Fujitsu IRF-1S series, IRF-2D series, IRF-2S series, IRF-1D series User Manual

USER'S GUIDE
imageRAID® Series
STORAGE SYSTEMS
USER'S GUIDE
imageRAID® Series
Fujitsu Europe Limited
Restricted Rights and Liability
No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, in whole or part, without prior written permission from Fujitsu Europe Limited.
Fujitsu Europe Limited shall not be liable for any damages or for the loss of any information resulting from the performance or use of the information contained herein. Your rights to the software are governed by the license agreement included with any accompanying software. Fujitsu Europe Limited reserves the right to periodically revise this manual without notice. Product features and specifications described are subject to change without notice.
Copyright
Fujitsu Europe Limited Hayes Park Central Hayes End Road Hayes, Middlesex, England UB4 8FE
Copyright © 2003 Fujitsu Europe Limited. All rights reserved.
imageRAID and the imageRAID logo are registered trademarks of Fujitsu Europe Limited, Fujitsu is a registered trademark of Fujitsu Limited.
Other company and product names herein may be trademarks or registered trademarks of their respective companies.
Agency Notes
WARNING: Drives and controller/adapter cards described in this manual should only be installed in UL-listed and CSA
certified computers that give specific instructions on the installation and removal of accessory cards (refer to your computer installation manual for proper instructions).
ATTENTION: Les lecteurs et cartes contrôleurs décrits ici ne doivent être montés que sur des ordinateurs homologués (UL et
CSA) et livrés avec des manuels contenant les instructions d’installation et de retrait des accessoires. Reportez­vous au manuel d’installation de votre ordinateur.
SERVICE NOTE: Remove the power cables prior to servicing this equipment.
!
Contents
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cooling Fan Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SES Controller Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disk I/O Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Host I/O Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RAID Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Status Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2 Topologies and Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operating Mode Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Simplex Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Duplex Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Daisy-Chain JBOD Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . 34
LUN Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Alternate Path Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fibre Channel Media Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
A Word about Clustering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Minimizing Downtime for Maximum Data Availability . . . . . . . . . 37
How Available are Clusters? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Application of Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
i
Table of Contents
3 Setup and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage System Detailed Installation . . . . . . . . . . . . . . . . . . . . . . 42
Installing the Storage System Enclosure into the Rack Cabinet . . 42
Installing the Storage System into the Tower Stand . . . . . . . . . . 45
Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Special Note for Microsoft Windows 2000 Installations . . . . . . . . 51
Operating Mode Configuration and Cabling . . . . . . . . . . . . . . . . 52
Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Powering On the Storage System . . . . . . . . . . . . . . . . . . . . . . . . 107
Powering Off the Storage System . . . . . . . . . . . . . . . . . . . . . . . . 107
4 Managing and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Enclosure Component Monitoring . . . . . . . . . . . . . . . . . . . . . . . 109
Status Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
One-Touch Annunciation Configuration Display . . . . . . . . . . . . 115
VT-100 Interface Enclosure Monitoring . . . . . . . . . . . . . . . . . . . 116
SES Commands Debug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Uploading SES Controller Card Firmware . . . . . . . . . . . . . . . . . . 119
Enclosure Fan Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Updating the Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . 124
5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
General Enclosure Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Common Fibre Loop/Bus Problems . . . . . . . . . . . . . . . . . . . . . . 128
Common Problems and Interpreting the LEDs . . . . . . . . . . . . . . 130
Terminal and COM Port Problems . . . . . . . . . . . . . . . . . . . . . . . 131
Problems During Bootup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Removing the Front Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Replacing the Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Replacing a Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Replacing a Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Replacing the Disk I/O Card . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Replacing the Host I/O Card . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Replacing the SES Controller Card . . . . . . . . . . . . . . . . . . . . . . . 147
Replacing a RAID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
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Table of Contents
Replacing the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
A Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
B Port Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Optical SFP Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
SES Controller Card RS-232 Service Port . . . . . . . . . . . . . . . . . . . 158
Null-Modem Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . 159
C Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Compliance Information Statement . . . . . . . . . . . . . . . . . . . . . . . 161
FCC Class A Radio Frequency Interference Statement . . . . . . . . . 162
Class A Taiwanese Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Class A Japanese Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
CE Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Power Cord Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
iii
Table of Contents
iv
Preface

