FUJITSU MICROELECTRONICS (SHANGHAI) CO., LTD.
MCU-AN-500087-E-12
Version
Date
Comment
Charge
1.0
2010-04-06
Create.
Folix
1.1
2010-08-11
Modified:
1. System Feature;
2. MCU Pin Assignment;
3. IGBT Feature;
4. Power Module;
5. IGBT Driver Module;
6. Pad Driver Module;
7. Main Board SCH;
Folix
1.2
2010-9-10
Update operation description
Terry
Unit 1501, Jin Mao Tower, 88 Century Ave., Pudong New Area, Shanghai, P.R. China
Tel: 61007800 Fax: 61007802
F²MC-8FX FAMILY
8-BIT MICROCONTROLLER
MB95F430 SERIES
Induction Heater Hardware
Revision History
User Manual
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Induction Heater C Library User Manual Version 1.2
Contents
Revision History ................................................................................................................................... 1
1. Introduction........................................................................................................................................... 3
2. System Features .................................................................................................................................... 4
3. System Introduce .................................................................................................................................. 5
3.1. Hardware Block Diagram ............................................................................................................................................. 5
3.2. MCU Resource Usage .................................................................................................................................................. 5
3.3. MCU Pin Assignment ................................................................................................................................................... 6
3.4. IGBT Features .............................................................................................................................................................. 7
4. System Hardware .................................................................................................................................. 8
4.1. System Connect Diagram ........................................................................................................................................ 8
4.2. Front Board .............................................................................................................................................................. 9
4.3. Main Board ............................................................................................................................................................ 10
5. Module Description ............................................................................................................................ 11
5.1. Power Module ....................................................................................................................................................... 11
5.2. IGBT Driver Module ............................................................................................................................................. 11
5.3. Pad Driver Module ................................................................................................................................................ 12
6. System Operate ................................................................................................................................... 13
6.1. Key & Led Definition ............................................................................................................................................ 13
6.2. Operate Descript ................................................................................................ ................................ .................... 14
7. Debug and Programming .................................................................................................................... 15
7.1. Debug Environment and Tools .............................................................................................................................. 15
7.2. Hardware Setup ..................................................................................................................................................... 15
7.3. MCU Programming ............................................................................................................................................... 15
8. Appendix ............................................................................................................................................. 16
8.1. Front Board SCH and BOM-List ........................................................................................................................... 16
8.2. Main Board SCH and BOM-List ........................................................................................................................... 17
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Induction Heater C Library User Manual Version 1.2
1. Introduction
This document has introduced how to use the electromagnetic oven hardware.
The hardware includes two PCB boards (main board and front board), a fan and a pad.
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Induction Heater C Library User Manual Version 1.2
2. System Features
Power Control
Fan Control
Fan Delay Off
Buzz Control
Led Display
Keyboard
Kettle Detect
Kettle Empty Detect
Timing Power Off(3Hours)
Constant Power Heating
Constant Temperature Heating
IGBT Temp Detect
Plate Temp Detect
IGBT Temp Higher Protect(120℃)
Plate Temp Higher Protect(300℃)
Kettle Empty Protect(300℃)
Sensor Open/Short Detection
Over Current Protect(18A)
Over Voltage Protect(260V)
Lower Voltage Protect(150V)
Surge Protect(1000V)
No Operation for 2 Hours, auto turn off,if no timer
In the system design, we will use some feedback signals to protect system or calculate
watt. The protect signal include over current, over voltage, surge voltage and kettle detect.
Anyone of them appears, the system must stop work. If the IGBT temperature is raise over
60℃, the fan must turn on. If the IGBT temperature is raise over 120℃, the system must stop
work. If the kettle is empty, the plate temp will raise. If the temp raise up to 300℃, the system
must stop work.
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Induction Heater C Library User Manual Version 1.2
MB95F434K Resource Usage
No.
