Frymaster H17SC, H22SC, H14SC User Manual

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H14SC/H17SC/H22SC Single Fryers, FPPH17SC and FPH17SC Series Filtration System
Installation, Operation, Service, and Parts Manual
NAVY SURFACE SHIP ELECTRIC
FRYERS
Fryers
This manual is applicable to fryers manufactured beginning numbers beginning with 0308. For serial numbers prior to 0308, refer to manual 819-5184.
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
E-mail: service@frymaster.com
August 2003 with serial
AUGUST 2005
*8196004*
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NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVIC E CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIAT ES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER
Copper wire suitable for at least 167°F (75°C) must be used for power connections.
DANGER
The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door.
DANGER
This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures. They may differ slightly in appearance or placement between fryers but functionality should remain the same. They may not conform to onsite management operational
procedures.
WARNING
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used. Questions? Call 1-800-551-8633 or email Service @Frymaster.com
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.
WARNING
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
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NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/DEAN Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.
NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.
DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
WARNING Never spray the fryer with water or use water jets to clean the fryer.
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Navy Surface Ship Electric Fryers
Installation, Operation, Service, and Parts Manual
TABLE OF CONTENTS
Page Chapter 1: Introduction Chapter 2: Installation Instructions Chapter 3: Operating Instructions 3-1 Chapter 4: Filtration Instructions 4-1 Chapter 5: Preventive Maintenance 5-1 Chapter 6: Operator Troubleshooting 6-1 Chapter 7: Service Procedures 7-1 Chapter 8: Parts List 8-1
1-1 2-1
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NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “Navy Surface Ship Electric” fryers.
Although similar in appearance to the Footprint III family of Navy Electric fryers, the Navy Surface Ship Electric fryers feature a significantly different built-in filtration system. Other features, including the deep cold-zones and open frypots with tilt-up elements remain essentially unchanged. All Navy fryers are equipped with solid-state analog controllers. Fryers in this series can be single units or grouped in batteries of two or more fryers.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below.
DANGER Hot cooking oil causes severe burns. Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another.
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Fryers in this series are equipped with the following automatic safety features:
1. Two high-temperature detection features shut off power to the elements should the temperature
controls fail.
2. A safety switch built into the drain valve prevents the elements from heating with the drain valve
even partially open.
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1.3 Controller Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 Shipping Damage Claim Procedure
What to do if this equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory. The freight company assumes full responsibility for safe delivery upon acceptance of the equipment.
1. File Claim for Damages Immediately—Regardless of extent of damage.
2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed
by the person making the delivery.
3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the
freight company or carrier immediately and file a concealed damage claim. This should be done within 15 days of date of delivery. Be sure to retain container for inspection.
1.5 Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Service Center (FASC). Service information may also be obtained by calling the Frymaster Technical Services Department (1-800-551-8633) or via e-mail at service @frymaster.com. The following information will be needed in order to assist you efficiently:
Model Number:
Serial Number:
Voltage:
Also be prepared to describe the specific problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
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NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 Introduction
The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The instructions do not cover and may not be used for installations aboard submarines or ashore.
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Any unauthorized alteration of this equipment will void the Frymaster warranty.
NOTICE If this equipment is wired directly into the electrical power supply, a means for disconnection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.
NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.
NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).
NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard.
DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.
DANGER The appliance area must be kept free and clear of combustible material at all times.
WARNING
Do not block the area around the base or under the fryers.
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All installation and service on FRYMASTER equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center.
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored.
A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for servicing and proper operation.
Connections should be made by means of an approved, flexible-metallic or rubber-covered electrical cable and quick-disconnect plug. The fryers may be installed with “hard-wired” connections, but use of quick-disconnect plugs will facilitate service if required. Connections are made to the fryer power input terminal block located in the contactor box(es) in the bottom of the fryer(s).
DANGER
Observe the following precautions when connecting the fryer to an emergency cutoff system:
Be sure that each fryer is connected to a dedicated set of contacts in the
emergency cutoff system.
Do not connect the contacts in series.
Do not connect more than one fryer to each set of contacts.
The contacts MUST be normally closed contacts that open in an emergency.
The contacts CANNOT have an external voltage applied.
2.2 Power Requirements
WIRE
MODEL VOLTAGE PHASE
H14SC 440 3 3 8 (10) 19 19 19
H14SC 480 3 3 8 (10) 17 17 17 H17SC/FPH17SC 440 3 3 6 (16) 23 23 23 H17SC/FPH17SC 480 3 3 6 (16) 21 21 21
H22SC 440 3 3 6 (16) 29 29 29
H22SC 480 3 3 6 (16) 27 27 27
SERVICE
MIN. SIZE
AWG
(mm
2
)
AMPS PER LEG
L1 L2 L3
The FPH17SC Navy Surface Ship electric fryers are equipped with a filter system that requires a separate 120VAC, single-phase, 3-wire, 20 amp service (refer to wiring diagrams in paragraphs 7.10 and 7.11).
NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).
DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
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DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.
2.3 Installation
1. This equipment must be securely bolted to the deck.
2. Install deck studs for the specific fryer configuration in accordance with the diagrams at the end
of this chapter.
3. Position the fryer on the deck studs and secure with appropriate nuts and lock washers.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
2.4 After Fryers Are Anchored At the Frying Station
DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid oil spills, falls and severe burns. This fryer may tip and cause personal injury if not secured in a stationary position.
1. Close frypot drain-valve(s) and fill frypot(s) with water to the bottom oil level line.
2. Boil out frypot(s) in accordance with the instructions in Section 5.1.3 of this manual.
3. Drain, clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown
Procedures in Chapter 3.)
2.5 Dimensions and Weights
Single Fryer: LWH (inches) 33.38 X 15.67 X 45.5 – 190 lbs. empty.
2-Fryer Battery: LWH (inches) 33.39 X 31.45 X 45.5 – 490 lbs. empty.
3-Fryer Battery: LWH (inches) 33.24 X 47.10 X 45.5 – 570 lbs. empty.
4-Fryer Battery: LWH (inches) 33.45 X 62.55 X 45.5 – 780 lbs. empty.
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15.67
FRONT HANDLE
2.470
TYPICAL
33.38
17.534 6.913
20.48
20.48
Single Fryer
26.316
BACK OF FRYER UNIT
28.29
2.465
10.580
BACK
OF
FRYER UNIT
MOUNTING HOLES
Ø .625
4 PLACES
7.098
TYPICAL
31.62
31.62
FRONT HANDLE
2-Fryer Battery
31.45
17.515
33.39
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17.516
7.229
27.570 14.400
BACK OF FRYER UNIT
22.68
32.66
22.68
33.24
2.470
7.119
17.490
3-Fryer Battery
FRONT HANDLE
47.1
62.55
26.320 31.180
BACK OF FRYER UNIT
31.61 31.61
35.76
35.76
7.119
Mounting Holes
.625
Six Places
33.45
4-Fryer Battery
FRONT HANDLE
2-5
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NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 3: OPERATING INSTRUCTIONS
3.1 Equipment Setup and Shutdown Procedures
Setup
DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.
DANGER Remove all drops of water from the frypot before filling with cooking oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.
1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot.
This will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur as heat expands the oil.
NOTE: If solid shortening is used, first raise the elements, then pack the shortening into the bottom of the frypot. Lower the elements, and then pack the shortening around and over the elements. It may be necessary to add shortening to bring the level up to the proper mark after the packed shortening has melted.
DANGER Never set a complete block of solid shortening on top of the heating elements.
When using solid shortening, always pre-melt the shortening before adding it to the frypot. If the shortening is not pre-melted, it must be packed down into the bottom of the frypot and between the elements, and the fryer must be started in the melt-cycle mode.
Never cancel the melt-cycle mode when using solid shortening. Doing so will result in damage to the elements and increase the potential for a flash fire.
2. If the fryer(s) is/are not hard-wired into the power supply, ensure that the power cord(s) is/are
plugged into the appropriate receptacle(s). Verify that the face of the plug(s) is/are flush with the outlet plate, with no portion of the prongs visible.
3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature.
It may be necessary to add oil to bring the level up to the proper mark, after it has reached cooking temperature.
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Shutdown
1. Turn the fryer off.
2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5).
3. Place the frypot covers on the frypots.
3.2 Operation of the Solid-State Analog Controller NOTE: Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system.
Fryers configured for the U.S. Navy are equipped with solid-state analog controllers.
2 7
1 3 4
U.S. Navy Solid-State Analog Controller
5
6
ITEM DESCRIPTION
1 Power Switch – Controls electrical power to fryer. 2 Power-On Light – Indicates when electrical power to fryer is ON. 3 Heating Mode Light – Indicates when heating element is ON. 4 Trouble Light – Indicates over high-limit or problem in heat control circuitry. 5 Thermostat Control Knob – Sets desired frying temperature. 6 Hi-Limit Test Switch – Tests high-limit thermostat. 7 Second Hi-Limit Test Light – Indicates fryer is in second high-limit test mode.
The analog controller, illustrated above, is used to adjust and maintain oil at the temperature indicated by the thermostat knob.
The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches approximately 410°F, the controller opens the heat relay circuit, turning the elements off. If the temperature in the frypot reaches 450°F, a mechanical high-limit shuts off electrical power to the elements. The operator should periodically test each of the high-limit protection features, using the procedure at the end of this chapter, to verify that they are operating correctly.
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The analog controller has no timing features. The operator must monitor shake and pull times.
