Frymaster UHC-MCDONALDS Installation Manual

OPERATOR’S MANUAL
UNIVERSAL HOLDING CABINET (UHC)
2 and 4-Slot Models
MANUFACTURED BY
SHREVEPORT, LOUISIANA
71135-1000
PHONE 1-318-865-1711
1-800-24 FRYER
Universal Holding Cabinet 1-1 Power Up 2-1 Operational Overview 3-1 Operator Mode 4-1 Timer Operation 5-1 Cook More Prompts 6-1 Switching Between Breakfast. Lunch, Clean Mode and Slot Off 7-1 Slot Temperature Display 8-1 Temperature Alarms 9-1 Product Selection 10-1 Program Mode 10-1 Page Selection 10-2 Meal Selection 10-3 Exiting Program Mode 10-5 Example of Production Selection Change 10-6 Entering and Editing Product Information 11-1 Entering Password 11-1 Entering Product Name 11-1 Entering Product Holding Time 11-3 Enter Meal Usage 11-4 Display Adjustments 12-1 Change Display Time 12-1 Change Display Intensity 12-1 Change F° to C° Troubleshooting Guide 13-1
Appendices 14-1 Appendix A: Food Item Default Settings 14-1 Appendix B: Cleaning and Preventive Maintenance 14-2 Appendix C: SOC for Universal Holding Cabinet 14-5 Appendix D: Production Charts 14-5 Appendix E: Quick Reference Guide 14-6 Appendix F: Typical Setups/Stacked Arrangements 14-7
12-1
Frymaster L.L.C., 8700 Line Avenue 71106, 5489 Campus Drive 71129
P.O. Box 51000, Shreveport, Louisiana 71135-1000
PHONE 318-865-1711 FAX 318-219-7135
PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER 819-5537 10/00
*8195537*
1 Universal Holding Cabinet
The Frymaster Universal Holding Cabinet (UHC) developed and manufactured exclusively for McDonald’s, is a short-term holding device to extend the freshness of a wide variety of cooked products. The UHC meets all McDonald’s standards for safety, efficiency, and cleanliness.
1.1 Warranty Statement
A. Frymaster L.L.C. makes the following limited warranties to the original purchaser only for
this equipment and replacement parts:
1.1.1 Warranty Provisions – Universal Holding Cabinet
A. Frymaster L.L.C. warrants all components against defects in material and workmanship for a
period of two years.
B. All parts, with the exception of fuses, are warranted for two years after installation date of
cabinet
C. If any parts, except fuses, become defective during the first year after installation date,
Welbilt will also pay straight-time labor costs to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).
1.1.2 Parts Return
A. All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service
Center within 60 days for credit. After 60 days, no credit will be allowed.
1.2.3 Warranty Exclusions
This warranty does not cover equipment which has been damaged due to misuse, abuse,
alteration, or accident such as:
Improper or unauthorized repair;
Failure to follow proper installation instructions and/or scheduled maintenance
procedures as prescribed in your MRC cards;
Improper maintenance;
Damage in shipment;
Abnormal use;
Removal, alteration, or obliteration of the rating plate;
This warranty also does not cover:
Transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel
time over two hours;
Overtime or holiday charges;
Consequential damages (the cost of repairing or replacing other property that is
damaged), loss of time, profits, use or any other incidental damages of any kind.
1-1
There are no implied warranties or merchantability or fitness for any particular use of purpose.
For international warranty, the above procedures apply, except that the customer is responsible for freight and duty charges.
PARTS ORDERING AND SERVICE INFORMATION
Parts orders may be placed directly with your local Frymaster Factory Authorized Service Center (FASC)/Distributor. A list of Frymaster FASC/Distributors was included with the cabinet when shipped from the factory. If you do not have access to this list, please contact the Frymaster Service Department at 1-800-24-FRYER or 1-318-865-1711.
Please note that orders for wire/plastic trays, stacking kits, carts and casters should be placed with your local Kitchen Equipment Supplier (KES). Frymaster does not supply these accessory items.
