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User Manual
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Frymaster FPRE522TC, FPRE622TC, FPRE322TC, FPRE422TC, FPRE222TC User Manual

...
Two Great Frying Brands,
Proudly Made in America,
Oer the Most Fryer Choices
in the World
Table of Contents
Filter Quick® with Fully-Automatic Filtration Fryers ...................... 5
Master Jet Series Performance Gas Fryers (MJ)........................... 13
2
Two Great Frying Brands Proudly Made in America, Oer the Most Fryer Choices in the World
80-years Strong and Continuing
80-plus years of industry leadership has set Frymaster apart among other fryer manufacturers and made Frymaster and Dean fryers the brands preferred by experts. Frymaster has a proud tradition of manufacturing technologically superior and reliable commercial fryers reecting Frymaster’s commitment to:
• Continuous innovation.
• The delivery of high quality products that reduce operating costs.
• Setting industry standards for cooking quality, energy eciency, safety, and reliability.
Advanced Heat Exchange Technology
Whether it’s burners for open pot fryers (heat exchange occurs outside of the frypot) or tube type fryers (heat exchange occurs inside the frypot), Frymaster and Dean gas fryers are designed to meet a broader range of frying needs than any other manufacturer. The high-eciency infrared burners, incorporated into our Frymaster branded FilterQuick®, OCF30 and H55 gas fryers and the high eciency tube burner system incorporated into our Frymaster branded 1814, HD, LHD and ESG35T gas fryers exceed ENERGY STAR® guidelines for eciency and qualify for energy savings rebates as high as $1,200/ frypot in some areas. Frymaster’s electric fryers have proprietary self­standing, at-bar, low watt density, long-life elements that deliver outstanding energy eciency. These fryers also exceed ENERGY STAR guidelines and qualify for energy saving rebates. Frymaster makes more ENERGY STAR certied models than any other fryer manufacturer.
Oil Station Management
Frymaster is an oil station management pioneer, as the rst company that introduced built-in ltration, and continues its legacy as an industry-leading advocate of oil-conserving technology. Frymaster leads the way with the world’s rst fryer to have fully-automatic ltration (AF) and an optional integrated Oil Quality Sensor. Fingertip operation of the AF makes routine ltration eortless. The contaminants created by high-heat frying take a toll on oil life and food quality unless a daily system of ltering and cleaning is in place. The oil quality sensor monitors the health of the oil and advises the crew when to discard the oil, eliminating the discard dilemma most operations face today. This keeps food quality and customer satisfaction at an all-time high. Frymaster’s complete line of Frymaster and Dean ltration equipment, both built-in and portable, is designed to make ltration quick, convenient and reliable for the operator. Nothing maintains food and oil quality better than routine oil ltration and fryer cleaning, and no fryer manufacturer supports making these tasks easy better than Frymaster.
3
CookingControl
When you need the reliability of consistent cooking, programmable controllers provide the perfect solution. They automatically adjust cooking times to ensure foods are cooked to the same quality standard regardless of load size. Programmable buttons make it easy to assign menu items for push button selection; and the LED displays clearly identify the products cook­ing parameters such as time and temperature. Some controllers even guide oil management functions and record important cooking and oil management information.
Manitowoc KitchenCare® Performance for a Lifetime
Manitowoc KitchenCare helps protect, service and maintain your Manitowoc Foodservice quipment throughout the life cycle of your business. Designed with your needs in mind and structured around three areas of support: StarCare, a team of quick response factory trained service network providers for your service needs; ExtraCare for troubleshooting and technical support including our 24/7 1-800 number; and LifeCare for planned maintenance of your equipment. When it comes to your kitchen, put your trust in Manitowoc KitchenCare.
