Frymaster UHC-HD User Manual

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Manual Parts Service,

UHC

3 6, for

HD-

Models Row-

 

 

 

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

*8196606*

1-800-551-8633

Price: $6.00

OCT 10

 

24-Hour Service Hotline

819-6606

 

 

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

THE CABINET IS NOT SUITABLE FOR OUTDOOR USE. WHEN OPERATING THIS UNIT, IT

MUST BE PLACED ON A HORIZONTAL SURFACE.

THE CABINET IS NOT SUITABLE FOR INSTALLATION IN AN AREA WHERE A WATER JET CAN BE USED. THIS APPLIANCE MUST NOT BE CLEANED WITH A WATER JET.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN

THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

DO NOT OPERATE OR SERVICE THE CABINET WITHOUT FIRST READING THIS MANUAL.

DO NOT OPERATE THE CABINET UNLESS IT HAS BEEN PROPERLY INSTALLED AND

CHECKED.

DO NOT OPERATE THE CABINET UNLESS ALL SERVICE AND ACCESS PANELS ARE IN

PLACE AND PROPERLY SECURED.

DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONENT OF THE CABINET UNLESS

ALL POWER TO THE UNIT HAS BEEN DISCONNECTED.

USE CAUTION WHEN SETTING UP, OPERATING, OR CLEANING THE CABINET TO AVOID

CONTACT WITH HEATED SURFACES.

USE CAUTION WHEN LIFTING THE UHC-D. THE UNIT WEIGHS 200 POUNDS. THREE TO FOUR PEOPLE, USING STANDARD SAFE LIFTING PRACTICES, WILL BE NECESSARY TO HANDLE THE CABINET.

Table of Contents

Theory of Operation

1-1

Service/Software Procedures

2-1

Troubleshooting

3-1

Illustrated Parts List

4-1

Wiring Diagrams

5-1

Cabinet Service Procedures

1 Functional Description

Master Control Display

Power switch

Timer: displays on row board remaining time for all active timers.

Temperature: displays on Row Mode key row board plate

temperature, alternating

between top and bottom.

Timer key

Note: The illustrations for these service procedures are of the 6 row full size UHC HD.

1.2 Theory of Operation

The cabinet operates on 208-250VAC 50 or 60 cycle single-phase power. The main switch activates a relay, which supplies line voltage to two distribution boards, three cooling fans and a power supply. The power supply provides 5VDC to the master control board and the distribution boards.

A ribbon cable connects the master control board to both distribution boards. Ribbon cables also connect the distribution boards to the displays. The resistance of RTD’s, attached to the heater plates, is monitored by the distribution boards. The board switches power through solid-state relays to the heater plates when the resistance, which is used as an indicator of temperature, falls out of the range for the product held in the cabinet.

The switch, relay, master control, master control board, LON board, LON filter, cooling fans and power supply are mounted under the top of the unit. The cabinet is programmed using the key pad on the front bezel.

1-1

Cabinet Service Procedures

1.3 Start Up Indicators and Test Points

Distribution boards shown with ribbon cables removed.

Upon startup, the cabinet beeps. LED’s on the distribution boards flash. The displays show the version number of the cabinet’s firmware and then the row’s status.

1-2

Cabinet Service Procedures

2 Service Procedures

DANGER: Failure to disconnect power from the unit before servicing could result in serious injury or death. The cabinet power switch DOES NOT disconnect all incoming power to the cabinet.

Fig. 1: The sides are held in place by screws near the base of the unit on each side.

Fig. 2: Tabs in the topcap extend to holes in the cabinet. The top is secured with at the tabs with screws.

2.1 Updating Software/Capturing Configurations

The five sections of software on the cabinet can be updated individually. To ensure compatibility between cabinet software and replacement boards, the software should be updated to the latest version at any board replacement. Follow the directions below.

Keypad: Enter Power Switch: Cycle programming power between each

revision update.

Programming key:

OK: Press to confirm

Arrows: Scroll to

Press prior to entering

choices.

choices.

programming code.