To speed up your order, the following information is required:
Model Number_____________________________________ Serial Number_____________________________________ Voltage___________________________________________ Item Part Number___________________________________ Quantity Needed____________________________________
Service may be obtained by contacting your local Frymaster Authorized Service Center/Distributor. Service information may be obtained by calling the Frymaster Service Department. The following information will be needed in order to assist you quickly and efficiently:
Model Number_____________________________________ Serial Number______________________________________ Nature of the Problem___________________________________________________________________
Also any other information which may be helpful in solving your service problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-2
1.2 Product Trays
There are 3 product tray sizes. See Appendices A and C for specific product volumes and recommended holding sizes and times. Use the tray that is designed for the specific product described below:
A. 1/3-size plastic tray – Holds meat and egg products that are grilled (hamburger patties,
bacon, eggs, sausage, etc.) There are two important procedures to remember when storing grilled products:
The product should not be drained when picked up from the grill.
The product is stacked when placed in the proper tray. 10-1 and sausage patties can be
stacked up to six high. Eggs (except scrambled), grilled chicken and 4-1 patties can be stacked up to three high.
B. 1/2-size wire tray – holds fried products (McNuggets, McChicken, Filet-O-Fish, etc.)
Remember this important procedure when storing fried products:
Fried products are to be placed on the wire rack. The rack should be placed on a crumb
tray. No tray liners are required for these trays.
C. Full-size plastic tray – holds baked products (biscuits, muffins, etc.) Follow these
procedures for baked products:
After the biscuits have been removed from the biscuit oven, remove the wrapper and
open the cardboard box.
Put a tray liner in the tray and slide the biscuits onto the liner. The biscuit trays can hold
up to 30 frozen biscuits, 20 scratch biscuits or 20 muffins.
Important Operational Tips
When placing a tray into the cabinet, make sure the slot line on the tray handle lines up with the edge of the slot.
Discard cracked or damaged trays.
When removing portions from a tray, slide the tray only as far as needed, then quickly return the tray to the slot line.
1-3
1.3 Install Grill Clip
The grill clip is shipped in the accessory package and is designed to hold the 1/3-size grill tray. It attaches to the grill to make transfer from the grill to the UHC faster and safer.
Position the front of the grill clip under the lip
of the grill.
Lower the back of the clip until the grooves rest
over the grill bar. The grill clip should firmly seat on the front of the grill. If the clip doesn’t fit snuggly, simply loosen the four nuts under the clip and slide it in or out as needed to tighten against the bar. Tighten the nuts after the clip is properly adjusted.
The grill clip attaches to the grill and holds grilled product in a UHC tray, making transfer to the holding cabinet easier.
1.4 Installation of 4” Legs
CAUTION Use caution when handling the cabinet or tilting the unit to/from the floor to install the legs. Maneuvering the cabinet should be accomplished by at least two people.
A. Carefully place the Universal Holding Cabinet on its right side (direction is determined with
you facing the front of the unit), exposing the base of the cabinet.
B. Mount the leg pads to the bottom of the base using the 16-¼"-20 x ½" long screws and
lockwashers provided.
C. Screw the leg into the mounted leg pad until fully tight.
D. Carefully turn the UHC upright until the unit stands on its legs. Perform Step 2, Power Up.
IF THE UHC IS INSTALLED WITH THE COUNTERTOP OPTION, ENSURE THE
AREA WHERE THE UHC BASE AND COUNTERTOP MEET IS PROPERLY SEALED
WITH A FOOD GRADE TYPE SEALANT.
1-4
2 Power Up
ALL ELECTRICALLY OPERATED APPLIANCES MUST BE ELECTRICALLY
GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF
LOCAL CODES, WITH NATIONAL ELECTRIC CODE, ANSI/NFPA NO. 70-1990.
A. Power Requirements:
Voltage – 208/240 VAC
2620 Watts @ 208V – 3420 Watts @ 240V
Frequency – 50/60 Hertz
Single Phase
20 amp Service
THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG GROUNDING PLUG FOR
YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PPLUGGED INTO A
PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE
THE GROUNDING PRONG FROM THIS PLUG.
B. Plug the Universal Holding Cabinet into the power source.
C. Place the power switch in the ON position. All control displays will illuminate green
approximately 2 seconds after the power switch is activated.
D. Monitor the temperature of the slots. The time it takes the slot(s) to heat from ambient (room)
temperature to a 155°F (68°C) setpoint should be approximately 15 minutes. It should take approximately 25 minutes to reach a 200°F (93°C) setpoint. If setpoint is not consistently
achieved within these limits, call your local Factory Authorized Service Center for repair.