About this Manual

Welcome

Congratulations on the purchase of your new imageRAID® Storage System from
Fujitsu Europe Limited. This imageRAID series is a very high-performance, fully
fault-tolerant 2 Gb Fibre Channel-to-Fibre Channel RAID storage system. It’s
unique 2U design is optimized to fit in the compact space of today’s data centers
rack environments and as a deskside tower system.
At its core is a Fibre Channel IRF-JBOD storage enclosure which supports up to
twelve hot pluggable 1-inch high Fibre Channel disk drives all in a 2U (3.47-inch)
form factor enclosure. Full component redundancy is provided through hot
pluggable Disk I/O cards, Host I/O cards, cooling fan module, and independent
power supplies. RAID functionality is provided through one or two embedded
imageRAID
for Stand-Alone topologies or dual Controllers for Active-Active topologies.
Controller(s). Available as a single Controller configuration designed
Product Identification
Storage Enclosure Number of Controllers Model of Controller
IRF-JBOD
IRF-1Sxx-xx
IRF-2Sxx-xx
IRF-1Dxx-xx
IRF-2Dxx-xx
0 JBOD
1 imageRAID
2 imageRAID
1 imageRAIDXP
2 imageRAIDXP
v
About this Manual
The imageRAID IRF-1Sxx-xx/2Sxx-xx is a 12-Bay 3.5" (2U) rackmount storage solution with one or two 2 Gbit imageRAID FC-to-FC RAID Controllers. Each controller has 512 MB of cache memory and a battery-backup unit. The storage enclosure includes dual Host I/O cards, dual Disk I/O cards, eight optical transceivers, dual power supplies, dual AC power cords, SES card, and a removable cooling fan module. It also includes configuration software, DB-9 null modem cable, and a rackmount rail kit. It is upgradeable to either a imageRAID IRF-1Dxx-xx or 2Dxx-xx model.
The imageRAID IRF-1Dxx-xx/2Dxx-xx is a 12-Bay 3.5" (2U) rackmount storage solution with one or two 2 Gbit imageRAIDXP FC-to-FC RAID Controllers. Each controller has 512 MB of cache memory for each processor providing a total of 1 GB of cache memory and a battery-backup unit. The storage enclosure includes dual Host I/O cards, dual Disk I/O cards, eight optical transceivers, dual power supplies, dual AC power cords, SES card, and a removable cooling fan module. It also includes configuration software, DB-9 null modem cable, and a rackmount rail kit.
This user’s guide is your complete documentation to set up the storage system hardware, add components, cable the storage system components, replace parts, and diagnose/repair your system.
vi

Typographical Conventions

For information on software configuration and management, refer to the software guide included with your system. Your system includes two VT-100 interfaces (text-based and menu-based), and one GUI interface, StorView.
Typographical Conventions
The following typographical conventions are used in the user’s guide:
Menu items are displayed in the format: “Array Configuration menu,
choose
Code font
Italic code font
Italic
Key strokes are enclosed in brackets, e.g., <Esc>, <K>, or <Enter>.
View Unused Drives.”
will indicate literal text used in examples.
indicates a replaceable or variable item in code.
text indicates the item that is selected or chosen.
About this Manual

Features

The
imageRAID requiring the highest performance with uncompromised data reliability, such as mid-range and enterprise server storage, while maintaining exceptionally high throughput. The storage system is ideally suited for high bandwidth data intensive applications, such as electronic commerce, digital video, CAD, seismic research, digital pre-press, 3-D imaging, and SAN environments.
The following are major features of the imageRAID Series Storage Systems:
2 Gb Fibre Channel-to-Fibre Channel storage system enclosure.
Hot pluggable disk drives, 12 per enclosure.
Hot pluggable cooling fan module and power supplies.
SES Enclosure management includes onboard environmental monitoring.
Designed to fit standard 19-inch rack enclosures and a deskside tower.
Front panel LEDs provide notifications of system component status, and logical and physical drive status.
Support for 16 drives per array and 64 arrays.
Series Storage Systems are designed for mission critical applications
RAID Controller uses an Intel XScale 600MHz RISC processor.
Transparent failover/failback RAID Controllers in duplex operations.
On-board controller-to-host LUN mapping.
Mirrored Cache for write-through and write-back operations with a “Save to Disk” feature for unlimited backup protection.
Operating system independence – no special software or drivers required.
Dual 2 Gb/sec (gigabit per second) Fibre Channel ports. Fabric ports are
optimized with full duplex operations and auto-negotiate features.
Dual 2 Gb/sec disk side ports for high performance, failure resilient paths to the drives. Full duplex operations optimize disk channels.
Capable of sustaining 350 MB/sec sequential RAID 5 reads and up to 100,000 IOPs in active-active configurations.
The base controller installed in the imageRAID has 512 MB cache memory
and a total of 1 GB cache memory for the coprocessor models. The memory is standard PC-100 compatible SDRAM.
Support for up to 512 Host LUNs.
Features
vii
About this Manual
Support for RAID levels 0, 1, 5, 10, and 50.
Online capacity expansion allowing reconfiguration without interruptions.
Dynamic Drive Addressing where the drives do not require hard
addressing, allowing for increased flexibility in configurations.
Built-in support for drive firmware updates, allowing one or several disk drives to be updated in parallel.
VT-100 interface for configuration and monitoring.
StorView module support for a GUI-based interface providing a robust and easy-to-use configuration and monitoring tool.
Controller firmware updates can be accomplished through a VT-100
terminal or StorView Storage Management Software.
Host clustering support for maximum data availability.
Intel XScale 600MHz RISC co-processor.
Dual XOR engines for increased throughput processing (imageRAIDXP).
Additional 512 MB cache memory for the coprocessor (imageRAIDXP).
viii
Features
Chapter 1