WARNING
Before pressing the power switch to the ON position, ensure that the frypot is
properly filled with oil. See Section 3.1.
CONTROLLER OPERATING PROCEDURE
1. Verify that the thermostat knob is set to the desired cooking temperature.
2. Press the power switch to the ON position. The POWER light will illuminate.
3. If the frypot temperature is below 180°F, the controller will automatically enter a warm-up cycle
(often called a melt cycle). The heating elements will cycle on and off repeatedly, allowing the oil to heat gradually, without scorching. During the warm-up cycle, the heating mode light will alternately illuminate and go off as the elements cycle on and off. Within about 45 minutes, the controller will exit the warm-up cycle and the heating mode light will remain continuously illuminated.
4. When the oil temperature reaches the thermostat knob setpoint, the elements will cycle OFF and
the HEAT light will go off, indicating that the fryer is ready for the cooking process to begin.
HIGH-LIMIT TEST PROCEDURE
Tools Required: One 0-600°F pyrometer with sensing probe or an equivalent high-temperature thermometer.
NOTE: Conduct this test when the fryer will not be needed for about one hour and when the cooking oil is due to be changed (the test will ruin the cooking oil). Start the test with the controller turned ON and with the cooking oil at normal frying temperature. Stir the oil thoroughly to ensure even distribution and temperature.
DANGER
If the expected results (indicated by italics) for Steps 3 and 4 below do not occur,
turn off the fryer at the main circuit breaker panel and do not use the fryer until it has
been repaired by an authorized technician.
1. Verify that cooking oil is at the bottom OIL-LEVEL line. Add oil if necessary.
2. Turn the power switch ON and set the control knob to the normal frying temperature.
3. Insert the pyrometer probe into the frypot so that its tip is near the temperature probe on the
element (i.e., approximately 5-inches into the oil, near the center of the frypot). Press and hold the high-limit test switch in the “1st” test position until the TROUBLE light illuminates. Release the test switch.
The trouble light should have come on when the temperature was approximately 410°F (± 10°F) and the heating elements should have de-energized (indicated by the HEAT light going out).
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4. Press and hold the high-limit test switch in the “2nd” test position until the 2nd High-Limit light
illuminates. Release the switch.
The 2nd High-Limit light should have come on when the temperature was between 430°F and 460°F.
For fryers connected to an external shunt power supply, all fryers should have been shut off completely and all control panel lights should have been extinguished. For fryers not connected to an external shunt power supply, only the fryer being tested should have been shut off.
5. Place the controller power switch in the OFF position.
6. Allow the cooking oil to cool to below normal frying temperature. When the power switch is again placed in the ON position, the elements should re-energize and the operating thermostat should resume control of the temperature. If the TROUBLE light remains on instead, allow the oil additional time to cool.
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NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 4: FILTRATION INSTRUCTIONS
4.1 Introduction
The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 4.2 covers preparation of the filter system for use. Operation of the system is covered in section 4.3.
WARNING The work center supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
4.2 Preparing the Filter for Use
1. Rotate the pan-locking rod to either side
until it clears the filter pan, then pull the pan out from the cabinet. Remove the crumb tray, hold-down ring and filter screen. Clean all components with a solution of detergent and hot water, then dry thoroughly.
The filter pan is equipped with rollers in rails, much like a kitchen drawer. The pan may be removed for cleaning or to gain access to interior components by lifting the front of the pan to disengage the front rollers, then pulling it forward until the rear rollers clear the rails. The pan cover must not be removed except for cleaning, interior access, or to allow a shortening disposal unit (SDU) to be positioned under the drain.
2. Inspect the filter pan connection fitting
to ensure that both o-rings are in good condition. On the FPH117 fryers the o­rings are located on the tube spout behind the filter pan at the rear of the fryer. O-rings on fryers having more than one battery are located on the tube disconnect inside the fryer as shown to the right.
Rotate the locking rod
to either side to allow
the pan to be pulled
out from the fryer.
Inspect O-Rings
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t
3. Place the metal filter screen in the center
of the bottom of the pan, then lay a shee
Filter Paper
Screen
of filter paper on top of the screen, over­lapping on all sides.
4. Position the hold-down ring over the
filter paper and lower the ring into the pan, allowing the paper to fold up around the ring as it is lowered to the bottom of the pan.
5. When the hold-down ring is in position, sprinkle one cup of filter powder evenly over the paper.
6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it
all the way to the back of the cabinet.
4.3 Operation of the Filter
DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling. The oil to be filtered is at or near 350°F. Ensure drain handles are in their proper position before operating any switches or valves. Wear all appropriate safety equipment when draining and filtering cooking oil or shortening.
DANGER NEVER attempt to drain cooking oil from the fryer with the elements energized! Doing so will cause irreparable damage to the elements and may cause a flash fire. Doing so will also void the Frymaster warranty.
1. Turn the fryer power OFF. Drain the
frypot into the filter pan. If necessary, use the Fryer's Friend clean-out rod to clear the drain from inside the frypot.
Open valve by moving handle to the right.
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DANGER
Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil.
DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty.
2. Remove the basket support rack from the
frypot, raise the element assembly to the up position, and snap the Power Shower into position.
DANGER
DO NOT operate the filter without the Power Shower in place. Hot oil will spray out of the fryer and cause injury.
3. After the cooking oil has drained from
the frypot, turn the filter handle to the ON position to start the pump and begin
Turn filter handle to the ON position.
the filtering process. There may be a slight delay before the pump activates.
4. The filter pump draws the cooking oil through the filter medium and circulates it back up to and
through the frypot during a 5-minute process called polishing. Polishing cleans the oil by trapping solid particles in the filter medium.
5. After the oil is filtered (about 5 minutes), close the drain valve and allow the fryer to refill. Let
the filter pump run 10 to 12 seconds after the oil begins to sputter from the Power Shower openings. Turn the filter off, remove the Power Shower and let it drain.
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WARNING The filter pump is equipped with a manual reset switch (see photo below) in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch.
6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve
is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn the fryer ON and allow the cooking oil to reach setpoint.
DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
4.4 Draining and Disposing of Waste Oil
When your cooking oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU). Refer to the documentation furnished with the disposal unit for specific operating instructions. If a shortening disposal unit is not available, allow the oil to cool to 100°F, then drain the oil into a metal stockpot or similar metal container. When draining is finished, close the fryer drain valve securely.
NOTE: The filter pan cover must be removed from the fryer in order to position the SDU beneath the drain.
DANGER Allow oil to cool to 100°F before draining into an appropriate container for disposal. When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
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NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 5: PREVENTIVE MAINTENANCE
5.1 Cleaning the Fryer
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel.
Use a commercial-grade cleaner formulated to effectively clean and sanitize food-contact surfaces. Read the directions for use and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food-contact surfaces.
5.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily
Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil/shortening and dust.
Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent. Wipe with a clean, damp cloth.
5.1.2 Clean the Built-in Filtration System – Daily
DANGER
DANGER
WARNING
WARNING
Never drain water into the filter pan. Water will damage the filter pump.
There are no periodic preventive maintenance checks and services required for the FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent.
Immediately after each use, drain the Power Shower completely. If oil is leaking at the point where the Power Shower plugs into the frypot, verify the gasket on the connection fitting is present and in good condition. If you suspect blockage, unscrew the clean-out plugs at each corner of the frame. Place the frame in a pan of hot water for several minutes to melt any solidified oil or shortening. Use a long, narrow bottlebrush, hot water and detergent to clean inside the frame. If necessary, insert a straightened paper clip or similarly sized wire into the holes in the frame to remove any
5–1
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solidified shortening or other blockages. Rinse with hot water, dry thoroughly, and reinstall the plugs before using.
Gasket
Clean-out Plugs
DANGER Failure to reinstall the clean-out plugs in the Power Shower will cause hot oil to spray out of the frypot during the filtering process, creating an extreme burn hazard to personnel.
5.1.3 Clean the Frypot and Heating Elements – Weekly
DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.
Boiling-Out the Frypot
Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of caramelized vegetable oil will form on the inside of the frypot. This film should be periodically removed by following the boil-out procedure that follows.
1. Before switching the fryer(s) ON, close the frypot drain valve(s), then fill the empty frypot with
a mixture of cold water and dishwashing detergent. Follow instructions on detergent container when mixing.
2. Press the fryer ON/OFF switch to the ON position.
3. Set the temperature control knob to the lowest setting.
4. Simmer the solution for 45 minutes to one hour. Do not allow the water level to drop below the
bottom oil-level line in the frypot during the boil-out operation.
DANGER Never leave the fryer unattended during the boil-out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a few minutes before resuming the process.
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5. Turn the fryer ON/OFF switch(s) to the OFF position.
6. Add two gallons of water. Drain out the solution and clean the frypot(s) thoroughly.
WARNING Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit, or a portable filter unit. These units are not intended for this purpose, and will be damaged by the solution.
7. Refill the frypot(s) with clean water. Rinse the frypot(s) twice, drain and dry with a clean towel.
Thoroughly remove all water from the frypot and elements before refilling the frypot with cooking oil.
DANGER Remove all drops of water from the frypot before filling with cooking oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.
5.1.4 Clean Detachable Parts and Accessories – Weekly
Wipe all detachable parts and accessories with a clean, dry cloth. Use a clean cloth saturated with detergent to remove accumulated carbonized oil on detachable parts and accessories. Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling.
