File location : Users on Classic2K\Works Print Folder\Installation & Operators Manual 2005 Part number : UBK/ALL
Installation and Operation instructions
Installation and Operation instructions
For ‘Classic Glass & Dishwashing Systems’ under counter range of glass
and dishwashers.
Section Title Page(s)
1
2
3
4
5
6
7
Safety instructions
The appliance
Installation
Commissioning
Operation
Cleaning
Trouble shooting
1
2
2 - 5
5 - 8
8 - 11
12,13
13 - 15
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1.1 Warning :
CAREFULLY READ THESE INSTRUCTIONS, BEFORE
INSTALLING AND OPERATING THIS APPLIANCE.
INCORRECT INSTALLATION, ADAPTATIONS OR
ALTERATIONS COULD RESULT IN INJURY OR DAMAGE TO
PROPERTY.
MALICIOUS DAMAGE, DAMAGE DUE TO NEGLIGENCE, OR
FAILURE TO COMPLY WITH THESE INSTRUCTIONS AND
LOCAL LEGISALTION, OR UNAUTHORISED TAMPERING
WILL INVALIDATE ANY WARRANTY AND RELIEVE THE
MANUFACTURER OF ALL LIABILITY
1.2 Installation :
Installation should only be carried out by a ‘Classic’ approved technician, and
in accordance with current regulations and within our instructions.
s
1.3 Modification :
‘Classic Glass & Dishwashing Systems Limited’ reserves the right to
modify either the appliance or the contents of these instructions without notice.
1.4 Operation :
The appliance should only be used by a trained operator as instructed in
section 5 of this manual.
1.5 Failure / malfunction :
In the event of a failure / malfunction, the mains electrical
and water supplies MUST be isolated at the wall and not
just at the machine.
1.6 Repairs and spare parts :
The appliance must only be repaired by a ‘Classic’ approved technician,
using genuine ‘Classic’ spare parts.
Page 1
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2.1 Unpacking :
Use suitable means and protective equipment to avoid injury whilst
unpacking and handling the appliance. Remove all outer packaging and
the protective film from the outer panels of the appliance prior to
installation.
Ensure all packing materials are disposed of in accordance with local
regulations.
2.2 Items included :
The following items are included within the appliance
• 2 x Baskets
• 1 x Cutlery basket
• 1 x Water inlet hose
• 1 x Drain hose
• 2 x Bottle weight kits
• 1 x Installation and Operation Instructions
customer)
• 1 x Warranty card
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3.1 The site :
Ensure that there is sufficient space for the installation, servicing and easy
access to all mains isolator switches / valves (i.e. electricity and water).
Ensure that the surface the appliance is going to be installed onto is
adequately stable and capable of supporting the appliance during normal
operation, listed below are the approximate machine weights when fully
laden during normal operation.
Once installed ensure that the appliance is stable and secure, with its
weight being distributed equally and does not tilt more than 3°in any
direction.
All electrical connections MUST be carried out by an authorised
technician and in accordance with local regulations.
As a minimum ‘Classic’ recommends that the following standards are
maintained :
• All appliances are connected via a residual current device
(R.C.D.) or earth leakage protection device.
• EN 60204
Supply isolator switch must have all pole separation of more
than 3mm.
• EN 60335
The appliance must be connected to a equi-potential
conductor, the connection stud is located at the rear of the
appliance (a suitable ring terminal shall be required), this is in
addition to the earthed electrical supply.
Prior to connecting the appliance, ensure that the voltage and the supply
fuse complies with the rating plate on the appliance.
3.2.1 Electrical rating :
Within the ‘Classic’ range several of the 500mm² basket appliances can
be either down rated or up rated electrically, such a procedure MUST be
carried out by a ‘Classic’ approved technician.
The down / up rating of the machine is carried out by configuring the
terminal block within the appliance to the following
13 Amp – Single phase
•
Links removed between L1, L2 and L3
•
Ensure link remains between neutrals (N)
30 Amp – Single phase
•
Ensure all link remains between lives
terminals (L1, L2 and L3)
•
Ensure link remains between neutrals (N)
Three phase
To ensure safety standards are maintained, converting a single phase appliance to
three phase requires conversion kit ‘KIT-05-3PH’, which must be ordered from
‘Classic’ and installed as instructed in the above kit.
Page 3
3.3 Water connection :
The appliance comes with a water supply hose requiring a ¾” BSP male
threaded connection at the mains water supply, upon installation and
commissioning all water joints must be checked for leaks).
3.3.1 Water supply restrictions :
Water supply constraints must be adhered to :
• Incoming water temperature
•
4°c minimum
•
55°c maximum
• Supply water dynamic pressure
issue).
•
•
•
•
3.3.2 Drainage systems
Appliances are available as either gravity drain or pumped drain, upon
installation the waste hose and stand pipe must be configured as shown within
this manual, also all installations must be with a running / ‘P’ trap to ensure
hygiene :
Drain pump machine
•
Ø40mm (Ø1 ½”)
standpipe required
• Standpipe must be
100 to 150mm (4” to
6”) below the top of
the appliance.
• The end of the
waste outlet hose
in the standpipe
must not be lower
than the bottom of
the door.
(air break machines, low water pressure is not an
0 to 2 bar Rinse booster pump required
2 to 4 bar No modifications required
4 to 6 bar Flow restrictor required
6 bar plus Pressure reducing valve required
Page 4
• The waste outlet
hose must be a
loose fit within the
standpipe.
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