BECAUSE THIS PRODUCTIS RoHS LEAD-FREE COMPLIANT, USE THE DESIG-
NATED AFTER-SELES PARTS AND THE DESIGNATED LEAD-FREE SOLDER WHEN
PERFORMING REPAIRS. (Refer to page 3 to page 5)
WARNING
THE COMPONENTS IDENTIFIED WITH THE MARK “ ” ON THE SCHEMATIC
DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR SAFETY.
PLEASE REPLACE ONLY WITH THE COMPONENTS SPECIFIED ON THE SCHEMATIC
DIAGRAM AND IN THE PARTS LIST.
IF YOU USE PARTS NOT SPECIFIED, IT MAY RESULT IN A FIRE AND AN
ELECTRICAL SHOCK.
FUJI PHOTO FILM CO., LTD.
Ref.No.:ZM00608-100
Printed in Japan 2005.09
FinePix S5200/S5600 Service Manual
SAFETY CHECK-OUT
After correcting the original problem, perform the following
safety check before return the product to the customer.
1. Check the area of your repair for unsoldered or poorly
soldered connections. Check the entire board surface
for solder splasher and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair.
Point them out to the customer and recommend their
replacement.
4. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer
and recommend their replacement.
5. Check the B + voltage to see it is at the values
specified.
6. Make leakage - current measurements to determine
that exposed parts are acceptably insulated from the
supply circuit before returning the product to the
customer.
7.CAUTION: FOR CONTINUED
PROTECTION AGAINST FIRE
HAZARD, REPLACE ONLY WITH
SAME TYPE 2.5 AMPERES 125V
FUSE.
2.5A 125V
2.5A 125V
8.WARNING:
RISK OF FIREREPLACE FUSE
AS MARKED
ATTENTION: AFIN D'ASSURER
UNE PROTECTION
PERMANENTE CONTRE LES
RISQUES D'INCENDIE,
REMPLACER UNIQUEMENT
PAR UN FUSIBLE DE MEME,
TYPE 2.5 AMPERES, 125 VOLTS.
TO REDUCE THE ELECTRIC
SHOCK, BE CAREFUL TO
TOUCH THE PARTS.
WARNING!
HIGH VOLTAGE
2
FinePix S5200/S5600 Service Manual
RoHS lead-free compliance
Because this product is RoHS lead-free compliant, use the designated after-sales parts and the designated lead-free solder
when performing repairs.
<Background & Overview>
With the exception of parts and materials expressly excluded from the RoHS directive (*1), all the internal connections and
component parts and materials used in this product are lead-free compliant (*2) under the European RoHS directive.
*1: Excluded items (list of the main lead-related items)
• Lead included in glass used in fluorescent tubes, electronic components and cathode-ray tubes
• Lead in high-melting-point solder (i.e. tin-lead solder alloys that contain 85% lead or more)
• Lead in ceramic electronic parts (piezo-electronic devices)
• Mercury contained in fluorescent tubes is also excluded.
*2: Definition of lead-free
A lead content ratio of 0.1 wt% or less in the applicable locations (solder, terminals, electronic components, etc.)
<Reference>
RoHS:The name of a directive issued by the European Parliament aimed at restricting the use of
certain designated hazardous substances included in electrical and electronic equipment.
When carrying out repairs, use a designated lead-free solder, bearing in mind the differing work practices for conventional
solder (eutectic) and lead-free solder.
Differences in the soldering work for lead-free and eutectic solder
When the soldering work practices for eutectic solder and lead-free solder are compared, the main differences are as shown
below. In particular, when lead-free solder is used, the solder tends to be less workable than when eutectic solder is used.
Accordingly, the soldering techniques used must take that into account.
Difference
The solder starts melting later.
1
Poor wetting
2
Solder feed rate is difficult to control.
3
Wetting the insides of through holes is especially
4
difficult.
5
During repairs (or modifications) removing solder
from inside through holes is difficult.
6
There is serious carbonization of the soldering iron.
The surface is not glossy.
7
The initial melting point of lead-free solder is high, so you
have to get used to it.
Move the tip of the soldering iron around to heat the entire
connection to the melting temperature and assist wetting.
Use the solder (wire) diameter and soldering iron that are
best suited to connection being soldered.