Getting Started

This chapter provides a description of the enclosure components and its onboard
monitoring systems.
The Components section identifies and gives a complete description of each
major component. The Monitoring section describes the enclosure’s LEDs, and
the manner in which the normal and abnormal conditions are presented.
M R A L A T E S E R
Tower Model
Rack-Mount Model
imageRAID® Series Storage System
R
E
S
E
T
A
L A
R
M
1
Chapter 1 - Getting Started

At a Glance

The following illustrations show the featured components of the imageRAID
Series Storage System. Familiarize yourself with its components prior to installing
and using the storage system.
Drive Status LEDs
(left column of LEDs)
Drive Activity LEDs
(right column of LEDs)
Power On LED
Channel Status LED
Power Supply Status LED
Fan Status LED
Alarm Reset Button
R
E
SE
T A
LAR
M
2
At a Glance
350-watt hot-pluggable
independent power supplies
Dual in-line 80-CFM hot
swappable cooling fans
Disk I/O Cards
SES Controller Card
Host I/O Cards
imageRAID Controllers
DISK I/O
D
1
T x
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FIBRE HOST IO
PIN 8 - VCC
PIN 7 - VCC
PIN 6 - VCC
PIN 5 - C0CH0CH1_ENB
PIN 4 - C0C1_ENB
J
PIN 3 - HUB F
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PIN 1 - 1G/2G
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N S
Chapter 1 - Getting Started

Components

This section provides a description of each of the major components that comprise the imageRAID Series Storage System.

Front Bezel

The front bezel houses the Status LEDs, Drive LEDs, and alarm reset button. When removed, the user has access to the disk drives. The front bezel can be installed or removed without interruption to system activities.
Embedded within the front bezel is the electronic package that provides the communication with the SES controller. The SES controller manages the signals to the front panel through a smart interface. Power is applied to the front bezel through the interface edge connector, where a control circuit monitors the bezel for proper connection. When the bezel is properly installed and power is applied to the enclosure, the bezel is immediately energized.
Refer to “Control and Monitoring” on page 18 for details on the monitoring functions.
Drive LEDs
R
e
s
e
t A
la
r
Status LEDs
Alarm Reset Button
m
Removable Front Bezel
To remove the bezel and gain access to the disk drives, use a Phillips screwdriver to release both bezel fasteners, then grasp and remove the bezel. The fasteners rotate one-quarter turn clockwise to lock and counter-clockwise to unlock.
Components
3
Chapter 1 - Getting Started

AC Power

The power system consists of two 350-watt hot-pluggable power supplies, each with independent AC power cords and cooling fans. This power system provides the enclosure with “N+1” redundant power. Each power supply has auto-switching circuitry for use with either 100V or 240V AC systems.
Power On LED
(green)
Fault LED
(amber)
Power Supply
Power is applied to the enclosure by pressing each of the two power supply On/Off switches to their “On” position. A Power On LED located on each power supply will be illuminated indicating that AC power has been applied. The front bezels’ Power On LED will also be illuminated indicating that power has been applied.
Each power supply also incorporates an amber general Fault LED. If the power supply is installed and power is not applied to the power supply or the power supply cooling fan fails, the Fault LED will illuminate, along with an audible alarm.
The front bezels’ Power Supply Status LED will illuminate green when both power supplies are on and operating normally. If only one power supply is operational, the Power Supply Status LED will be illuminated amber.
Each power supply has an AC Power Cord Module. The module has a power cord bale incorporated into the design to secure the power cord once it has been properly inserted. The bale prevents inadvertent disconnects.
4
AC Power
Chapter 1 - Getting Started

Cooling Fan Module

The cooling system consists of two high-performance (80-CFM) cooling fans
mounted in a single fan module which slides into a bay at the rear of the
enclosure. The design of the fan module provides for an easy-to-install user-
replaceable component in a live environment without interruption of service.
If any one fan should fail, cooling redundancy and efficiency are degraded. The
cooling fans and enclosure temperature are constantly monitored by the SES
processor for fault conditions. In the event of a fault condition the front panel Fan
Status LED will change from a green state to a solid amber state in the case of a fan
failure, or to a blinking amber green state in the case of an over-temperature
condition. In both cases an audible alarm sounds. The SES processor will also
provide notification data to monitoring software, such as StorView.
WARNING:
Do not operate the enclosure for extended periods of time (greater
than 5 minutes) with the cooling fan module removed.
Fan Speed Override Control Jumpers JP1 (Fan 0) and JP2 (Fan 1)
Cooling Fan Module
The enclosure has temperature sensors in three different areas, the drive bay, the
imageRAID Controllers, and the power supplies. There are several steps the storage
system performs to prevent component damage due to over temperature
conditions.
Cooling Fan Module
5
Chapter 1 - Getting Started
If the drive bay area reaches a temperature of 50°C (122°F) an audible alarm will
sound, the front panel Fan Status LED will toggle amber green, and the monitoring
software will post a warning message. These notifications give the user a warning
that some condition is causing the enclosure temperature to exceed the preset
value, and an action is required by the user to determine the cause and take
corrective measures. It may be due to a blockage of air flow or a low fan speed.
If any controller reaches a temperature of 65°C (149°F) an audible alarm will
sound, the front panel Fan Status LED will alternate amber and green, and the
monitoring software will post a warning message. If the temperature on any
controller continues to rise and reaches 71°C (159°F), the controller will flush its
cache and shutdown. If it is the only controller (Simplex mode) or the only
remaining controller (surviving controller from a failed over operation) then the
controller will also spin down the disk drives at this temperature.
If any power supply reaches 85°C (185°F) the power supply will shut down.
The SES Controller card has a firmware-based VT-100 interface which provides an
option to manage fan speed. This option provides a whisper mode fan operation
for noise sensitive environments. When enabled (default), and based on a set of
conditions, the software will manage the cooling fans RPM speed to maintain the
enclosure temperature while minimizing noise levels. Refer to “Enclosure Fan
Speed Control” on page 122 for more details on using this option.
6
Cooling Fan Module
A manual override of the fan speed control is available for special circumstance
environments. Referring to the illustration on the preceding page, two jumpers are
provided on the fan module printed circuit board to override the software control
of the fan speeds. This hardware setting routes full power voltage to the fans for
maximum operational speed, which is greater than the maximum speed set by the
automatic software control. This configuration is normally used when fan speed
noises are not an issue, and the ambient operating temperature is at or above 30°C
(86°F), thus ensuring that maximum available cooling is being provided.
The jumpers JP1 and JP2 by default are offset, which enables the automatic fan
speed control. The jumper JP1 controls Fan 0 and JP2 controls Fan 1. Placing the
jumper on both pins for each jumper will override the automatic setting and
configure the fans to maximum power.