5.2 Check Calibration of Temperature Control Knob – Monthly
1. After the cooking oil reaches operating temperature, let the heating elements cycle at least four
times (indicated by the HEAT light going out and coming back on).
2. Insert a thermometer or pyrometer probe near the temperature-sensing probe approximately five
inches deep into the cooking oil. When the heating elements cycle on for the fourth time, the thermometer should read within ±5°F of the temperature control knob setting.
3. If the knob requires adjustment:
a. Loosen the setscrew in the control knob until the outer shell of the knob will rotate on the
insert inside the knob.
b. Rotate the outer shell of the knob until the index line on the knob aligns with the mark that
corresponds to the thermometer or pyrometer reading.
c. Hold the knob and tighten the setscrew. d. Recheck the thermometer or pyrometer reading and the temperature control knob setting the
next time the HEAT light illuminates.
e. Repeat steps a through d until the thermometer or pyrometer reading and the knob setting
agree within 5°F.
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5.3 Annual/Periodic System Inspection
This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management (3M) program.
Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows:
Fryer
Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration.
Verify that the heating element wires are in good condition and that leads have no visible fraying
or insulation damage and that they are free of oil migration build-up.
Verify that heating elements are in good condition with no carbon/caramelized oil build-up.
Inspect the elements for signs of extensive dry-firing.
Verify that the tilt mechanism is working properly when lifting and lowering elements, and that
the element wires are not binding and/or chafing.
Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s
rating plate.
Verify that the temperature and high-limit probes are properly connected, tightened and
functioning properly, and that mounting hardware and probe guards are present and properly installed.
Verify that component box and contactor box components (i.e. controller, relays, interface
boards, transformers, contactors, etc.) are in good condition and free from oil migration build-up and other debris.
Verify that component box and contactor box wiring connections are tight and that wiring is in
good condition.
Verify that all safety features (i.e. contactor shields, drain safety switches, reset switches, etc.)
are present and functioning properly.
Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in
serviceable condition.
Verify that all wiring harnesses and wiring connections are tight and in good condition.
Built-In Filtration System
Inspect all oil-return and drain lines for leaks and verify that all connections are tight.
Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the
crumb basket, instruct the work center supervisor/watch supervisor that the crumb basket must be emptied into a fireproof container and cleaned daily.
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Verify that all O-rings and seals (including those on the Power Shower and on quick-disconnect
fittings) are present and in good condition. Replace o-rings and seals if worn or damaged.
Check filtration system integrity as follows:
Verify that filter pan cover is present and properly installed.
With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify
that the pump activates and that bubbles appear in the cooking oil (or that gurgling is heard from the Power Shower port) of the associated frypot.
Close all oil return valves (i.e., place all oil return handles in the OFF position). Verify proper
functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches. No air bubbles should be visible in any frypot (or no gurgling should be heard from the Power Shower ports).
Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to
350°F into the filter pan and close the frypot drain valve. Place the oil return handle in the ON position. Allow all cooking oil to return to the frypot (indicated by bubbles in the cooking oil or, on units with Power Showers, cessation of oil flow from the Power Shower). Return the oil return handle to the OFF position. The frypot should have refilled in no more than 2 minutes and 30 seconds.
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NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 6: OPERATOR TROUBLESHOOTING
6.1 Introduction
This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment. The troubleshooting guides that follow are intended to help correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.
When troubleshooting a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Never overlook the obvious – anyone can forget to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system.
Before calling a service agent or the Frymaster HOTLINE (1-800-551-8633) or contacting via e-mail at service@frymaster.com:
Verify that power is connected and that circuit breakers are on.
Verify that frypot drain valves are fully closed.
DANGER Hot cooking oil will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another.
DANGER This equipment should be disconnected from the electrical power supply when servicing, except when electrical circuit tests are required. Use extreme care when performing such tests.
This appliance may have more than one electrical power supply connection point. Disconnect all power supplies before servicing.
Inspection, testing, and repair of electrical components should be performed by authorized personnel only.
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6.2 Troubleshooting
6.2.1 Control and Heating Problems
Problem Probable Causes Corrective Action
A. Power cord is not plugged in or
circuit breaker is tripped.
B. Controller has failed.
Controller won't
activate.
C. Power supply component or
interface board has failed.
A. Drain valve is open.
B. Controller has failed.
Fryer does not heat.
C. One or more other components
have failed.
A. Plug power cord in and verify
that circuit breaker is not tripped.
B. If available, substitute a
controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller.
C. If any of the components in the
power supply system (including the transformer and interface board) fail, power will not be supplied to the controller and it will not function. Determining which component has failed is beyond the scope of operator troubleshooting. Call FASC.
A. This fryer is equipped with a
drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed. Verify that the drain valve is fully closed.
B. If available, substitute a
controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller.
C. If the circuitry in the fryer
control system cannot determine the frypot temperature, the system will not allow the element to be energized or will de-energize the element if it is already energized. If the contactor, element, or associated wiring fails, the element will not energize. Determining which specific component is malfunctioning is beyond the scope of operator troubleshooting. Call FASC.
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Problem Probable Causes Corrective Action
This is normal. The standard operational mode for the controller is for the elements to cycle on and
Fryer repeatedly
cycles on and off
when first started.
Fryer does not heat
after filtering.
Fryer heats until
high limit trips with
heat indicator ON.
Fryer heats until
high limit trips
without heat
indicator ON.
Fryer stops heating
with heat indicator
ON.
Fryer is in melt-cycle mode.
Drain valve is open.
Temperature probe or controller has failed.
Contactor or controller has failed.
The high limit thermostat or contactor has failed.
off until the temperature in the frypot reaches 180ºF (82ºC). The purpose of the melt-cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element. This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed. Verify that the drain valve is fully closed. If available, substitute a controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller. If substitution of the controller does not resolve the problem, the most likely cause is a failed temperature probe. If available, substitute a controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller. If substitution of the controller does not resolve the problem, the most likely cause is a contactor failed in the closed position. The fact that the heat indicator is ON indicates that the controller is functioning properly and is calling for heat. The high limit thermostat functions as a normally closed switch. If the thermostat fails, the "switch" opens and power to the elements is shut off. If the contactor fails to close, no power is supplied to the elements. Determining which component has failed is beyond the scope of operator troubleshooting. Call FASC.
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6.2.2 Error Messages and Display Problems
Problem Probable Causes Corrective Action
This in an indication of a malfunction in the temperature
Controller trouble
light ON.
Controller trouble
light ON and heating
mode light ON.
6.2.3 Filtration Problems
Oil temperature above acceptable range or a problem with the temperature measuring circuitry.
Open drain valve or problem with latching circuits
measuring or control circuitry, including a failure of the high limit thermostat. Determining the specific problem is beyond the scope of operator troubleshooting. Shut the fryer down immediately. Verify that the drain valve is fully closed. The fryer will not function if the drain valve is not fully closed. If the drain valve is fully closed, the problem is within the latching circuitry and is beyond the scope of operator troubleshooting.
Problem Probable Causes Corrective Action
A. Verify that the power cord is
Filter pump won't
start.
A. Power cord is not plugged in or
circuit breaker is tripped.
B. Pump motor has overheated
causing the thermal overload switch to trip.
C. Blockage in filter pump.
Test: Close the drain valve and pull the filter pan out from the fryer. Activate the pump. If the pump motor hums for a short time then stops, the probable cause is blockage of the pump itself.
(continued on following page)
fully plugged in. If so, verify that circuit breaker is not tripped.
B. If the motor is too hot to touch
for more than a few seconds, the thermal overload switch has probably tripped. Allow the motor to cool at least 20 minutes then press the Pump Reset Switch.
C. Pump blockages are usually
caused by sediment buildup in the pump due to improperly sized or installed filter paper and failure to use the crumb screen.
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Problem Probable Causes Corrective Action
Filter pump runs
but oil does not
return to frypot and
there is no bubbling
oil or air coming
from the Power
Shower.
Filter pump runs,
but oil return is very
slow and bubbling
oil comes out of the
Power Shower.
Power Shower not
spraying properly.
Blockage in filter pan suction tube.
Test: Close the drain valve and pull the filter pan out from the fryer. Activate the pump. If the air or bubbling oil comes out of the Power Shower, there is a blockage in the filter pan suction tube.
A. Improperly installed filter pan
components.
B. Attempting to filter with oil or
shortening that is not hot enough.
A. Missing or worn Power Shower
gasket.
B. Clogged openings in Power
Shower frame.
The blockage may be caused by sediment buildup or, if solid shortening is used, solidified shortening in the tube. Use a thin, flexible wire to remove the blockage.
A. Verify that filter screen is in
bottom of pan with paper top of screen.
Verify that o-rings are present and in good condition on filter pan connection fitting.
B. In order to properly filter, the
oil or shortening should be at or near 350ºF (177ºC). At temperatures lower than this, the oil becomes too thick to pass through the filter medium easily, resulting in much slower oil return and eventual overheating of the filter pump motor. Make sure oil is at or near frying temperature before draining oil into filter pan.
A. Verify that the gasket is present
and in good condition.
B. If the Power Shower is not
cleaned on a routine basis, sediment will eventually block the small holes around the edges of the frame. Also, when using solid shortening, if the Power Shower is not allowed to drain completely, the shortening will solidify in the holes and may fill the frame. Completely drain the Power Shower after each filtering and clean regularly in accordance with the instructions in Chapter 5 of this manual.
