Frymaster FPHD User Manual

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High Efficiency Decathlon (HD)

Series Gas Fryers

Service & Parts Manual

Dean HD & SCFHD,

Frymaster FPHD Models

(Includes HD63/Red Robin and Common Cabinetry)

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

PRINTED IN THE UNITED STATES

OF AMERICA

24-Hour Service Hotline

1-800-551-8633

*8196314*

MAY 2007

Please read all sections of this manual and retain for future reference.

This product has been certified as commercial cooking equipment and MUST be installed by

professional personnel as specified. Installation, maintenance and repairs should be performed

by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other cooking appliance.

DANGER

Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak. This information can be obtained from the local gas

company or gas supplier.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the installation, operating and maintenance instructions

thoroughly before installing or servicing this equipment.

DANGER

Safe and satisfactory operation of your equipment depends on proper installation. Installation

MUST conform with local codes, or in absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1; The Natural Gas Installation Code, CAN/CGA-B149.1; The Propane Installation

Code, CAN/CGA-B149.2; or The latest edition of the National Electric Code, N.F.P.A. 70.

NOTICE

If, during the warranty period, the customer uses a part for this Enodis equipment other than an

unmodified new or recycled part purchased directly from Frymaster and Dean, or any of its

authorized service centers, and/or the part being used is modified from its original

configuration, this warranty will be void. Further, Frymaster and Dean and its affiliates will not

be liable for any claims, damages or expenses incurred by the customer which arise directly or

indirectly, in whole or in part, due to the installation of any modified part and/or part received

from an unauthorized service center.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

WARNING

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to on-site management operational procedures.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-

8633.

This equipment is to be installed in compliance with the basic plumbing code of The Building

Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation

Manual of the Food and Drug Administration.

COMPUTERS

FCC

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:

1) This device may not cause harmful interference, and 2) This device must accept any interfere nce

received, including interference that may cause undesired operation. While this device is a verified Class

A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the

ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B

prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE

CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne

particles of glasswool or ceramic fibers is known to the State of California to cause cancer.

Inhalation of carbon monoxide is known to the State of California to cause birth defects or other

reproductive harm.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will

distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be

removed for cleaning.

Decathlon Series Gas Fryers

Service and Parts Manual

TABLE OF CONTENTS

1. SERVICE PROCEDURES……..……..……………………………………………...

1.1 Functional Description............................................................................................1-1

1.2 Accessing Fryers for Service...................................................................................1-7

1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-9

1.4 Adjusting Burner Manifold Gas Pressure..........................................................1-9

1.5 Adjusting the Pilot Flame......................................................................................1-10

1.6 Calibrating the Thermatron Controller and Backup Thermosta t....................1-10

1.7 Replacing Fryer Components...............................................................................1-11

1.8 Troubleshooting and Problem Isolation..............................................................1-28

1.9 Troubleshooting Guides........................................................................................1-36

1.10 Wiring Diagrams....................................................................................................1-38

1.11 Probe Resistance Charts........................................................................................1-43

2. PARTS LIST…….…………………………………..………………………………

2.1 Decathlon Primary Components............................................................................2-1

2.2 Orifices ......................................................................................................................2-9

2.3 Control Panel, Joiner Strips, and Accessories.....................................................2-10

2.4 Optional Components and Controllers................................................................2-11

2.5 3" Oil Drain Manifold, Drain Flush, and Drain Valve Components...............2-15

2.6 Oil Return Manifold Components........................................................................2-16

2.7 Oil Return and Oil Flush Components................................................................2-19

2.8 Filtration Components...........................................................................................2-21

2.9 Basket Lift Components........................................................................................2-24

2.10 Trough, Holster, and Cover Components............................................................2-26

2.11 Fasteners (Screws, Nuts, Bolts).............................................................................2-27

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 Functional Description

High Efficiency Decathlon (HD) Series gas fryers contain a welded stainless steel frypot heated by gas flames diffused evenly through tubes built into the frypot.