SES Controller Card

Chapter 1 - Getting Started
WARNING:
The SES Controller card is NOT HOT SWAPPABLE. You must POWER
DOWN the enclosure prior to removing or inserting this card.
The
SES Controller
card provides the built-in environmental and system status
monitoring. It also houses the switches for setting the drive spin up options. This
card is installed at the rear of the enclosure in the lowest slot below the two Disk
I/O cards.
The SES processors continuously monitor the enclosure for temperature status,
fan status, power supply status, and FC loop status. The processors are
responsible for reporting environmental and system status to the front bezel
LEDs/audible alarms, SES Monitoring software (VT-100), and external monitoring
software such as StorView.
J
P
2
A
R
T
P
W
A
R
O
S
T
R
E
N
S
K
C
U
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B
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N
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I
T
S
R
R
I
O
08
O
N
L
-
-
L
9
E
1
-9
R
6
3
2
2
001
RS-232 Service Port
RS-232
SES
A
A
A
D
S
D
S
B
D
0
P
D
1
P
R
D
2
1
L
2
M
R
Y
T
SES Switches
SES Controller Card
At power up, the SES processors will read the switch settings and execute a
self-test. The cards’ firmware also contains software functions for enclosure
monitoring and management. This firmware is flash upgradeable using the SES
RS-232 Service port located on the card face plate. Refer to “Uploading SES
Controller Card Firmware” on page 119 for more details.
The SES protocol uses the drives installed in slots 1 and 7 to maintain its
communication link. You must install drives in both of these slots to ensure fault
tolerance for the SES communications link.
SES Controller Card
7
Chapter 1 - Getting Started
Below is an illustration depicting the drive slot identification. Drive slot numbers are not the drive device IDs. Drive slots appearing in gray are the SES communication slots.
Drive Device ID Settings
Located on the SES Controller card face plate are a set of switches. These switches will configure the enclosure base Fibre address which configures the disk drives in each drive slot with a device ID, as well as drive delay spin-up and remote spin-up options. The default settings is all switches are set to their DOWN position.
Viewed from the front of the enclosure
Slot 1 Slot 4 Slot 7 Slot 10
Slot 2 Slot 5 Slot 8 Slot 11
Slot 3 Slot 6 Slot 9 Slot 12
Drive Slot Location
S
A
A
A
S
B
D
RS-232
SES
D
0
12
D 1
P
D
P
D
L
1
2
2
R
Y
345678
R M
T
Up position
Down position
8
Drive Device ID Settings
SES Controller Card Switches
The left three switches (AD0, AD1 and AD2) will configure drive slots with a series of pre-determined device IDs. Refer to the table below:
A
A
D
Switch
Ranges
IDs 0-11
IDs 16-27
IDs 32-43
IDs 48-59
IDs 64-75
IDs 80-91
IDs 96-107
IDs 112-123
0
Down
Down Down
Down
Up Down
Down
Up Up
Down
Down
UpUp Up
Disk Device ID Switch Settings
A
D
D
1
2
DownUp
Down
UpDown
UpUp Down
UpUp
Chapter 1 - Getting Started
For example, if the setting for switches 1 through 3 are “Down.” the device ID addresses for the drive slots 1 - 12 would be 0 - 11 respectively.
NOTE:
If a hard address ID conflict occurs during Fibre Channel loop initialization, the Fibre Channel protocol will dynamically set the drive IDs. This could cause problems with some software products.
Switches 4, 5, and 6 are not used.
Spin-Up Settings
Switches 7 and 8 control the drive spin-up functions. The switches are directly attached to all of the drive slot start signals. Switch 7 controls the “Start_1” signal (Delay Spin-up) and switch 8 controls the “Start_2” signal (Remote Spin-up).
The table below describes the function of each switch.
“DL” Switch 7 “RM” Switch 8 Drive Spin-up Mode
Down (0)* Down (0)* Drive motor spins up at DC power on.
Down (0) Up (1) Drive motor spins up only on SCSI “start”
commands.
Up (1) Down (0) Drive motor spins up after a delay of 12
(may vary depending on drive type) seconds times the numeric ID setting of the associated drive.
Up (1) Up (1) Drive motor will not spin-up.
* Default setting for proper operation.
Spin-Up Settings
9
Chapter 1 - Getting Started

Disk I/O Card

The Disk I/O card is provided for drive channel expansion. By connecting daisy
chained IRF-JBOD enclosures to the Disk I/O cards additional enclosures and
drives can be added to your system. This card’s design incorporates an active
hub, and provides automatic loop regeneration (LRC) and port bypass. The loop
regeneration function will “heal” the FC-AL (Fibre Channel-Arbitrated Loop)
when components become disconnected or faulty.
There are two Disk I/O cards installed at the rear of the enclosure adjacent to the
cooling fan bay. The upper Disk I/O card provides the connection to the “Loop
0” side of the disk drives, and the lower Disk I/O card provides the connection to
the “Loop 1” side of the disk drives.
Each Disk I/O card supports Small Form-Factor Pluggable (SFP) cages to accept
either optical or copper transceivers. They are designed to support NCITS T11
Fibre Channel compliant devices at speeds of 1.0625 Gb per sec or 2.125 Gb per
second. The speed is set through a hardware jumper (JP4) located on the Disk
I/O card. Set the jumper on one pin only or offset for 2Gb mode. If you need to
configure the system for 1Gb mode, position the jumper to both pins. An LED on
the card’s faceplate will illuminate to indicate the 2 Gb mode.
10
Disk I/O Card
FC-AL Loop Port
Loop Status LED
2 Gb/1 Gb Mode LED
P1
DISK I/O
OK
2G
OK
P2
A/W Rev-1
P/N 08-9-96318001
FAILURE DETECT
FOR HARDWARE
INSTALL JUMPERS 1 & 2
1G OPERATION
JP2
ADD JUMPER FOR
JP4
JP1
Disk I/O Card
SPLIT BUS MODE
ADD JUMPER FOR
Fibre Disk IO LRC
JP3
Jumpers JP1 and JP2 must be installed on both pins .
Jumper JP3 must be offset or installed on one pin only. This enables Single Bus mode.
Jumper JP4 must be set to one pin only for 2Gb mode. Position it on both pins for 1Gb mode.
Chapter 1 - Getting Started
The jumper, (JP3), must be set to one pin only or offset. This configures the bus to single bus mode.
The jumpers JP1 and JP2 must be installed on both pins. They provide hardware failure detect signals.
NOTE: The Disk I/O cards are universal and can be interchanged.

