Fubag IN 190, IN 200 User manual

Omperator's anual

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WARNING! BEFORE USING THE WELDING MACHINE READ THE INSTRUCTION MANUAL CAREFULLY! FOR QUALIFIED AND SPECIALLY TRAINED PERSONS ONLY AFTER PROPER READING OF THIS MANUAL IS ALLOWED TO USE AND TO MAINTAIN THIS WELDINGMACHINE.

The detailed description, safety rules and all required information necessary for proper operation and maintenance of FUBAG welding machine are provided below. Keep this instruction manual by machine and refer to it by any doubts concerning safety operation, maintenance storage and handling of FUBAGwelding machine.

1. Safety perationo

It is highly recommended always to follow the safety rules. Wear protective clothes and

special means to avoid injuries to eyes and skins.

Use the welding mask or special protective glasses while working with the welding machine. Only by viewing through the filter lens on the welding mask your eyes are secured by your operation.

Prevent the sparks and spatter from harming your body.

Under no circumstance allow any part of your body to touch the welder's output bipolarity

(torch and work piece).

Do not operate under water or more humid place.

Fumes and gases produced when welding are hazardous to health. Make sure to work in

places where there are exhaust or ventilation facilities to keep fumes or emissions away from the breathing zone.

Please remember to keep arc rays away from the other nearby people when welding. This

is only due to the interference from arc rays.

There will be high temperature when welding work piece, so please don't directly touch on it

No touching on the output connection or any other electrification parts while welding.

No touching on the electrification parts after turning on the power. Cut off the power supply

after operation or before leaving the welding site.

No welding in the dangerous site where easily get an electrical shock.

No welding for the container loaded inflammable or explosive materials.

Safe measures should be adoptted while operating in high place to avoid accident.

No entering the welding site for persons not concerned.

Welders possible have electromagnetism and frequency interference, so keep away people

with heart pace or the articles which can be interfered by electromagnetism and frequency.

WARNING. The welder voltage is always higher, so the safety precaution should be taken before repair to avoid accidental shock. Switch off the power supply before each type of maintenance work. The untrained people are not allowed to make maintenance of the machine.

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Check the connection of input and output cables and the earth (ground) connection, etc.

Maintenance should be conducted by the trained personnel.

The newly installed machine or the welder not in use for some time needs to be checked by

multimeter have the right insulation resistance between each winding and the case.

When the welder is used outdoors, it should be kept from rain or long exposure to the sun.

Check is needed from time to time to make sure the welding cable is in good condition if the

welding machine is in frequent use. Check at least once each month if the welder is in regular use. It is necessary to check when the welder is in mobile use.

If the welder is not in use either for a long time or temporarily, it should be kept dry and have

good ventilation to free it from moisture, erodible or toxic gas.

Dust removal is needed every year. Check the machine's fasteners, moving-iron, current

regulation screws, etc to make sure there are no loose connection problems.

The dust, acid and erodible dirt in the air at the job site can not exceed the amount required

by the norm (excluding the emission from the welder).

The welder must be installed in the place where it can not be exposed to sun and rain. Also it

must be stored in less humid place with the temperature.

- +°

When the machine is operating, the temperature must not be higher than 40 C or lower

-°

than 10 C.

There should be 50 cm space about for the welding machine to have good ventilation.

Make sure that there is no metal-like foreign body to enter the welding machine.

Electrode must be taken down from holder when no welding.

No violent vibration in the welder's surrounding area.

Make sure that there is no interference with the surrounding area at the installation site.

Safety Check:

Each item listedbelow must be carefully checkedbefore operation:

Make sure thatthere is no short circuitconnection with welder's both outputs.

Make sure that there is always sound output and input wire connection instead of exposing it outside.

Regular check needs to be conducted by the qualified personnel after the welding machine has

been installed overa long period or re-operation,which involves as follows:

Check the weldingcable to see if itcan continue to be usedbefore it is worn out.

Replace the welder'sinput cable as soon asit is found to bebroken or damaged.

Make sure whether there is enough power supply to make the welding machine work properly.

Any power source required to access the welding machine must be installed with some protective equipments.

Please do not hesitate to contact us for technical assistance whenever you come across the problems you cannot work out or youmay deem difficult to fix.

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IN 190

220 25 10-160 (MMA); 10-190 (TIG) 60/120 (MMA); 60/135 (TIG) 1,6-4,0 7,9

IN 200 LV

220 29,2 10-200 (MMA); 10-200 (TIG) 60/120 (MMA); 60/135 (TIG) 1,6-5,0 7,9

Welding current

of duty cycle

EN 609741, %/A

Weight,

Model

Rated intput

voltage, V

Welding current, А

Electrode

diameter, mm

Max. input

current, А

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2. Technical pecificationss

The manufacturer reserves himself the right to make the manual's content or welder's function change without anypreliminary notification of the users.

3. еD

escription

This is a single phase, Inverter, portable welder, for covered electrode and Lift Arc TIG in DC. It allows welding with rutiles, basic, stainless steel and cast iron electrodes. In TIG, it allows to weld most of metals except aluminium and alloys..They are over-voltage protected when used on power 180-265 V forIN 190 (85-265 V forIN 200 LV)

1. isplay

2. MMA position indicator

3. TIG position indicator

4. Adjust keys

5. Adjust keys

6. elector

S Thermal protection indicator

7. witch

8. S button

1 2

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4. Illustration of signs

IP23

X: 45%; 60%; 100%

I : 160A; 140A; 110A

U: V; ;

26,4 25,6 24,4VV

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5 ower supply.P

- The welding machine is supplied with the in-built power factor correction (PFC) block to regulate the efficiency of using the current output. Due to this block the machine could be connected via the 16А-220 plug even in the conditions of intensive operation. For the same power machines without PFC, the plug 32A-220 is required.

Th machine is ideal for construction works with the lengthened cable, where the

voltage drops are frequent. Also, the exclusive quality of welding is provided by this machine through the output control circuit, which is controlled by a microprocessor.

- Connect the earth clamp and electrode-holder cables in the quick-plugs. Respect the polarities indicated on the electrode packaging.

- Starting: switch .

button

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6. Electrode welding

MMAmode

Select the MMA position

Apply the usual welding rules

Adjust the wished current (display ) using the keys and

- he cooling takes about 2 minutes

-T

Thermal protection: the indicator lamp .

external temperature

Your machine is equipped with 3 specific functions to Inverters



Hot start



Аrc force

melted metal.



Аnti-sticking

sticking.

increases the current at the beginning of the welding.

increases the current in order to avoid the sticking when electrode enters in

Adjustable function.

allows you to easily withdraw your electrode without damaging it in case of

Adjustable Hot StartandArc Force

The Hot Start isadjustable from 0 to 0%.

welding machine 10

with the selector

145

he cooling time is about 2 to 5 min according to

To adjust the Hot Start, follow the following steps:

1. Press the selector during 3 seconds.

2. The “HS” (Hot Start) display flickers and a number pears.

3. Adjust the wished percentage (display ) using the keys

and .

4. Validate the wished value pressing the selector .

5. " "

The inscription AF (Arc Force) starts blinking then one

figure

6. ( )

Set the required percentage Arc Force display using

keys and

7. Valid the required figure by pressing the selector button

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+ 9 hidden pages

Fubag IN 190, IN 200 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual