit

600 U Preselection

Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun

Mon-Sun

601 U 1st phase on 00:00…--:-- 8:00 602 U 1st phase off 00:00…--:-- 20:00

Maintenance Document 1544-1 47

Split system (Single phase and 3-phase type)

COMMAND

LINE

ACCESS

LEVEL

FUNCTION SETTING RANGE

FACTORY

SETTING

603 U 2nd phase on 00:00…--:-- --:-604 U 2nd phase off 00:00…--:-- --:-605 U 3rd phase on 00:00…--:-- --:-606 U 3rd phase off 00:00…--:-- --:-615 U Copy 616 U Default values No/yes No

Holidays heating circuit 1

641 U Preselection Period 1…8 Period 1 642 U Period start (Day / Month) 01.01…31.12 643 U Period end (Day / Month) 01.01…31.12 648 U Operating level

Frost protection ¦ Reduced Frost protection

Holidays heating circuit 2

651 U Preselection Period 1…8 Period 1 652 U Period start (Day / Month) 01.01…31.12 653 U Period end (Day / Month) 01.01…31.12 658 U Operating level

Frost protection ¦ Reduced Frost protection

Heating circuit 1

710 U Comfort setpoint

Reduced temp to 35°C

20°C

712 U Reduced setpoint 19°C 714 U Frost protection setpoint

4°C to Reduced temp

8°C

716 S Comfort setpoint maximum 20°C…35°C 28°C 720 I Heating curve slope 0,1…4 0,5 721 I Heating curve displacement -4,5°C…4,5°C 0°C 726 I Heating curve adaption Off, on Off 730 I Summer/winter heating limit 8°C…30°C 18°C 732 S 24-hour heating limit -10°C…10°C -2°C

740 I

Flow temp setpoint min (for fan convectors)

8°C… 95°C 8°C

741 I Flow temp setpoint max 8°C… 95°C 55°C 750 S Room influence 1%...100% 50%

780 S Quick setback

Off ¦ Down to reduced setpoint ¦ Down to frost prot setpoint

Down to reduced setpoint

790 S Optimum start control max 0…360min 180 min 791 S Optimum stop control max 0…360min 60 min 800 S Reduced setpoint increase start -30°C…10°C --801 S Reduced setpoint increase end -30°C…10°C -5°C 830 S Mixer valve boost 0…50°C 0 834 S Actuator running time 30…873s 240s 850 I Floor curing function 0…5 Off 851 I Floor curing setpoint manually 0°C…95°C 25°C 856 I Floor curing day current 0…32 857 I Floor curing day completed 0…32 900 S Optg mode changeover

Protection mode

Cooling circuit 1

901 U Operating mode

Off ¦ Automatic

Automatic

902 U Comfort setpoint 15…40°C 24°C

24h/day ¦ Time

907 U Release

program HC ¦ Time program 5

24h/day

908 I Flow temp setp at OT 25°C 6…35°C 20°C 909 I Flow temp setp at OT 35°C 6…35°C 16°C 912 I Cooling limit at OT ---/8…35°C 20°C 913 S Lock time at end of heating ---/8…100h 24h 918 S Summer comp start at OT 20…50°C 26°C 919 S Summer comp end at OT 20…50°C 35°C

48 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

COMMAND

LINE

ACCESS

LEVEL

FUNCTION SETTING RANGE

FACTORY

SETTING

920 S Summer comp setp increase ---/1…10°C 4°C 923 S Flow temp setp min OT 25°C 6…35°C 18°C 924 S Flow temp setp min OT 35°C 6…35°C 18°C 928 S Room influence ---/1…100% 80% 932 S Room temp limitation ---/0…4°C 0.5°C 938 S Mixing valve decrease 0…20°C 0°C 941 S Actuator running time 30…650s 120s 945 S Mixing valve in heating mode 963 S With prim contr/system pump

Control ¦ Open No ¦ Yes

Open No

Heating circuit 2

1010 U Comfort setpoint

Reduced temp to 35°C

20°C

1012 U Reduced setpoint 19°C 1014 U Frost protection setpoint

4°C to Reduced temp

8°C

1016 S Comfort setpoint maximum 20…35°C 28°C 1020 I Heating curve slope 0,1…4 0,5 1021 I Heating curve displacement

-4,5°C…4,5°C

0°C 1026 S Heating curve adaption Off, on Off 1030 I Summer/winter heating limit 8°C…30°C 18°C 1032 S 24-hour heating limit -10°C…10°C -2°C

1040 S

Flow temp setpoint min (for fan convectors)

8°C… 95°C 8°C

1041 I Flow temp setpoint max 8°C… 95°C 55°C 1050 I Room influence 1%...100% 50%

1080 S Quick setback

Off ¦ Down to reduced setpoint ¦ Down to frost prot setpoint

Down to reduced

setpoint

1090 S Optimum start control max 0…360min 180 min 1091 S Optimum stop control max 0…360min 60 min 1100 S Reduced setpoint increase start -30…10°C --1101 S Reduced setpoint increase end -30…10°C -5°C 1130 S Mixer valve boost 0…50°C 0°C 1134 S Actuator running time 30…873s 240s 1150 I Floor curing function Off 1151 I Floor curing setpoint manually 0°C…95°C 25°C 1156 I Floor curing day current 0…32 1157 I Floor curing day completed 0…32 0 1200 S Optg mode changeover

Protection mode

Domestic hot water

1610 U Nominal setpoint Thc…65°C 55°C 1612 U Reduced setpoint 8°C….Thc 40°C

24h/day

1620 I Release of DHW load

1640 I Legionella function

Heating circ time pgms Time program 4/DHW Off-peak rate 4: Time pgm 4/DHW or Off-peak rate Off Periodically Fixed weekday

Time program

4/DHW

Off

1641 I Legionella function periodically 1 to 7 7 1642 I Legionella function weekday Mon,…Sun Sunday

Swimming pool

2056 U Setpoint source heating 8…80 22

Heat pump

2803 S Overrun time cond pump 0…240s 240 2843 S Compressor off time min 0…120min 8min 2844 S Switch-off temp max 8°C… 100°C 75°C 2862 S Locking time stage 2 0…40min 5min

Maintenance Document 1544-1 49

Split system (Single phase and 3-phase type)

COMMAND

LINE

2873 S

ACCESS

LEVEL

FUNCTION SETTING RANGE

Compressor mod run time

FACTORY

SETTING

10…240s 240

2882 S Release integr electric flow 0… 500°Cmin 100°Cmin 2884 S Release el flow at OT -30°C…30°C 2°C

2886 S Compensation heat deficit

Off ¦ On ¦ Only with floor curing fct

Off

2916 S Max setpoint HP DHW charg 8°C… 80°C 60°C 2920 S With electrical utility lock Lock/release Released

Supplementary source

3700 S Release below outside temp -50…50°C 2°C 3701 S Release above outside temp -50…50°C 3705 S Overrun time 0...120min 20min 3720 S Switching integral 0… 500°Cmin 100°Cmin 3723 S Locking time 0...120min 30min

DHW storage tank

5024 S Switching differential 0…20°C 7°C 5030 S Charging time limitation 10…600min 90 min 5055 S Recooling temp 8…95°C 65°C 5057 S Recooling collector

5061 S Electric immersion heater release

5093 S Not used

Off ¦ Summer ¦ Always

24h/day DHW release Time program 4/DHW

Summer

DHW release

Configuration

5700 I Pre-setting 1 to 12 1 5710 I Heating circuit 1

5711 I Cooling circuit 1

5715 I Heating circuit 2

5731 I DHW ctrl elem Q3

5806 I Type el imm heater flow

5981 S Cont type input EX1 5983 S Cont type input EX2 5985 S Cont type input EX3

Off ¦ On

Off 4-pipe system 2-pipe system

Off ¦ On No charging request ¦

Charging pump ¦ Diverting valve 1 : 3-stage, 2 : 2-stage excluding, 3 : 2-stage complementary, 4 : Modulating UX

NC ¦ NO NC ¦ NO NC ¦ NO

Off

Diverting valve

3 : 2-stage complementary

NO NC

NO 6098 S Not used -20…20°C 0°C 6100 S Readjustm outside sensor -3…3°C 0°C 6120 S Frost protection plant On/off On 6205 S Reset to default parameters No/yes No 6220 S Software version 0…99 --

Function input H33

6420 I

6421 I Contact type H33

Optg mode change HCs+DHW ¦ Optg mode changeover DHW ¦ Optg mode changeover HCs ¦ Optg mode changeover HC1 ¦ Optg mode changeover HC2 ¦ Optg mode changeover HC3 ¦ Error/alarm message ¦ Release swi pool source heat ¦ Release swi pool solar ¦ Dewpoint

monitor

NC ¦ NO

LPB system

6600 I Not used 0…16 1

Errors

6711 U Reset HP No/yes No 6800 S History 1 Date/time/code 6802 S History 2 Date/time/code 6804 S History 3 Date/time/code 6806 S History 4 Date/time/code 6808 S History 5 Date/time/code 6810 S History 6 Date/time/code 6812 S History 7 Date/time/code

50 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

COMMAND

LINE

ACCESS

LEVEL

FUNCTION SETTING RANGE

FACTORY

SETTING

6814 S History 8 Date/time/code 6816 S History 9 Date/time/code 6818 S History 10 Date/time/code

Service / special operation

7070 S HP interval 1..240 months --7071 S HP time since maint 0..240 months 0 7073 S Cur starts compressor 1/hrs run 0…12 0 7141 U Emergency operation On/off Off 7142 S Emergency operating function type Manual/auto Manual 7150 I Simulation outside temp -50…50°C ---

Input / output test

No test All OFF Relay output QX1 Relay output QX2 Relay output QX3 Relay output QX4 Relay output QX5 Relay output QX6 Relay output QX31

7700 I Relay test

Relay output QX32 Relay output QX33 Relay output QX34 Relay output QX35 Relay output QX36 Relay output QX21 module 1 Relay output QX22 module 1 Relay output QX23 module 1 Relay output QX21 module 2 Relay output QX22 module 2 Relay output QX23 module 2