First apply solder to the area immediately around the
through hold and then feed the solder into the hole.
Use a suitable wicking wire (with a suitable method and
heating) and a suction tool.
Either put solder onto the soldering iron tip after completing
the work, or turn the iron off frequently.
Learn to recognize the appearance of the surface.
Countermeasure
3
FinePix S5200/S5600 Service Manual
Setting temperature during lead-free soldering
• Lead-free solder melting temperature
The melting point of eutectic (Sn-Pb) solder is 183°C, while the melting point of lead-free solder (Sn-Ag-Cu) is 30°C higher
at 220°C.
• Soldering iron tip temperature
The temperature setting for the soldering iron used should be such that the tip of the soldering iron is at the correct
bonding temperature for the connection. This temperature is normally set at around 100°C higher than the melting point of
the solder.
However, the actual temperature should take into account the shape and size of the soldering iron tip, the heat tolerance
of the connection and the workability of that temperature.
• Correct bonding temperature
The correct bonding temperature refers not to the temperature of the heat source, but to the bonding temperature that will
give the best bond strength.
Precautions when soldering with lead-free solder
• Soldering iron maintenance
Because of the high soldering iron temperature in lead-free soldering, there is rapid carbonization of the flux adhering to
the tip of the soldering iron.
(1) Always cover the tip of the soldering iron with solder when it is not being used.
(2) If the tip is black from carbonization, wipe it gently with a paper towel soaked in alcohol until the solder will wet.
• Uniform heating of the board and components
To ensure that the lead-free solder wets the entire surface of the pattern and the lands despite its poor wetting
characteristics, you must move the tip of the soldering iron over a wide area to raise the temperature of the entire
connection.
Soldering iron
A soldering iron with a temperature control is best.
4
FinePix S5200/S5600 Service Manual
Solder wire (thread)
Use the lead-free solders specified below.
Solder type: Sn96.5Ag3Cu0.5 (Displayed symbol: SnAgCu)
Wire diameter: 0.6, 0.8 or 1.0 mm
z Fujifilm Battery Charger with Battery BK-NH2 (With Euro type or UK type plug)
z AC Power Adapter AC-5VH/AC-5VHS
z Soft Case SC-FXS5
z Wide Conversion Lens WL-FX9B
z Image Memory Card Reader DPC-R1
• Compatible with Windows 98/98 SE, Windows Me, Windows 2000 Professional,
Windows XP or iMac, Mac OS 8.6 to 9.2.2, Mac OS X (10.1.2 to 10.2.2) and
models that support USB as standard.
• Compatible with xD-Picture Card of 16 MB to 512 MB, and SmartMedia of 3.3 V, 4
MB to 128 MB.
z PC Card Adapter DPC-AD
• Compatible with xD-Picture Card of 16 MB to 512 MB, and SmartMedia of 3.3 V, 2
MB to 128 MB.
z CompactFlash Card Adapter DPC-CF
• Windows 95/98/98 SE/Me/2000 Professional/XP
• Mac OS 8.6 to 9.2/X (10.1.2 to 10.1.5)
z xD-Picture Card USB Drive DPC-UD1
• Compatible with xD-Picture Card of 16 MB to 512 MB
• Windows 98/98 SE/Me/2000 Professional/XP
• Mac OS 9.0 to 9.2.2/X (10.0.4 to 10.2.6)
FinePix S5200/S5600 Service Manual
10
FinePix S5200/S5600 Service Manual
1. General
1-2.Explanation of Terms
Deactivated batteries:Leaving an Ni-MH battery unused in storage for a long period may cause a rise in the level
of substances that inhibit current flow inside the battery and result in a dormant battery. A
battery in this state is referred to as deactivated.
Because current flow is inhibited in a deactivated Ni-MH battery, the battery’s original
level of performance cannot be achieved.
EV:A number denotes Exposure Value. The EV is determined by the brightness of the subject
and sensitivity (speed) of the film or CCD. The number is larger for bright subjects and
smaller for dark subjects. As the brightness of the subject changes, a digital camera
maintains the amount of light hitting the CCD at a constant level by adjusting the aperture
and shutter speed.