Resource
Usage Info
Remark
1
VCC
5.0V
2
ROM
3
RAM
4
OSC Clock
16.25MHz
5
CPU Clock
8.125MHz
6
GPIO
6 Pins
LED COM(5),Start
7
INTxx
1 Pins (Internal)
Pad osc
8
8/16Bit PPG(Timer)
1 Pins(PPG)
9
ANxx
4 Pins
10
UART0
LED Display
11
Debug
1 Pins 12
Watchdog Timer
Monitor System
13
16Bit Timer0
Keyboard Sample
14
16Bit Timer1
10MS Timer
Protect,Error
Figure-1 Hardware Block Diagram
3. System Introduce
3.1. Hardware Block Diagram
The electromagnetic eddy current heating is our system theory. We use the PWM to control
the IGBT to generate the heating eddy current. The fan is use to cool the IGBT. The feedback
signal is used to protect the system and calculate power.
3.2. MCU Resource Usage
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Induction Heater C Library User Manual Version 1.2
No.
Name
Define
Note
Remark
1
PG2/PPG0/X1A/OUT1
sub oscillator
LED COM1
2
PG1/TRG0/ADTG/X0A/BZ/OUT0
sub oscillator
Fan 3
VCC
VCC
Vcc
4 C C C
5
P60/OPAMP_P
OPAMP_P
Current by Resistor
6 P61/OPAMP_N
OPAMP_N
7
P62/OPAMP_O
P62
LED COM2
8
P12/EC0/UI/DBG
P12/DBG
Debug 9
P00/INT00/AN00
P00
Start IGBT
10
P01/INT01/AN01/BZ
BZ
Buzzer
11
P02/INT02/AN02/UCK/TRG0
UCK
Serial Clock
12
P03/INT03/AN03/UO/PPG0
UO
Serial Data
13
P04/INT04/AN04/UI/HCLK1
AN04
AC voltage Measuring
14
P05/INT05/AN05/TO0/HCLK2
AN05
AC Current Measuring
15
P06/INT06/AN06/TO1
AN06
Temperature for IGBT
16
P07/INT07/AN07/EC0
AN07
Temperature for plate
17
P70/CMP0_O/OUT0/TRG0
P70
LED COM4
18
P71/CMP0_P
CMP0_P
PAD-L+ Input
19
P72/CMP0_N
CMP0_N
PAD-L- Input
20
P73/CMP1_O/OUT1/PPG0
PPG0
PPG-IGBT
21
P74/CMP1_P
CMP1_P
OverCurrent Reference
Input
22
P75/CMP1_N
CMP1_n
OverCurrent Compare
Input
23
P76/CMP2_O/UCK
P76
LED COM3
24
P63/CMP2_P
CMP2_P
OverVoltage Reference
Input
25
P64/CMP2_N
CMP2_N
OverVoltage Compare
Input
26
P65/CMP3_O/UO
P65
LED COM0
27
P66/CMP3_P
CMP3_P
Surge Reference Input
28
P67/CMP3_N
CMP3_N
Surge Compare Input
29
PF2/RSTX
PF2
Reset 30
PF0/X0
X0
oscillator
31
PF1/X1
X1
oscillator
32
VSS
VSS
Vss
3.3. MCU Pin Assignment
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3.4. IGBT Features
Induction Heater C Library User Manual Version 1.2
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Induction Heater C Library User Manual Version 1.2
4. System Hardware
4.1. System Connect Diagram
The whole system includes pad, fan, main board and front board. They are connected as
below.
Connect Order:
Pad to main board;
Pad temp to main board;
Fan to main board;
Front board to main board;
Figure-2 System Connect Diagram
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Induction Heater C Library User Manual Version 1.2
1 2 3
4
4.2. Front Board
Figure-3 is the front board image. It is made up of eight led, a 4-bit digital led and eight
buttons.
Figure-3 Front Board
1. Connector, connect to main board.
2. Eight led, to display some status.
3. 4-bit digital led, to display power and time.
4. Eight buttons, to control the system.
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Induction Heater C Library User Manual Version 1.2
IGBT Driver
Power
Mcu Control
6 2 1 4 8
9
10
3
7
5
4.3. Main Board
Figure-4 is the main board image. It is made up of power module, mcu control module and
IGBT driver module.