No test

7710 I Output test UX1 0…100% ---% 7712 I PWM-Signal UX1 0…100% 0 7716 I Output test UX2 0…100% -7719 I PWM-Signal UX2 0…100% 0 7722 I Cooling mode DO2 On/off Off 7723 I Heat pump D3 On/off Off

7724 I Output test UX3 0…100% 7725 I Voltage value UX3 0…100% --

7820 I Sensor temp BX1 -28…350°C -7821 I Sensor temp BX2 -28…350°C -7822 I Sensor temp BX3 -28…350°C -7823 I Sensor temp BX4 -28…350°C -7824 I Sensor temp BX5 -28…350°C -7825 I Sensor temp BX6 -28…350°C -7830 I Sensor temp BX21 module 1 -28…350°C -7832 I Sensor temp BX21 module 2 -28…350°C -7849 I Contact status H2, module 2 Open, Closed Open 7911 I Input EX1 7912 I Input EX2 7913 I Input EX3

0V ¦ 230V 0V ¦ 230V 0V ¦ 230V

-7973 I Sensor temp BX31 -28…350°C -7974 I Sensor temp BX32 -28…350°C -7975 I Sensor temp BX33 -28…350°C -7976 I Sensor temp BX34 -28…350°C -7977 I Sensor temp BX35 -28…350°C -7978 I Sensor temp BX36 -28…350°C -7996 I Contact state H33 Open ¦ Closed Open

State of plant

8000 I State heating circuit 1 -8001 I State heating circuit 2 -8003 I State DHW -8004 I State cooling circuit 1 --

Maintenance Document 1544-1 51

Split system (Single phase and 3-phase type)

COMMAND

LINE

ACCESS

LEVEL

FUNCTION SETTING RANGE

FACTORY

SETTING

8006 I State heat pump -8007 I Not used -8010 I Not used -8011 I State swimming pool -8022 I State supplementary source --

Diagnostics heat source

8402 I El imm heater flow 1 Off/on Off 8403 I El imm heater flow 2 Off/on Off 8406 I Condenser pump Off/on Off 8410 U Return temp HP 0…140°C -8412 U Flow temp HP 0…140°C -8413 U Compressor modulation 0…100% -8414 I Modulation electric flow 0…100% -8425 I Temp diff condenser -50…140°C -8454 S Locking time HP 0…2730h -8455 S Counter number of locks HP 0…65535 -8456 S Hours run el flow 0…2730h -8457 S Start counter el flow 0…65535 --

Diagnostics consumers

8700 U Outside temperature -50…50°C -8701 U Outside temp min -50…50°C -8702 U Outside temp max -50…50°C -8703 I Outside temp attenuated -50…50°C -8704 I Outside temp composite -50…50°C -8730 I Heating circuit pump, circuit 1 Off/on Off 8731 I Mixer valve HC1 open Off/on Off 8732 I Mixer valve HC1 closed Off/on Off 8740 U Room temp 1 0…50°C -8743 U Flow temp 1 0…140°C -8756 U Flow temperature cooling 1 0…140°C -8760 I Heating circulation pump, circuit 2 Off/on Off 8770 U Room temp 2 0…50°C 20°C 8773 U Flow temp 2 0…140°C -8820 I DHW pump Off/on Off 8821 I Electric immersion heater DHW Off/on Off

8830 U

DHW (domestic hot water) temperature

0…140°C 55°C

8840 S Hours run DHW pump 0…2730h -8841 S Start counter DHW pump 0…2730h -8842 S Hours run el DHW 0…2730h -8843 S Start counter el DHW 0…65535 -8900 U Swimming pool temp 0…140°C 22°C 8950 S Common flow temp 0…140°C -8957 S Common flow setp refrig 0…140°C -9031 I Relay output QX1 Off/on On 9032 I Relay output QX2 Off/on On 9033 I Relay output QX3 Off/on On 9034 I Relay output QX4 Off/on Off 9035 I Relay output QX5 Off/on Off 9050 I Relay output QX21 module 1 Off/on Off 9051 I Relay output QX22 module 1 Off/on Off 9052 I Relay output QX23 module 1 Off/on Off 9053 I Relay output QX21 module 2 Off/on Off 9054 I Relay output QX22 module 2 Off/on Off 9055 I Relay output QX23 module 2 Off/on Off 9071 U Relay output QX31 Off/on On 9072 U Relay output QX32 Off/on On

52 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

COMMAND

LINE

9073 U Relay output QX33 Off/on Off 9074 U Relay output QX34 Off/on Off 9075 U Relay output QX35 Off/on Off

ACCESS

LEVEL

FUNCTION SETTING RANGE

FACTORY

SETTING

4.3 Adjustment Function Details

4.3.1 Date and Time Functions

The controller has an annual clock which contains the time, the day of the week and the date. In order for the function to operate, the time and date must be set properly on the clock.

LINE NO. PROGRAMMING LINE

1 Hour/minutes 2 Day/month 3 Year 5 Start of summertime 6 End of summertime

NOTE: Summer time/winter time change

Dates have been set for changing to summer time or to winter time. The time changes automatically from 2am (winter time) to 3am (summer time) or from 3am (summer time) to 2am (winter time) on the first Sunday following the respective date.

4.3.2 User Interface Functions

LINE NO. PROGRAMMING LINE

20 Language 22 Info 26 Operation lock 27 Programming lock 28 Direct adjustment...

Info (22):

 Temporary: After pressing the Info key, the information display returns to the basic "predefined" display after 8 minutes or when pressing the operating mode key.  Permanent: After pressing the Info key, the information display returns to the "new" standard display after a maximum of 8 minutes. The last selected information value is shown in the new basic display.

Maintenance Document 1544-1 53

Temperature unit Pressure unit

Operation lock (26):

If the operating lock is activated, the following control

elements can no longer be adjusted: Heating circuit mode, DHW mode, room temp comfort setpoint (knob), occupancy key.

Split system (Single phase and 3-phase type)

Programming lock (27):

If the programming lock is activated, the setting

values are displayed but may no longer be changed.

 Temporary Suspension of Programming The programming lock can be temporarily deactivated at programming level. To do this, simultaneously press the OK and ESC keys for at least 3 seconds. The temporary suspension of the programming lock remains in effect until you exit the programming.

Heating Circuit Assignment

LINE NO. PROGRAMMING LINE

70 Software version

Software version

The indication shows the current version of the user interface.

 Permanent Suspension of Programming First perform a temporary suspension, then cancel "Programming lock" on line 27.

Direct adjustment... (28):

 Automatic storage Correction of the setpoint with the knob is adopted without a particular confirmation (timeout) or by pressing the OK key.  Storage with confirmation Correction of the setpoint with the knob will be adopted only after pressing the OK key.

4.3.3 Time Program Functions (heating circuit 1 & 2, DHW, cooling)

Several control programs are available for the heating circuits and the production of DHW. They are initiated in "Automatic" mode and control the change in temperature levels (and therefore the associated setpoints, reduced and comfort) via the adjusted changeover times.

Changeover Points

Line no. HC1 HC2 4/DHW 5

500 520 560 600 Preselection

501 521 561 601 1st phase On 502 522 562 602 1st phase Off 503 523 563 603 2nd phase On 504 524 564 604 2nd phase Off 505 525 565 605 3rd phase On 506 526 566 606 3rd phase Off

Standard Program

Line no. Programming line

516, 536, 576, 616 Default values

All time programs can be reset to factory settings. Each time program has its own command line for this reset action.

Programming line

(Mon-Sun / Mon-Fri / Sat – Sun / Mon...Sun)

(No /Yes)

Enter changeover times:

Changeover times can be adjusted in a combined way, i.e., identical times for several days or distinct times for certain days. Preselecting groups of days (e.g., Mon...Fri and Sat...Sun) having the same changeover times makes adjustment of the changeover program considerably shorter.

In this case, individual settings will be lost!

54 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Holidays:

Line no. HC1 HC2

642 652 Period start (Day / Month) 643 653 Period end (Day / Month) 648 658 Operating level

The holiday program enables changing the heating circuits over to a selected operating level according to the date (calendar).

Programming line

4.3.4 Heating Circuit 1 & 2 Functions

Operating Mode

For heating circuits there are several functions available which can be individually adjusted for each heating circuit.

Setpoint Values

Line no. HC1 HC2

710 1010 Comfort setpoint 712 1012 Reduced setpoint 714 1014 Frost protection setpoint 716 1016 Comfort setpoint maximum

Room Temperature:

Room temperature can be set according to different setpoint values. Depending on the selected mode, these setpoints are activated and provide different temperature levels in the rooms.

Programming line

Important !

The holiday program can be used only in the automatic mode.

The programming lines for the 2nd heating circuit are displayed only if an extension module has been connected to the controller.

Operation of heating circuits 1 and 2 is directly controlled via the operating mode key.

The ranges of configurable setpoints are defined by their interdependencies, as shown in the graph below.

Comfort setpoint

Reduced setpoint

Frost prot. setpoint

Frost protection:

The protection mode automatically prevents an excessively sharp drop in room temperature.

Maintenance Document 1544-1 55

In this case the control adopts the frost protection room setpoint.

Split system (Single phase and 3-phase type)

Heating Curve

Line no.

Programming line

HC1 HC2

720 1020 Heating curve slope 721 1021 Heating curve displacement 726 1026 Heating curve adaption

Heating curve slope:

Based on the heating characteristic, the controller computes the flow temperature setpoint which will be used for controlling the flow temperature in consideration of atmospheric conditions. Different settings can be used to adapt the heating characteristic so that the heating capacity, and therefore the room temperature, will match the individual needs.

The colder the outdoor temperature, the greater the extent to which the slope will modify the flow temperature. In other words, the slope should be corrected if the room temperature shows a difference when the outdoor temperature is low, but not when it is high.

o Increase the setting: The flow temperature is increased mainly when the outdoor temperatures are low. o Decrease the setting: The flow temperature is lowered mainly when the outdoor temperatures are low.