When the amount of light striking the CCD doubles, the EV increases by 1. Likewise, when
the light is halved, the EV decreases by 1.
Frame rate (fps):The frame rate refers to the number of images (frames) that are photographed or played
back per second. For example, when 10 frames are continuously photographed in a 1-
second interval, the frame rate is expressed as 10 fps.
For reference, TV images are displayed at 30 fps (NTSC).
JPEG:Joint Photographic Experts Group
A file format used for compressing and saving color images. The higher the compression
rate, the greater the loss of quality in the decompressed (restored) image.
Memory effect:If an Ni-MH battery is repeatedly charged without first being fully discharged, its perfor-
mance may drop below its original level. This is referred to as the “memory effect”.
Motion JPEG:A type of AVI (Audio Video Interleave) file format that handles images and sound as a
single file. Images in the file are recorded in JPEG format. Motion JPEG can be played
back by QuickTime 3.0 or later.
Smear:A phenomenon specific to CCDs whereby white streaks appear on the image when there
is a very strong light source, such as the sun or reflected sunlight, in the photography
screen.
WAVE:A standard format used on Windows systems for saving audio data. WAVE files have the
“.WAV” file extension and the data can be saved in either compressed or uncompressed
format. Uncompressed recording is used on this camera.
WAVE files can be played back on a personal computer using the following software:
Windows: MediaPlayer
Macintosh: QuickTime Player
* QuickTime 3.0 or later
White Balance:Whatever the kind of the light, the human eye adapts to it so that a white object still looks
white. On the other hand, devices such as digital cameras see a white subject as white by
first adjusting the color balance to suit the color of the ambient light around the subject.
This adjustment is called matching the white balance.
Exif Print:Exif Print Format is a newly revised digital camera file format that contains a variety of
shooting information for optimal printing.
11
1. General
A
1-3.Names of External Components
Focus mode
selector button
Focus mode
selector lock switch
FinePix S5200/S5600 Service Manual
Power switch
Photography mode
Playback mode
Power-OFF
Shutter button
Exposure compensation
button
Continuous shooting
button
Mode dial
Still Photography
Auto
Anti-blur
Natural light
Portrait
Landscape
Night
Flash
F-assist
illuminator
Self-timer lamp
Lens
Programmed Auto
Shutter-priority Auto
Aperture-priority Auto
Manual
Microphone
Movie recording
Movie
Strap mount
Slot cover
xD-Picture Card slot
12
Speaker
A/V OUT (Audio / Visual output)
socket
DC IN 5V (power input) socket
USB socket
FinePix S5200/S5600 Service Manual
K
r
t
1. General
Viewfinder (EVF)
Diopter adjustment dial
Indicator lamp
EVF/LCD
(monitor selector)
button
Low light view
button
LCD monitor
4-direction ( ) button
/ Macro button
/ Flash button
Playback modePhotography mode
/ Erase button
Tripod mount
W (Wide zoom) button
T (Tele zoom) button
Strap moun
MENU/OK button
Photo mode ( ) button
DISP (display) / BAC
button
Battery cove
13
2. Disassembly
A
2.Disassembly
2-1.Names of internal Components
MSW PWB ASSY
KSW PWB ASSY
FRAME LCD
FinePix S5200/S5600 Service Manual
ASSY CASE R
LCD CONST
CONST FLASH
RSW PWB ASSY
EVF UNIT CONST
SSY HOLDER BATTRY
LID BATTRY
MIC ASSY
CONST AF LED
LENS CONST
ST PWB ASSY
MAIN PWB ASSY
FRAME MAIN
14
SPEAKER ASSY
COVER JACK
ASSY CASE F
ASSY CASE LENS
FinePix S5200/S5600 Service Manual
2-2.Removing the CONST REAR
2. Disassembly
(1) Remove the 2 screws (M1.7 x 9.0).
(2) Remove the 3 screws (M1.7 x 3.5).
(3) Apply pressure in the direction indicated by the arrow to
disengage the catches at (A).
(4) Slowly remove the CONST REAR in the direction of the
arrow.
2
1
2
A
A
3
4
15
2. Disassembly
(5) Unlock connector CN451 and then remove the LCD
FPC.
(6) Unlock connector CN801 and then remove the MAIN-
KSW FPC.
