The Pictrography 4500N consists of the machine main body, photosensitive material (donor), and
receiver (paper). It is an easy-to-operate full-color digital pr inter which provides very high image
quality.
The Pictrography 4500N allows high-quality color prints to be produced by simple operations,
employing a laser-exposure, thermal processing transfer system with digital image data received
from the host computer.
The Auto Calibrator provides consistently high print quality.
•This instruction manual explains the operating procedures and precautions f or the Pictrograph y
4500N and the Auto Calibrator.
•To correctly use and obtain optimum performance from the Pictrography 4500N, it is essential
that you read this manual thoroughly before using the machine.
•Store this manual at a predetermined place near the Pictrography 4500N so that you can readily
refer to it regarding specific operating or handling procedures.
UNITED STATES OF AMERICA (FCC)
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to pro vide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
FCC WARNING: Changes or modification not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
CANADA (ICES-003)
This Class A digital apparatus meets all requirements of the Canadian Interference-causing Equipment
Regulations.
Cat apprarail numérique de la classes A respectte toutes les exigences du Règlement sur le matérial
brouilleur du Canada.
1.Reproduction of this manual in whole or in par t is expressly prohibited without
written permission from Fuji Photo Film Co., Ltd.
2.The contents of this manual are subject to change without notice.
Laser Radiation Safety
Notes on Laser Safety
<Laser Radiation Safety>
This product is a Class I laser device for which biological hazards have not been established. Heed all
warnings that appear in device labels or in the Instruction Manual.
The use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
CAUTION
The doors (front, front lower , right side lower, left side upper, left side lower) of this de vice are provided
with safety interlocks which work to stop laser radiation when the doors are opened. Do not press the
safety interlock while the door open, as laser emissions may occur, resulting in serious hazards.
<Laser Warning Label>
The protective housing labels and their positions as required by the Section J of Chapter 1 of the 21 CFR,
issued by the U.S. FDA, are shown on the following pages.
REFERENCE
FDA (Food and Drug Administration) is the U.S. govemment agency which retains authority over major radiological product safety.
Laser W arning Labels
#2
#2
#2
Label #1
Visible and invisible laser
radiation when open.
AVOID DIRECT EXPOSURE
TO BEAM
#1
#1
Label #2
Visible and invisible
laser radiation when
open and interlock
defeated.
AVOID DIRECT
EXPOSURE TO BEAM
#2
#2
ABOUT THIS MANU AL
● Operations to be performed by the operator are indicated by step numbers 1, 2, 3, and so on,
whereas operations carried out by the machine are marked
[Example]
1. Operate the Host Computer to start printing.
★ The message changes to "Data Busy".
● The mark ( ) used in "Turn the power switch ON ( )." in this man ual indicates that the ( ) side
of the power switch should be pressed. The mar k (
(
) side of the power switch should be pressed.
★.
) in the like manner indicates that the
SECTION 1 GENERAL PRECAUTIONS
1
SECTION 2 COMPONENT NAMES AND FUNCTIONS
SECTION 3 OPERATING PROCEDURES
SECTION 4 HOW TO USE THE OPERATION PANEL
SECTION 5 MAINTENANCE
SECTION 6 DONOR/RECEIVER JAM CLEARING PROCEDURES
SECTION 7 TROUBLESHOOTING GUIDE
MAJOR SPECIFICATIONS
2
3
4
5
6
7
APPENDIX
Contents
SECTION 1 GENERAL PRECAUTIONS..............................................................................1
Before using this product, read and understand this section thoroughly.
Safety precautions include WARNING and CA UTION. Supplementary explanations f or operations
are indicated as IMPORTANT or NOTE.
WARNING: Indicates a situation which, if not avoided, may result in death or serious injury to
personnel.
CAUTION: Indicates a situation which, if not avoided, may result in a minor or somewhat
more serious injury to personnel. It also indicates a situation which may cause
physical damage to the product.
IMPORTANT:Indicates an item which may degrade the machine’s performance or cause a
machine breakdown should the operator do something wrong.
NOTE: Indicates a machine/consumable handling precaution or a supplementary explanation for
an operation.
1
1.1 Operating Environment
General Precautions
● Follow the instructions provided in this manual only.