Flames originate from orifices in a burner manifold positioned beneath stamped-steel burners. The burners are positioned in the tube openings at the front of the frypot. The diameter of the orifices differs for natural and LP gas as indicated in the accompanying table.

High efficiency burner and diffuser.

GAS INFORMATION (Altitudes of 2000 feet or less)

MODEL

HD50G 95

HD60G 125

INPUT

(BTU)

GAS

TYPE

NAT

ORIFICE

(INCH)

2.26(#43)

1.40(#54)

2.26(#43)

1.40(#54)

ORIFICE

PART NO.

810-2938 810-2939

QTY

4 4

5 5

EQUIPMENT

PRESSURE

MBAR

27.5

INCH W.C.

An electromechanical gas valve regulates gas flow to the manifold. HD Series gas fryers are equipped with either a 24V valve system. Unit configurations include either a pilot ignition system or an electronic ignition system.

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1.1 Functional Description (cont.)

Pilot System Configuration

The pilot system is comprised of the pilot orifice, pilot hood, and a thermopile (some systems incorporate a thermocouple). The pilot serves two purposes: light the burner and heat the thermopile. In operation, the thermopile is in contact with the pilot flame and generates millivolts. The millivolt output energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is extinguished, the gas valve pilot coil loses voltage and the pilot valve closes. The main valve of the gas valve will not open if the pilot valve is not open. The pilot flame must be manually lit when the fryer is first placed into operation. A separate 24V circuit, activated by the fryer ON/OFF switch, provides voltage through the Thermatron to the gas valve main coil, which opens the main valve.

Electronic Ignition Configuration

In units configured for electronic ignition, an ignition module connected to an ignitor assembly replaces the pilot system. The ignition module performs three important functions: It provides an ignition spark, supplies voltage to the gas valve, and proofs the pilot flame.

The module contains a 90-second time delay circuit and a coil that activates the gas valve. The ignitor assembly consists of a spark plug, a pilot, and a flame sensor element.

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Electronic Ignition Configuration (cont.)

At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control circuitry in the controller or computer and to one side of the heat relay coil on the interface board. If resistance in the temperature probe indicates the temperature in the frypot is below 180°F (82°C), the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds and opens for 24 seconds. If the temperature is 180°F (82°C) or above, the current flows through a heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat relay coil which then closes an electronic switch in the 24 VAC circuit to provide current to the ignition module. NOTE: The listed melt cycle times and exit temperature pertain to the Compu-Fry computer only.

Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed highlimit switch and a drain safety switch. Simultaneously, the module causes the ignitor to spark for up to 90 seconds to light the pilot flame. A flame sensor verifies that the pilot is lit by measuring the flow of microamps through the flame. If the pilot does not light (or is extinguished), current to the ignition module is interrupted, preventing the main valve from opening, and the ignition module "locks out" until the power switch is turned OFF, then back ON.

A temperature probe monitors the temperature in the frypot. When the programmed setpoint temperature is reached, resistance in the probe causes the heat cycle circuitry in the controller to interrupt current flow through the heat relay. This in turn interrupts the 24 VAC current to the ignition module, resulting in closure of the gas valve.

NOTE: Unlike previous modules, microamp readings on these black modules will move up and down as the module pulses on and off and this is an indication that the module is functioning.

Control Options

HD Series gas fryers may be equipped with Thermatron controls or Compu-Fry computers.

In fryers equipped with Thermatron controls, the fryer is turned on and off by means of a rocker switch and the temperature is set by adjusting a potentiometer. An interface board is located in the component box (shield) behind the control panel (computer-equipped) or a Thermatron board is located in a component box inside the cabinet (Thermatron-equipped).

Interface Boards

The interface board provides a link between the controller/computer and the fryer’s individual components without requiring excessive wiring, and allows the controller to execute commands from one central point. Two types of interface boards may be used in HD Series gas fryers; the type used depends on the fryer configuration.