Host I/O Card

The Host I/O card provides the fibre connectivity from the host computer(s) to the Fibre Channel controller ports. This hot swappable card is designed to support NCITS T11 Fibre Channel compliant devices at speeds of 1.0625 Gb per sec or 2.125 Gb per sec. Each card has two SFP cages that house optical or copper SFP transceivers. They are labeled “H0” and “H1.”
The Host I/O cards are installed at the rear of the enclosure, above the controller slots. The right Host I/O card provides connectivity to controller’s port 0 (C0P0 and C1P0) of both controllers, and the left card provides connectivity to controller’s port 1 (C0P1 and C1P1) of both controllers.
LEDs on the card’s face plate will illuminate to indicate 2 Gb speed mode, host link status, and activity.
FC Host Ports
Link Status LED
H0
O
K
H1
2
H
G
O
O
S
K
T
I/O
A/W
P/N 08-9-96319003
R
EV-1
E H
OST IO
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1
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0
F
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/
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2
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0
1
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U
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A
0
I
/
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K
N
A
1
I
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C
A
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T
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D
I
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I
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E
A
/
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D
N
I
S
A
/
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D
N
I
S
A
G
/
E
N
N
D
A
G
/
V
N
C
D
C
/
V
C
C
2 Gb/1 Gb Mode LED
FIBR
Host I/O Card
Switch Name
1
HOST SPEED 1G/2G
2
CTRL MODE DIS/ENA
3
HUB FAILOVER DIS/ENA
4
HOST H0H1 LINK DIS/ENA
5
CTRL0 P0P1 LINK DIS/ENA
6
DUAL ACTIVE DIS/ENA
7
GND/VCC
8
GND/VCC
Switch Settings
2 Gb
imageRAID
Enabled
Enabled
Not Used
Enabled
Not Used
Not Used
Function
UP (ON) DOWN (OFF)
1 Gb
Not Used
Disabled
Disabled
Not Used
Disabled
Not Used
Not Used
Host I/O Card
11
Chapter 1 - Getting Started
The following table defines the function of each switch:
Switch Name Function
1 HOST SPEED Sets the FC Loop speed to 1 Gb or 2 Gb. An LED on the
card will illuminate to indicate 2 Gb mode. The “up” position sets 2 Gb mode and the “down” position will set the loop to 1 Gb mode.
2 CTRL MODE Sets the enclosure for a specific controller model. This
switch must be set to the “up” position for the “imageRAID” Controller. The “down” position is not applicable.
3 HUB FAILOVER This switch is not used.
4 HOST H0H1 LINK This switch when enabled, “up” position, provides the
link between the Host I/O card H0 and H1 ports. This switch should be set to the “down” position when Switch 6 is enabled (‘up’ position).
5 CTRL0 P0P1 LINK This switch is not used.
6 DUAL ACTIVE This switch is enabled (up position) when dual
controllers are installed. It is used to enable automatic internal hub failover during a controller failure.
7 GND/VCC This switch is not used.
8 GND/VCC This switch is not used.
12
SFP Transceiver
Each card contains Port Bypass Circuits (PBC) that allows for hot swapping, improved signal quality and valid FC signal detection. An onboard Clock Recovery Units (CRU) is provided to improve the signal quality, determine whether the input is a valid FC signal, and amplification and jitter removal for optimum quality signals.
Cabling diagrams are provided in the Installation chapter for each supported topology. To ensure proper connectivity, failover and failback operations, and LUN presentation, follow the cabling diagram for your selected topology.
SFP Transceiver
The Host I/O and Disk I/O cards incorporate SFP cages which support optical
hot-swappable Small Form-Factor Pluggable (SFP) transceivers.
The optical SFP transceiver is Class 1 Laser safety compliant and conforms to Class 1 eye safety standards.
CAUTION:
Do not look into the laser light beam for any extended period of time.
Chapter 1 - Getting Started
Ejector Release Lever
Ejector Release Tab
Ejector Release Lever
SFP Optical Transceiver Models
NOTE: Refer to the Installation chapter for transceiver installation procedures.
Dust covers are provided to protect the transceivers’ optics. It is highly recommend
that the dust covers be installed when a connector is not in place.
A
/W
P
R
/N
e
08
Fibre D
v-1
-9-9 F A
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&
2
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2
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1 &
D
2
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1
JP1
T
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DISK I/O
D1
T
x
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x
RS-232
S
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1 0 / 1
0 0
1 K
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isk IO
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isk IO
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RS-232 DTE
P
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/W
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/N
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Install the Dust Covers when the optical transceiver port is not in use.
Installing and Removing Optical Transceiver Dust Covers
E
V
-1 6
3 1
90
01
P
P
I N 5
P I N
4
P
I
- N
C
3
P 0 C
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T I O O
N
S
A /W
P
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/N
FIB
0
8
-9 R
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-9 H
O
S T IO
SFP Transceiver
13
Chapter 1 - Getting Started