WARNING: ● Use the indicated voltage only . Do not use an e xtension cord with an insufficient
power rating or serially connected extension cords as fire or electrical shock
may result.
● A 2-pin outlet cannot be grounded. In case of leakage, electrical shock may
result.
● Do not scratch, damage, or physically alter the power cord. Do not place a
heavy object on the power cab le. Do not f orcibly pull or bend the po wer cable .
Such acts may damage the power cable resulting in fire or electrical shock.
● Do not touch the power plug with wet hands. An electrical shock may result.
● Do not modify the product. Fire or electrical shock may result. The product
contains semiconductor lasers. If modified, the user ma y be e xposed to laser
light.
● Do not remove covers or parts tightened with screws. This may cause injury
or electrical shock to personnel.
● Do not place metal objects or receptacles containing water, such as a flower
vase, potted flower, or water glass on the machine. If water should fall inside
the machine, fire or electrical shock may result.
● If you notice smoke rising from the machine, a high frame temperature, strange
odors or abnormal sounds, immediately turn the power switch OFF (
the power cable and contact your local dealer. If the machine is used in such
a condition, fire or electrical shock may result.
), unplug
CAUTION: ● Do not place the machine on an unstable surf ace , such as an unsteady tab le
top or a tilted place. The machine ma y drop or fall, causing injury to personnel.
● Once the machine is installed, lock the casters. Otherwise, the machine may
move or fall down, causing injury to personnel.
● Before moving the machine, always unplug the power cord from the outlet.
Otherwise, the cable may be damaged, causing fire or electrical shock.
● When you unplug the power cord, always hold the plug. Pulling the power
cord may expose wires or cause wires to break, causing fire or electrical
shock.
● When cleaning the machine cabinet, do not use a spray cleaner containing
flammable materials. A fire may be caused.
● Do not press the open/close switch of a door on the machine when it is open.
The switch is for protection. The machine may assume the door is closed and
start operating, causing injury to personnel.
2
1.1 Operating Environment
CAUTION: ● Do not drink water in the water bottle or give it to animals.
● When clearing a jam, do not touch the thermal processing unit after opening
it. The thermal processing unit is very hot.
● When the machine is not to be used for a long time (as during a vacation),
unplug the power cord for safety.
IMPORTANT:
● Do not use solv ents such as benzine or thinner to clean the machine cabinet.
Wipe with water or a mild detergent.
● Do not drop f oreign material such as paper clips, or staples into the machine.
● Do not lean against the machine or sit on it. Do not place hea vy objects on the
machine or subject it to a large impact.
● Use Fuji-recommended parts for repairs. If other parts are used, Fujifilm will
not ensure the quality of the machine.
● The water used in the machine should have the total hardness of under 100
ppm and a residual chlorine content of under 1 ppm. Distilled water is
recommended.
1
GENERAL PRECAUTIONS
3
1.2 Room Conditions
For normal and safe operation, install the machine in the following environment.
● Temperature: 15°C to 28°C (Free from moisture condensation)
If the temperature in the room is over 28°C or under 15°C, proper pr inting quality may not be
assured. At low temperatures, the machine takes a long time to start printing or errors may
occur.
When a cold room is warmed rapidly, water droplets are formed inside the machine (moisture
condensation), causing donor/receiver jamming or print quality deterioration. Use the machine
in a place not subject to sharp changes in the temperature.
● Humidity: 30%RH to 70%RH
If the humidity in the room is over 70%RH, a transf er error may occur in the donor or receiv er , or
the receivers may become damp, causing print quality deterioration. Do not install the machine
in a place near a water tap, boiler, humidifier, air conditioner, or heater. And always keep the
room humidity at 30%RH to 70%RH.
● Ventilation
Make sure the installation site is well-v entilated and not dusty.
IMPORTANT:A dusty environment may cause spotting* on the picture surf ace.
● If the machine, donor, or receiver magazine is subject to direct sunlight, light from electronic
flash, or strong reflected light, use curtains or blinds to avoid this.
NOTE: A strong light may cause fogging**.
● The installation site m ust be free of ammonia, formalin, and sulfurous acid vapor . Such vapors
will cause a deterioration in printing quality and rust on the machine.
● Do not place volatile combustibles, such as thinner or alcohol, near the machine.