4
Filter Quick
®
Fully-Automatic Filtration (AF) and
Optional Integrated Oil Quality Sensor Fryers
40% Less Oil, 10% Less Energy, Outstanding Results
FilterQuick oers an exclusive combination of world-leading, oil-conserving technologies -- fully-automatic ltration (AF), automatic top-o (ATO) and an optional integrated oil quality sensor in one amazing fryer. FilterQuick’s closed cabinet AF puts caring for the oil at your ngertips and operation where it is easiest to use, right on the front of the fryer. Additional SMART4U® technology includes the Oil Attendant®, a feature that automatically replenishes oil from an in-cabinet oil supply, keeping oil fresher longer. It also includes the FilterQuick controller that monitors and helps control food and oil quality, oil life, and equipment performance. And nally, the innovative new optional Oil Quality Sensor rounds out the exclusive combinations. The oil quality sensor measures oil contaminants and advises when the oil needs to be discarded, eliminating the age old “when-to-change-the-oil” dilemma.
• Outstanding Performance
- 30-lb. open frypot design requires 40% less oil and ensures quick and easy cleaning. Matches production capacity of 50-lb fryers.
• Fingertip, Closed Cabinet, Fully-Automatic Filtration (AF)
- Puts automatic ltration at your ngertips.
- Safety technology ensures only one frypot can drain at a time.
- Pump is protected from dead heading.
• Automatic Top-O (ATO)
- Senses the oil level and adds oil as needed from an in-cabinet oil supply.
• Optional Integrated Oil Quality Sensor
- Monitors the health of the oil by measuring the oil’s total polar materials (TPMs) and advises when oil needs to be discarded.
- High-quality oil ensures high food quality and optimal product healthfulness, two must-haves for protability.
NEW!
• Intelligent Controls
- The full-featured SMART4U FilterQuick controller manages both cooking and fryer operations.
• State-of-the-Art Combustion
- Both gas and electric models exceed ENERGY STAR® guidelines and qualify for energy-saving rebates.
• Minimal Oil Handling
- The Oil Attendant® automatic top-o feature (ATO) and fully-
automatic ltration keep the oil fresh with minimal intervention. The bulk oil option further reduces exposure to hot oil.
• Safety First
- Safer frying, ltering, cleaning and oil handling are all built-i
n.
FQG30U
• Automatic Filtration
• Auto top-o
• 75,000 Btu/hr. (18,892 kcal/hr.) (21.9 kw/hr.), full frypot; 37,500 Btu/hr. (9,446 kcal/hr. (10.9 kw/hr.), split frypot
• 13” x 14” x 3-3/4” (33 x 35.6 x 9.5 cm), full frypot frying area; 6” x 14” x 3-1/2” (15.2 x 35.6 x 8.9 cm) split frypot frying area
• 30-lb (15-liter) oil capacity, full frypot; 17-lb. (8.5-liter) oil capacity, split frypot
• Cooks 67-lbs. (30 kg) of French fries/hr.
• Optional oil quality sensor
FQE30U
• Automatic Filtration
• Auto top-o
• 14 kw/hr., full frypot; 7 kw/hr., split frypot or 17 kw/hr., full frypot;
8.5 kw/hr., split frypot
• 13” x 14” x 3-3/4” (33 x 35.6 x 9.5 cm), full frypot frying area; 6” x 14” x 3-3/4” (15.2 x 35.6 x 9.5 cm) split frypot frying area
• 30-lb. (15-liter) oil capacity, full frypot; 16-lb. (8-liter) oil capacity, split frypot
• Cooks 71-lbs. (32 kg) of French fries/hr., full 14 kw frypot; 78-lbs. (35 kg) French fries/hr., full 17kw frypot
• Optional oil quality sensor
5
OCF30® Fryers
40% Less Oil, 10% Less Energy, Outstanding Results
Frymaster’s OCF30 open-pot, oil-conserving fryers oer the next generation of cost savings and green benets to the industry. Green benets range from reduction of oil use to less energy consumption while minimizing oil handling and maintaining food quality.
• Outstanding Performance
- Frymaster 30-lb. OCF fryers match the production capacity of 50-lb. fryers.
• 40% Less Oil
- The 30-lb frypot positively impacts operating budgets and the environment.
• 10% Less Energy
- The reduced oil volume requires less energy.