Figure-4 Main Board
1. 220VAC, to supply power.
2. Pad Connector, to connect the pad.
3. Buzzer, to note some status.
4. Pad temp connector, to test the pad temperature.
5. IGBT power, to supply power to the IGBT.
6. IGBT, is the IGBT chip.
7. MCU, to control the system.
8. Fan connector, to control the fan.
9. Front connector, to connect the front board.
10. Debug connector, to connect the simulator.
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Induction Heater C Library User Manual Version 1.2
5. Module Description
5.1. Power Module
The 220V is connected by “ICN1” and “ICN2”. The 220V is rectified by “U4”, and supplied to
the pad. The “U11” is a 15V power module. It supply power to the MCU and IGBT driver.
5.2. IGBT Driver Module
The “START” is the system enable signal. When it is high, the system is enabled, else
disabled.
The “PPG-IGBT” is the IGBT drive signal. When it is high, the IGBT is opened, else closed.
The duty of the “PPG-IGBT” is to decide the pad heating power.
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5.3. Pad Driver Module
Induction Heater C Library User Manual Version 1.2
When the IGBT (U9) is opened, the current flow over the “PAD”. The “PAD” is a coil, so it will
save the power. The current direction is from left to right. Once the IGBT is closed, because
the “PAD” is a coil, the current direction is still from left to right. Because there is a C11, so it
and the “PAD” are made an oscillation loop, and the power will be saved in the C11. When
the system is working, if there is a cooker on the “PAD” coil, the cooker will be heated.
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Induction Heater C Library User Manual Version 1.2
Error Code
Description
Notes
0xE0
Power under voltage
0xE1
Power over voltage
0xE2
Power over current
0xE3
Main sensor over 300℃
0xE4
Main sensor break circuit
0xE5
Main sensor short circuit
0xE6
Main sensor temp not change
0xE7
IGBT temp over 120℃
0xE8
IGBT sensor break circuit
0xE9
IGBT sensor short circuit
0xF0
Kettle is empty
0xF1
Timer
Error
Timer
Power
CaoCai
HuoGuo
DunCai
BaoTang
BaoWen
Clear
Dec
Inc
Power
M-Dec
M-Inc
View
6. System Operate
6.1. Key & Led Definition
The system key buttons and leds are defined as below.
Key Define
Clear---------------Clear the timer.
Timer---------------Set the timer.
Inc-------------------Power increase.
Dec-----------------Power decrease.
M-Inc---------------Mode increase.
M-Dec--------------Mode decrease.
View----------------Change the display, power or timer.
Power--------------Turn on or turn off the device.
Led Define
Error----------------Error display.
Timer---------------Timer display.
CaoCai-------------Mode display.
HuoGuo-------------Mode display.
DunCai-------------Mode display.
BaoTang-------------Mode display.
BaoWen-------------Mode display.
Power----------------Power display.
Error Code
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Induction Heater C Library User Manual Version 1.2
6.2. Operate Descript
Turn On/Off
When we have connect the power, the “Power” led will light. We can push the “Power” button
to turn on the device, and the “Power” led will start wink. At anything, we can push the
“Power” button to turn off the device.
Mode Change
When we turn on the device, the system is in standby. We must push the “M-Inc” or “M-Dec”
to start the system. The system has six work modes. You can push the “M-Inc” and “M-Dec”
to change the work mode.
Power Change
In normal, you can use the “Inc” or “Dec” button to change the power, and the range is from
200W to 2100W. When you change the power, the display will automatically change also.
Timer Set
At first, we push the “Timer”, the system will enter timer setting mode. We can push the “Inc”
or “Dec” to change the timer time. When we push the “Timer” again, the timer will be set and
started, and the “Timer” led will wink. If we want stop the timer, we must push the “Clear”.
Display Change
If you push the “View”, you will change the display information between power and time.