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6.3 Replacing the Controller or Controller Wiring Harness
1. Disconnect the fryer from the electrical supply. For fryers that have 90º-angle topcaps, remove
the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs. The bezel on fryers with rounded topcaps is held in place by tabs at the top and bottom. Slide the bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. Remove the top two screws holding the controller to the control panel frame. The controller will hinge down to access the 15-pin connector on the back.
2. Disconnect the wiring harness from the back of the controller. If replacing the harness,
disconnect it from the interface board. If replacing the controller, disconnect the ground wire and remove the controller by lifting it from the hinge slots in the control panel frame.
3. Reverse the procedure to install a new controller or wiring harness.
15-Pin Connector
Ground Wire Terminal
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Page 31
NAVY SURFACE SHIP ELECTRIC FRYERS
CHAPTER 7: SERVICE PROCEDURES
7.1 General
Before performing any maintenance on this equipment, disconnect the fryer from the electrical power supply.
When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.
7.2 Replacing a Controller
1. Remove the two screws from the upper corners of the control panel on fryers that have 90º angle
topcaps. The controller bezel on fryers that have rounded topcaps is held in place by tabs at the top and bottom. Slide the bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. If applicable, remove the top two screws holding the controller to the control panel frame. The control panel is hinged at the bottom and will swing open from the top.
Remove screws in upper
corners of cont ro l panel
and swing panel down.
2. Unplug the wiring harness from the connector on the back of the controller and disconnect the
grounding wire from terminal adjacent to the connector. Remove the control panel assembly by lifting it from the hinged slots in the control panel frame.
15-Pin Connector
Ground Wire Terminal
3. Remove the controller from the control panel assembly and install the replacement controller.
Reinstall the control panel assembly by reversing steps 1 and 2.
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7.3 Replacing Component Box Components
1. Remove the control panel (see steps 1 and 2 of section 7.2 on preceding page).
2. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the
grounding wire from terminal adjacent to the 15-pin connector on the back of the controller. Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.
3. Disconnect the wiring from the component to be replaced, being sure to make a note of where
each wire was connected.
NOTE: If replacing the interface board, connectors J1 and J2 must also be disconnected from
the 12-pin connectors on the rear of the component box, directly behind the interface board.
4. Dismount the component to be replaced and install the new component, being sure that any
required spacers, insulation, washers, etc. are in place.
NOTE: If more room to work is required, the control panel frame and top cap assembly may be
removed by removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover plate on the lower front of the component box may also be removed if desired.
Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings in the component box.
Remove these three screws at each end.
Remove these two screws from the center supports.
Removing the Control Panel Frame and Top Cap Assembly
5. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on
the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.
6. Reverse steps 1 and 2 to complete the replacement and return the fryer to service.
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7.4 Replacing a Temperature Probe or High-Limit Thermostat
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate container.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
3. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket support racks as shown in the photo below.
Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame.
4. Disconnect the wire harness at connector C6 and, using a pin pusher, disconnect the probe leads
or high-limit leads from the connector.
5. If replacing a temperature probe, remove the screw securing the probe bracket to the element
and slide the bracket off the element and probe. Pull the probe out of the tilt housing assembly, install the replacement probe, and reattach the element bracket. Secure the upper portion of the probe with a replacement metal wire tie.
Probe Leads
Probe Bracket
Metal Wire Ti e
If replacing a high-limit thermostat, unscrew the thermostat to be replaced. Apply Loctite
PST
567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot.
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Page 34
6. If a temperature probe was replaced, insert the probe leads into the connector (see left
illustration below). For full-vat units or the left half (as viewed from the rear of the fryer) of a dual-vat unit, the red lead goes into position 6 and the white into position 7. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 12 and the white into position 13.
Rib marks Position 1
13
7
6
12
Probe Lead Positions High-Limit Lead Positions
10
4
11
5
If a high-limit thermostat was replaced, insert the leads into the connector (see right illustration
above). For full-vat units or the left half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 4 and 5 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 10 and 11. In either case, polarity does not matter.
7. Reinstall the back panels and tilt housing to complete the installation, then reverse steps 1 and 2
to return the fryer to service.
7.5 Replacing a Heating Element
1. Perform steps 1-3 of section 7.4, Replacing a Temperature Probe.
2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element
being replaced, disconnect the wire harness containing the probe wiring (connector C6). Using a pin pusher, disconnect the probe wires from the connector.
3. On the front of the contactor box, disconnect the 6-pin connector for the left element (as viewed
from the front of the fryer) or the 9-pin connector for the right element and pull the harness out through the rear of the fryer. Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads (see photo below). Pull the leads out of the connector and out of the plastic wire loom.
4. Raise the element to the full up position and disconnect the element springs.
7-4
Page 35
5. Remove the nuts and machine screws that secure the element to the tilt plate assembly and pull
the element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements
clamped together. For full-vat units, remove the element clamps before removing the nuts and machine screws that secure the element to the tilt plate assembly.
6. If applicable, recover the probe bracket and probe from the element being replaced and install
them on the replacement element, then install the replacement element in the frypot, securing it with the nuts and screws removed in Step 5.
7. Route the element leads through the wire loom to prevent chafing and press the pins into the
connector in accordance with the diagram below, then close the connector to lock the leads in
place. NOTE: It is critical that the wires be routed through the loom to prevent chafing.
Pip marks Position 1
1
2
3
1
2
3
5
6
5L 4L6L 1L2L3L
6
4
5R 4R6R 1R2R3R
4
5
789
8. Insert the element connector into the receptacle on the front of the contactor box, ensuring that
the latches lock.
9. If disconnected in step 2, insert the temperature probe leads into the wiring harness connector
(see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 6 and the white into position 7. For the left half of a dual-vat unit, the red lead goes
into position 12 and the white into position 13. NOTE: Right and left refer to the fryer as
viewed from the rear.
13
7
Rib marks Position 1
6
12
10. If disconnected in step 2, reconnect connector C6 of the wiring harness.
11. Reconnect the element springs and lower the element back down onto the basket rack.
12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply.
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7.6 Replacing Contactor Box Components
1. If replacing a contactor box above the built-in filter system, remove the filter pan and lid from
the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate container. If replacing a contactor box in a non-filter unit, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other appropriate container.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply.
3. Unplug the wiring harnesses from the contactor box to be serviced.
4. Remove the two screws that secure the box in place.
Remove these screws t o di s mount the left c on tactor box. The right contacto r box is s e c u red i n a si milar manner.
5. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover
to access contactors and other components.
6. After performing necessary service, reverse steps 1-5 to return the fryer to operation.
7.7 Replacing a Frypot
1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a
Shortening Disposal Unit (SDU) or other appropriate container. If replacing a frypot over the filter system, remove the filter pan and lid from the unit.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Remove the two screws from the upper corners of the control panels and allow them to swing
down (see illustration and photo on page 7-1).
4. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the
controllers by lifting them from the hinge slots in the control panel frame.
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Page 37
5. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket support racks (see photo on page 7-3).
Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame.
6. Dismount the top cap by removing the hex head screws at each end that secure it to the control
panel frame.
7. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.
8. Remove the top-connecting strip that covers the joint with the adjacent frypot.
9. Open the drain tube cleanout covers, unscrew the retainer nuts from the drain valve nipples, and
remove the tube assembly from the fryer. (If replacing a frypot over the built-in filtration system, unscrew the vacuum-breaker tube fitting from the drain tube assembly also.)
10. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the
switch(es).
11. At the rear of the fryer, unplug the C6 connector and, using a pin pusher, disconnect the high-
limit thermostat leads.
12. Disconnect the oil return flexline(s) at the frypot end(s).
13. Raise the elements to the full up position and disconnect the element springs.
14. Remove the machine screws and nuts that secure the tilt plate and element assembly to the
frypot. Carefully lift the tilt plate and element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape.
15. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.
16. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)
from the frypot. Apply Loctite™ PST 567 or equivalent sealant to the threads of the recovered
parts and install them in the replacement frypot.
17. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
step 7 to attach the frypot to the fryer.
18. Position the tilt housing and element assembly in the frypot and reinstall the machine screws and
nuts removed in step 14.
19. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to
secure heater strips to the flexlines.
20. Insert the high-limit thermostat leads disconnected in step 11 (see illustration on page 7-4 for pin
positions).
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21. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below then reinstall the switch covers.
RIGHT
58C BLK
57C RED
55C BLK
56C RED
DRAIN SAFETY SWITCH
LEFT
DRAIN SAFETY SWITCH
(DUAL-VAT ONLY)
22. Reinstall the drain tube assembly.
23. Reinstall the tilt housing and back panels, top cap, and top connecting strip.
24. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires.
25. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.
7.8 Built-in Filtration System Service Procedures
7.8.1 Filtration System Problem Resolution
One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen.
CAUTION
Ensure that filter screen is in place prior to filter paper placement and filter pump
operation. Improper screen placement is the primary cause of filtration system
malfunction.
Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation of the filter paper, and ensure that the correct size is being used. While you are checking the filter paper, verify that the O-ring on the bottom of the filter pan is present and in good condition. A missing or worn O-ring allows the pump to take in air and decreases its efficiency. Also, oil leaks on the floor each time a vat is drained.
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.
If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, thus overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by:
7-8
Page 39
Solidified shortening in the pan or filter lines, or
Attempting to filter unheated oil or shortening (cold oil and shortening are more viscous,
overloading the pump motor and causing it to overheat).
If the motor runs but the pump does not,
Sediment Particle
there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter pan and into the pump. When sediment
Oil Flow
enters the pump, the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result.
A pump seized by debris or hard shortening can usually be freed by manually moving the
Sediment Particle
Up for reverse
gears with a screwdriver or other instrument.
Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the
Down for forward
gears.
Turning the pump gears in reverse will
release a hard particle.
Turning the pump gears forward will push softer objects and solid shortening through the
pump and allow free movement of the gears.
Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage.
7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate container.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Remove the two lower back panels, unplug the wiring harnesses from the contactor boxes, and
remove the two screws that secure one of the boxes in place (it doesn’t matter which one; see
7-9
Page 40
illustration on page 7-6). NOTE: If you remove the screws from both boxes at the same time,
the boxes will jam against each other and neither can be removed.
4. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the remaining
box following the same procedure.
5. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer. Remove
the nut and bolt that secures the bridge to the oil-return manifold.
Disconnect Vacuum-Breaker
Disconnect Pump
Solenoid flexline here.
Solenoid flexline here.
6. Disconnect the pump suction flexline at the filter pan connection end.
Disconnect Pump Suction flexline here.
7. Remove the cover plate from the front of the motor and disconnect the motor wires.
7-10
Page 41
8. Unplug the 15-pin connector from the rear of the left component box and, using a pin pusher,
disconnect the solenoid valve wires (pins 4, 6, 10 and 12). NOTE: If the vacuum-breaker
solenoid valve is connected to the manifold rather than the pump, its wires (pins 4 and 6) do not need to be disconnected.
9. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully
slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Be
careful not to let the rear of the bridge slip off the manifold at this point. NOTE: In some early
production units, the bridge will not slide far enough to the rear to clear the front brace. In such cases, the front brace must be removed. It is held in place by two hex head screws on each end and a nut and bolt inside the brace near each end.
10. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the
entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.
11. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE:
The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve wires go in positions 10 and 12 of the 15-pin connector; the vacuum-breaker solenoid valve wires go in positions 4 and 6. In both cases, polarity does not matter.
12. Once the bridge is back in place, reverse steps 4 and 5 to reinstall the contactor boxes.
13. Reconnect the unit to the electrical power supply, and verify that the pump is functioning
correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake fitting and outflow at the power shower or rear flush port).
14. When proper operation has been verified, reinstall the back panels and the filter pan and lid, and
return the fryer to service.
7.8.3 Replacing the Filter Transformer or Filter Relay
Remove the left controller from the fryer to expose the interior of the left component box. The filter
transformer and relay are located as shown in the illustration below. NOTE: The right component
box is identical to the left except that the filter transformer and relay are not present.
Filter Relay
Filter Transformer
7-11
Page 42
7.9 Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.
Diagostic LEDs
Diagnostic LED Legend
CMP indicates power from 12V transformer 24 indicates power from 24V transformer HI (RH) indicates output (closed) from right latch
relay
HI (LH) indicates output (closed) from left latch
relay HT (RH) indicates output from right heat relay HT (LH) indicates output from left heat relay AL (RH) indicates output (open) from right latch
relay AL (LH) indicates output (open) from left latch
relay
K1
Left Latch Relay
K2
Left
Heat
Relay
23
6
5 8
9
12
11
15
14
K3 K4
Right Heat
Relay
1 4
7
10 13
Right Latch Relay
4
1
7
10
5
2
8
11
6
3
9
12
4
7
10 11
12
1
5
8
2
6
9
3
Test Points
J1 Left J2 Right
Meter Setting Test Pin Pin Results
12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 12 of J2 See Chart *Probe Resistance (LH) R X 1000 OHMS 3 of J1 2 of J1 See Chart Hi-Limit Continuity (RH) R X 1 OHMS 7 of J2 4 of J2 0 - OHMS Hi-Limit Continuity (LH) R X 1 OHMS 4 of J1 7 of J1 0 - OHMS Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS Heat Contactor Coil (RH) R X 1 OHMS 9 of J2 Chassis 18-25 OHMS Heat Contactor Coil (LH) R X 1 OHMS 6 of J1 Chassis 18-25 OHMS
* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
7-12
Page 43
7.10 Wiring Diagram, System H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers
440-480V, 60 Hz, 3-Ø, 3-Wire Configurations
Refer to page 2-2 for power requirements.
8051421F
FILTER
POWER
NO
7-13
Page 44
7.11 Wiring Diagram, Contactor Box H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers
440-480V, 60 Hz, 3-Ø, 3-Wire Configurations
Refer to page 2-2 for power requirements.
7-14
Page 45
7.12 Components Description of Operation
a) Drain solenoid – When the return valve is opened, a microswitch activates and supplies 24V to the pump relay and solenoids.
b) Vacuum release solenoid – When the return valve is closed, it de-energizes the 24V to the pump relay and solenoids releasing the vacuum.
c) Full vat oil return switch –When the return valve is open, the 24V circuit is closed and it activates the pump relay and drain solenoid.
d) Dual vat oil return switch – When the return valve is open, the 24V circuit is closed and
it activates the pump relay and drain solenoid.
e) Optional waste oil pump switch – The drain valves and oil return valves are closed.
When the oil waste discharge valve is opened, the 24V circuit is closed, it activates the pump relay and drain solenoid.
f) Safety interlock switch – The interlock switch is in series with the high-limit. It is
actuated when the drain valve opens, which opens the latch circuit which drops out the 12V circuit on the interface board. This removes power from the latching contactor which opens and de-energizes the heating elements.
7-15
Page 46
NAVY SURFACE SHIP ELECTRIC FRYERS
8.1 Accessories
CHAPTER 8: PARTS LIST
1
3
2
4
5
6
7
9
8
ITEM
STANDARD
PART #
**EURO-LOOK
PART #
COMPONENT
1 809-0171 Thumbscrew, ¼ -20 X 13/8-inch 2 810-2793 Hanger, Wireform Basket 3 809-0921 Spacer, Basket Hanger 4 803-0197 Cleanout Rod, 27-inch 5 803-0209 Brush, Frypot 6 823-1885 Connecting Strip, Frypot 7 806-4041 Cover, Full-Vat Frypot 8 803-0132 Rack, Full-Vat Basket Support 9 803-0271 Basket, Twin * 812-1226SP Drain Nipple 1¼-inch Painted * 803-0002 Powder, Filter (80 1-Cup Applications) * 803-0170 Paper, Filter (100-Sheet Pack)
* Not illustrated. Use standard part. ** Euro-Look fryers have rounded topcaps and round drains whereas, standard fryers have square drains and topcaps.
8-1
Page 47
8.2 Cabinetry
8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps
1
2
3
5
4
6
7
11
109
12
8
13
8-2
Page 48
8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps (cont.)
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
1 210-9367 Back Panel, Upper (Single)
210-2299 200-6630 Two Station Fryer 210-2380 200-6785 Three Station Fryer 210-3490 200-6786 Four Station Fryer 210-3670 200-6787 Five Station Fryer (Panel for five station fryer shown)
2 210-9336 Back Panel, Center (Single)
210-2298 200-2298 Two Station Fryer 210-2379 200-2379 Three Station Fryer 210-3489 200-3489 Four Station Fryer 210-3669 200-3669 Five Station Fryer (Panel for five station fryer shown)
3 210-9339 Back Panel, Lower (Single)
210-4430 200-4426 Two Station Fryer 210-4431 200-4427 Three Station Fryer 210-4432 200-4428 Four Station Fryer 210-4433 200-4429 Five Station Fryer (Panel for five station fryer shown)
4 824-1526 Tilt Housing (Single)
824-1061 824-1303 Two Station 824-1062 824-1335 Three Station 824-1063 824-1336 Four Station
824-1065 824-1337 Five Station (Housing for five station fryer shown) 5 826-1351 826-1351 Nut Retainer, ¼-20 (Pkg. of 10 – receives basket hanger thumbscrew) 6 106-5205 106-5195 Top Cap (Single) (Top cap for five station fryer shown)
106-5206 106-5196 Two Station
106-5207 106-5197 Three Station
106-3036SP 106-5198 Four Station
106-4441 106-5199 Five Station (Also requires ten 809-0078 10-32 Nutserts) 7 106-4956 Frame, Control Panel (Frame for five station fryer shown)
806-7172SP 106-4378 Two Station Fryer
806-7173SP 106-4391 Three Station Fryer
806-7174SP 106-4392 Four Station Fryer
106-2171SP 106-4393 Five Station Fryer 8 806-6545SP 106-4397 Door, Left or Right (Left shown – move handle to opposite side for Right) 9 809-0266 Screw, #10 X ½-inch Phillips Truss Head
10 810-1422 210-6816 Handle, Wireform Door 11 806-4487SP Pin Assembly, Door
* 826-1343 Spring, Door Pin (Pkg. of 10) * 106-5008 106-4979 Door Assembly (Single)
12 210-4435 Side, Standard Cabinet Left or Right
* 211-8479 Side, Cabinet Single Left (Use 212-8479 for Rt. Side)
13 810-2346 810-1105 Magnet, Door
Handle (Grab Rail) (For handle end use 910-0915)
* 823-0839 823-0839 One Station Fryer * 823-2908 823-2908 Two Station Fryer * 823-2901 823-4585 Three Station Fryer
* Not illustrated. Use standard part.
8-3
Page 49
8.2.2 Cabinet Bases, Braces, and Associated Parts
See Page 8-2 for cabinet sides.
See Page 8-24 for rear br idge
support/oil return manifold.
