Fuji Electric OPC-F1-CCL Operating Manual
Instruction Manual
CC-Link Interface Card
” OPC-F1-CCL”
Thank you for purchasing our CC-Link Interface Card OPC-F1-CCL.
• This product is designed to connect the FRENIC-Eco series of inverters to CC-Link. Read through this
instruction manual and be familiar with the handling procedure for correct use.
• Improper handling blocks correct operation or causes a short life or failure.
• Deliver this manual to the end user of the product. The end user should keep t his manual in a safe place
until the CC-Link Interface Card is discarded.
• For the usage of inverters, refer to the instruction manual prepared for the FRENIC-Eco series of
inverters.
Fuji Electric FA Components & Systems Co., Ltd. INR-HF52237-E
Copyright © 2006 Fuji Electric FA Components & Systems Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA
Components & Systems Co., Ltd.
All other product and company names mentioned in this manual are trademarks or registered trademarks of their
respective holders.
The information contained herein is subject to change without prior notice for improvement.
Preface
Thank you very much for purchasing CC-Link interface option “OPC-F1-CCL”.
Use this instruction manual to connect CC-Link master (a sequencer manufactured by Mitsubishi Electric
Co., Ltd., etc.) and the FRENIC-Eco through the CC-Link. Please, read through this manual carefully prior to
use of the product to familiarize yourself with correct use. Improper handling may result in malfunction,
shorter service life or failure.
This manual is designed to serve as a quick guide to the installation and operation of the CC-Link
Attestation logo mark
Interface Card. For the FRENIC-Eco and other optional functions, refer to the FRENIC-Eco User’s
Manual (MEH456□), RS-485 User’s Manual (MEH448□).
If you have any questions about the product or this instruction manual, please contact the store or our
nearest sales office.
How this manu al is organ ized
This manual is made up of chapters 1 through 14.
Chapter 1 Features
Gives an overview of the main features of the CC-Link Interface Card.
Chapter 2 Acceptanc e Insp ecti on
Lists points to be checked upon delivery of the Card and precautions for transportation and storage of the Card. Also
presents the appearance of the Card and provides information on how to obtain an EDS file.
Chapter 3 Installation
Provides instructions and precautions for installing the Card.
Chapter 4 Wiri ng and Cab ling
Provides wiring and cabling instructions around the pluggable connector for the Card. Also gives the specifications
for the cables.
Chapter 5 Procedur e for Inst ruction of the Option
The procedure for introducing CC-Link option is described here.
Chapter 6 Function Cod e
Lists the inverter's function codes which are specific to CC-Link.
Chapter 7 Protectiv e Operation
Operation when an abnorm al telecommunication line is generated while operation command and the speed
command given by way of CC-Link.
Chapter 8 Link Fu nction s
Set content when the driving operation of the inverter is done by way of CC-Link.
Chapter 9 Comm un ication bitween Sequen cer
The buffer memory use address of the CC-Link master unit used by the inverter communication.
Chapter 10 Com mu nication Specific ation
I/O signal and a remote register.
Chapter 11 L ink Num ber / Data Form at
Lists the CC-Link comm unication No and the communication data format.
Chapter 12 Ap rication Prog ram examples
The program example of controlling the inverter by the sequence program.
Chapter 13 Troubleshootin g
Provides troubleshooting instructions for certain problems, e.g., when the inverter does not operate as ordered or
when an alarm condition has been recognized.
Chapter 14 Specifications
Lists the general specifications and communications specifications.
1
Icons
not operating to full
efficiency, as well as information concerning incorrect operations and settings which can result in
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the pro duct
accidents.
This icon indicates information that can prove handy when performing certain settings or operations.
This icon indicates a reference to more detailed information.