● Mak e sure the installation room floor is level, stab le, capable of withstanding the machine weight,
and not subject to strong vibration. Each caster can withstand a weight of about 30 kg.
*Spotting: White dots
** Fogging: Print discoloration caused by extraneous light on the photo-sensitive material (donor).
4
1.3 Installation Space
Secure the amount of space shown below to ensure the proper operation, replacement of
consumables, and maintenance of the machine.
IMPORTANT:There is a v ent at the rear of the machine. Provide a minimum clearance of 8
in. (20 cm) between the vent and the wall.
1
21in.(530mm)
8in.(200mm)
Unit: mm
17in.(430mm)
GENERAL PRECAUTIONS
56in.
(1416mm)
23in.(580mm)
62in.(1565mm)
5
1.4 Electrical Hookup
● Connect the power plug directly into a 120V ±10V, 60 Hz grounded outlet (3-pin) which has a
power rating of 15 A or more.
WARNING: ● DO NOT USE a two-pin power outlet which is not grounded, as an electrical
shock may result when short circuiting occurs.
● Use the indicated power supply voltage only. Never use an extension cord
with an inadequate rating. If such a cord is used, abnormal heat generation,
smoke or other abnormal phenomena may occur.
● Perform the following checks on a periodic basis.
●
Make sure the power plug is properly inserted into a dedicated power outlet.
●
Check the power plug and cable for abnormal heat generation.
●
Make sure the power cable is not cracked or damaged.
6
1.5 Donors and Receivers
● Use the donors and receivers specified below.
Donors
NameAbbreviationSizeRemarks
323 mm x 92 mBase: Paper
(Equivalent to 182 Double Letter Wide sheets)
305 mm x 92 mBase: Paper
(Equivalent to 194 Double Letter size sheets)
PictroPZ-D ER
Receivers
NameAbbreviationSizeRemarks
PictroPZ -SG ER315 mm x 60 mStandard thickness, glossy,
PZ-SM ER315 mm x 60 mStandard thickness, semi-glossy,
PZ-LG ER279 mm x 77 mLightwight paper, glossy,
PZ-LM ER102 mm x 77 mLightwight paper, semi-glossy,
262 mm x 92 mBase: Paper
(Equivalent to 266 10 x 12 size sheets)
135 mm x 92 mBase: Paper
(Equivalent to 422 5R size sheets
or 479 4R size sheets)
(Equivalent to 129 Double Letter Wide sheets) with backprinting
279 mm x 60 mStandard thickness, glossy,
(Equivalent to 138 Double Letter size sheets) with backprinting
254 mm x 60 mStandard thickness, glossy,
(Equivalent to 196 10 x 12 size sheets)with backprinting
127 mm x 60 mStandard thickness, glossy,
(Equivalent to 337 5R size sheets)with backprinting
102 mm x 60 mStandard thickness, glossy,
(Equivalent to 394 4R size sheets)with backprinting
(Equivalent to 129 Double Letter Wide size sheets) with backprinting
279 mm x 60 mStandard thickness, semi-glossy,
(Equivalent to 138 Double Letter size sheets) with backprinting
254 mm x 60 mStandard thickness, semi-glossy,
(Equivalent to 196 10 x 12 size sheets)with backprinting
102mm x 60 mStandard thickness, semi-glossy,
(Equivalent to 394 4R size sheets)with backprinting
(Equivalent to 178 Double Letter size sheets) without backprinting
(Equivalent to 506 4R size sheets)without backprinting
1
GENERAL PRECAUTIONS
7
1.5 Donors and Receivers
● When storing the donor (the donor magazine) or receiv er (the receiv er magazine), place it in a
horizontal position. If stored in an upright position, the donor/receiver roll may become loose
and impossible to pull out of the magazine.
IMPORTANT:If a sealed donor magazine/receiv er magazine is left in a room for a long period
or in a hot and damp place, good printing quality may not be obtained. The
magazine must be stored in a cool, dark place not exposed to direct sunlight. If
the magazine will be stored for longer than one month, storage at
10°C, 60%RH or less is recommended.
● When unsealing the donor (or the donor magazine), make sure that it is not exposed to direct
sunlight.
● After a magazine is unsealed, it must not be placed on the floor or in a dusty location as
deterioration in print quality may result.