Warning:

The heating curve is adjusted in relation to a room temperature setpoint of 20°C. If the room temperature setpoint is modified, the flow temperature setpoint is automatically recomputed. This will not modify the setting and amounts to automatically adapting the curve.

Heating Flow Temperature (°C)

Heating Curves

1,75

1,5

1,25

0,75

0,5

0,25

-20,0-15,0-10,0-5,00,05,010,015,020,0

Outdoor Temperature (°C)

56 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Heating curve displacement

The curve shift (offset) modifies the flow temperature in a general and even manner over the full range of outdoor temperature. In other words, the shift should be corrected when the room temperature is generally too high or too low.

Heating curve adaption

Adaptation enables the controller to automatically adapt the heating curve to the present conditions. This correction may only be activated or deactivated. In the latter case, there is no need to correct the slope and shift.

Eco Functions

Line no. HC1 HC2

730 1030 Summer/winter heating limit 732 1032 24-hour heating limit

Summer/winter heating limit

The summer/winter heating limit switches the heating on or off through the year according to the temperature ratio. Changeover is performed automatically when in automatic mode and thus avoids the user having to turn the heating on or off. Changing the input value makes the respective annual periods (summer/winter) shorter or longer.

- If the value is increased: Changing to winter operating mode is advanced, changing to summer mode is delayed

Example:

Programming line

Attenuated outdoor T

Information:

To ensure operation, the following requirements must be met:

- A room sensor must be connected.

- The "room influence" parameter must be

set between 1 and 99.

- The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. If present in the room, these valves must be fully open.

- Operation of this function requires an adaptation period which can take more or less time (approx. 1 week) depending on weather conditions and on the stability of the room temperature setpoint.

- If the value is decreased: Changing to winter mode is delayed; changing to summer mode is advanced.

Information:

This function does not work in "Continuous Comfort temperature" mode. (Sunlight) The controller displays "ECO". The outdoor temperature is attenuated to take the building's dynamics into account.

Sum/win heating limit + 1°C Sum/win heating limit Sum/win heating limit - 1°C

Days

24-hour heating limit

The 24-hour heating limit is used to switch the heating on and of in the course of the day, depending on the outside temperature.This function is used mainly during intermediate seasons (spring and fall) to react rapidly in case of fluctuating temperatures.

Thus, in the following example the changeover temperature will be 18°C, computed as follows:

Maintenance Document 1544-1 57

Split system (Single phase and 3-phase type)

Comfort heating setpoint (710) 22°C 24-Hour heating limit (732) -3°C Changeover temperature (710 – 732) Heating off Differential (Fixed) -1°C Changeover temperature Heating on =18°C

Changing the input value makes the respective heating periods shorter or longer.

- If the value is increased: changeover to heating mode is advanced; changeover to ECO is delayed.

- If the value is decreased: changeover to heating mode is delayed; changeover to ECO is advanced.

Flow temperature setpoint

=19°C

Information:

This function will not work in "Continuous Comfort temperature" mode. The display will show "ECO". The outdoor temperature is attenuated to take the building's thermal dynamics into account.

Line no. HC1 HC2

740 1040 Flow temp setpoint min (for fan convectors) 741 1041 Flow temp setpoint max

Programming line

This limitation allows to define a range for the orders to start. When instructed to start the heating circuit reaches the threshold, this record remains

permanently at the maximum or minimum, even if the heat demand continues to increase or decrease.

Room Influence

Line no. HC1 HC2

750 1050 Room influence

Control types:

When using a room temperature sensor there are 3 different types of control to choose from.

SETTING CONTROL TYPE

- - - % Simple control according to outdoor conditions *

1...99 % Control according to outdoor conditions with room influence * 100 % Control according to room temperature only

* Requires the connection of an outdoor sensor

Simple control according to outdoor conditions

The flow temperature is computed via the heating curve according to the averaged outdoor temperature. This type of control requires proper adjustment of the heating curve, as the control does not take the room temperature into account for this adjustment.

Control according to outdoor conditions with room influence

The difference between the room temperature and the setpoint value is measured and taken into account for temperature control. This enables taking

Programming line

into account possible heat inputs and ensures a more even room temperature. The influence of the difference is defined as a percentage. The better the installation in the reference room (accurate room temperature, correct installation location, etc.) the higher will be the value that can be set.

Example:

Approx 60%: the reference room is appropriate Approx 20 %: the reference room is inappropriate

Information:

Activation of the function requires taking into account the following requirements:

58 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

- A room sensor must be connected.

- The "room influence" parameter must be set

between 1 and 99.

- The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. If present in the room, these valves must be fully open.

Control according to room temperature only

The flow temperature is adjusted according to the room temperature setpoint, the current room temperature and its evolution. A slight increase in

Quick setback

Line no. HC1 HC2

780 1080 Quick setback

During quick setback, the heating circuit pump is deactivated and, in the case of mixing circuits, the mixing valve is fully closed. When using a room sensor, the function keeps the heating off until the room temperature drops to the level of the "Reduced" or "Frost protection" setpoint. If the room temperature falls to the reduced or frost level, the heating circuit pump is activated and the mixing valve released.

Building time constant [h] Composite outside 5 temperature 15°C 7.7 10°C 3.3 5°C 2.1 0°C 1.6

-5°C 1.3

-10°C 1.0

-15°C 0.9

-20°C 0.8

Programming line

Duration of quick setback [h]

room temperature, for example, causes an immediate drop in the flow temperature.

Information:

Activation of the function requires taking into account the following requirements:

- A room sensor must be connected.

- The "room influence" parameter must be set

to 100%. The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. If present in the room, these valves must be fully open.

Quick setback switches the heating off for a certain period of time, depending on the outside temperature and the building time constant. Duration of quick setback when "Comfort" setpoint minus "Reduced" setpoint = 2 K (e.g. "Comfort" setpoint = 20 °C and "Reduced" setpoint = 18 °C)

Optimisation at switch-on and switch-off

Line no. HC1 HC2

790 1090 Optimum start control max 791 1091 Optimum stop control max

Optimum start control max

The change in temperature levels is optimised in such a way as to reach the comfort setpoint during changeover times.

Maintenance Document 1544-1 59

Programming line

Optimum stop control max

The change in temperature levels is optimised in such a way as to reach the comfort setpoint -1/4 °C during changeover times.

Split system (Single phase and 3-phase type)

(

)

(

)

Reduced Setpoint Increase

Line no.

Programming line

HC1 HC2

800 1100 Reduced setpoint increase start 801 1101 Reduced setpoint increase end

This function is used mainly in heating installations that do not have high supplies of power (e.g. low energy homes). In that case, when outdoor temperatures are low, adjusting the temperature

Increasing the reduced setpoint prevents excessive cooling of the rooms in order to shorten the temperature adjustment period when changing over to the comfort setpoint.

would be too long.

End increase

801

Comfort

oint(710)

set

Reduced

oint(712)

set

Begin increase

800

Mixing Valve Control

Averaged OT

Line no.

Programming line

HC1 HC2

830 1130 Mixer valve boost 834 1134 Actuator running time

Mixer valve boost

The controller adds the increase set here to the current flow setpoint and uses the result as the temperature setpoint for the heat generator.

Actuator running time

For 3-position control the valve Actuator running time can be adjusted. With a 2-position servomotor, the adjusted travel time is inoperative.

Controlled floor drying function

Line no. HC1 HC2

850 1150 Floor curing function 851 1151 Floor curing setpoint manually 856 1156 Floor curing day current 857 1157 Floor curing day completed

This function is used in the controlled drying of floors. It adjusts the flow temperature to a temperature profile. Drying is performed by floor heating via the heating circuit with a mixing valve or with a pump.

Floor curing function

 Off: The function is deactivated.  Heating operational (Fh): The first part of the temperature profile is automatically completed.

 Heating "ready for occupancy" (Bh)

Programming line

The second part of the temperature profile is handled automatically..

 Heating "ready for occupancy" / Heating operational

The full temperature profile (1st and 2nd part) is performed automatically.  Manual No temperature profile is performed, but the control is performed according to the "manual controlled drying setpoint". The function is automatically terminated after 25 days

60 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Important

o The standards and directions of the building contractor must be followed! o This function will not work properly unless the installation has been adequately made (hydraulics,

Heat pump flow tem

X : Starting day

Fh + Bh

Floor curing setpoint manually

The flow temperature setpoint for the "Manual" controlled floor drying function can be adjusted separately for each heating circuit.

Floor curing day current

Displays the current flow temperature setpoint for the controlled floor drying function

electricity, settings). Otherwise, the floors to be dried may be damaged! o The function may be prematurely interrupted by setting it to Off. o The maximum flow temperature limitation remains active.

Days

Floor curing day completed

Displays the current day of the controlled floor drying function

Important:

After a power outage, the installation resumes the controlled drying function as it was when the outage occurred.

Operating Mode Changeover

Line no. HC1 HC2

900 1200 Optg mode changeover

In case of an external changeover via input H2 (on the extension module only) the operating mode to which the changeover will be performed must be previously defined.

Programming line

(None / Frost protection mode / Reduced / Comfort / Automatic)

Heating Circuit Frost Protection

The heating circuit frost protection is continuously

activated (protection mode

Heating circuit frost protection in heating mode

) and is not adjustable.

If the flow temperature is below 5°C, the controller initiates the production of heat and starts the heating pumps, regardless of the current heating mode.

If the flow temperature rises again above 7°C, the controller waits another 5 minutes, and then stops the production of heat and the heating pumps.

Heating circuit frost protection in cooling mode

See Cooling mode

Maintenance Document 1544-1 61

Split system (Single phase and 3-phase type)

4.3.5 Cooling Circuit 1 Functions

The cooling sequence is automatically started when the room temperature is higher than the comfort setpoint in cooling mode (line 902). The cooling function must be activated (command line 901 = Auto) and is triggered by the programming clock (Command line 907). The cooling sequence is interrupted as soon as heating circuit 1 indicates a need for heat or in the presence of a heat demand signal from a DHW circuit or other heating circuit (only if cooling is active).