Table of Contents
Chapter1 Features ..........................3
Chapter2 Acceptance Inspection ..............4
Chapter3 Installation ........................5
Chapter4 Wiring and Cabling .................6
Chapter5 Procedure for Introduction of the Option8
Chapter6 Function Codes ....................9
6.1 Standard function codes...............9
6.2
Function codes exclusive to communication
6.3 Function codes exclusive to the option... 9
Chapter7 Protective Operation ...............10
7.1 Protective Operation function codes .... 10
Chapter8 Link Functions ....................15
8.1 Enabling link operation ...............15
8.2 Confirmation and writing of function code15
Chapter9 Communication between Sequencer .16
9.1 Outline of the communication .........16
9.2 Reliability of data exchanged through link17
9.3 Using area of buffer memory ..........18
9.4 Using addresses of buffer memory .....19
...9
Chapter10 Communication specification ...... 21
10.1 Input/output signal list ............... 21
10.2 Assigning remote registers ........... 23
10.3 Description of remote registers........ 25
Chapter11 Link Number / Data Format........ 27
Chapter12 Application program examples ..... 37
12.1 System configuration ................ 37
12.2 Outline of master unit ................ 37
12.3 CC-Link startup program ............. 39
12.4 Procedure for reading operation status . 40
12.5 Procedure for setting the operation mode41
12.6 Procedure for operation command setting42
12.7 Monitoring procedure ................ 43
12.8 Procedure for reading function codes .. 44
12.9 Procedure for writing function codes ... 45
12.10
Procedure for setting the command frequency
12.11 Procedure for reading alarm difinition .. 47
12.12 Procedure for resetting the inverter .... 48
Chapter13 Troubleshooting ................. 49
Chapter14 Specification .................... 51
46
2
Chapter1 Features
CC-Link is FA opening field network system that means Control&Communication Link. It is transmission speed
156kbps～10Mbps the CC-Link master unit is connected with the FRENIC-Eco CC-Link option card with a special
cable. And the total extension are 100m～1,200m. Because the system from which the distance is demanded by the
system from which the speed are demanded can use it in a wide area, a flexible system configuration becomes
possible. This option card corresponds to Ver2.00 (enactment in January, 2003) that can send and recei ve not only
profile Ver1.10 (communications protocol) that the CC-Link society is enacting so far but also more data.（The master
bureau should also be doing for Ver2.00 when using it with Ver2.00.）
Installing this option card in FRENIC-Eco can do the following from the CC-Link master unit:
・
Inputting operation and stop signals
・The frequency instruction can be set.
・
State of driving
can be monitored.
Forward operation, reverse operation,
completion,
・Various states of inverter driving can be monitored.
Frequency instruction,
operation time, etc.
・
Each function code can be referred and be changed.
command code execution completed, alarm state, remote station ready, etc.
output frequency,
can be monitored.
Y1～Y5 State of terminal,
torque operation value,
batch alarm, monitoring,
Frequenc y setting
output current, output voltage, integrated
3
Chapter2 Acceptance Ins pecti on
Unpack the package and check that:
(1) A CC-Link Card is contained in the package.
(2) The DeviceNet Card has not been damaged during transportation--no defective electronic devices, dents, or
warp.
(3) The model name "OPC-F1-CCL" is printed on the DeviceNet Card. (See Figure 1.)
If you suspect the product is not working properly or if you ha ve any questions about your product, contact your Fuji
Electric representative.
This card corresponds to a soft version since 1300 of the FRENIC-Eco series inverters.
SW1（Terminating resistor selection swith）
Model number
Space（4）
CN1
OPC-F1-CCL
TB
1
SW
1
O
N
OF
F
L.RUNRUNL.ER
S
D
R
CN1
R
D
LED（Operation status indicator）
Figure1 Front of the Card Figure2 Back of the Card
4
Control PCB
Chapter3 Installat ion
Turn the power off and wait for at least fi ve minutes for models of 30 kW or below, or ten minutes for models
of 37 kW or above, before starting installation. Further, check that the LED monitor is unlit, and check the DC
link circuit voltage between the P (+) and N (-) terminals to be lower than 25 VDC.
Otherwi se, elec tri c shoc k co uld oc cur.