● If the inner door of the donor magazine compartment (see (13) in 2.1) is open, the donor leading
edge will be exposed to extraneous light.
● After a magazine is unsealed, it should be immediately inserted into the machine. If a donor
magazine is left in a bright place for extended periods of time, the donor will be exposed to
extraneous light and become unusable.
● Prepare a magazine for each size of donor and receiver used. The donor is photosensitive.
Once a donor roll is inserted in a magazine, it cannot be replaced with another donor roll. It is
also recommended that the receiver not be replaced after insertion into a magazine, otherwise
deterioration in print quality may result.
IMPORTANT:
● To assure good print quality, it is recommended that the donor/receiver be
used within one month after unsealing.
● If the machine is not to be used for a period of longer than one week, take the
donor and receiver magazines out of the machine and store them in a cool
dark place. Also empty the water bottle.
8
1.5 Donors and Receivers
● When storing an unsealed magazine (D or R), place it in a cool dark place.
It is recommended that the donor/receiver leading end be retained with a
rubber band to prevent it from being wound into the magazine. Do not tape
down the donor/receiver leading edge because residual tape adhesive may
adhere to the edge, contaminating the donor/receiver and causing a malfunction.
1
Rubber band
● When using donor magazine/receiver magazine stored under refrigeration, allow it to rise to
room temperature before taking it out of the inner bag to prevent moisture condensation.
● Use the donor/receiver before the expiration date.
● When the donor is replaced or is used for more than one month, the print color balance and
density may change. You should therefore, perform a calibration (see page 61).
The production number and
expiration date are indicated here.
● The refuse (used donor) retains negativ e images. Any refuse containing confidential data should
be shredded and properly disposed of as industrial waste (see page 38).
● When storing finished prints, keep them out of direct sunlight.
● The quality of the prints is affected by various environmental conditions (heat, humidity, light,
and air pollution).
GENERAL PRECAUTIONS
Recommended storage conditions
● Store with good ventilation at 25°C, 30%RH to 60%RH
● Store at 10°C or less, 30%RH to 50%RH when storing for long periods
● When stacking prints, use care to prevent the image surfaces coming into contact with each
other because color dye transfer may occur.
9
1.5 Donors and Receivers
● Image quality is guaranteed over the entire sheet except for a 0.2- in. (5-mm) boarder along
each sides (0.24 in, (6 mm) in the case of Double Letter wide sheets).
0.2in. (5mm)
(0.24in. (6mm) for Double Letter wide sheets)
0.2in. (5mm)
(0.24in. (6mm) for Double Letter wide sheets)
● The trailing end of the receiv er has an end-detection hole . Therefore, the last print produced at
the end of a receiver roll may have a hole in it. Such a pr int is not included in the guaranteed
number of prints.
● Prints containing the cut edge at the start of the receiver roll or the end-detection hole at the end
of the roll are not included in the guaranteed number of prints.
10
1.6 Duplication Restrictions
The possession of duplication equipment does not automatically entitle the owner to make copies.
There are cases where legal restrictions are enforced.
CAUTION: ● There are items whose duplication is prohibited by law. DO NOT duplicate
such items, or make duplicates that may be used for illegal purposes.
● In order to copy materials that are protected by copyrights, you must first
obtain permission from the copyright owner. Reproduction without such
permission constitutes an infringement of the law.
1Front DoorIs opened to replace magazine or water, or to clear a donor/receiver
jam.
2Water BottleContains the water to be applied to the donor.
3Receiver Magazine Compartment Contains the receiv er magazine .
4Water FilterRemoves any foreign matter from the water.
5Operation PanelOperation keys and indicator lamps are located here
(see pages 16 and 17).
6Auto CalibratorReads the density reference pattern and performs the calibration
(standard color condition setup). (See page 61.)
7Right-hand Side Upper DoorIs opened to clear a donor/receiver jam.
8Thermal Processing UnitTransfers an image to the receiver. The door of this unit is opened
to clear a donor/receiver jam.
9Power SwitchTurns the Power ON ( )and OFF ().
10Inner Door Lock LeverLocks the inner door. Also releases the nip roller for donor
transport.
11Thermal Processing UnitOpens the thermal processing unit. Also opens the thermal unit
Release Leverdoor to clear a donor/receiver jam.