• State-of-the-Art Combustion
- Fuels eciency. Infrared heat transfer on gas models exceeds ENERGY STAR® guidelines and qualies gas fryers for energy­saving rebates. Electric models have durable, self-standing, swing-up, at-bar elements to deliver energy eciency that exceeds ENERGY STAR® guidelines and protects against oil migration.
Auto Top-O
OCF30-ATOG
• 75,000 Btu/hr. (18,892 kcal/hr.) (21.9 kw/hr.), full frypot; 37,500 Btu/hr. (9,446 kcal/hr. ) (10.9 kw/hr.), split frypot
• 13” x 14” x 3-3/4” (33 x 35.6 x 9.5 cm), full frypot frying area; 6” x 14” x 3-1/2” (15.2 x 35.6 x 8.9 cm) split frypot frying area
• 30-lb (15-liter) oil capacity, full frypot; 17-lb. (8.5-liter) oil capacity, split frypot
• Cooks 67-lbs. (30 kg) of French fries/hr.
• Built-in ltration with rear oil ush
• Minimal Oil Handling
- The Oil Attendant® automatic top-o option, and FootPrint PRO® in-cabinet ltration keep the oil fresh with minimal intervention. Bulk oil option further reduces handling.
• Intelligent Control
- The full-featured SMART4U® 3000 controller manages both cooking and fryer operations.
• Robust Product Line
- Oerings include 2-4 frypot (full and split) batteries and models to handle all shortening types (liquid, semi-solid and solid).
• Safety First
- Safer frying, cleaning and oil handling are all built in.
Manual Top-Off
OCF30-G (single fryer only)
• 75,000 Btu/hr. (18,892 kcal/hr.) (21.9 kw/hr.), full frypot; 37,500 Btu/hr. (9,446 kcal/hr.) (10.9 kw/hr.), split frypot
• 13” x 14” x 3-3/4” (33 x 35.6 x 9.5 cm), full frypot frying area; 6” x 14” x 3-1/2” (15.2 x 35.6 x 8.9 cm) split frypot frying area
• 30-lb (15-liter) oil capacity, full frypot; 17-lb. (8.5-liter) oil capacity, split frypot
• Cooks 67-lbs. (30 kg) of French fries/hr.
• Built-in ltration with rear oil ush
Manual Top-Off
Auto Top-O
OCF30-ATOE
• 14 kw/hr., full frypot; 7 kw/hr., split frypot or 17 kw/hr., full frypot;
8.5 kw/hr., split frypot
• 13” x 14” x 3-3/4” (33 x 35.6 x 9.5 cm), full frypot frying area; 6” x 14” x 3-3/4” (15.2 x 35.6 x 9.5 cm) split frypot frying area
• 30-lb. (15-liter) oil capacity, full frypot; 16-lb. (8-liters) oil capacity, split frypot
• Cooks 71-lbs. (32 kg) of French fries/hr., full 14 kw frypot; 78-lbs. (35 kg) French fries/hr., full 17kw frypot
• Built-in ltration with rear oil ush
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OCF30-E (single fryer only)
• 14 kw/hr., full frypot; 7 kw/hr., split frypot or 17 kw/hr., full frypot;
8.5 kw/hr., split frypot
• 13” x 14” x 3-3/4” (33 x 35.6 x 9.5 cm), full frypot frying area; 6” x 14” x 3-3/4” (15.2 x 35.6 x 9.5 cm) split frypot frying area
• 30-lb. (15-liter) oil capacity, full frypot; 16-lb. (8-liters) oil capacity, split frypot
• Cooks 71-lbs. (32 kg) of French fries/hr., full 14 kw frypot; 78-lbs. (35 kg) French fries/hr., full 17kw frypot
• Built-in ltration with rear oil ush
1814 High-Production Gas Fryers
Conserve Oil, Energy and Space
Coming from a supplier with over 80 years of commercial frying leadership, the Frymaster 1814 gas, high-production, tube fryers have been eld tested and are proven to deliver exible, high-production performance that conserves your resources. The 1814 fryers oer a trio of savings; conserving oil, energy and space.