Do not touch any metallic part of the connector for the main unit (CN1) or any electronic component.
Otherwise, electronic components may be damaged by static electricity. Also, the stain or adhesion of sweat
or dust may adversely affect the contact reliability of the connector in the long run.
An accid ent cou ld occ ur.
(1) Remove the covers from the inverter to expose the control printed circuit (Figure 3).
For the removal instructions, refer to the FRENIC-Eco Instruction Manual (INR-SI47-0852□), Chapter 2,
Section 2.3 "Wiring." (For ratings of 37 kW or above, also open the keypad enclosure.)
(2) Insert four spacers and connector CN1 on the back of the OPC-F1-CCL (Figure 2) into the four spacer holes and
Port A (CN4) on the inverter's control printed circuit board (PCB) (Figure 4), respectively.
Make sure, visually, that the spacers and CN1 are firmly inserted (Figure 5).
(3) Install the wires for the OPC-F1-CCL.
For wiring instructions, see Chapter 4.
(4) Put the covers back to its original position.
For the installation instructions, refer to the FRENIC-Eco Instruction Manual (INR-SI47-1059-E), Chapter 2,
Section 2.3 "Wiring." (For ratings of 37 kW or above, also close the keypad enclosure.)
4 Spacer Holes
Figure 3 FRN7.5F1S-2J -
FRN15F1S-2J
(example)
4 Spacers
Port A
CC-Link Card
OPC-F1-CCL
Figure 4 Mounting the Card Figure 5 Mounting Completed
CN1
(CN4)
5
Make sure that there
is no space between
control PCB and
spacers.
DADBDG
SLD
FG
Motor
Power
DB
DB
DB
Chapter4 Wiring and Cabling
The
wiring and cabling diagram is shown on the page that follows. Observe the following precautions
when connecting the product.
When one inverter is connected:
CC-Link Master
Shielded twist
pair cable
Eco inverter
R U
S V
T W
OPC-F1-CCL
DA
DB
DG
SLD
FG
Figure 6 Inverter connection diagram (One unit)
Set SW1 to ON（With terminating resistor）.
When two or more inverters are connected:....... For the number of connected units, refer to chapter 14.
Master
DA
Terminal Terminal resistor
DG
SLD
FG
Shielded twist
pair cable
Ｅｃｏ
OPC-F1-CCL
inverter
DA
DG
SLD
FG
*1
Shielded twist
pair cable
Ｅｃｏ
OPC-F1-CCL
inverter
DA
DG
SLD
FG
(SW1=ON)
Figure 7 Inverter connection diagram (Two or more units)
*1) For the unit in the middle, set SW 1 to OFF(W ithout terminating resistor).
6
g
Figure 8
Terminal block TB1
[Precautions about connection]
(1) Use a special cable for the product. (Refer to chapter 14.)
Never use a soldered cable because it may cause disconnection or wire break.
(2)
Wiring around the
FG SLD DG DB DA
[Wiring around the grounding terminal (FG)]
Connecting the grounding terminal（ G ） on the inverter.
Applicable wire size： AWG24～12（0.2mm2～2.5mm2）
Tightening torque ： 0.5～0.6 [Nm]
For protection against external noise and prevention of failures, be sure to connect a groundin
wire.
A typical pluggable connector meeting the specifications is MSTB 2.5/5-ST-5.08-AU made by Phoeni x
Contacts.
CC-Link
pluggable connector
Table 1
Terminal
designation
DA
DB
DG
SLD
FG
Terminal board specifications
Description Remark
Used for comm unication
data
Used for connecting the
shield wire of the cable
Used for connecting the
earthing wire
The SLD and FG are
connected each other
in the unit.
(3)
Terminating resistor switch
By ON or OFF of SW1, internal terminating resistor can be set.
SW1 Description
OFF Without terminating resistor
ON 110Ω
(4) Use the terminating resistors supplied with the PLC.
(5) Please refer to connected number in Chapter 14 for the maximum, connected number.