2
1
2415
See Page 8-14 for filter rails
and associated hardware.
8 25
21 23
20
2414
4
2410
2412
282218
17
3
2410
26
30
11 24
6
7
16
9 24
5
29
27 28 32
31
19
The 5-Station cabinet illustrated is typical of all Navy Surface Ship Electric cabinets. All components used in Navy Surface Ship cabinets are identified, but not all comp onents are used in every configuration.
8-4
Page 50
8.2.2 Cabinet Bases, Braces, and Associated Parts (cont.)
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
1 106-1265 Upright Assembly, Left (Use 106-3828 for singles) 2 106-1266 Upright Assembly, Right (Use 106-3829 for singles)
3 200-1651 Support, Cross Cabinet 4 200-1659 Divider, Cabinet 5 200-2293 Brace, Single Station Lower 6 200-3774 Brace, Double Station Lower
7 Brace, Front Horizontal (Use 200-7036 for singles)
200-2331 Two-Station Fryer 200-2296 Three-Station Fryer 200-2733 Four-Station Fryer 200-3590 Five-Station Fryer
8 Brace, Rear Horizontal (Use 200-5356 for singles)
200-2284 Two-Station Fryer 200-2295 Three-Station Fryer 200-2725 Four-Station Fryer 200-3592 Five-Station Fryer
9 200-4422 Support, Contactor Box Right Station 3 or Station 5 10 201-4425 Support, Contactor Box Left Station 4 or Station 5 11 202-4425 Support, Contactor Box Right Station 3 12 200-4423 Support, Contactor Box Stations 3 and 4 13 200-4447 Support, Contactor Box Front to Rear 14 201-5369 Support, Contactor Box Station 2 15 202-5369 Support, Contactor Box Station 1
* 200-6498 Support, Contactor Box (Singles) 16 200-4424 Post, Door 17 810-2346 Magnet, Door 18 200-4786 Support, Oil Return Manifold
19 210-5595 Hinge, Door (Use 210-6862 for singles)
20 210-1490 Bracket, Rear Support 21 900-1224 Bracket, Frypot 22 826-1389 Bolt, ¼-20 X ¾-inch Hex Head (Pkg. of 10) 23 826-1371 Screw, #8 X ½-inch Drill Point Hex Head (Pkg. of 25) 24 826-1330 Screw, 10-32 X -inch Slotted (Pkg. of 25, used to attach contactor box) 25 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) 26 826-1374 Screw, #10 X ½-inch Hex Washer Head (Primary cabinet screw) Qty 25 27 809-0417 Nut, ¼-20 Hex Flange (used with item #22) 28 809-0429 Bolt, ¼-20 X 2-inch Hex Head 29 200-5417 Brace, Rear Channel Corner
30 Channel, Base Rear (Use 106-4901 for singles base assembly)
200-5463 Two-Station Fryer 200-5538 Three-Station Fryer 200-5537 Four-Station Fryer
200-5536 Five-Station Fryer 31 824-1131 Channel, Base Side 32 823-4386 Leg, Navy Shipboard (Mounts with Items 27 and 28)
Use Standard part.
8-5
Page 51
8.3 Drain System Components
8.3.1 Drain Tube Sections and Associated Parts
See Page 8-9 for Drain Valve detail.
5
6
7
10
16
13
14
9
8
15
17
12
ITEM
STANDARD
PART #**
COMPONENT
1 813-0284 Nipple, ¾ X 1-inch NPT
2 816-0092 Grommet, 1-inch Drain
3 826-1345 Washer, 1-inch Drain (Pkg. of 25)
4 809-0347 Nut, 1-inch NPT Retainer
5 809-0893 Nut, 8-32 High Crown Acorn
6 826-1348 Cover, Drain Cleanout (Pkg. of 5)
7 816-0021 Gasket, Drain Cleanout
8 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube)
9 823-3229 Drain Outlet
10 823-3380 Drain Tube, Left End 11 823-1549 Drain Tube, Right End Short 12 823-1508 Drain Tube, Right End Long 13 823-0717 Drain Tube, Open End Long 14 810-0396 Clamp, Square Drain 15 826-1375 Screw, 10-32 X ¾-inch Hex Head (Pkg. of 5) 16 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) 17 816-0032 Gasket, Square Drain
* 826-0877 Kit, Square Drain Clamp (2 each of Items 14-16 and 1 of Item 17)
* 811-1071 Tube, Teflon Vent ¼-inch OD
* Not illustrated.
** See page 8-8 for a Euro-Look parts list.
1
2
3
4
11
8-6
Page 52
8.3.1.1 Euro-Look Drain Tube Section and Associated Parts
1
7
6
2
2
5
8
6
3
3
See Page 8-10 for Drain
Valve Detail
7
1
4
4
8-7
Page 53
8.3.1.1 Euro-Look Drain Tube Section and Associated Parts (cont.)
EURO-LOOK
ITEM
PART# **
COMPONENT
1 Drain Tube, Left/Right End Short
823-4625 Full-Vat 3”
823-4624 Dual-Vat 3”
2 Drain Tube, Left/Right Open Short
823-4643 Full-Vat 3”
823-4642 Dual-Vat 3”
3 Drain Tube, Right End Long
823-4639 Full-Vat 3”
823-4638 Dual-Vat 3”
4 Drain Tube, Left/Right Open Long
823-4641 Full-Vat 3”
823-4640 Dual-Vat 3”
5 823-4892 Drain Outlet Center Dump 6 816-0625 Sleeve 3” 7 809-0969 Clamp, 3” T-Bolt 8 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube) * KIT6033 Kit, Round Drain Clamp (2 or Item 7 and 1 of Item 6)
* 811-1071 Tube, Teflon Vent ¼-inch OD * Not illustrated. ** See page 8-6 for a standard parts list.
8-8
Page 54
8.3.2 Drain Valve Assembly and Component Parts
Compression Washers
(furnished with Item 1)
Plastic Washer
(furnished with Item 1)
8
7
6
5
4
3
2
1
10
9
Full-Vat Drain Valve
Assembly 806-7434SP
ITEM
STANDARD
PART #**
COMPONENT
1 810-1020 Valve, 1-inch Full-Vat Drain 2 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 3 816-0220 Insulation, Drain Safety Switch 4 807-2103 Microswitch, CE Straight Lever 5 901-2348 Cover, Dual Vat Drain Safety Switch 6 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) 7 824-1602 Handle, Full-Vat Drain Valve 8 809-0540 Nut, ½-13 2-Way Hex Lock 9 816-0639 Sleeve, Red Handle
10 900-2936 Retainer, Nut Drain Valve FV
* 806-6993SP Valve, 1 ¼-inch Drain Assembly (Includes handle and sleeve) * 823-1168 Valve, 1 ¼-inch Drain Assembly with bracket (used on non-filter fryers) * WIR0572 Wire Bundle, Drain Safety Switch
* Not illustrated.
* See page 8-11 for a Euro-Look parts list.
8-9
Page 55
8.3.2.1 Euro-Look Drain Valves and Associated Parts
(Units with Built-In Filtration)
8-10
Page 56
8.3.2.1 Euro-Look Drain Valves and Associated Parts (Units with Built-In Filtration) cont.
ITEM
EURO-LOOK
COMPONENT
PART # **
1 809-0539 Nut, ⅜-16 2-Way Hex Lock 2 900-2934 Retainer, Dual-Vat Drain Valve Nut 3 823-5369 Handle, Dual-Vat Drain Valve 4 810-0677 Grip, Drain Handle 5 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) 6 901-2348 Cover, Dual Vat Drain Safety Switch 7 807-2103 Microswitch, CE Straight Lever 8 816-0220 Insulation, Drain Safety Switch
9 810-1165 Washer, Teflon Drain Valve 10 809-0196 Washer, ⅜-inch Flat 11 106-2671 Bracket Assembly, Dual-Vat Drain Safety Switch 12 810-1114 Valve, 1-inch Dual-Vat Drain 13 809-0540 Nut, ½-13 2-Way Hex Lock 14 824-1602 Handle, Full-Vat Drain Valve 15 816-0639 Sleeve, Red Handle 16 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 17 810-1018 Valve, 1.25-inch Full-Vat Drain 18 200-6496 Support, 3” Drain 19 900-2936 Retainer, Full-Vat Drain Valve Nut 20 816-0135 Round Drain O-Ring
* WIR0572 Wire Bundle, Drain Safety Switch
* Not illustrated. ** See page 8-9 for a standard parts list.
8-11
Page 57
8.4 Electronics and Wiring Components
8.4.1.1 Single Component Box
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
106-0580 Component Box Assembly Single Navy 1 106-0313 Wire Assembly, Component SFP120 2 806-7179SP Sound Device 3 806-7935 PCB Assembly, Interface 4 806-9559 Component Box W/ Studs 5 807-0012 Relay, 18AMP 1/3 HP 24V Coil 6 807-0065 Block, Terminal 7 807-0069 Circuit Breaker, 10A 8 807-0070 Terminal, Ground Lug 9 807-0855 Transformer, 120V 50/60 – 12V 20A
10 807-1612 Clamp, 3/8 Connector Type (Thin Screw) 11 807-2181 Transformer, Power 100-120V/24V 62VA 12 809-0102 Screw, 8 – 32 x 3/8 TR SL HD ZP 13 809-0104 Screw, 8 – 32 x ½ TR SL HD ZP 14 809-0247 Nut, 8 – 32 Hex KEPS ZP 15 809-0250 Nut, 6 – 32 Hex KEPS ZP 16 809-0349 Spacer, 4mm x 6mm Aluminum 17 809-0360 Screw, 8 x 3/8 Type 8 Hex Washer SL HD ZP 18 826-1374 Screw, #10 – ½ Hex Head (Pkg. of 25) 19 810-0045 Bushing, .875 Dia Hole 11/16 20 810-1164 Block, 1 Plc Screwless Terminal 21 812-0368 Conduit, Flex 3/8” 22 816-0217 Paper, Insulating Terminal Block CE 23 WIR-0428 Wire Assembly, Navy SFP Component 24 WIR-0581 Wire Assembly, Transformer 440V
Use standard part.