In units configured for electronic ignition and constant pilot, P/N 106-6669 is used; in units configured with a manually lit pilot (non-electronic ignition), P/N 106-6710 is used.

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Interface Boards (cont.)

826-2086 (115/230V): These boards are used in HD fryers equipped with Thermatron control systems.

THERMATRON BOARD P/N 826-2086

Thermatron systems incorporate a temperature probe, a potentiometer, and a temperature control circuit board. This system is more accurate and reliable than a standard thermostat. The temp erature probe measures oil temperature via resistance (ohms); as oil temperature rises, resistance decreases. The potentiometer sets the oil temperature via resistance (ohms). The temperature control circuit board compares the resistance from the probe and potentiometer and cycles the burner on and off as necessary.

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CHAPTER 1: SERVICE PROCEDURES

Interface Boards (cont.)

826-2434: These interface boards are used in HD fryers equipped with electronic ignition and

constant pilot.

INTERFACE BOARD P/N 106-6669 (Kit 826-2434)

Used on fryers equipped with electronic ignition and constant pilot.

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CHAPTER 1: SERVICE PROCEDURES

Interface Boards (cont.)

FREQUENTLY USED TEST POINTS FOR HIGH EFFICIENCY DECATHLON (HD) FRYER S

106-6669 INTERFACE BOARD

Test Meter Setting Pins Test Results

12VAC Power to Controller 50 VAC Scale 1 and 3 on J3 12-18 12VDC Power to Right BL Relay 50 VDC Scale 4 on J2 and 5 on J2 12-18 12VDC Power to Left BL Relay 50 VDC Scale 7 on J1 and 5 on J2 12-18 24VAC Power to High-Limit 50 VAC Scale 6 on J2 and GROUND 22-28 24VAC Power 50 VAC Scale 2 on J2 and GROUND 22-28 24VAC Power To 24VAC Gas Valve 50 VAC Scale 7 on J2 and GROUND 22-28 Probe Resistance* R x 1000 Ohms 10 and 11 on J2 **

* Disconnect 15-pin harness from controller before testing probe circuit.

** See Probe Resistance Chart at the end of this chapter.

HIGH EFFICIENCY DECATHLON (HD) FRYER

LED DIAGNOSTIC LIGHTS

(106-6669 INTERFACE BOARD)

CMP 24V HI HT AL

Indicates power from 12V transformer. Indicates power from 24V transformer. Indicates output (closed) from latch relay (K4). Indicates output from heat relay (K3). Indicates output (open) from latch relay (K4).

The board contains two heat relays (K2 and K3), and two basket lift relays (K1 and K4). NOTE: On factory-original units not equipped with basket lifts and on service interface boards, the board will have no basket lift relays installed.

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CHAPTER 1: SERVICE PROCEDURES

Thermostats

Different types of thermostats are used in High Efficiency Decathlon Series gas fryers, depending on fryer configuration.

Fryers equipped with a Thermatron use a dial to adjust temperature. In this configuration, the probe resistance varies inversely with the temperature. As the temperature rises, resistance decreases at a non-linear rate. A chart is located at the end of this chapter.

Fryers equipped with computer controls have a temperature probe. In this configuration, the probe resistance varies directly with the temperature. As the temperature rises, resistance increases at a rate of approximately 2 ohms for every 1°F (approximately 3.7 ohms for every 1°C). Circuitry in the computer monitors the probe resistance and controls burner firing when the resistance exceeds or falls below programmed temperatures (setpoints). The temperatures are programmed by means of a keypad on the face of the computer.

All HD Series gas fryers are equipped with a high-limit thermostat. In the event that the fryer fails to control the oil temperature, the high-limit thermostat prevents the fryer from overheating to flash point. The high-limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 450°F/232°C.