The controller measures the current room temperature and compares it with the room temperature setpoint to compute the flow temperature setpoint. If the temperature is not low enough the heat pump is started to provide cooling (reversed control of the mixing valve).

Operating Mode

Line no. Programming line

901 Operating mode

(Off / Automatic)

The cooling key on the user interface enables switching between operating modes.  Off: The cooling function is deactivated.

The following settings apply to the hydraulic circuit in zone 1 (HC1). If there is a second zone, this zone can be cooled with the setting 963 which will connect the pump directly to zone 2. This will require setting the "Mixing valve sub-cooling" parameter (938) to a suitable value in order for both zones to be adequately cooled according to the available emitters.

WARNING:

Cooling mode is prohibited on all radiators, heatingonly floors, or any emitters not intended for this purpose.

 Automatic: The cooling function is automatically activated by the time program (command line 907), the holiday program, the occupancy key, or according to the need.

Comfort cooling setpoint

Line no. Programming line

902 Comfort cooling setpoint

In cooling mode the room temperature control follows the comfort setpoint adjusted under this setting. The cooling comfort setpoint can be displayed with a knob on the room unit.

Release:

Line no. Programming line

907 Release

(24h/day / heating circuit time pgm / Time program 5)

The "Release" setting determines the time program according to which cooling is released.

 24h/day: Cooling is continuously activated (24h/day).

In summer the comfort setpoint is gradually increased in relation to the outdoor temperature (see lines 918-

920).

 heating circuit time program: Cooling is activated according to the heating circuit time program.  Time program 5: Cooling is released according to time program 5.

62 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Cooling Characteristic

Line no. Programming line

908 Flow temp setp at OT 25°C 909 Flow temp setp at OT 35°C

The controller computes the flow temperature required for a given averaged outdoor temperature based on the cooling characteristic. This is defined by two reference points (flow setpoint at 25°C and at 35°C).

Flow temp setp at OT 35°C

This is the cooling flow temperature required when the averaged outdoor temperature is 35°C, without summer compensation.

Flow temp setp at OT 25°C

This is the cooling flow temperature required when the averaged outdoor temperature is 25°C, without summer compensation.

Flow temp

oint

set

908

909

25°C 35°C

The cooling characteristic is adjusted for a 25°C room temperature setpoint. If the room temperature

veraged

setpoint is changed the curve will automatically adapt.

Eco

Line no. Programming line

912 Cooling limit at OT 913 Lock time after end of heating

Cooling limit at OT

If the composite outdoor temperature is higher than the cooling limit, cooling is released. If the composite outdoor temperature falls at least 0.5°C below the cooling limit, cooling is locked.

Maintenance Document 1544-1 63

Lock time after end of heating

To avoid a quick start of cooling after termination of heating, the cooling function is locked for a time period which can be adjusted with this setting. The lock time starts when there is no valid heating demand from heating circuit 1. Heating demands from heating circuits 2 or P are ignored.

Information:

Switching off and switching on again the mode selection key causes the lock time to be interrupted

Split system (Single phase and 3-phase type)

Summer Compensation

Line no. Programming line

918 Summer comp start at OT 919 Summer comp end at OT 920 Summer comp setp increase

In summer the "cooling comfort setpoint" (902) is gradually increased according to the outdoor temperature. This saves on cooling power and prevents the differences between the ambient temperature of the room and the outdoor temperature being too high.

The resulting "room temperature setpoint" (cooling) can be viewed in the Info section.

Summer compensation start at OT

Summer compensation starts to be active from the outdoor temperature defined here. If the outdoor temperature continues to rise, the comfort setpoint will be gradually increased.

Comfort set

oint

Summer compensation end at OT

At this outdoor temperature the summer compensation reaches its peak efficiency (920). If the outdoor temperature continues to rise, it will no longer influence the comfort setpoint.

Summer compensation setpoint increase

This setting defines the highest value to which the comfort setpoint can be increased.

902

918

919

920

64 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Flow Setpoint Limitation

Line no. Programming line

923 Flow temp setp min at OT 25°C 924 Flow temp setp min at OT 35°C

It is possible to assign a lower limit to the cooling flow temperature. The limitation line will be defined by two reference points. In addition the resulting flow setpoint will have a lower limit and may not be less than 5 °C.

Flow temp setp min at OT 25°C

Determines the lowest flow temperature for a composite outdoor temperature of 25°C.

Flow temp set

oint

Flow temp setp min at OT 35°C

Determines the lowest flow temperature for a composite outdoor temperature of 35°C.

Warning:

If no outdoor temperature is available, the controller will use the "Min. flow setpoint at OT= 35°C" parameter.

923

924

25°C 35°C

Room Influence

Line no. Programming line

928 Room influence

When using a room temperature sensor there are 3 different types of control to choose from.

SETTING CONTROL TYPE

- - - % Simple control according to outdoor conditions *

1...99 % Control according to outdoor conditions with room influence * 100 % Control according to room temperature only

* Requires the connection of an outdoor sensor

Simple control according to outdoor conditions

The flow temperature is obtained from the composite outdoor temperature on the basis of the cooling characteristic.

Flow temp

oint

set

veraged

This type of control requires the cooling curve to be properly adjusted, as the control does not take the room temperature into account for this adjustment.

Maintenance Document 1544-1 65

Split system (Single phase and 3-phase type)

Control according to outdoor conditions with room influence

The difference between the room temperature and the setpoint value is measured and taken into account for temperature control. This enables taking into account possible heat inputs and ensures a more even room temperature. Thus the differences with the room temperature are taken into account and the room temperature becomes more stable. The influence of the difference is defined as a percentage. The better the installation in the reference room (accurate room temperature, correct installation location, etc.) the higher will be the value that can be set.

Example:

 Approx 60%: the reference room is appropriate  Approx 20 %: the reference room is inappropriate

Activation of the function requires taking into account the following requirements:  A room sensor must imperatively be connected.  The "room influence" parameter must be set between 1 and 99.  The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. Any thermostatic valves present in the rooms must be fully open.

Control according to room temperature only

The flow temperature is adjusted according to the room temperature setpoint, the current room temperature and its evolution. A slight increase in room temperature, for example, causes an immediate drop in the flow temperature.

Activation of the function requires taking into account the following requirements:  A room sensor must imperatively be connected.  The "room influence" parameter must be set to 100%.  The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. Any thermostatic valves present in the rooms must be fully open.

Room Temperature Limitation

Line no. Programming line

932 Room temperature limitation

The "room temperature limitation" function enables shutting off the cooling circuit pump if the room temperature falls below the adjusted room temperature setpoint (with summer compensation line

920) by more than the adjusted differential.

The cooling circuit pump is reinitiated as soon as the room temperature rises again above the current room temperature setpoint.

If the room temperature limitation function is active, no cooling demand will be transmitted to production.

The function is deactivated if:

 no room temperature sensor is available  "Room influence limit." = -- "Room influence" (928) = --- (simple control

according to outdoor conditions)

66 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Mixing Valve Control

Line no. Programming line

938 Mixing valve cooling offset 941 Actuator running time 945 Mixing valve in heating mode

Mixing valve cooling offset

The cooling demand issued by cooling circuit 1 to production is reduced by the adjusted value.

Example:

Configuration How the configuration affects control Zone 1: Heating/cooling floor

Zone 2: Fan coils

Zone 1: Heating/cooling

floor

Zone 2: HCF

WARNING:

If these settings are not chosen properly the heat pump may stop automatically due to the flow temperature being too low. A safety mechanism is triggered at 6°C to protect the exchanger from freezing.

Actuator running time

For the 3-position servomotor used, it is possible to adjust the travel time. With a 2-position servomotor, the adjusted travel time is inoperative.

938 = 10°C, with 924 = 18°C 963 = yes

938 = 0°C, with 924 = 18°C 963 = yes

If there is a second zone, this reduction should enable the second zone to be cooled. To achieve this result, the sub-cooling must be determined in accordance with the type of emitter and the parameter 963 "With prim control/prim pump" must be set to "yes" to switch on the pump for the second zone.

with a 35°C outdoor temperature the flow setpoint will be 18°C – 10°C i.e. 8°C while in the first zone (HCF) it will be 18°C through action of the mixing valve with a 35°C outdoor temperature the flow setpoint will be 18°C in both zones

This parameter is inoperative in installations where heating and cooling circuits are hydraulically separate. Control: mode. Open: in heating mode.

the valve controls in heating and cooling

the valve controls in cooling mode, and is open

Mixing valve in heating mode

Determines the position of mixing valve 1 (Y1 / Y2) during heating operation is activated.

With prim controller/system pump

Line no. Programming line

963 With prim contr/system pump

This setting specifies whether the cooling circuit is supplied from the primary controller or from the primary pump (depending on the installation). It can also be used to provide cooling to the second zone.

(no / yes)

Warning:

In the case of a radiator or any other emitter which does not support the cooling mode in zone 2, this setting must remain on "No".

Maintenance Document 1544-1 67

Split system (Single phase and 3-phase type)

4.3.6 DHW Functions

The control sets the DHW temperature, according to the time program or continuously, to the desired setpoint. The priority of DHW charging over room heating is adjustable in this case.

Setpoint value

Line no. Programming line

1610 Nominal setpoint 1612 Reduced setpoint

The DHW is heated to various setpoint values. These setpoints are active according to the selected

DHW reduced setpoint

The controller has a configurable legionella function designed for protection against legionella in the storage tank and the pipes. The circulation pump is controlled according to the current time program and operating mode.

operating mode and allow the desired temperatures to be reached in the DHW storage tank.

Comfort setting DHW max setpoint

Important:

For optimal operation we recommend reducing the setpoints to the lowest value. Setpoints which are too high may interfere with heating and cause some discomfort. In this case DHW/Heating changeover cycles may successively occur.