(SW1)
7
Chapter5 Procedure for In tr oducti on of the Option
The procedure for introducing CC-Link option is described here. Please prepare in the following steps:
Set the switches (SW1).
Turn ON the power to the inverters.
After the above steps have been done, the preparation for operating the inverters is complete.
Confirm the communication is normal after confirming the master side set with LED lit.
Refer to operation status indicate LED in Chapter 14 for lighting LED.
After the master side has been prepared, the inverters can be operated via CC-Link by setting RUN.
Start
Acceptance inspection
Install the option.
Connect the cables.
Set the function codes
(H30,y98,o27～o32).
Preparation finish
See “2. Acceptance Inspection”.
See “3. Installation”.
See “4. Wiring and Cabling”.
See “14 Specifications”.
See “6. Function Codes”, “7.
Protective Operation”,and “8.
Link Functions”.
8
Chapter6 Function Codes
·If the data of a function code is incorrect, the system may fall into a dangerous status. Recheck data
whenever you have finished setting or writing data.An acciden t m ay oc cur.
6.1 Standard func tion codes
There are restrictions on the standard function codes that can be accessed from CC-Link. For further
information, refer to the Link No. in chapter 8
6.2 Functi on codes excl usive to communi cati on
A common data format (S-code, M-code, W -code, X-code and Z-code) can be used as the specifications
exclusive to communication. The data relating to the command / monitoring are difined other than the
standard function codes. For the details of the communication-exclusive function codes, refer to Chapter 5 of
FRENIC-Eco RS485 User’s Manual (MEH448). However, the following communication-exclusive function
codes prohibit writing via CC-Link (allows reading).
Table2 Communication-exclusive function codes that prohibit writing
No.
S01
S05 Frequency command
S06 Operation command
Function code name
Frequency command
(p.u.)
Because the same data can be written from the remote
output and the remote register. (Refer to “10.
Communication Specifications”.)
Reason
6.3 Functi on codes excl usive to the optio n
In the software exclusive to CC-Link option, the operations o27,o28 and o30 in addition to the standard
function codes, are available as the function codes exclusive to the option.
Table3 Function codes exclusive to the option
No. Function code name Setting range
Operation when a failure has
o27
occurred
Communication failure when
o28
a failure has occurred
Extended setting
o30
(Multiple setting)
CC-Link option
o31
station number setting
CC-Link option
Transmission Baud rate
o32
setting
For the details of the function code o27 and o28, refer to “7. Protective Operation”.
0～15 The operation when the error is detected is selected.
0.0～60.0sec
0,5～255
1 Occupying one station （CC-Link Ver.1.1）
2 Occupying one station double（CC-Link Ver.2）
3 Occupying one station quadrople（CC-Link Ver.2）
4 Occupying one station octuple（CC-Link Ver.2）
0～64
65～255 Invalidity
0 156kbps
1 625kbps
2 2.5Mbps
3 5Mbps
4 10Mbps
5～255 Invalidity
Time set by the timer for continuing operation if a
communication failure has occurred.
non operation
Sets station number (address)
(Setting value “0”is station number “1”.)
Setting if a failure has occurred
The underlined part is a factory setting value.
9
Chapter7 Protecti ve Operation
7.1 Prot ective Operati on function codes
This section describes how to operate if a failure of communication line occurs when the system is being
operated by operation command and speed command given through the CC-Link.
(1)
The inverter operation to be performed if a CC-Link communication error occurs
o27
4～9
13-15 Operating is continued to the return of the
*1
Communication line failure factor：Tim e over error
*2
Setting value of transmission Baud rate setting (o32) is reflected at the reset input (RST) or next power
*3
The factory values are all "0".
Inverter Operation in the Event of an Error Note
0 Put the motor immediately in trip.
1
Immediately trip the inverter by force, when the
time set by o28 (Timer) has expired.
2 Operating is continued to the return of the
communication according to the last command. If
the communication doesn't return to the end at
the time of the tim er of o28, the compulsion trip
mode.