11814
• Use 11-15% less hood and oor space than standard
fryer systems.
• Use upwards of 50% less energy than standard 3-fryer
systems. Exceed ENERGY STAR® guidelines, qualifying for energy savings rebates.
• Use less oil reducing operating costs and environmental
impact - 16 - 20% less than 3 standard 50-lb. fryers (126 lbs. of oil vs. 150 lbs.); 12-14% less than 4 standard 50-lb. fryers (176 lbs. of oil vs. 200 lbs.).
• Deliver exible, high-production cooking with one or
two 18” x 14” cooking area(s) that can cook three baskets of food in each frypot at the same time.
• SMART4U® Lane controller has programmable cook
buttons and features that make it easy to produce consistent, great-tasting food. Analog, Digital, CM3.5 and SMART4U® 3000 controller options are also available.
• Save on equipment costs:
- Two fryers do the work of three 50-lb. fryers.
- Three fryers do the work of four 50-lb. fryers.
• Support oil station management in batteries with
built-in ltration.
• Optimize heat transfer with 6” high vs. 4” high tubes,
which provide a 36” larger surface for oil contact.
• 18” x 14” x 3-3/4” (45.7 x 35.6 x 9.5 cm) frying area per frypot
• 119,000 Btu/hr. (29,975 kcal/hr.) (34.9 kw/hr.) per frypot
• 63-lb. (31-liter) oil capacity per frypot
• Three twin baskets per frypot
• Cooks 100 lbs. (45 kg) of French fries/hr. per frypot
• Optional ltration
11814 shown with optional casters
21814GF/31814GF/ 41814GF
Has standard Features of the 11814 Plus:
• Built-in ltration, putting ltration where it’s most convenient to use, right in the fryer battery
• 8 GPM pump
• Additional twin baskets
• Adjustable casters
• Front and bulk oil disposal options
1814G models with SMART4U® controllers meet ENERGY STAR® guidelines and are part of the Manitowoc Enerlogic™ program
• Handle high-sediment foods with ease. Sloping bottom
ensures fast drainage and easy cleaning.
Filtration for 11814, 21814, 31814, 41814 and 1814/HD50/11814
• Space-saving lter which ts inside fryer cabinet
• 8 GPM pump
• Steel gear pump with powerful 1/3 H.P. motor
• Large capacity lter pan removes easily for cleaning
• Sloped drain pan leaves minimal oil in the pan after ltering
• Large 3” (8.0 cm) round drain line allows oil to drain freely
• 1-1/4” (3.175 cm) drain valve
• Drain safety switch
• Stainless steel crumb catcher
• Filter starter kit
• Front and bulk oil disposal options
11814/HD50G/11814
Has standard Features of the 21814 Plus:
• An HD50G frypot, with a 50-lb. (25-liter) oil capacity
• 100,000 Btu/hr. per frypot (25,189 kcal/hr.) (29.3 kw/hr.), a 14” x 14” x 3-3/4” (35.6 x 35.6 x 9.5 cm) frying area
• Two additional twin baskets
• Cooks 100 lbs. (44 kg) of French fries/hr. per 1814 frypot and 72 lbs. (33 kg) of French fries per HD50 frypot
11814/HD50G/11814 shown with built in ltration
1814G models with SMART4U® controllers meet ENERGY STAR® guidelines and are part of the Manitowoc Enerlogic™ program
1814G models with SMART4U® controllers meet ENERGY STAR® guidelines and are part of the Manitowoc Enerlogic™ program
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1814 High-Production Electric Fryers
Conserve Oil, Energy and Space
Coming from a supplier with over 80 years of commercial frying leadership, the Frymaster 1814 electric, high-production fryers have been eld tested and are ready to deliver exible, high-production performance that conserves your resources. The 1814 fryers oer a trio of savings; conserving oil, energy and space.
• Use 10-15% less hood and oor space than standard fryer systems.