Release

Line no. Programming line

1620 Release of DHW load

(24h/day / Heating circ time pgm / Time program 4/DHW / Low-tariff/ Time pgm 4/DHW or Low-tariff)

24h/day

(Not recommended)

Regardless of the time programs, the temperature of the domestic hot water is continuously maintained at the DHW nominal setpoint temperature.

Example:

If DHW charge boosting is not desired during the day, we recommend adjusting the reduced temperature setpoint to 15°C. Full charging will occur during the night at the nominal temperature.

Heating circuit time programs:

(Not recommended)

68 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Depending on the heating circuit time programs, the DHW setpoint is changed between the DHW temperature nominal setpoint and the DHW

Example:

Time program 4 / DHW:

(Recommended)

Time program 4 of the local controller is taken into account for the DHW mode. The changeover between DHW nominal setpoint and DHW reduced

temperature reduced setpoint. The first switch-on point of each phase is advanced by one hour each time.

setpoint occurs on the changeover times of this program. Thus, domestic hot water charging takes place independently from the heating circuits.

Low tariff

Released when the low tariff input is active (Input Ex2)

Time pgm 4/DHW or low tariff

Released when DHW program 4 is set to "Nominal" or if the low tariff input is active.

Maintenance Document 1544-1 69

Split system (Single phase and 3-phase type)

DHW mode Holiday

status

Off x x x x Frost protection On Yes x x x Frost protection On No … … x … On No Low tariff (OPK) x Inactive Reduced On No Low tariff (OPK) x Active Nominal On No Time pgm 4 or OPK Nominal Inactive Nominal On No Time pgm 4 or OPK Reduced Inactive Reduced On No Time pgm 4 or OPK Nominal Active Nominal On No Time pgm 4 or OPK Reduced Active Nominal

x = indifferent

Information:

Release by low tariff input always triggers forced DHW charging

Release

(settings 1620)

Time pgm

status (Pgm 4)

If the low tariff input EX2 has not been configured and release via OPK has nevertheless been set, the DHW level will either continuously remain on reduced or will follow time program 4.

Low tariff

status

(Ex2)

DHW mode level

Legionella Function

Line no. Programming line

1640 Legionella function 1641 Legionella function periodically 1642 Legionella function weekday

Legionella function

 Periodically The legionella function occurs repeatedly according to the adjusted periodicity (command line 1641).  Fixed weekday The legionella function can be activated on a fixed day of the week (command line 1642). With this setting, heating up to the legionella setpoint occurs on the scheduled day of the week, regardless of the storage tank temperatures during the previous period.

70 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

4.3.7 Swimming Pool Functions

Line no. Programming line

2056 Setpoint source heating

The controller enables a swimming pool to be heated by the heat pump. An individual setpoint can be set by means of parameter 2056, which appears when the swimming pool function is activated by parameter 6046 being set to "Swimming pool release".

4.3.8 Heat Pump Functions

Line no. Programming line

2803 Overrun time cond pump 2843 Compressor off time min 2844 Switch-off temp max 2862 Locking time stage 2

2873 2882 Release integr electric flow

2884 Release el flow at OT 2886 Compensation heat deficit 2916 Max setpoint HP DHW charg 2920 With electrical utility lock

Compressor mod run time

Use of input H33 requires an extension to be connected to the control.

Overrun time cond pump

When the compressor is switched off, the condenser pump continues to run for the set overrun time.

Compressor off time min

For the same reason, the compressor remains switched off for the minimum period of time set here. Switch-off temperature maximum if the flow or the return temperature exceeds the maximum switch-off temperature, the compressor will be switched off.The heat pump is switched on again when the temperature at both sensors has dropped by the "Switching diff return temp" below the maximum switch-off temperature and the minimum off time has elapsed.

Switch-off temp max

If the flow or the return temperature exceeds the maximum switch off temperature, the compressor will be switched off.

Locking time stage 2

When compressor is restarted, the time which keeps minimum capacity can be adjusted. Efficiency becomes better; however, the time of rising capacity becomes long.

Compressor mod run time

Compressor mod run time means the time of compressor frequency indication changed from minimum to maximum. If this setting value changes to small, compressor frequency changes more quickly. Warning : This setting value is too small, the efficiency is decreased due to the compressor frequency changes frequently.

Release integr electric flow

After the release of the 1st stage (heater 1:on, heater 2:off), the controller compares the temperature measured with the point of engagement and forms an integral and includes a possible deficit of heat. Once the value of the integral reaches the maximum value (2882), the 2nd stage is engaged (heater 1:off, heater 2:control). The controller continuously compares the temperature measured at the point of engagement and new features to the deficit of heat in the full release. When the full release reaches the value set (2882), the 3rd stage of the heater is triggered (heater 1:fixed on, heater 2:control).

Maintenance Document 1544-1 71

Split system (Single phase and 3-phase type)

Flow elec. release at OT

The heater will be activated only if the attenuated outdoor temperature is below the temperature set here.

Warning:

If this setting is too low, there may be a feeling of discomfort due to the fact that the heat pump is unable to meet the heating requirements alone at low outdoor temperatures, and heaters are not switched on.

Compensation heat deficit

This function compensates for excess heat and heat deficits. These can occur in the following situations:

 Minimum compressor on and off times  In the case of low temperature requests, the flow

temperature can lie below the required setpoint, but the return temperature may not drop below the switch-on point for a longer period of time. In this situation, the heat pump must be switched on to

prevent heat deficits The controller compares continuously the flow temperature setpoint with the actual value and integrates the surplus heat and heat deficits. Differences are compensated for by extending the compressor on and off times. If the compressor is not switched on or off due to surplus heat/heat deficits, the controller displays an appropriate status message. This function is not active during the time the DHW storage tank is charged. The function is not active either in the case of plants with buffer/(combi) storage tanks. "Compensation heat deficit" only acts in heating mode. The parameter is inactive in cooling mode. The maximum switch-off temperature is given priority over the "Compensation" function. In the case of sudden setpoint changes, both integrals are cleared.

Behavior in connection with the "Floor curing" function

When activating the "Floor curing" function, the integral is set to a level representing 1.5 times the predefined value (factory setting). If the current temperature lies at least 2 K below the required setpoint, the heat pump is immediately switched on. If compensation of surplus heat/heat deficits shall act "Only with floor curing fct", the respective setting

must be selected. This means that the parameter is deactivated in normal heating mode.

Calculation of integral

 If a flow temperature sensor (BX1) is connected

and the heating curve is set to the flow temperature setpoint, the controller uses the flow temperature and the flow temperature setpoint for computing the integrals

In the following situations, the integral is set to "0":

 No valid temperature request delivered  Setpoint change >2 K  Frost protection for the heat pump is active  The heat pump has gone to lockout or cannot

deliver any heat for a longer period of time

 The heat pump is in active cooling mode  A buffer storage tank is being charged  The function is deactivated

With active DHW charging, the integral value is frozen.

With electrical utility lock

This setting relates to input Ex1 (load-shedding or peak day clearing) and allows the electric heaters to be locked as follows:  Locked: The heat pump and all electric heaters are locked, both heat pump stages and the DHW tank electric auxiliary. Only the boiler backup, if installed, continues to operate  Released The heat pump operates and all electric heaters are locked, both heat pump stages and the DHW tank electric auxiliary. The boiler backup, if installed, continues to operate.

72 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

4.3.9 Supplementary source

A supplementary producer can be operated in addition to the main producer (heat pump). Release of the supplementary producer depends on a number of parameters a detailed description of which is given on the following pages.

Line no. Programming line

3700 Release below outside temperature 3701 Release under outside temperature

Operation of the supplementary source is released only when the composite outside temperature lies above or below the set temperature limit. This enables the supplementary source to lock in a selected outside temperature range to ensure bivalent operation of supplementary source and heat pump.

Overtemperature protection

Line no. Programming line

3705 Overrun time

Overrun time of release for the external source: If the integral indicates another heat deficit before the overrun time has elapsed, the release remains activated.

 Release is effected via release relay QX2  2-position control is effected via control relay QX3  Ux can be used to transmit the supplementary

source a DC 0...10 V signal for the required temperature/output setpoint

To ensure continuous release of the supplementary source, setting "---" must be selected on the respective operating lines. If both release values are enabled, the outside temperature must satisfy both criteria, thus ensuring release of the supplementary source .

If the set overrun time elapses before the common flow temperature drops below the common flow temperature setpoint, the release is deactivated also.

Flow control

Line no. Programming line

3720 Switching integral 3723 Locking time

Switching integral

The temperature-time integral is a continuous summation of the temperature differential over time. In this case, the decisive criterion is the difference by which the temperature lies above or below the common flow temperature setpoint. The temperature-time integral gives consideration not only to the period of time, but also to the extent of over-/undershoot. This means that when the crossing is significant, the supplementary source is released earlier, or locked earlier, than with minor crossings.

QX2

QX3

TVx Actual value of flow temperature TVw Flow temperature setpoint + Int Surplus integral

- Int Deficit integral t1 Overrun time (not completed) t2 Overrun time (fully completed) QX2 Release output QX2 QX3 Control QX3

Locking time

The locking time enables the heat pump to reach a stable operating state before the supplementary source is allowed to switch on. The supplementary source is released only when the locking time has elapsed. The locking time starts as soon as a valid flow temperature setpoint is available. Calculation of the release integral starts only when the locking time has elapsed.

QX2

TVxSch Actual value of common flow temperature TVwSch Setpoint of common flow temperature A Request QX2 Release output QX2 T Locking time

Maintenance Document 1544-1 73

Split system (Single phase and 3-phase type)

No consideration is given to the locking time, if the heat pump malfunctions or is locked, or if the

4.3.10 DHW Tank Functions

DHW charging at the nominal setpoint temperature (1610) always takes place in two stages. In the first stage, only the heating pump heats the DHW tank. The power supplied during this time is at its peak. Then, when the heat pump is no longer able to supply

Charging Control

Line no. Programming line

5024 Switching differential 5030 Charging time limitation

Switching differential :

If the DHW temperature is lower than the current setpoint minus the differential set here, the DHW charging process is launched. It ends when the temperature reaches the current setpoint.