1.2 Accessing Fryers for Servicing

DANGER

Moving a fryer filled with cooking oil may cause spilling or splattering of the hot

liquid. Follow the draining instructions included with the fryer before attempting to

relocate a fryer for servicing.

1. Shut off the gas supply to the unit. Unplug the power cords. Remove any attached restraining

devices.

2. Disconnect the unit from the gas supply.

3. Relocate the fryer for service accessibility.

4. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and

plug in the electrical cords.

DANGER

No structural material on the fryer should be altered or removed to accommodate

placement of the fryer under a hood. Questions? Call the Frymaster Dean Service

Hotline at 1-800-551-8633.

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Restraints

Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.

To level fryers equipped with legs, the bottom of the legs can be screwed out up to one inch for leveling. Legs should also be adjusted so that the fryer(s) are at the proper height in the frying station.

For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryers are installed must be level.

When the fryer is leveled in its final position, install the restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restraints in accordance with the provided instructions (see illustration below). If the restraints are disconnected for service or other reasons, they must be reconnected before the fryer is used.

DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to electrical conduits or gas supply line. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900.

NOTE: If you need to relocate a fryer installed with legs, remove all weight from each leg

before moving. If a leg becomes damaged, contact your service agent for immediate repair or replacement.

DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid oil spills, falls, and severe burns. This fryer may tip and cause personal injury if not secured in a stationary position.

1-8

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.3 Cleaning the Gas Valve Vent Tube (if applicable)

1. Set the fryer power switch and the gas valve to the OFF position.

2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened

for ease in removal.

3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any

obstruction. Remove the wire and blow through the tube to ensure it is clear.

4. Reinstall tube and bend so that the opening is pointing downward.

1.4 Adjusting Burner Manifold Gas Pressure

WARNING

This task should be performed by qualified service personnel only.

1. Ensure that the gas valve knob is in the OFF position.

2. Remove the pressure tap plug from the gas valve (see arrows in photos below for location).

Pilot Ignition Valve

(Line Voltage)

Electronic

Ignition Valve

3. Insert the manometer fitting into the pressure tap hole.

4. Place the gas valve in the ON position then place the fryer power switch in the ON position.

When the burner lights and continues to burn, check the gas pressure reading against the table on page 1-1.

5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct

pressure.

6. Place the fryer power switch and the gas valve in the OFF position. Remove the manometer

fitting from the pressure tap hole and reinstall the pressure tap plug.

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CHAPTER 1: SERVICE PROCEDURES

1.5 Adjusting the Pilot Flame

1.5.1 Main Pilot

1. Remove the cap from the pilot adjustment screw hole on the gas valve.

2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to

increase length of flame or clockwise to decrease length of flame. Adjust to obtain a flame from 1 inch to 1½ inches long.

3. Reinstall the pilot adjustment screw cap.

1.5.2 Trailing Pilot

Unlike older Decathlon units, current production HD units do not have a trailing pilot adjustment.

1.6 Calibrating the Thermatron

1. Fill the frypot to the lower OIL-LEVEL line with cooking oil. If solid shortening is used, it must

be melted before starting the calibration procedure.

2. Ensure the fryer ON/OFF switch is in the OFF position and light the pilot.

3. Place the fryer ON/OFF switch in the ON position. Set the potentiometer dial to 325°F (162°C).

4. Allow the oil to equalize at setpoint temperature. This is evident when the burners have cycled

on and off several times.

5. Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb. Ensure the

tip of the thermometer/pyrometer does not touch the frypot burner tube.

6. If the temperature on the thermometer is higher or lower than 325°F (162°C), the knob is out of

calibration.

7. Calibrate the knob by first loosening the setscrew and slowly turning the knob to match the

temperature reading of the thermometer. Tighten the setscrew, ensuring the knob does not move on the shaft during tightening.