• Use less oil, reducing operating costs and environmental impact:
– 20% less than 3 standard 50-lb. fryers (120 lbs. of oil
vs. 150 lbs.)
– 15% less than 4 standard 50-lb. fryers (170 lbs. of oil
vs. 200 lbs.)
• Use upwards of 30% less energy than comparable 3-fryer systems. Exceed ENERGY STAR® guidelines, qualifying for energy-saving rebates.
• Deliver exible, high-production cooking with one or two 18” x 14” cooking area(s) that can cook three baskets of food at the same time.
• SMART4U® Lane controller has programmable cook buttons and features that make it easy to produce consistent, great-tasting food. Analog, Digital, CM3.5 and SMART4U 3000 controller options are also available.
• Save on equipment costs:
– Two 1814E fryers do the work of three 50-lb. fryers
– Three fryers (two 1814E and one RE17) do the work of
four 50-lb. fryers
• Support oil station management in batteries with built-in ltration, making it easy to preserve oil life and ensure consistent, great-tasting food.
Filtration for 11814E, 21814E, 31814E, 41814E and11814E/RE17/11814E
• Space-saving lter which ts inside fryer cabinet
• 8 GPM pump
• Steel gear pump with powerful 1/3 H.P. motor
• Large capacity lter pan removes easily for cleaning
• Sloped drain pan leaves minimal oil in the pan after ltering
• Large 3” (8.0 cm) round drain line allows oil to drain freely
• 1-1/4” (3.175 cm) drain valve
• Drain safety switch
• Stainless steel crumb catcher
• Filter starter kit
• Front and bulk oil disposal options
11814E
• 18” x 14” x 4-1/4” (45.7 x 35.6 x 10.8
cm) frying area
• 17 kw input
• 60-lb. (30-liter) oil capacity
• Three twin baskets
• Cooks 90 lbs. (41 kg) of French fries/hr.
• Optional ltration
21814E/31814E/ 41814E
Has standard Features of the 11814E Plus:
• Built-in ltration, putting ltration
where it’s most convenient to use, right in the fryer battery
• 8 GPM pump
• Additional twin baskets
• Adjustable casters
• Front and bulk oil disposal options
11814E/RE17/11814E
Has standard Features of the 21814E Plus:
• An RE17 frypot that meets ENERGY STAR® guidelines with a 50-lb. (25-liter) oil capacity.
• 17 kw/hr. input, a 14” x 14” x 3-1/2” (35.6
x 35.6 x 8.9 cm) frying area
• Two additional twin baskets
• Cooks 90 lbs. (41 kg) of French fries per 1814 frypot and 70 lbs. of French fries per RE17 frypot
1814E models with SMART4U® controllers meet ENERGY STAR® guidelines and are part of the Manitowoc Enerlogic™ program
1814E models with SMART4U® controllers meet ENERGY STAR® guidelines and are part of the Manitowoc Enerlogic™ program
21814E shown with built in lteration
1814E models with SMART4U® controllers meet ENERGY STAR® guidelines and are part of the Manitowoc Enerlogic™ program
8
High-Eciency Gas Fryers (H55)
Set the Standard for High-Eciency, Open-Pot Frying
Frymaster’s H55 gas fryer is a premium open-pot fryer that combines state-of-the-art technology with decades of frying experience and customer satisfaction to set the standard for high-eciency frying. H55 fryers are the industry’s rst green fryers meeting ENERGY STAR® guidelines long before any guidelines were established. H55 fryers are the foundation of Frymaster’s ever-evolving conserving fryer technology.
• Combine state-of-the-art combustion technology with
decades of frying experience to set a work standard for high-eciency frying.
• Are the industry’s rst green fryers, exceeding ENERGY
STAR® guidelines long before any guidelines were established. H55 fryers are the foundation of Frymaster’s ever-evolving conserving fryer technology.