Information: Forced charging is triggered on the first DHW release of the day. Charging is also launched when the DHW temperature is within the differential, and as long as it is not less than 1K above the setpoint.

Charging time limitation

During charging, the room heating may be stopped or insufficient. Therefore it is often advisable to limit the charging process timewise to enable heating.

If "- - -" has been selected the charging time limitation will be deactivated. The DHW will be heated to the nominal setpoint, even if the room

supplementary source must end DHW charging. Setting "- - -" can be used to deactivate the function.

enough heat to reach the setpoint value, it switches on the DHW tank auxiliary if authorised. The auxiliary will be cut off when charging is complete. While the DHW tank charging process via the electric auxiliary is finishing, the heat pump resumes heating.

heating has not received enough power in the meantime.

If a value between 10 and 600 is selected, charging will be suspended after the time period set in minutes, and will remain suspended over that time before resuming. The generator power remains available in the meantime to heat the room. This cycle is repeated until the DHW nominal setpoint has been reached.

Information:

When the room heating is stopped (summer mode, economy function, etc.), DHW charging remains active, regardless of the setting.

Recooling

Line no. Programming line

5055 Recooling temp 5057 Recooling collector

Recooling temp :

An activated "Recooling" function remains active until the set recooling temperature in the DHW storage tank is reached.

Recooling collector :

When the collector is cold, surplus energy can be emitted to the environment via the collector’s surfaces.

74 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Heater

Line no. Programming line

5061 Electric immersion heater release

Electric immersion heater release

 24h/day The heater is continuously active regardless of time programs.

 DHW release The heater is controlled according to "DHW release".

 Time program 4/DHW Time program 4/DHW of the local controller is taken into account for the heater.

Information:

Switch-on will actually be in effect only if the heater is able to operate according to the "heater operating mode" setting.

Maintenance Document 1544-1 75

Split system (Single phase and 3-phase type)

4.3.11 Configuration Functions

When an installation is started up, the hydraulic diagram presetting for that installation must be entered.

Presettings

Line no. Programming line

5700 Pre-setting

Only Pre-setting 1 to 4 are used among 9 availables.

Heating circuits/Cooling Circuit

Line no. Programming line

5710 Heating circuit 1 5711 Cooling circuit 1 (Off / 4-pipe system / 2-pipe system) 5715 Heating circuit 2

Heating circuit 1

Using this setting, heating circuit 1 can be switched on and off.

Cooling circuit 1

Off: The cooling circuit is deactivated.

4-pipe system: Not compatible with the Waterstage

heat pump. This setting relates to passive cooling.

2-pipe system: Activates the heat pump cooling mode. However, the cooling kit must have been previously connected.

Warning:

If the cooling kit has not been connected and the cooling mode is activated the heat pump will behave abnormally and might cause some unwanted discomfort. Information: Switching on the cooling mode causes the menu '"Cooling circuit 1" to appear.

Heating circuit 2

Using this setting, heating circuit 2 can be switched on and off.

DHW

Line no. Programming line

5731 DHW ctrl elem Q3

No charging request

No DHW charging via Q3.

Charging pump

DHW charging is effected with a pump connected to terminal Q3.

Electric backup

Line no. Programming line

5806 Type el imm heater flow

Within the type of electric backup, 4 settings are possible :

3-stage

Not used

2-stage excuding

Not used

Diverting valve

DHW charging is effected with a diverting valve connected to terminal Q3.

2-stage complementary

The backup 1 starts alone, then the backup 2 starts alone, then the two backups start simultaneously.

Exemple for a 3kw backup and a 6kw backup, 1 stage : 3kw, 2

Modulating Ux

The backup 1 is regulated as required.

stage : 6kw, 3rd stage : 3+6=9kw.

76 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Basic unit EX/E

Line no. Programming line

5981

Cont type input EX1, EX2, EX3 5983 5985

The type of contact can be selected:

The input’s function is active when voltage is not present.

Sensor Corrections

Line no. Programming line

6098 Not used 6100 Readjustm outside sensor

The outdoor temperature measuring value can be corrected within a range of +/- 3 K.

Installation Frost Protection

The input’s function is active when voltage is present. The descriptions relating to the functions of the EX contact apply when an NO contact is selected.

Line no. Programming line

6120 Frost protection plant

According to the outdoor temperature, the heating circuit pump and the condenser pump are switched on although there is no demand for heat

Outdoor temperature

Pump Diagram

Continuously ON Set to ON for 10 min, approx. every 6 hours. Continuously off

Miscellaneous

Line no. Programming line

6205 Reset to default parameters 6220 Software version

ON Periodically ON OFF

Reset to default parameters :

All parameters can be reset to factory settings, except when it comes to the following pages: Time and date, User interface and all time programs, as well as the operating hours and the various counters.

Software version:

The software version represents the controller software status at the time the unit is being produced. It is printed on the back of the unit. The first two digits represent the software version, and the third is the revision number (e.g. 01.0)

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Split system (Single phase and 3-phase type)

4.3.12 Error Functions

When a fault occurs, the symbol appears and it is possible to display an error message in the Info section by pressing the Info key.

Reset (unlock) Heat Pump

Line no. Programming line

6711 Reset HP

This line is used to clear the heat pump error messages. The predetermined switch-on delay in case of a failure is therefore ignored, which avoids waiting periods during servicing / troubleshooting.

Fault History

Line no. Programming line

6800 to 6818 Time stamp and history of faults 1 -10

The controller saves the last 10 faults which have occurred to a non volatile memory. Any new entry will delete the oldest entry from the memory. A fault code and a time are saved for each fault.

Error Code List

Designation of error

The error designations in the table below are displayed in plain text on the user interface.

Location

The sensor or contact associated to the error message.

Reset

Reset is either automatic or manual, depending on the type of error (see table below with error messages).

Manual reset

Errors which are displayed in the Info section and accompanied by the "Reset?" question can be manually reset. Press the "OK" key once, "yes" flashes on the display. Press the "OK" key again to confirm the "yes" and the error will be reset.

Automatic reset

Automatic clearing occurs after a previously set time (OEM setting) has elapsed. After this timeout (6 hours by default) has elapsed, the controller will attempt to reset the error. If "Number" appears in the table, it is possible to define how many times the fault can be reset before the heat pump is declared out of order.

The display shows what caused the fault.

This option should not be used in normal operating conditions.

Heat pump operation

Shows whether or not the heat pump can continue to operate when the error occurs.

Yes

The heat pump continues to operate despite the error message.

The error interrupts operation of the heat pump.

No with glycol water

This error stops glycol water heat pumps, but does not prevent operation of water or air heat pumps.

No with water

This error stops water heat pumps, but does not prevent operation of glycol water heat pumps

No with air

This error stops air heat pumps, but does not prevent operation of water heat pumps or glycol water heat pumps.

Per diagram

The heat pump will be stopped according to the current installation diagram.

Alarm messages

Errors are ranked by priority. From priority 5 onward (i.e. priority levels 5 - 9) the alarm messages used in remote control (OCI) are sent. In addition, the alarm relay is switched on.

78 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Table of error messages which can be displayed:

No. Designation of error Location

0: No fault 10: Outdoor sensor BX4 (X84) No No Yes 30: Flow sensor 1 BX1 (X80) No No Yes 31: Cooling flow sensor 1 BX1 (X80) No No Yes 32: Flow sensor 2 BX31 (X153) No No Yes 33: Heat pump flow temp sensor error 44: Heat pump return temp sensor error 50: DHW temp sensor 1 BX3 (X84) No No Yes 60: Room sensor 1 No No Yes 65: Room sensor 2 No No Yes 76: Special sensor 1 Bx No No Yes 83: BSB wire short-circuit No No Yes 84: BSB, address collision No No Yes 85: Radio communication error No No Yes 98: Extension module 1 No No Yes 99: Extension module 2 No No Yes 100: 2 master clocks on bus No No Yes 102: Clock without running supply No No Yes 105: Maintenance message No No Yes 121: HC1 flow temp too low No No Yes 122: HC2 flow temp too low No No Yes 126: DHW charge monitoring No No Yes 127: Anti-legionella temperature No No Yes 134: Heat pump alarm summary E20 Yes Number * No 138: No heat pump control sensor No Yes No 146: Sensor / control device configuration 171: Alarm contact 1 activated H1/H31 No No Yes 172: Alarm contact 2 activated H21/H22/H32 No No Yes 174:Alarm contact 4 active H3 No No Yes 178: HC1 safety thermostat No No Yes 179: HC2 safety thermostat No No Yes 201: Frost alarm BX1 (X80) Yes No No 243: Swimming pool sensor BX34 (X154) No No Yes 325: BX/ext unit: same sensors No No Yes 327: Ext modules: same functions No No Yes 329: Ext modules/mixing grp: same functions 330: BX1 no function No No Yes 331: BX2 no function No No Yes 332: BX3 no function No No Yes 333: BX4 no function No No Yes 334: BX5 no function No No Yes 335: BX21 no function No No Yes 336: BX22 no function No No Yes 357: cooling circuit flow temp not reached 359: no cooling valve Y21 No No Yes 360: no process reversing valve Y22 364: Heat pump cooling system error 369: External fault No 370: Outdoor unit fault No

Number* If such statuses or events occur for the first time, they will not directly generate a fault message, but only a status message.

BX1 (X80) No No Yes

BX2 (X80) No No per diagram

No No Yes

Reset

Manual Automatic

HP oper.

Only if the anomaly occurs repeatedly over a predefined time period and at a given frequency (number) will an error message be generated.

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Split system (Single phase and 3-phase type)

4.3.13 Maintenance / Special Operating Mode Functions

Maintenance

Maintenance functions can be used as a preventive step for periodically monitoring the installation. All maintenance functions can be individually activated / deactivated.