8. Allow burners to cycle on and off several times, then recheck oil temperature as described in

Step 5. If the thermostat dial temperature matches the thermometer temperature, the thermostat is calibrated. If not, repeat Step 7.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7 Replacing Fryer Components

1.7.1 Replacing the Computer

1. Disconnect the fryer from the electrical

supply.

2. Unscrew the two computer panel screws.

The computer panel is hinged at the bottom and will swing open from the top.

3. Unplug the fryer wiring harness and ground

wire from the back of the computer.

4. Remove the computer by lifting it from the

hinge slots in the fryer control panel frame.

5. Reverse the procedure to install a new

computer.

Computer panel in “down” position.

Disconnect the 15-pin connector and ground wire (arrows) from the computer.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers

1. Disconnect the fryer from the electrical supply.

2. Drain cooking oil from the frypot. Allow the

frypot to cool completely before proceeding.

3. Remove fryer door for easier access to the

temperature probe. First, remove top hinge from bracket. Then, lift door off bottom hinge pin.

Remove the fryer door for easier access to the temperature probe.

4. Disconnect the probe harness connector

(arrow). Use a pin pusher to remove plug from probe wires (probe side only). Retain the plug for re-assembly on new probe.

5. Remove the drain manifold. Only the drain

tubes directly blocking the frypot being

Disconnect the two-pin probe harness connector (arrow).

replaced require removal.

- Remove the nuts holding the drain valve

strap onto the drain tube stud.

- Disconnect the Teflon tube at the back of

the center dump tube piece and any other components attached to the tubes, including drain flush flexlines.

- Loosen the nut on each clamp holding the

rubber boots and drain sections together.

Remove the nuts, Teflon tube (not pictured), clamp, boot, and drain tubes.

- Carefully remove the tubes by pulling

down at an angle, straight out of the drain valves, and working them gently out of the rubber boots. Set aside for reassembly.

1-12

)

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)

6. Remove the burner shield by loosening the

screw on each end.

7. Remove the burner rail by loosening the

screw on each end. The burner rail secures the burners in the burner manifold. Be careful to ensure that the burners do not fall out of the gas manifold, as they might be damaged and dented.

Remove the burner rail and burner shield.

8. Remove the burners to gain access to the

temperature probe and to ease frypot removal. Lean each burner slightly away from the frypot to clear the burner seal (metal box attached to frypot). Then, pull the burner up and off of the orifice. The burners should be easy to remove and do not require force.

Remove burners to gain access to temperature probe (arrow).

9. Loosen and unscrew the compression nut

and the pass-through nut completely from the frypot. Proceed to the next step before removing the probe from the frypot.

Loosen and unscrew completely the compression nut (bottom arrow), then the pass-through nut (top arrow

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)

10. Locate the temperature probe inside the

frypot. Remove the temperature probe mounting hardware. Retain mounting hardware for installation of new temperature probe.

Locate the temperature probe.

11. The temperature probe can be removed

through the bottom of the frypot as follows: Ensure the two-pin connector has been removed from the probe wiring harness (step 4, above). Remove the harness insulation. The probe can be pulled through the frypot from the bottom (complete step 7, above, prior to removing probe).

12. Carefully remove the probe from the frypot.

As the probe is removed, tilt the probe at an angle to facilitate removal (curved probes only).

After removing the probe mounting hardware, the temperature probe can be removed through the bottom of the frypot. Retain the mounting hardware for reassembly.

13. Follow the steps on the next page to install

the new temperature probe.

IMPORTANT: When installing new probe, use Loctite PST567 or equivalent pipe thread sealant on threads and ensure probe is positioned properly with the mounting hardware installed prior to tightening the compression nut. Once tightened,

the probe cannot be repositioned.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Installing the New Temperature Probe:

1. Feed the probe wire through the probe nipple from the top side of the frypot.

2. Loosely install the bladder nut.

3. Mount the probe into the mounting hardware.

4. Tighten the bladder nut.

5. Install the insulation and plug.

1.7.4 Replacing the High-limit Thermostat

1. Turn fryer off and drain oil from the frypot. Allow the frypot to cool completely before

proceeding.