• Have a renowned infrared burner and blower system
that delivers an ultra-rened air-gas mixture so the fryer
operates well in any gas application. – High altitudes – Sub-optimal air circulation environments – When gas heating quality is diminished
• Ensure consistent, great-tasting food. RTD, center-
mounted temperature probe and digital controller deliver
precise heat responses, safeguarding oil life and producing
a uniformly-cooked product. Controller and basket lift
options provide additional cooking control. The CM3.5
and SMART4U® 3000 controller options oer cooking
compensation.
• Oer easy-to-operate, quick, convenient and reliable
ltration options that maintain food quality, extending the useful cooking life of oil and saving money. Built-in ltration supports a regular program of ltration proven to dramatically extend oil life, saving thousands of dollars annually on oil costs.
• Qualify for energy-saving rebates.
• Oer standard features that add convenience and ease
of use. – Open frypot is easy to clean – Electronic ignition (no pilot to light), melt cycle mode
and boil-out temperature control.
• Protect purchases with an unmatched 7-Year Warranty that
covers the entire combustion chamber (frypot, infrared burners, and combustion components).
• Have been tested by time and are trusted by
operator’s worldwide.
H55
• 80,000 Btu/hr. (20,151 kcal/
hr.) (23.4 kw/hr.)
• 14” x 15” x 4-1/2” (35.6 x 38.1
x 11.4 cm) frying area
• 50-lb. (25-liter) oil capacity
• Cooks 68 lbs. (31 kg) of
French fries/hr.
PH155 shown with optional CM3.5 controller and casters
H55-2
• Split frypot for frying
versatility and avor integrity
• 40,000 Btu/hr. (10,076 kcal/
hr.) (11.7 kw/hr.) each split frypot
• 6-1/2” x 15” x 4-3/4” (16.5 x
38.1 x 12.1 cm) frying area each split frypot
• 25-lb. (12-liter) oil capacity
each split frypot
PH155-2 shown with optional CM3.5 controller and casters
9
High-Eciency Gas Fryers (HD)
Tube Fryers Good Enough to be Frymaster
Maximize your prots and make the most of your energy dollars with innovative design changes that have improved the eciency of the HD Fryers over 40%. The MVPs of high-eciency, tube-type frying, the HD gas fryers have low idle costs, oer low gas consumption per pound of food cooked, and extend oil life.
• Improved gas ow and heat transfer designs improve eciency more than
40% over previous models.
• 6” vs 4” diameter tubes provide 36% more surface area for heat transfer
from the input energy to the oil. This minimizes the heat stress on the oil, preserving oil life.
• Exclusive Thermo-Tube design and proprietary baes eciently transfer
the fryer’s energy input into the oil. Less heat goes unused up the vent and into the kitchen - this saves energy dollars and keeps the kitchen cooler.
• Instant and controlled response to changes in cooking loads lowers gas
consumption per pound of food cooked and reduces idle costs.
• High-production cooking capacity and fast recovery meet high-volume
peak demands, while realizing energy savings.
• The Thermatron temperature control system ensures pinpoint oil
temperature accuracy (within plus or minus one degree) and allows the fryer’s heat exchange system to respond instantly to changes in load conditions.
• Robust, RTD, 1º compensating temperature probe.
• Wide cold zone and forward sloping bottom help collect and remove
sediment from the frypot to safeguard oil quality and make routine frypot cleaning easy.
HD50/HD60
High-Eciency Decathlon Series Fryers
HD50
· 100,000 Btu/hr. (25,189 kcal/hr.) (29.3 kw/hr.)
· 14” x 14” x 3-3/4 “ (35 x 35 x 9.5 cm) frying area
· 50-lb. (25-liter) oil capacity
· Cooks 72 lbs. (33kg) of French fries/hr.
HD60
· 125,000 Btu/hr. (31,486 kcal/hr.) (36.6 kw/hr.)
· 18” x 18” x 3-3/4” (46 x 46 x 9.5 cm) frying area
· 80-lb. (40-liter) oil capacity
· Cooks 107 lbs. (49kg) of French fries/hr.
Model HD150G shown with optional casters
10
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