Line no. Programming line

7070 HP interval 7071 HP time since maint 7073 Cur starts compressor 1/hrs run

The controller automatically generates maintenance messages if the settings defined are either exceeded or fail to be reached.

HP interval :

Defines the maintenance frequency (in months) for the heat pump.

HP time since maint :

Displays the time (months) elapsed since the last maintenance. If the value exceeds the "heat pump

interval" setting (Line 7070), the symbol displayed and a maintenance message will appear in the Info section:

17: Heat pump maintenance Interval (Priority 6)

This setting can be reset with the associated rights of access.

will be

Emergency mode

If the heat pump is not operating properly, a emergency service can be maintained. The emergency mode enables the installation to be run

Line no. Programming line

7141 Emergency operation 7142 Emergency operating function type

Cur starts compressor 1/hrs run :

The average number of compressor startups per hour of operation, obtained over a period of 6 weeks. If the value exceeds the "Comp1 max startups/hr op"

adjusted setting, the symbol a maintenance message will appear in the Info section:

8: Too many compressor 1 startups (Priority 9)

This setting can be reset with the associated rights of access.

with the available heaters (flow, storage tank, DHW tank). In this case the compressor will remain off.

will be displayed and

Emergency operation (7141):

Emergency operation can be activated and deactivated manually.  Off: Emergency operation is deactivated.  On: Emergency operation is activated.

Emergency operating function type (7142):

 Manual: Emergency operation can be activated/deactivated only through the Emergency operation setting on line

7141.  Automatic: As soon as a fault occurs on the heat pump, emergency operation is automatically switched on. It stops when the fault is removed and, if necessary, cleared (reset). Emergency mode may however be activated / deactivated manually via the "Emergency operation" setting on line 7141.

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Split system (Single phase and 3-phase type)

Simulation

Line no. Programming line

7150 Simulation outside temp

Simulation outside temp (7150):

To make the starting-up and troubleshooting processes easier, it is possible to simulate an outdoor temperature in the range of -50...+50°C. During simulation, the current, composite and attenuated outdoor temperatures are ignored and substituted with the adjusted simulation temperature.

Computation of the three outdoor temperatures based on the actual outdoor temperature continues to be performed during the simulation, and these temperatures are available again when the simulation is over.

This function can be deactivated by selecting -.- on this line or automatically, after a 5 hour waiting period.

Maintenance Document 1544-1 81

Split system (Single phase and 3-phase type)

4.3.14 Input / Output Testing Functions

Input/output testing is used to ensure that the connected components are in working order.

Relay Output Testing

Selection of a setting from relay testing closes the corresponding relay and therefore switches on the connected component. This makes it possible to

Line no. Programming line

7700 Relay test

Warning:

During testing of an output, the heat pump is stopped, all outputs are "off" and only the controlled output is on.

This consists of instructing the regulator's relays one by one and checking their outputs. This enables you to check that the relays are working and that the cabling is correct. Check that each appliance in the installation is operating correctly. (0) No test, (1) Everything is on STOP, (2) Relay output QX1 : heat pump CC1 (Main regulation board), (3) Relay output QX2 : Electrical back-up (1st stage) or Boiler connection distribution valve, (4) Relay output QX3 : Electrical back-up (2nd stage) or Boiler connection contact, (5) Relay output QX4 : DHW distribution valve, (6) Relay output QX5 : DHW Electrical back-up, (7) Relay output QX6 , (8) Relay output QX31 : Heat circ mix valve open Y1, (9) Relay output QX32 : Heat circ mix valve close Y2, (10) Relay output QX33 : heat pump CC2, (11) Relay output QX34, (12) Relay output QX35 : Swimming pool distribution valve, (13) Relay output QX21 module 1, (14) Relay output QX22 module 1, (15) Relay output QX23 module 1, (16) Relay output QX21 module 2, (17) Relay output QX22 module 2, (18) Relay output QX23 module 2, (19) Not used, (20) Not used, (21) Not used. The display shows the “Key” symbol. Pressing the Info button displays "Error 368".

Warning: The component being tested is receiving electrical power throughout the test.

check that the relays are in working order and that the wiring has been performed correctly.

Analog Input/Output Testing

Line no. Programming line

7710 Output test UX1 7712 PWM signal UX1 7722 Cooling mode DO2 7723 Heat pump D3 7724 Output test UX3 7725 Voltage value UX3

Output test UXx

Enables testing the outdoor unit control.

Sensor Input Testing

Line no. Programming line

7820 Sensor temp BX1 7821 Sensor temp BX2 7822 Sensor temp BX3 7823 Sensor temp BX4

Displays the temperature of each sensor.

Cooling mode DOx

Shows the output status.

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Split system (Single phase and 3-phase type)

Input test EX1-3

Line no. Programming line

7911 Input EX1 7912 Input EX2 7913 Input EX3

By selecting a setting from input test EX1-3, the relevant input will be displayed, enabling it to be checked.

Input / output test I/O module

Line no. Programming line

7973 Sensor temp BX31 7976 Sensor temp BX34 7996 Contact state H33

The sensor test operate the same as for BX1-4 on the basic unit

4.3.15 Status Functions

The current operating status of the installation can be viewed by means of status displays.

Display of 0 V means that there is no voltage and the respective input is currently inactive. Display of 230 V means that voltage is present at the respective input so that it is activated.

Messages

Line no. Programming line

8000 State heating circuit 1 8001 State heating circuit 2 8003 State DHW 8004 State cooling circuit 1 8006 State heat pump 8007 Not used 8010 Not used 8011 State swimming pool 8022 State supplementary source

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Split system (Single phase and 3-phase type)

State heating circuit

End user (Info level) Startup, heating engineer

Thermostat response Thermostat response Manual action active Manual action active Controlled drying active Controlled drying active Heating mode restriction Overeating protection active

Forced draft Forced draft, storage tank

Comfort heating mode Optimis. at switch-on + accelerated

Reduced heating mode Optimisation at switch-off

Frost protection active Room frost protection

Summer mode Summer mode Off Eco day active

Restriction, Boiler protection Restriction, DHW priority Restriction, storage tank

Forced draft, DHW Forced draft generator Forced draft Switch-off delay active

heating Optimisation at switch-on Accelerated heating Comfort heating mode

Reduced heating mode

Flow frost protection active Install. frost protection active

Reduced decrease Frost protection decrease Room temperature limitation Off

84 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

State DHW (8003):

End user (Info level) Startup, heating engineer

Thermostat response Thermostat response Manual action active Manual action active Draw-off mode Draw-off mode Adiabatic cooling active Adiabatic cooling by collector

Charging lock active Discharge protection active

Forced charging active Forcing, DHW tank max temp

Charging by heater Charging by heater, anti-legion. setpoint

Accelerated charging active Flow active

Charging active Charging, anti-legion. setpoint

Frost protection active Frost protection active Switch-off delay active Switch-off delay active Charging on standby Charging on standby Charged Charged, max tank temp

Off Off Ready Ready

adiabatic cooling via gen/HC

Charging duration limit. active Charging locked

Forcing, max charging temp Forcing, anti-legion. setpoint Forcing, comfort setpoint

Charging by heater, Comfort setpoint Charging by heater, Reduced setpoint Charging by heater, frost protection setpoint Heater released

Anti-legion. accelerated charging

Charging, Comfort setpoint Charging, Reduced setpoint

Charged, max charging temp Charged, anti-legionella temp Charged, comfort temp Charged, reduced temp

Maintenance Document 1544-1 85

Split system (Single phase and 3-phase type)

State cooling circuit (8004):

End user (Info level) Startup, heating engineer

Dewpoint sensor activated Dewpoint sensor activated Manual action active Manual action active Fault Fault Frost protection active Flow frost protection active Cooling mode locked Locked, heating mode

Cooling mode restricted Flow temp setpoint increase by hygrostat

Comfort cooling mode Comfort cooling mode

Cooling protection mode Cooling protection mode Frost protection active Frost protection active OT cooling limit activated OT cooling limit activated Off Off

Cooling mode off Cooling mode off

Lock time after heating Locked, generator Locked, storage tank

Dewpoint flow min limit Outdoor temp flow min limit

Switch-off delay active

Room temperature limitation Flow limit reached

86 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

State heat pump (8006):

End user (Info level) Startup, heating engineer

Emergency mode Emergency mode Fault Fault Locked Locked, outdoor temperature

Lim. time active Consumer flow rate controller

Frost protection active Heat pump frost protection Defrosting activated Defrosting activated Cooling mode active Comp min ON time active

Heating Comp min ON time active

Frost protection active Install. frost protection active Off Flow active

Locked, external Locked, economy mode

Min outdoor temp use limit Max outdoor temp use limit Max switchoff temp lim Max OT limit cooling Min switchoff temp limit Comp min switchoff time active Excess heat compensation

Comp 1 ON

Heat deficiency compensation Max cond diff limit Min cond diff limit Comp.1 and heater ON Comp 1 ON Heater ON

Switch-off delay active No demand

State swimming pool (8011):

End user (Info level) Startup, heating engineer

Manual action active Manual action active Fault Fault Heating mode restriction Heating mode restriction Forced draft Forced draft Heating Generator heating mode Heated, max pool temp

Heated

Heating off Cooling Cooling

Heated, max pool temp Heated, generator setpoint

Solar heating mode OFF Generator heating mode OFF

Maintenance Document 1544-1 87

Split system (Single phase and 3-phase type)

State supplementary source (8022):

End user (Info level) Startup, heating engineer

Locked Locked, solid fuel boiler

In operation for HC, DHW In operation for HC, DHW Released for HC, DHW Released for HC, DHW In operation for DHW In operation for DHW Released for DHW Released for DHW In operation for heating circuit In operation for heating circuit In operation for HC, DHW In operation for HC, DHW Released for HC, DHW Released for HC, DHW In operation for DHW In operation for DHW Released for DHW Released for DHW In operation for heating circuit In operation for heating circuit Released for HC Released for HC Overrun active Overrun active Off. Off.