RAID Controllers

The imageRAID Series Storage System is designed to house one or two hot pluggable imageRAID Controllers. They are next generation dual port high-performance 2 Gb/second Fibre Channel-to-Fibre Channel RAID controllers supporting RAID levels 0, 1, 5, 10, and 50.
There are two models of the a FC-FC RAID Controller with a single RISC processor. The
imageRAID
Controller. The base
imageRAID
imageRAID
XP model is
model is
the base controller plus a co-processor.
The controllers are
designed for “I/O Intensive” and “Bandwidth Intensive” applications, providing simplex (stand-alone) and duplex (active-active) configurations designed for existing and future Fibre Channel topologies. simplex operations, the controller operates autonomously. In
duplex
In
configurations, the two controllers operate as a pair. In the event one controller fails, fault tolerance is maintained via hardware failover allowing either controller to take over the operations of the other controller.
1K
1
10
K
/10
0
Over Current & Partner Controller Status
RS-232 Service Port
Controller Status LEDs
O
V
R
10
C
/100
U
R
P
DRT
R
T
N
R
H1A
H0A
R
D1A
S-232
D0A
DTE
PWR
H1L
H0L
D1L
D0L
14
Fibre Channel-Fibre Channel imageRAID Controller
Each controller has two Fibre Channel ports and two Fibre Channel disk ports for
a “2x2” configuration (dual host-dual drive). In duplex configurations, it can
process up to 80,000 I/O’s per second (IOPS). The active-active pair of RAID
controllers can feed data to SAN nodes at a sustained rate of 320 MB/sec, and
process RAID 5 write operations at 220 MB/sec.
RAID Controllers
Chapter 1 - Getting Started
The core processor of the controller is based on an Intel XScale™ RISC processor
running at 600 MHz. The processor has integrated instructions and data caches
that allow for the most frequent instructions to be executed without having to
access external memory. Coupled with the micro kernel, it processes commands
and I/O’s at extremely high rates.
The processor’s companion chip implements dual independent 64-bit 66MHz PCI
busses. Devices on these busses have independent access to the shared 512 MB
of SDRAM. Also, an integrated XOR accelerator is included for RAID 5 or 50
parity generation.
The imageRAID Controller disk drive interface uses QLogic ISP 2312 dual Fibre
Channel controllers which takes full advantage of the dual fibre loops on each
disk drive. The controller’s host interface also uses QLogic ISP 2312 dual Fibre
Channel controllers which provides two independent ports for host connectivity.
Each port can operate at either 1 Gb/sec or 2 Gb/sec, and the controller will
automatically detect the correct rate. The ports are sometimes referred to as “Host
Loops.”
Located on the controller face plate are Activity, Link and Status LEDs. Refer to
the table below and the illustration on the following page for descriptions for
each LED.
NOTE: The “TXRX-LNK” and “1K-10/100” LEDs are provisions for future options.
RAID Controller Face Plate LEDs
PWR
OVR CUR
PRTNR
TXRX - LNK
1K - 10/100
Indicates power is applied.
Indicates controller over current condition exceeds +5V.
If on, it will indicate that the partner controller has failed.
Option for future enhancement.
Option for future enhancement.
RAID Controllers
15
Chapter 1 - Getting Started
Amber LEDs
D0A
D1A
H0A
H1A
O
VR
C
UR
RS-232 DTE
P
RTNR
DRT = Cache Dirty H1A = Host Loop 1 Activity H0A = Host Loop 0 Activity D1A = Drive Loop 1 Activity D0A = Drive Loop 0 Activity
On = Activity Sensed
DRT
H1A
H0A
D1A
D0A
Off = No Activity
DRT
PWR
H1L
H0L
D1L
D0L
Green LEDs
PWR
H1L
H0L
D1L
D0L
D0L = Drive Loop 0 Link Status D1L = Drive Loop 1 Link Status H0L = Host Loop 0 Link Status H1L = Host Loop 1 Link Status PWR = Power Applied
On = Link Valid Off = Link Invalid
imageRAID Controller Face Plate LEDs and Descriptions
Battery Backup Unit
The main board of the imageRAID Controller includes battery control circuitry for
a single cell Lithium Ion battery along with a battery pack mating connector. The