3 Operating is continued to the return of the
communication, and after it returns,
it follows the instruction in the communication.
Same as for [o27=0]
10 Immediately decelerate the motor by force. When
the motor has stopped, turn on er5.
11 When the time set by o28 (Timer) has expired,
immediately decelerate the motor by force, when
the motor has stopped, turn on er5 .
12 Operating is continued to the return of the
communication according to the last command.
After decelerate the motor by force, turn on er5,
if the communication doesn't return to the end at
the time of the timer of o28.
communication, and after it returns,
it follows the instruction in the communication.
Option failure：W hen the MFP3 access error or the main body of the inverter and the communication error
occurs, Er4 is generated. It doesn't relate to the setting value of o27.
supply ON.
Automatic
return after
communication
returns
Automatic
return after
communication
returns
(o27).
The forced deceleration
period is specified by
F08.
10
operation of
If transmission error occurs during acceleration, the speed
operation of
(2) Communication failure when a failure has occurred (o28)
0.0～60.0 sec
●
When the function code
o27=0 (
Mode in which the inverter is forced to immediately in trip in case of
communication failure
Command
from master
Communication
status
Indication
FWD
Setting up
frequency
Normal
Normal
ON
Error
Communic ation error
)
Normal
Er 5
ON
Alarm reset
Internal
Inverter
●
When the function code
Communication
Indication
FWD
Setting up
frequency
Operation
command
Setting up
frequency
Output
frequency
Command
from master
Internal
Inverter
Operation
command
Setting up
frequency
Output
frequency
o27=1 and o28=5.0 (
status
Normal
Operation
Normal
※１１
ON
Operation
Stop
Free-run
Operation
Mode in which the inverter is forced to stop five seconds after a
communication failure occurred
Error
Normal
Er 5
5.0s
OFF
Stop
Free-run
)
Alarm reset
ON
Operation
accelerates up to the setting up f requency
11
operation of
Indication
operation of
sion error occurs during acceleration, the
●
When the function code
Command
from master
Communication
FWD
Setting up
frequency
o27=2 and o28=5.0 (
When c ommunications is not recovered although five seconds
elapsed from the occurrence of a communications failure , and an er8 trip
occurs
)
status
Normal
Normal
ON
5.0 s
Error
Normal
※１１
Alarm reset
Er 5
ON
Operatio n
command
Internal
Inverter
Setting up
frequency
frequency
※１１
For the period until communications is recovered, the command (command data, operation
data) executed just before the communications failure had occurred is retained.
●
When the function code
Command
from master
Internal
Inverter
Communication
FWD
Operation
command
Setting up
frequency
frequency
Output
o27=2 and o28=5.0 (
status
Indication
Setting up
frequency
Output
Operation
Normal
※１１
ON
Operation
Stop
Free-run
If transmission error occurs during acceleration, the
speed accelerates up to the setting up frequency
Operation
When a communications failure occurred but communications
was recovered within five seconds
Error
Normal
Normal
5.0s
OFF
Stop
If transmis
speed accelerates up to the set ting up frequency
12
)
ON
operation of
Communication
of transm ission error is held
operation of
Setting up
●
When the function code
Indication
Command
from master
FWD
Setting up
frequency
o27=3,13 ～ 15 (
status
Mode in which the inverter continues operating when a
communication failure occurs
Error
Normal
ON
)
Normal
Normal
※１１
Operation
command
Internal
Inverter
Setting up
frequency
Output
frequency
※１１
For the period until communications is recovered, the command (command data, operation
data) executed just before the communications failure had occurred is retained.
●
When the function code
Command
from master
Communication
Indication
FWD
frequency
status
Operation
o27=10 (
Mode in which the inverter is forced to immediately stop when a
communication failure occurs
Normal
Normal
ON
Error
The stting at the time
on and the operation continues.
)
Normal
Er 5
Communication error
ON
Alarm reset
Internal
Inverter
Operation
command
Setting up
frequency
Output
frequency
Operation
Stop
Decelerate the motor by force
（
Deceleration time is by F08.