FinePix S5200/S5600 Service Manual
Take care that the metal catch (B) on the FRAME LCD
does not touch the MAIN PWB ASSY.
[Assembly]
Re-assemble by reversing the disassembly procedure.
[Notes on assembly]
Fit the CONST REAR into the CASE F with the COVER
CARD open (to prevent damage to SW551).
5
B
B
Long
Short
6
16
SW551
FinePix S5200/S5600 Service Manual
2-3.Disassembling the CONST REAR
2. Disassembly
(1) Remove the 5 screws (M1.7 x 4.0).
(2) Remove the FRAME LCD.
(3) Unlock connector CN802 and then remove the KSW-
MSW FFC.
(4) Remove the screw (M1.7 x 4.0).
(5) Push the MSW PWB lock catch in the direction of the
arrow to disengage it.
(6) Remove the MSW PWB in the direction of the arrow.
(7) Remove the 2 screws (M1.7 x 4.0).
(8) Remove the KSW PWB in the direction of the arrow.
(9) Remove the LCD CONST in the direction of the arrow.
(10) Remove the BUTTON REAR in the direction of the
arrow.
(11) Remove the BUTTON ZOOM in the direction of the
arrow.
(12) Remove the screw (M1.7 x 4.0).
(13) Remove the STRAP RIGHT in the direction of the
arrow.
(14) Remove the ASSY CURSOL in the direction of the
arrow.
13
7
1
4
8
12
10
5
6
2
3
11
14
9
[Assembly]
Re-assemble by reversing the disassembly procedure.
[Notes on assembly]
When fitting the MSW PWB into the CASE R, set the DIAL
MODE to "AUTO" and set the selector dial on the MSW
PWB to the position shown in the figure before assembly.
17
2. Disassembly
FinePix S5200/S5600 Service Manual
2-4.Removing the MAIN PWB ASSY and ST PWB ASSY
(1) Disconnect the 4 harness couplings in the direction of
the arrows.
(2) Remove the 3 FPCs in the direction of the arrows.
(3) Remove the FPC in the direction of the arrow.
(4) Remove the EVF UNIT in the direction of the arrow.
4
1
2
1
1
2
1
2
3
(5) Remove the 3 screws (M1.7 x 2.5).
(6) Unlock connector CN151 and remove the FPC.
(7) Remove the B to B CONNECTOR and remove the
MAIN PWB ASSY in the direction of the arrow.
5
6
7
B to B
CONNECTOR
18
FinePix S5200/S5600 Service Manual
2. Disassembly
(8) Unlock connector CN101 and remove the FPC.
(9) Peel off the TAPE CONDENSER.
Note that touching the main capacitor terminals will
cause an electric shock.
(10) Discharge across the main capacitor terminals.
(11) Press on the upper part of the CN701 connector
catch.
(12) Remove the connector in the direction of the arrow.
(13) Remove connector CN701 in the direction of the
arrow.
(14) Remove the 3 screws (M1.7 x 2.5).
(15) Push the ST PWB ASSY to the right to disengage it
from J702 and then pull it outwards to remove it.
[Assembly]
Re-assemble by reversing the disassembly procedure.
12
11
10
9
13
14
J702
15
8
[Notes on assembly]
(1) ST PWB ASSY
Engage the ST PWB ASSY and the CASE F bosses in
the correct positions.
(2) MAIN PWB ASSY
A. Ensure that the wire harnesses for the SPEAKER
ASSY and MIC ASSY also run underneath the FSW
PWB.
B. Align the PLUNGER wire harness with the notch in
the PWB and then run it down and to the left.
C. Take care to ensure that the FLASH wire harness
does not protrude either left or right.
A
B
C
19
2. Disassembly
2-5.Removing the HOLDER
BATTERY
FinePix S5200/S5600 Service Manual
(1) Remove the screw (M1.7 x 9.0).
(2) Remove the HOLDER BATTERY in the direction of the
arrow.
[Assembly]
Re-assemble by reversing the disassembly procedure.
[Notes on assembly]
When assembling the HOLDER BATTERY, ensure that the
LEVER RELEASE is set to OFF (to prevent damage to
SW902 and SW903).