8-12
Page 58
8.4.1.2 Multiple Vat Component Boxes
19163
21
20
16
4 12 1516 189 11 16165
10 16
11 16
7
6
162
22
1
COMPONENT
ITEM
STANDARD
PART #
98 13 14 17
NOTE 1: The transformer on the left side of the component box (Item 11) is present only in the left component box.
NOTE 2: See Page 8-20 for Component Box 15-Pin Wiring Harnesses.
EURO-LOOK
PART #
106-2458 Assembly, Component Box w/ filter
106-2449 Assembly, Component Box without filter 1 106-1531 Box, Component 2 200-3300 Bracket, Component Box Strain Relief 3 200-3746 Bracket, Circuit Breaker 4 806-9495SP Terminal Block and Wire Assembly 5 807-0012 Relay, 18 Amp HP 24V Coil 6 826-1337 Terminal, ¼-inch Push-on (Pkg. of 5) 7 807-0121 Bushing, Heyco Plastic AB-625-500 8 807-1321 Holder, AGC Panel-Mount ¼-inch Fuse 9 807-1597 Fuse, 3 Amp Slow-Blow
10 807-0855 Transformer, 100-120V/24V 20VA 11 807-2181 Transformer, 100-120V/12V 60VA 12 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) 13 809-0250 Nut, 6-32 Keps Hex 14 809-0349 Spacer, 4mm X 6mm Aluminum 15 826-1359 Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of 25) 16 809-0359 Screw, #8 X ¼-inch Hex Washer Head 17 806-7935 Interface Board
807-3932 Relay, 12VDC SPDT 12 Amp
18 806-7179SP Sound Device 19 807-0069 Circuit Breaker, 10 Amp 20 200-3844 Guard, Finger 21 810-2445 Plug, Button 22 200-3243 Brace, Component Box
* 106-2400 Handle Assembly, FPP Power Shower FV
*Not illustrated. Use standard part.
8-13
Page 59
8.4.2.1 Single Contactor Box
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
106-0581 Box, Assembly Contactor Single Navy 1 106-0595 Wire Assembly, CI Single FP 2 806-9628SP Wire Assembly, HV DV LT Contactor Single 3 806-9629SP Wire Assembly, HV DV RT Contactor Single 4 807-0012 Relay, 18 AMP 1/3 HP 24V Coil 5 807-0067 Block, Terminal 8 Pin 6 807-0878 Block, Terminal 3 Lug 12 P 7 807-1338 Fitting, Plastic ¾ Dia Conduit 8 807-1683 Relay, 12 VDC 9 809-0096 Screw, 6 – 32 x Bindings SL HD ZP
10 809-0102 Screw, 8 – 32 x TR HD ZP 11 809-0250 Nut, 6 – 32 KEPS HX ZP 12 809-0266 Screw, 10- ½ Phil TR HD ZP 13 809-0360 Screw, 8 x HX Washer SL HD ZP 14 809-0362 Screw, Drill #8 x 1 ¼ Hex Washer HD ZP 15 826-1374 Screw, #10-½ Hex Head (Pkg. of 25) 16 810-0044 .875 Plug Button 17 810-1202 Contactor, 40 AMP 600V 3 Pole 18 812-0971 Conduit, ¾ x 12 LG Flexible 19 900-8608 Box, Contactor Common El. Single FP 20 900-8609 Cover, Contactor Box Common El. Single FP 21 900-8647 Bracket, Contactor Box Single FP 22 WIR0427 Wire Assembly, Navy Single FP
Use standard part.
8-14
Page 60
8.4.2.2 Multiple Vat Contactor Boxes
1
4 17
16155
10 13 14
1898
1896
OR
1897
2
173
11 9 18
12 13 14
NOTE 1: Left and right contactor box assemblies are mirror images of one another. With the
exception of the box itself, all components of a left-hand assembly, including the lid, are the same as those in the corresponding right-hand assembly and vice versa.
NOTE 2: See Page 8-18 and 8-19 for Contactor Box Wiring Assembly
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
106-2440 Assembly, Contactor Box Left (Use 106-2442 for H22) 106-2441 Assembly, Contactor Box Right (Use 106-2443 for H22)
1 106-1536 Box, Left Contactor 2 106-1537 Box, Right Contactor 3 200-4712 Door, Contactor Box w/o Hinge 4 200-2337 Bracket, Contactor Box 5 807-0070 Terminal, Ground Lug 6 807-2284 Contactor, 24V 50 Amp Mechanical (used in 14 & 17kW units only) 7 807-2283 Contactor, 24V 63 Amp Mechanical (used in 22kW units only) 8 810-1202 Contactor, 24V 40 Amp 3-Pole
9 809-0448 Clip, Tinnerman 10 807-0012 Relay, 18 Amp HP 24V Coil 11 807-0064 Transformer, 480V/120V 150VA 12 807-1683 Relay, 12VDC 13 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) 14 826-1365 Screw, 6-32 X ⅜-inch Slot Head (Pkg. of 25) 15 809-0123 Screw, #10 X ¾-inch Slot Head 16 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) 17 809-0360 Screw, #8 X -inch Hex Washer Slot Head 18 826-1374 Screw, #10 X ½-inch Hex Head (Pkg. of 25)
* 200-5627 Lid, Left or Right Contactor Box
* 807-2240 Fuse, 60 AMP 300VAC (replaced 45 AMP)
* 807-0501 Fuseholder block
** Not illustrated. Use standard part.
8-15
Page 61
8.4.3 Heating Element Assembly and Associated Parts
3
4
9
7
6
8
10
20
5
11
1
1
2
1312
15
1413
16
17
18
19
22
NOTES:
The only difference between element assem blies for different voltage and kW ratings is the element itself (Item 1) Items 21 and 22 are shown as assoc i at ed parts. They are not part of the element as sembly.
21
8-16
Page 62
8.4.3 Heating Element Assembly and Associated Parts (cont.)
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
1 Element
807-2649 440V 17.0 kW 807-2650 440V 18.5 kW 807-3176 440V 11.0 kW 807-2651 480V 17.0 kW 807-2652 480V 18.5 kW
807-3177 480V 11.0 kW 2 826-1526 Probe, Temperature 3 106-0004SP Tilt Plate Assembly 4 106-0572SP Bracket, Left Spring Slot 5 106-0573SP Bracket, Right Spring Slot 6 910-9641 Tilt Plate 7 810-0035 Hinge 8 826-1330 Screw, 10-32 X -inch Slotted Truss Head (Pkg. of 25) 9 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)
10 826-1339 Bushing, .375-inch Split (Pkg. of 10) 11 816-0480 Plug, .375-inch Dome 12 910-5022 Bracket, Temperature Probe 13 809-0518 Screw, 8-32 X ⅜-inch Slotted Hex Head 14 910-2042 Clamp, Element (Short) 15 910-5213 Clamp, Element (Long) 16 910-3681 Support, Full-Vat Element Rear 17 823-2377 Support, Full-Vat Element Front 18 810-1233 Handle, Element Lift 19 810-1212 Pin, .125 X .5-inch Split 20 809-0567 Tie-Wrap, Metal 21 200-2060 Bracket, Lower Spring Slot 22 810-0297 Spring, Element
Use standard part.
8-17
Page 63
8.4.4 Controller
Controller P/N 806-3798
Knob P/N 810-0387
Toggle Switch P/N 807-3308
8.4.5 Wiring
8.4.5.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1
1 2 3 4 5 6 7 8
9 10 11 12
BLACK GREEN/YELLOW WHITE BROWN
WHITE
BLACK
RED ORANGE BLACK
YELLOW
P/N 106-2477SP
8.4.5.2 Contactor Box Wiring Assemblies – 6-Pin (Left Element)
1
2
3
4
5
6
BLUE BLUE BLUE BLACK BLACK BLACK
P/N 106-3468SP 14/17kW or P/N 106-2473SP 22kW
8-18
Page 64
8.4.5.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element)
1 2 3 4 5 6 7 8 9
BLUE BLUE BLUE BLACK BLACK BLACK
P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW
8.4.5.4 Single Contactor Box Wiring Assembly
8.4.5.5 Main Wiring Harness
15-Pin Male Connector 807-0804 (Rear of Fryer)
C6
1
12-Pin Male Connector
807-0160 (Contactor Box)
12-Pin Male Connector 807-0160 (Interface Board)
J1 J4 J5
J6
4-Pin Female Connector
C1
P/N 807-3769
807-3232 (Drain Safety Switches)
J2
15-Pin Male Connector 807-0804 (Component Box)
6-Pin Male Connector 807-0157 (Not used in Navy units)
12-Pin Male Connector 807-0160 (Interface Board)