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Induction Heater C Library User Manual Version 1.2
Name
Description
Manufacturer
Notes
Windows XP Pro
PC OS
Microsoft
SP2
Softune V3
Software Developing IDE
Fujitsu
For FFMC-8L
MB95F434K Emulator
MCU Emulator
Fujitsu
---
7. Debug and Programming
7.1. Debug Environment and Tools
7.2. Hardware Setup
The base hardware connect as below:
7.3. MCU Programming
We can programme the MCU by the simulator. The base hardware connect as “6.2 Hardware
Setup”.
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Induction Heater C Library User Manual Version 1.2
8. Appendix
8.1. Front Board SCH and BOM-List
Front Board SCH
Front Board BOM-List
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Induction Heater C Library User Manual Version 1.2
Main Board Part List
Index
Reference
Value
Footprint
Quantity
Description
1
B1
BM-330H
BGM-330H
1
2
C1 C2 C3 C4 C5 C13 C21 C23 C28
104Z
C0805
9
3 C6 C12 C22 C24
100uF/25V
CAP100V25
4
4
C7 C9
30P
C0805
2
5
C11
0.33uF/1200V
HVCAPD27
1
6 C14
5uF/275V
HVCAP5U
1
7
C15
2uF/275V
HVCAP2U
1
8
C16 C17
681
C0805
2
9 C18
103
C0805
1
10
C19 C26
10uF/25V
CAP10V25
2
11
C20
470uF/25V
CAP470V25
1
12
C25
102
C0805
1
13
C27
1uF
C0805
1
14
C29 C30
222
C0805
2
15
CN1 CN2 CN3
CON2_1
CON2_1
3
16
CN5
JMP5_2
JMP5_2
1
17
CR1
470V
RV 1
18
D1
Power
LED 1
19
D2 D8 D9 D10 D11 D12
DI4148
DI4007
6
20
D3 D4 D5
DI4007
DI4007
3
21
D7
20V
DI4007
1
22
F1
Fuse
FUSE-90
1
8.2. Main Board SCH and BOM-List
Main Board SCH
Main Board BOM-List
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Induction Heater C Library User Manual Version 1.2
23
ICN1 ICN2 ICN3 ICN4
PCN4
PCN4
4
24
J1
CON10_1
CON10_1
1
25
L1
4.7uH
R_6_2_10
1
26
L2
400uH
L-400-90
1
27
Q1 Q4 Q6
8050
SOT-23-8050
3
28
Q2
D667
TO-92-D667
1
29
Q5 Q7
8050
TO-92-8050
2
30
R1
3.3R/1W
R_11_4_16
1
31
R2 R3
330R
R0805
2
32
R4 R5
5.1k
R0805
2
33
R6 R9
0R
R0805
2
34
R7
330k/2W
R_15_5_22
1
35
R8
5.1k
R_V 1
36
R10 R11 R15
470k/2W
R_15_5_22
3
37
R12 R13 R38 R40 R42
10k
R0805
5
38
R14 R17
10R/1W
R_11_4_16
2
39
R16
47k
R0805
1
40
R18
9.1k
R0805
1
41
R19
12k
R0805
1
42
R20
2.2k
R0805
1
43
R21
0.03
R_PWR
1
44
R22 R29
3.3k
R0805
2
45
R23
10k
R_6_2_10
1
46
R24
300R
R0805
1
47
R25 R31 R33 R34 R35
500R
R0805
5
48
R26 R27 R28
27k
R0805
3
49
R30
1.2k
R0805
1
50
R32
51k
R_V 1
51
R36 R37
500R/1W
R_6_2_10-90
2
52
R39
1k
R0805
1
53
R41
200R
R0805
1
54
RT1 RT2
100k
R_6_2_10
2
55
S1
Reset
TKEY
1
56
T1
1:1000
TRANSFER_CUR
1
57
U1
MB95HI434
LQFP-32
1
58
U11
AC-DC
PWRModule
1
59
U12
78L05
TO-220
1
60
U13
AOP605
AOP605
1
61
U2
Buzz
BUZZER
1
62
U3
78L12
TO-220
1
63
U4
GBP04
Rectifier-90
1
64
U9
IGBT
TO-247-90
1
65
X1
16.0MHz
CRYSTAL
1
MCU-AN-500087-E-12
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