main purpose of battery backup is to maintain the cache memory during brief
power interruptions, but is capable of maintaining the memory content for
several hours, depending on the type and size of the memory.
16
Battery Backup Unit
Chapter 1 - Getting Started
The battery control circuitry has constant current, constant voltage (CCCV) charger.
The battery charger provides a maximum 250mA charge current. When the charge
current falls below 16mA, the charger determines that the end of charge has been
reached, generates an end of charge indication and shuts itself off. If the battery
voltage drops below 3.0V, a complete battery discharge is indicated.
The battery control circuitry includes a battery safety circuit. The safety circuit
protects the battery by limiting the over-voltage to 4.3V, the maximum discharge
current to 3A for catastrophic events, and the minimum battery voltage to 2.35V. If
any of these conditions exist, the safety circuit disconnects the battery. These
conditions will only exist if there is a hardware fault present, and would never be
seen under normal operating conditions. In addition, the battery pack utilized, part
number 44-9-95611001, includes a resettable polyfuse that trips when the current
exceeds 700mA at room temperature. This protects the 1 amp rated connector
when for example a partial short exists caused by aa component failure.
Lithium Ion batteries have no requirement for conditioning, even after partial
discharges. The current battery pack utilizes a Renata ICP883448A-SC cell, with a
nominal capacity of 1150mAh. For a completely discharged battery, the charge time
is approximately 5 hours. Under lab conditions, current draw was measured for
different configurations of memory. The table below shows the results of those
tests, and the expected backup time is indicated for the specified memory
configuration. The table shows the absolute maximum backup time calculated from
the current draw measurements. The “Expected Safe Backup Time” is the absolute
maximum de-rated by 50% to account for different operating temperatures and
capacity reduction due to battery charge/discharge cycles. This is the time that
should be used when developing a system level power backup plan.
BBU Battery Hold-Up Times
Configuration
Main board only w/512 MB
Main board w/512 MB and Coprocessor w/512 MB
Memory Vendor and
Part Number
Kingston KVR100X72C2/512
Kingston KVR100X72C2/512
Measured
Current Draw
27.9mA 41.2 hours 20.6 hours
48.3mA 23.8 hours 11.9 hours
Absolute Maximum
Backup Time
Expected Safe
Backup Time
Battery Backup Unit
17
Chapter 1 - Getting Started

Control and Monitoring

An integral part of the imageRAID Series Storage System is its control and monitor
capabilities.
The SES processors provide monitoring data for the enclosure environmental
conditions such as enclosure temperature, cooling fans, power supplies, and FC
Loop status. This data is reported to the monitoring system to provide LED and
audible alarm notifications. This monitored information is also communicated to
external monitoring software.
Refer to “VT-100 Interface Enclosure Monitoring” on page 116 for complete
details.
Drive Status LEDs
(left column of LEDs)
Drive Activity LEDs
(right column of LEDs)
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Control and Monitoring
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Power On LED
Channel Status LED
Power Supply Status LED
Fan Status LED
Alarm Reset Button
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Front Bezel LEDs and Reset Button Identification
The imageRAID Controllers provide monitoring data for its environmental
condition and logical arrays. They communicate that data to the front bezel LEDs,
third-party configuration and monitoring software such as StorView, and the
VT-100 firmware-based interface for management and monitoring. (Refer to the
software user’s guide for configuration, management, and monitoring of the
controllers and logical arrays.)
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