Locked, outside temperature Locked, economy mode

4.3.16 Generator Diagnosis Functions

Various setpoints and actual values, relay switch status data can be displayed for purposes of diagnosis.

Heat Pump:

Line no. Programming line

8402 El imm heater flow 1 8403 El imm heater flow 2 8406 Condenser pump

These command lines are used to check the operating mode of the components controlled by the heat pump relays. The display "0" means that the associated components are currently disconnected. The display "1" means that the associated components are currently switched on.

Information

This information applies to relays defined as normally open contacts. For normally closed contacts, the action is reversed.

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Split system (Single phase and 3-phase type)

Setpoints and Measured Values

Line no. Programming line

8410 Return temp HP 8412 Flow temp HP 8413 Compressor modulation 8414 Modulation electric flow 8425 Temp diff condenser

These lines allow the various setpoints and measured values for the heat pump to be viewed.

Hour / Startup Counter

Line no. Programming line

8454 Locking time HP 8455 Counter number of locks HP 8456 Hours run el flow 8457 Start counter el flow

Locking time HP

Displays the cumulative locking time since start-up by the electrical services (via external locking signal).

Counter number of locks HP

Displays the cumulative locks since start-up by the electrical services (via external locking signal).

4.3.17 Consumer Diagnosis Functions

Various setpoints and actual values, relay switch status and timing status data can be displayed for purposes of diagnosis.

Outdoor Temperatures

Line no. Programming line

8700 Outside temperature 8701 Outside temp min 8702 Outside temp max 8703 Outside temp attenuated 8704 Outside temp composite

The current, minimum, maximum, attenuated and composite outdoor temperatures are displayed.

Hours run el flow, Start counter el flow

These lines are used to view the hours of operation and the number of startups of electric heater.

Heating Circuits

Line no. Programming line

8730 and 8760 Heating circuit pump, circuit 1 8731 and 8761 Mixer valve HC1 open 8732 and 8762 Mixer valve HC1 closed 8740 and 8770 Room temp 8743 and 8773 Flow temp

The display "Off" means that the associated components are currently disconnected. The display

Maintenance Document 1544-1 89

"On" means that the associated components are currently switched on.

Split system (Single phase and 3-phase type)

Cooling Circuit

Line no. Programming line

8756 Flow temperature cooling 1 8757 Flow temperature setpoint cooling 1

The actual values of the cooling mode are displayed. The cooling mode room setpoint is displayed on

programming line 8741.

Domestic Hot Water

Line no. Programming line

8820 DHW pump 8821 Electric immersion heater DHW 8830 DHW (domestic hot water) temperature 8840 Hours run DHW pump 8841 Start counter DHW pump 8842 Hours run el DHW 8843 Start counter el DHW

The measured values, the DHW circulation pump and charging temperature, operating hour and startup

counters are displayed, as well as temperatures of the primary controllers and DHW heater.

Swimming Pool

Line no. Programming line

8900 Swimming pool temp

The current and setpoint temperature of the swimming pool are displayed.

Line

Line no. Programming line

8950 Common flow temp

Multifunction Relay Status

Line no. Programming line

9031 Relay output QX1 9032 Relay output QX2 9033 Relay output QX3 9034 Relay output QX4 9035 Relay output QX5

The switching status of multifunction relays 1 - 5 can be viewed individually on these lines. The display "Off" means that the components assigned to this

output are currently disconnected. The display "On" means that the associated components are currently switched on.

90 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

Status of Relays for Extension Modules 1 and 2

Line no. Programming line

9050 Relay output QX21 module 1 9051 Relay output QX22 module 1 9052 Relay output QX23 module 1 9053 Relay output QX21 module 2 9054 Relay output QX22 module 2 9055 Relay output QX23 module 2

The switching status of the relays connected to extension modules 1 and 2 can be viewed on these programming lines.

The display "Off" means that the components assigned to this output are currently disconnected. The display "On" means that the associated components are currently switched on.

I/O module

Line no. Programming line

9071 Relay output QX31 9072 Relay output QX32 9073 Relay output QX33 9074 Relay output QX34 9075 Relay output QX35

The switching states of each relay on the I/O module can be queried via these operating lines.

 The display of "Off" means that the plant

component assigned to the output is currently off

 The display of "On" means that the relevant plant

component is currently on

Maintenance Document 1544-1 91

Split system (Single phase and 3-phase type)

5 Annual Maintenance Services

5.1 Hydraulic Circuit

 clean filter (if any)  inspect heating system (system pressure,

purging, leak test)

 inspect expansion vessel (preload with nitrogen

at 1 bar)

 fix any leaks

5.2 Outdoor unit

 clean heat exchanger  clean refrigeration and ventilation compartment  check for correct condensation drain  conduct refrigeration circuit leak test (required if

charged > 2 kg)

5.3 Electrical

 Inspect connections and tighten where

appropriate

 Check condition of wires and boards

5.4 Operating checks

 conduct refrigeration readings at temperatures  in case of malfunction, install pressure gauges

for refrigeration diagnosis

 check voltage, current and control

92 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

(

6 Disassembly Process of Outdoor Unit

> Warning ! <

Before servicing the unit, turn the power supply

switch OFF, then, do not touch electric parts for

10 minutes due to the risk of electric shock.

6.1 Single phase type

6.1.1 Appearance

6.1.2 Service panel removal

Screw

serrated)

Remove the mounting screws.

6.1.3 Top panel removal

Screw (with washer)

Hook (3 places)

Remove the SERVICE PANEL by sliding downward.

Screw (with washer)

Screw (serrated)

Single Phase type

Remove the mounting screws

Remove the TOP PANEL

Maintenance Document 1544-1 93

Split system (Single phase and 3-phase type)

6.1.4 MAIN PCB, FILTER PCB, and INDICATOR PCB removal

screws

Hook (2 places)

Remove the 1 mounting screw

DIODE BRIDGE

ACTPM

Single Phase type

Remove the INVERTER BOX COVER by sliding upward.

MAIN PCB

FILTER PCB

INDICATOR PCB

94 Maintenance Document 1544-1

Split system (Single phase and 3-phase type)

MAIN PCB removal

Screw of IPM (2 places)

screw

Remove the connectors and screws

For screws of IPM. Note the tightening torque at the installation. Tightening torque is 1.2=-0.2N.M

FILTER PCB removal

Screw

Holder

screw

Holder

Filter PCB

IPM

Remove the MAIN PCB

Spread the heat dissipation compound on the other side of IPM when you exchange INVERTER PCB by the repair.

Remove the connectors and screws

INDICATOR PCB removal

Remove the connectors and locking spacers.

Screw

Earth screw

Remove the earth screw.

Locking spacers

Remove the INDICATOR PCB.

Remove the FILTER PCB.

Single Phase type

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Split system (Single phase and 3-phase type)

6.1.5 FAN MOTOR removal

Remove the 4 mounting screws.

Cut the binder. (2 places)

Single Phase type

Remove the FAN GUARD by sliding upward.

Loose the clamp. (2 places) and remove the lead wires.

Remove the Hex Socket Screw. And remove the PROPELLER FAN.

Note at the installation. Insert propeller Fan and Moter shalf reference D cutting position. And the tightening torque at the installation. Tightening torque is from 10 to 15 N.M.

Remove the 4 mounting screws. Remove the FAN MOTOR.

6.1.6 VALVE COVER removal

Hook (4 places)

Remove the mounting screws

96 Maintenance Document 1544-1

screw

Remove the VALVE COVER.

Split system (Single phase and 3-phase type)

(

6.1.7 RIGHT PANEL removal

screw

Screw

serrated)

Remove the 12 mounting screws. Remove the RIGHT PANEL by sliding upward.

Screw (with washer)

6.1.8 THERMISTOR removal

HEAT EXCHANGER (MID) THERMISTOR

screw

Remove the THERMISTOR SPRING.

Remove the THERMISTOR.

HEAT EXCHANGER (OUT) THERMISTOR

Remove the THERMISTOR SPRING.

Remove the THERMISTOR.

Single Phase type

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Split system (Single phase and 3-phase type)

EEV THERMISTOR

Remove the THERMISTOR SPRING.

OUTDOOR THERMISTOR

Remove the THERMOR HOLDER.

6.1.9 SOLENOID COIL removal

4WAY VALVE

Remove the THERMISTOR.

hook

Open the THERMO HOLDER and remove the THERMISTOR.

Single Phase type

Remove the mounting screw.

INJECTION

Remove the mounting screw.

Remove the SOLENOID COIL.

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Split system (Single phase and 3-phase type)

6.1.10 EEV COIL removal

MAIN

Remove the EEV coil by hand.

6.1.11 PRESSURE SENSOR removal

Remove the PRESSURE SENSOR with wrench.

Note the tightening at the installation. Tightening torque is 12+-1.5N.m.

INJECTION

Remove the EEV coil by hand.

> Warning ! <

Wear gloves to prevent the frostbite, because a

small amount of refrigerant leaks during work.

Single Phase type

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Split system (Single phase and 3-phase type)

6.1.12 COMPRESSOR removal

Precautions for exchange of compressor.

Do not allow moisture or debris to get inside refrigerant pipes during work.

Procedure for compressor removal.

1 Turn off the power 2 Remove the service panel and right panel 3 Fully close the 3Way valve (gas) and 3Way valve (liquid) 4 Collect the refrigerant from the 3Way valve. Start the following work after completely collecting the refrigerant. Do not reuse the refrigerant that has been collected.

Compressor cover -B

Compressor cover -A

Remove the COMPRESSOR COVER-B and COVER-A

Single Phase type

Remove the TERMINAL COVER.

Compressor cover -C

Remove the connectors. [R : RED, C(T) : BLACK, S(W) : WHITE]

100 Maintenance Document 1544-1

Fujitsu G140DC6, G140LCT, K160DC9, K160LCT, K112LCT Maintenance Document

Specifications and Main Features

Frequently Asked Questions

User Manual