13
Operation
）
If transmission error occurs during acceleration, the
operation of
１１
operation of
frequency
●
When the function code
Command
from master
Communication
Indication
FWD
Setting up
frequency
o27=11 and o2 8=5.0 (
status
Normal
Normal
ON
Mode in which the inverter is forced to stop in 5 sec onds
when a communication failure occurs
Error
Normal
※１１
5.0s
Er 5
OFF
)
Alarm reset
ON
Operation
command
Internal
Inverter
Setting up
frequency
frequency
●
When the function code
Command
from master
Internal
Invert er
Communication
FWD
Operation
command
Setting up
frequency
frequency
Output
o27=12 and o28=5.0 (
status
Indication
Setting up
Output
Operation
Normal
※
ON
Operation
Stop
Decelerate the motor by force
（
Deceleration time is by F08.
speed accelerates up to the setting up frequency
Operation
）
Mode in which the communication returned within five seconds,
when a communication failure occurs
Error
Normal
Normal
5.0s
OFF
Stop
If transmission error occurs during acceleration, the
speed accelerates up to the setting up frequency
)
14
S codes (command data, operation data) can be
Chapter8 Li nk Functions
The function code y98 “Bus Link function (Mode selection)” and the X function “24: operation selection through link
[LE]” switch the validity (REM · LOC/COM) of command data (S area). Familiarize yourself with it together with the
control block (Chapter 4 in the FRENIC-Eco User’s Manual (MET456)).
8.1 Enabling li nk operatio n
When the inverter is operated through the CC-Link, the operation must be switched to “Operation through link
enable” mode and “command through communication (other than 0)” must be selected by y98 “ Bus Link function
(Mode selection)”. (Such a flexible system configuration as operation command sent from the terminal board and
speed command sent through communication is enabled by selecting the value of y98 “Bus Link function (Mode
selection)”.)
Con ditio n Mod e
Command code FBH
(operation mode) = 0
Command code FBH
(operation mode) = 1
Corresponding X terminal ON “Operation through link
Corresponding X terminal OFF “Operation through link
Assigning “24 : operation
selection through link [LE]” to
E01~E05 “X function selection”
Not
assigned
Assigned
y98 set ti ng
val ue
0
1
2
3
“ Oper atio n t hroug h link enable” mode “ Operat ion thro ugh li nk d isable” mo de
Com mand data
× × ×
○ × ×
× ○ ×
○ ○ ×
Operat io n
comman d
Com mand data
:Command through communication is valid. ×:Command through communication is invalid (Operation is
enabled by the command from the terminal board or the keypad.)
Even in “Operation through link disable” mode,
written.
8.2 Confir mation and writing of funct ion code
The change (writing) and the confirmation (reading) in the function code from CC-Link are always effective.
15
“Operation through link
enable” mode
“Operation through link
disable” mode
enable” mode
disable” mode
Operat io n co mm and
read
Chapter9 Com munication between Sequencer
9.1 Outline of t he co mmu nication
Sequencer CPU
SET Yn0
CC-Link
master unit
Refresh command
Eco Inverter
SET Yn6
FROM
FROM
TO
TO
Data link start
Buffer memory
Remote input
(RX)
Remote register
(RWr)
Remote output
(RY)
Remote register
(RWw)
Link scan
Control signal
output
· Inverter status
Control data output
· Monitor
· Function code
Control signal input
· Operation
command
Control data i nput
· Speed command
· Function code
write
Figure 9
CC-Link master station
(1) CPU with automatic refresh function installed (Example: QnA-CPU)
Communication between the CC-Link master station and the remote device is performed by
exchanging data through the sequence ladder and by autom atically refreshing the refresh
buffer of the master station with END command.
(2) CPU without automatic refresh function installed (Example: AnA-CPU)
Communication between the CC-Link master station and the remote device is performed by
exchanging data directly with the refresh buffer of the master station through the sequence
ladder.
16
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