12Front Lower DoorIs opened to replace the donor magazine or to clear a donor/receiver
jam.
13Inner Door/Donor MagazineContains the donor magazine.
Compartment
14Refuse CompartmentIs opened for refuse remov al.
15CastersTwo casters are provided at both the front and rear for moving the
machine.
16Left-hand Side Lower DoorIs opened to clear a donor/receiver jam.
17Left-hand Side Upper DoorIs opened to clear a donor/receiver jam.
18Side Air FilterCleans the air drawn in by the fan to cool the interior of the machine.
19Print TrayFinished prints are discharged into this tray.
20Power PlugThree-pin grounded plug
21Power CableConnects the machine to a power outlet.
22Interface ConnectorConnects the Ethernet cable to the main body.
2
COMPONENT NAMES AND FUNCTIONS
15
2.2 Operation Panel
ON LINE
DATA
NumberNameFunction
1Transfer MonitorIndicates by LEDs the processing state of the donor and receiver.
Alsming and errors related to the donor, receiver, water, and water
filter.
2ONLINE indicator lampLights when the machine is online and goes off when it is offline.
3ONLINE indicator keyTurns the machine online or offline.
4Message DisplayIndicates the machine status, the size of the donor, and the type of
receiver used. The donor size is indicated as follows.
IndicationSize of donor
LL323 mm (Double Letter wide,etc.)
L305 mm (Double Letter and Letter)
M262 mm (10 x 12 and 10 x 8)
S135 mm (4R,etc.)
Also indicates the key(s) that may be used.
16
PREV
2.2 Operation Panel
2
ESC
NumberNameFunction
5+ key / – keyPress to enter the value for each parameter, including print
6MODE keyPREV key:Press to return to the previous menu.
7EXEC keyPress to execute the selected menu.
8DATA lampIndicates that data is being received through an external interface.
SEL
NEXT
size and color control.
NEXT key:Press to proceed to the next menu.
ESC key:Press to go up one menu.
SEL key:Press to go down one menu.
COMPONENT NAMES AND FUNCTIONS
17
2.3 Alarm
● An alarm sounds under the following conditions.
● The type of alarm depends on the machine condition.
Alarm soundMachine condition
Beep (a single short beep)● The machine has accepted a key entry.
Beep-beep-beep-beep, beep-beep-beep-beep,
... (four successive short beeps, repeated)
Beep, beep, ...
(a single long beep, repeated)
● The donor/receiver is jammed.
● The loaded donor or receiver is used up.
● Water replacement is needed, or the water level is low.
● The refuse compartment is filled with discharged refuse.
● The water filter needs to be replaced.
● No magazine is set in position.
● An E error occurred.
NOTE:
● The alarm stops when the door is opened.
● If "Alarm OFF" is selected in advance with the configuration function, no alarm will sound (except for
E errors).
18
Blank Page.
2
COMPONENT NAMES AND FUNCTIONS
19
2.4 Printing Mechanism
Auto calibrator
Digital image data
1. Data received
Color print
Paper
Image
memory
Cutter
Laser
exposure unit
4. Receiver pulled out
5. Water
coating
3. Donor cut
2. Donor
pulled out/
Exposure
Donor
exposure
Cutter
Heater
Refuse
8. Drying
6. Thermal processing & transfer
7. Peeling
1.The digital image data received from the host computer is stored in the image memory.
2.The donor is exposed by laser while being tr ansported. The light quantity is controlled according
to the image data.
3.The donor is cut to the specified length.
4.The receiver (paper) is pulled out and cut to the specified length.
5.The donor is coated with water while being transported.
6.The donor and receiver come in contact with each other and are carried onto the drum surface
for thermal transfer.
7.The donor is peeled from the receiver.
8.The receiver is dried and discharged into the print tray.
20
2.5 Power Saving Mode
Power Saving Mode
When the machine is not used for a specific duration (10, 30, or 60 minutes) following a printing
operation, the machine automatically decreases the temperature of the thermal processing unit in
order to reduce power consumption.
Power saving mode is released when any k ey on the panel is pressed or when a print instruction is
issued from the host computer.
2
COMPONENT NAMES AND FUNCTIONS
21
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