8-19
Page 65
8.4.5.6 Single Main Wiring Harness
8.4.5.7 Component Box Wiring Harness – 15-Pin
P/N 106-2506SP
8.4.5.8 Single Component Box Wiring Harness – 15-Pin
8.4.5.9 Single Component Box Wiring Harness – 15-Pin without Filter
8.4.5.10 Interface Board to Controller Wiring Harness – 15-Pin
P/N 806-2071
8-20
Page 66
8.5 Filtration System Components
8.5.1 FPH117/122 Filtration Components
8-21
Page 67
8.5.1 FPH117/122 Filtration Components (cont.)
ITEM PART # EURO-LOOK
COMPONENT
PART#
806-9546SP 106-4945 Assembly, Filter Pan FPH117 1 806-9547 Lid, Single FPH117 2 810-2743 Crumb Tray 3 823-2899 Hold Down Ring 4 900-8933 SanaGrid Filter Screen 5 823-2828 823-5141 Pan, Filter 6 826-1360 Screw, 10-24 x 5/16 RD SL HD ZP (Pkg. of 25) 7 826-1376 Nut, KEPS, 10 – 32 HX ZP (Pkg. of 10) 8 810-0180 Handle, Door 9 810-2805 Caster, 2” Filter Pan
10 810-2807 Caster, 2” Rigid 11 813-0568 Pipe Plug 1/8 NPT Socket Head 12 823-5142 Tube, Pan Suction Single FP
106-4976 Plumbing Assembly, FV Single FP
13 826-1712 Kit, Motor and Gasket 115V (807-3859 Motor) 14 810-2944 Gemini Valve without Handle 15 810-1057 Flex Line 5/8” O.D. x 13” Long 16 810-1067 Flex Line 5/8” O.D. x 8.5” Long 17 810-1668 Adapter, Male 7/8” O.D. x ½” 18 813-0022 Nipple, ½” x Close N.P.T. B.M. 19 813-0098 Nipple, ½” x 6.50” N.P.T. B.M. Pipe 20 813-0616
Elbow, ST ½” x ½” NPT 90° BM 21 813-0331 Elbow, W/Side Outlet – ½” NPT 22 813-0469 Cap, Pipe ½” BM 23 210-9197 Handle, Right RF Valve 24 826-1264 Kit, Pump and Gasket, Viking 4 GPM 2-piece 25 816-0093 Gasket, Pump / Motor 26 809-0514 Cap Screw, 5/16” – 18 NC SAE Grade 5, HX HD 27 809-0194 Washer, Flat 5/16” SAE ZP
106-4951 Rail Assembly, Filter Pan Single FPH117 28 809-0500 Screw, 10 – ½” HX HD SS 29 210-9145 Angle, Joining, Pan Rails Filter Magic 30 211-9147 Leg, Pan Rail FM Left 31 211-9146 Bracket, Attaching Filter Pan Left 32 212-9147 Leg, Pan Rail FM Right 33 212-9146 Bracket, Attaching Filter Pan Right 34 211-9455 Rail, Filter Pan Left 35 212-9455 Rail, Filter Pan Right 36 823-5151 Mount W/A, Male Connector 37 810-0697 Disconnect, Filter Pan Connection (Male) 38 826-1392 O-Ring, Filter Pan Connection (Pkg. of 5)
Use standard part.
8-22
Page 68
8.5.2 FPH217/317 Multiple Battery Filtration System Components
NOTE: Some early production
1
units were confi gur e d this way.
37
38
24
29
2
3
4
19
17
25
16
30
28
12119
14
8
20
121110
18
36
35
34
25
18
22
24
23
21
8
27
26
32
33
31
6
5
13
7
15
8-23
Page 69
8.5.2 FPH217/317 Multiple Battery Filtration System Components (cont.)
ITEM
STANDARD
PART #
* 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) * 826-1980 Service Filter Pan (Item 5 minus Item 2) * 826-1981 Service Filter Pan Assembly (Service Filter Pan above plus Items 3 & 4) * 826-1392 O-Ring (Pkg. of 5; used with Item 5) * 813-0568 Plug, ⅛-inch Socket Head Pipe (component of Item 5; two required) * 811-1071 Tubing, ¼-inch OD Teflon Vent (sold by the foot) * 806-5933SP Heater Strip Assembly, 120V 18” 25W
1 823-4637 823-4787 Lid (for units built before Feb 04, use 823-4391)
2 810-2743 Crumb Tray (component of Item 5) 3 810-2091 Hold Down Ring 4 200-2124 SanaGrid Filter Screen 5 106-2617SP Pan, One-Piece Filter (includes Item 2 and o-rings) 6 810-2012 Rail Set, Filter Pan Roller (includes one left and one right) 7 810-2198 Roller, Filter Pan and Rail 8 826-1372 Nut, ¼-20 Hex (Pkg. of 10)
9 823-4589 823-4675 Bracket, Lid Support (for units built before Feb 04, use 823-3875)
10 200-3556 Guide, Filter Pan Lid 11 809-0104 809-0503 Screw, 8-32 X ½-inch Slotted Truss Head 12 809-0247 Nut, 8-32 Hex Keps 13 823-3879 Suction Tube 14 200-4408 Rail, Left Filter 15 200-4409 Rail, Right Filter 16 826-1712 Kit, Motor and Gasket 115V 60Hz (807-3859 Motor) 17 826-1264 Pump and Gasket Kit 18 807-2484 Valve, ¼-inch Solenoid 19 813-0165 Elbow, ½-inch 90° Street 20 813-0342 Elbow, ½-inch 45° Street 21 813-0530 Tee, ½-inch X ¼-inch X ½-inch Reducing 22 813-0022 Nipple, ½-inch Close 23 813-0838 Nipple, ¼-inch Close 24 813-0304 Bushing, ½-inch to ¼-inch Flush 25 810-1668 Adapter, ⅝-inch to ½-inch NPT Male 26 810-1669 Adapter, ⅝-inch to ½-inch NPT Female 27 810-1159 Flexline, 5.0-inch Oil Return 28 810-1369 Flexline, 17.5-inch Oil Return 29 810-1055 Flexline, 11.5-inch Oil Return 30 807-3828 Cable, FootPrint Pro Pump Motor 31 826-1375 Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5) 32 200-5950 Bridge, Filter Motor 33 210-3149 Support, Contactor Box 34 813-0003 Tee, ½-Inch 35 813-0298 Nipple, ½-inch 2.0-inch 36 813-0537 Nipple, ¼-inch 2.0-inch 37 810-2493 Fitting, ¼-inch X 90° Quick-Connect 38 810-1160 Flexline, 3.0-inch Oil Return
* 810-1043 Flexline, 9.5-inch Oil Return * 810-1057 Flexline, 13.0-inch Oil Return
* Not illustrated. Use standard part.
EURO-LOOK
PART #
COMPONENT
8-24
Page 70
8.6 Frypot Assembly and Thermostat
Frypot P/N 823-2451SP Thermostat P/N 806-7543
8-25
Page 71
8.7 Oil Return System Components
23
22
21
18
17
20
19
5
11
13
9
12
6
10
8
3
16
15
7
14
4
2
8-26
1
Page 72
8.7 Oil Return System Components (cont.)
ITEM
STANDARD
PART #
EURO-LOOK
PART #
COMPONENT
1 806-4505SP Power Shower Assembly, Full-Vat 2 826-0992 Seal, Power Shower (Pkg. of 3) 3 809-0415 Screw, Power Shower Cleanout 4 814-0001 Grip, Power Shower Handle 5 807-2103 Microswitch, Oil Return 6 810-2330 Handle, Oil Return Valve 7 809-0601 Clip, Clevis 8 810-0677 Grip, Oil Return Valve Handle
9 200-5401 Bracket, Handle Retainer 10 106-3349 Bracket, Oil Return Microswitch 11 816-0220 Insulation, Oil Return Microswitch 12 826-1359 Screw, 4-40 X ¾-inch Slotted Pan Head (Pkg. of 25) 13 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) 14 813-0165 Elbow, ½-inch X 90° Street 15 810-0278 Valve, ½-inch Ball 16 810-1668 Adapter, ⅝-inch to ½-inch NPT Male 17 810-1680 Flexline, 6.5-inch 18 810-1669 Adapter, ⅝-inch to ½-inch NPT Female 19 813-0469 Cap, ½-inch NPT Pipe 20 810-2255 Manifold, Two-Station Fryer 21 810-2256 Manifold, Three-Station Fryer 22 810-2257 Manifold, Four-Station Fryer 23 810-2312 Manifold, Five-Station Fryer
Use standard part.
8-27
Page 73
8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS
1 2
6
11
7 9 10
3
8
12
4
13
ITEM
STANDARD
PART #
* 807-3834
*
1 807-1068 2 807-0158 3 807-0156 5 807-0159 5 807-0875 6 807-1067 7 807-0157 8 807-0155
9 807-0160 10 807-0804 11 826-1341 12 826-1342 13 807-2518
* Not illustrated. Use standard part.
EURO-LOOK
PART #
Power Cords
Cable, 3-Phase 4-Wire (Fryer Power Cable) Cord, Filter System Power
Connectors
2-Pin Female
6-Pin Female 9-Pin Female 12-Pin Female 15-Pin Female 2-Pin Male 6-Pin Male 9-Pin Male 12-Pin Male 15-Pin Male Terminal, Female Split Pin Terminal, Male Split Pin Plug, Mate-N-Lock (Dummy Pin)
COMPONENT
(Pkg of 25)
(Pkg of 25)
5
8-28
Page 74
Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
819-6004
AUGUST 2005
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