1
2
20
FinePix S5200/S5600 Service Manual
2-6.Removing the LENS CONST
2. Disassembly
(1) Remove the 3 screws (M2.0 x 9.0).
(2) Remove the FRAME MAIN in the direction of the arrow.
(3) Remove the LENS CONST in the direction of the arrow.
[Assembly]
Re-assemble by reversing the disassembly procedure.
1
3
2
[Notes on assembly]
Take care not to press on the CCD pressure plate.
21
2. Disassembly
2-7.Removing the CONST FLASH
FinePix S5200/S5600 Service Manual
(1) Remove the screw (M1.7 x 4.0).
(2) Remove the CONST FLASH in the direction of the
arrow.
[Assembly]
Re-assemble by reversing the disassembly procedure.
2
1
[Notes on assembly]
(1) Push the FLASH CONST lock catch in the direction of
the arrow.
(2) Assemble with the FLASH in the UP position.
(3) When fitting the FLASH CONST into the CASE F, take
care not to pinch the wire harnesses for the SPEAKER
ASSY and MIC ASSY.
2
1
22
FinePix S5200/S5600 Service Manual
23mm
12mm
GUIDE
1
2
2-8.Disassembling the CONST FRONT
2. Disassembly
(1) Remove the 3 screws (M2.0 x 9.0).
(2) Remove the ASSY CASE LENS in the direction of the
arrow.
(3) Remove the 2 screws (M1.7 x 4.0).
(4) Remove the AF LED in the direction of the arrow.
(5) Peel off the SHEET PROTECT.
(6) Remove the SPEAKER ASSY in the direction of the
arrow (without pulling on the wire harness).
(7) Remove the screw (M1.7 x 4.0).
(8) Remove the STRAP LEFT in the direction of the arrow.
(9) Remove the MIC ASSY by shifting it through the notch
(without pulling on the wire harness).
(10) Remove the COVER JACK in the direction of the
arrow.
[Assembly]
Re-assemble by reversing the disassembly procedure.
10
7
8
6
9
5
2
3
4
1
[Notes on assembly]
1
(1) The SPEAKER ASSY wire harness should exit from the
top.
(2) Stick the SHEET PROTECT in place aligned with the
CABI F rib and run the harness between the rib and the
SPEAKER ASSY.
(3) Run the MIC ASSY wire harness out from the notched
section.
2
2-9.Adhesion Position Specifications for Sheet Components
Apply K TAPE (ZS00116-100) to the HOLDER BATTERY.
Tape size: 12 x 23 mm
(1) Apply the tape equally top and bottom using the center
of the FFC as a reference point.
(2) Use the positioning guides as starting points when
applying the tape to the right.
3
23
2. Disassembly
MEMO
FinePix S5200/S5600 Service Manual
24
FinePix S5200/S5600 Service Manual
3. Schematics
3.Schematics
3-1.Cautions
<Cautions when replacing parts>
• Do not reuse removed parts. Always use new parts.
• Note that the negative side of tantalum condensers is readily damaged by heat.
• Except for chemical condensers and tantalum condensers, voltage is not displayed on condensers with a voltage
resistance of 50V or less.
• Resistors not marked are 1/16W chip resistors.
•KΩ = 1000Ω, MΩ = 1000KΩ
• B characteristics of variable resistors and semi-fixed resistors are not displayed.
MOTOR BLOCKShutter/iris/zoom Drive (IC151)
AUDIO BLOCKAudio IN/OUT (IC281)
LCD/EVF BLOCKLCD/EVF Control (IC451), Back Light Control
PMAN BLOCKPower Control, LED Driver, Flash Charge Control (IC401)
DCDC BLOCKPower Supply Generation (IC301), Power Control
PROCESS BLOCKImage Signal Processing, USB Communications,
System Control (IC204)
KEY BLOCKKey SW, Focus, Connection with the Release SW
AF LED BLOCKAF LED Control (IC501)
FLASH PLUNGER BLOCKPlunger Drive
CN BLOCKConnection with the ST PWB
MEDIA BLOCKConnection with the xD-card
USB BLOCKConnection with the USB
ST PWB ASSYSTJACK BLOCKFlash Charge
FSW PWB ASSYFSW BLOCKAF Switch SW, Flash pop up Detection
RSW PWB ASSYRSW BLOCKRelease SW, Power SW
KSW PWB ASSYKSW BLOCKKey Switch
MSW PWB ASSYMSW BLOCKMode Switch
BL FPC ASSYBL FPC BLOCKLCD Back light
CONST AF LEDLED FPC BLOCKAF Assist LED
25
3. Schematics
FinePix S5200/S5600 Service Manual
3-3.Description of Main Block Functions
3-3-1.Technical Overview
The FinePix S5200/S5600 features the newly developed 5th-Generation Super CCD HR image sensor combines higher
sensitivity with the advanced noise suppression capabilities of the new RP Processor to fully exploit the image quality and
resolution of 5.1 effective megapixels. Even photos taken in typically noisy situations such as twilight and under other low-light
conditions retain the subtle tonality you saw your own eyes.