 

 

Software updates use the master control display to enter programming codes, scroll to areas to be revised, respond to questions and exit. The control is annotated above. The arrow and OK buttons are illuminated when active.

Check Existing Versions

1.With the unit powered up, press the programming key.

2.Screen scrolls Enter Access Sequence.

3.Enter 090809 on keypad.

4.Press OK.

5.Scroll with arrow keys to view all software revision numbers:

Main

Boot Loader

Master Display

Distribution Board

Row Display

6.Press OK.

NOTE: If the master control displays an error message during the install process, turn the cabinet off for 30 seconds and back on. Repeat install steps.

2-1

Loading Sequence
Software should be loaded in this sequence:
• Main Board
• Language
• Row Display
• Distribution Boards
If the software update only involves a few of the components, following the loading sequence, skipping the unneeded component.
Incompatibility Message
The cabinet can display an incompatibility message during software upgrades. The buttons will remain active. Follow the loading sequence and the incompatibility is corrected as the software components are loaded.

Cabinet Service Procedures

Update: Boards

1. Turn power off.

2. Insert flash drive in USB port located on cabinet bezel. 3. Turn power on.

4. Cabinet displays version numbers followed by current menu setting.

5. Press programming key.

6. Screen scrolls Enter Access Sequence.

7. Enter 98765 with keypad.

8. Press OK.

9. Scroll with arrow key until software section (see loading sequence box) to be updated is displayed on master control board.

10. Press OK.

11. Screen displays Copying Files, Please Wait. This takes several minutes.

12. Screen messages will vary, depending on software section being installed. Follow screen instructions.

13. Screen displays Complete.

14. Press OK.

15. Screen displays Main Boot Loading and a percentage of completion.

16.After 100% is displayed, screen goes blank and returns to menu display.

17.Turn cabinet off for 30 seconds and back on.

Update: Language File

1.With the unit on, press program button.

2.Enter 090709 with the keypad.

3.Press OK.

4.Screen displays Reconfigure OK or Cancel.

5.Press OK.

6.Screen displays Please Wait Lang Bin.

7.Screen displays 9 files copied.

8.Press OK.

9.Screen returns to normal display.

10.Turn cabinet off for 30 seconds and back on.

Capture Cabinet Menus/Configurations

The menu items and cabinet configurations in a cabinet can be captured and used to configure cabinets with identical software setups. Follow the instructions below to capture the menus and configuration from a cabinet.

1.Insert an empty flash drive in the USB socket on the cabinet with menus and configurations to be copied.

2.Press the programming key.

3.Enter 759248 with the keypad. The configuration of a cabinet can be captured on an empty

4.

Press OK.

flash drive for transfer to cabinets with the same software

5.

The master control will display

setup.

Copy from UHC to

2-2

Cabinet Service Procedures

USB.

6.Press OK.

7.The master control displays Please Wait… as files are transferred to the flash drive, changing to the number of files copied when the process is complete.

8.Press OK.

9.Remove flash drive.

10.Cabinet returns to normal display.

Configure Cabinet with Menu/Configuration Captured on another Cabinet

1.Place a flash drive with only a captured menu/cabinet configuration in the root file into the USB port of a cabinet to be identically configured.

2.Press the programming key and enter 090709 with the keypad.

3.Press OK.

4.The master control will display

Reconfigure OK or Cancel.

A cabinet configuration can be transferred to multiple cabinets with a captured configuration held on a flash drive.

5.Press OK.

6.The master control will display Please wait… as the files are updated, changing to the number of files copied.

7.Press OK.

8.The cabinet will return to the original menu setting, changing row position displays to match items introduced with the configuration transfer.

Cabinet Access Codes

Code

Function

759248

Capture cabinet configuration to flash drive

 

 

98765

Load software updates from USB drive

 

 

1955

Enter manual programming mode (see operation manual).

 

 

4557

LON Works service pin

 

 

090809

View software versions

 

 

1111

Service test mode

 

 

090709

Update language file

 

 

2-3

+ 16 hidden pages