2-1
3 Operational Overview
The Universal Holding Cabinet (UHC) has either four slots that can hold up to three trays of product per slot or two slots, which hold up to three trays. Each slot has a controller that indicates the holding time and product selection for each tray position.
Universal Holding Cabinet (UHC)
The operator enters information into the controller via the display and keypad shown below. Each product selection has a temperature setpoint and product holding time. All product timers run independently. The
slot temperature is controlled by the temperature setpoint of the leftmost product entry in each slot as viewed from the front of the cabinet. Product selections that have a holding temperature different that the leftmost product selection will not be available for entry into that slot’s configuration.
Most UHC’s have a front and rear display for each slot. All operator mode selections can be made from either display. Program changes can only be made from the front display. A Special Point of Distribution (SPOD) cabinet has only a front controller for each slot.
UHC Controller (Front Display and Keypad)
Timer keys (Left, Center, and
Left Timer Key
Center Timer Key
Right Timer Key
Right) start and stop the timer associated with each tray position. The timer keys also turn off audible alarms.
Displays (Left, Center, and Right) show product selection and holding time for each tray position. The displays also provide programming
SAUS SAUS SAUS
Left Display
UP/DOWN Arrow Keys
Center Display
ENTER
MENU
PAGE
Right Display
Menu Key
Temperature/Enter
/Page Key
information in program mode.
MENU key is used to select meal transitions (breakfast to lunch), Clean Mode operation and to turn individual slots on or off. The MENU key also provides access to program mode.
TEMPERATURE/ENTER/PAGE key has three functions. 1) Display slot temperature information; 2) Enter operational changes; and 3) Select Page parameters in program mode.
Up and Down ARROW keys are used to increase/decrease variables or change selections.
UHC Controller (Rear Display and Keypad, Traditional UHC Only)
Left Timer Key
Center Timer Key
SAUS SAUS SAUS
Left Display
Center Display Right Display
3-1
Right Timer Key
4 Operator Mode
Operator Mode is the normal operating mode of the controller when all slots are at the proper temperature and no alarm conditions exist. Product information and holding time is displayed.
4.1 Display of Product Information
In Operator Mode the slot display indicates the following:
1. The product selection for a tray location.
2. The holding time remaining (in minutes) for active timers.
An active timer alternately displays the product selection and the time remaining. Inactive timers display only product selection.
4.2 Product Information and the Use First Display
The Operator Mode indicates product selection and holding time status by changing the display intensity.
The “Use First Display” indicates the product with the least amount of holding time remaining. There are two levels of display intensity used to indicate product status.
1. Brighter level of display intensity and running dots indicate the “use first” product
selection.
2. Lower level of display intensity indicates:
a. An active timer that is not the product selection with the least holding time remaining.
b. An inactive timer where only the product selection is displayed.
Timer Status Indicators
SAUS
Use-First Timer
Higher Intensity
12
ENTER
SAUS SAUS
Active Timer
Lower Intensity
20 SAUS
MENU
PAGE
Inactive Timer
Lower Intensity
ENTER
MENU
PAGE
Running Dots
4-1
5 Timer Operation
5.1 Starting A Timer
Press the Timer key above the tray position to start a timer. The timer will time down from a preset value and alternately display product selection and the holding time remaining. If more than one tray of a product selection is timing, the location of the product with the least remaining holding time is indicated by the Use First display status.
ENTER
SAUS SAUS SAUS
Press TIMER key to start a timer
60 SAUS SAUS
Active display alternately indicates holding time and product selection
SAUS SAUS SAUS
MENU
PAGE
ENTER
MENU
PAGE
ENTER
MENU
PAGE
5.2 Stopping A Timer
Press the Timer key above the slot position to turn off an active timer. The timer stops timing and the display changes to the inactive timer status. If more than one tray of a product selection is timing, use first indication changes to next active timer.
Timer to Stop
SAUS SAUS SAUS
Active display alternately indicates holding time and product selection
19 24 SAUS
Press TIMER key to stop timer
SAUS SAUS SAUS
Next Shortest Time
ENTER
PAGE
ENTER
PAGE
ENTER
PAGE
Inactive Timer
MENU
MENU
MENU
Use-First indication changes to next
active timer
5-1
Loading...
+ 21 hidden pages