The newly developed Fujinon 10x optical zoom lens offers a focal range equivalent to a 38-380mm zoom on a 35mm camera.
This lens employs 11 elements in 8 groups, including two aspherical elements and two AD (Anomaious Dispersion) elements,
yielding unparalleled optical quality throughout the entire zoom range.
CCD signal processing/Camera circuit section
Analog signals output from the 1/12.5 type Super-CCD Honeycom V HR (IC1), with an effective pixel count of 5.1 mega-
pixels, undergo false color compensation processing, adaptive interpolation processing, amplification (AGC) and signal
mixing inside the CCD signal processing IC “BCS (IC104)” before being converted to 14-bit digital signals (A/D) and sent
to the signal processing LSI “YCS (IC204)”.
The vertical drive IC (IC102) for driving the CCD and the OFD voltage control IC (IC101) are in this block.
Motor Circuit Section
The signal processing LSI “YCS (IC204)” that has received various operating switch commands manages the motor drive
IC (IC151) and controls the AF, ZOOM, SHUTTER and IRIS motors.
Imaging and Signal Processing Section
Input data from the CCD
14-bit digital image data (corresponding to 1H) that has been output from the imaging section (CCD/Camera Block) is
sent to the signal processing LSI “YCS (IC204)”, converted to 32-bit (16-bit x 2) data by the [internal buffer] inside this
LSI, and the image data for one frame (2592 x 1944 pix) is stored temporarily in [SD-RAM]. It is also integrated in the
[AUTO operation section] using the 32-bit the signal processing LSI “YCS (IC204)” image data and sent to the BCS_IC
(IC104) to obtain the appropriate AE/AF/AWB.
Record processing to xD Card
Image data stored in SD-DRAM is sent one frame at a time to the internal [signal processing section] in the signal
processing LSI “YCS (IC204)”. In a process called unpacking, “32-bit to 12-bit conversion” and “pre-processing including
digital clamp, white balance and noise reduction processing, linear matrix processing, gamma correction and R/G/B 14-bit
to R/G/B 8-bit conversion” to “8-bit digital R/G/B signals to Y:Cb:Cr = 4:2:2 YC processing•Eare implemented in this
[signal processing section] and 8-bit Y/Cb/Cr image data are sent to the [internal buffer].
The “rearrangement of data in a format in which 8-bit Y/Cb/Cr signals are easily compressed” is done in the [internal
buffer] and after passing through the [JPEG operation block] to the [media controller], they are recorded on the xD card.
Reproduction of images from xD card
Compressed image data from the xD card is sent as 8-bit image data to the signal processing LSI “YCS (IC204)” then it is
sent to the [media control section], the [DMA unit] and the SD-DRAM and then it is sent to the [media controller], to the
[JPEG operation section] and to the [signal processing section].
In the [signal processing section], 8-bit Y/Cb/Cr signals are converted to 8-bit R/G/B signals and at the same time,
lettering display signals are weighted and passed through the [LCD controller (IC451)] to the LCD unit and displayed.
Image capture system adjustment data are stored in the Flash ROM.
LCD Unit
Digital signals sent from the signal processing LSI “YCS (IC204)” are passed through the [LCD controller (IC451)] to the
LCD unit.
Power Supply Section
Power supply circuits constructed in the core of the DC IC (IC301) create the following power supplies, which are