2. Perform steps 1-4 in Section 1.7.1, Replacing the Computer.

3. Remove fryer door for easier access to the temperature probe. First, remove top hinge from

bracket. Then, lift door off bottom hinge pin.

4. Remove two screws securing the high-limit

mounting-bracket. Do not disconnect wires from high-limit at this time.

5. Loosen and completely unscrew the compression

Remove screws (arrows) securing high-limit to fryer.

nut, then the pass-through nut on the frypot bottom. Proceed to the next step before removing high-limit from frypot.

Compression nut unscrewed. Unscrew the pass-through nut (arrow).

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.4 Replacing the High-limit Thermostat (cont.)

6. Locate the high-limit probe inside the frypot.

Remove the high-limit probe mounting hardware. Retain mounting hardware for installation of new temperature probe

7. Carefully pull high-limit capillary tube and bulb out

of the frypot from the bottom.

Remove high-limit capillary tube and bulb from the bottom of the frypot.

Locate the high-limit probe.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.4 Replacing the High-limit Thermostat (cont.)

8. Mark and disconnect wires at the high-limit in the

component box.

9. Remove high-limit from fryer by pulling the

capillary tube and bulb through the component box opening (arrow). This may require removal of the control panel frame.

10. Reverse the above steps for high-limit installation.

IMPORTANT: When installing new high-limit, ensure the capillary tube and bulb are positioned properly with the mounting hardware installed prior

tightening the compression nut. Once tightened, the

capillary tube cannot be repositioned.

Mark and disconnect high-limit wiring (arrows). Reconnect wires to the same terminals on the replacement high-limit.

Component box opening (arrow).

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.5 Replacing Rocker Switches

1. Disconnect the fryer from the electrical supply.

2. If switches are located in a control box within the fryer, remove the six screws securing the

switch panel to the control box. Do not allow the switch panel to hang from the switch wiring harness or other wires. (Figure B)

Remove six screws.

Remove the screws holding the plate in place, then depress the clips on each end to remove the switch.

FIGURE B

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.5 Replacing Rocker Switches (cont.)

3. Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is

a switch-guard present, retain it for installation of the replacement switch.

Depress clips on each side to remove switch from control panel.

4. Remove wires one at a time from the switch being removed and connect to the replacement

switch until all wires are transferred.

5. Reverse the above steps for reassembly.

1.7.6 Replacing the Gas Valve

DANGER

Drain the frypot or remove the handle from the drain valve before proceeding further.

1. Disconnect fryer from electrical and gas supplies.

2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate

reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then remove the bobtail connecting the white wire.

3. Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120 VAC valves).

4. Remove the pilot gas line fitting from the gas valve.

5. Remove the pipe union collars to the left and right of the gas valve and remove the valve.

6. Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite

PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe threads. Doing so will clog and damage the gas valve.

7. Reverse steps 1-5 to install the replacement gas valve.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.7 Replacing the Pilot Assembly

1. Remove the pilot tubing from the bottom of the pilot assembly.

2. If the pilot is an electronic ignition pilot, disconnect the ignition cable and the sense wire.

3. Remove the pilot mounting screw(s) from the pilot mounting bracket and remove the pilot.

4. Reverse the procedure to replace the pilot assembly.

NOTE: The above procedure is applicable to standing pilot, electronic ignition, and trailing pilot assemblies.

1.7.8 Replacing the Frypot

1. Open fryer doors and remove filter pan (if applicable). Ensure computer and all power switches

are off. Drain and dispose of or store oil from all frypots prior to moving fryer.

DANGER

Hot cooking oil will cause severe burns. Never attempt to move this appliance when

filled with hot cooking oil or to transfer hot cooking oil from one container to

another.

2. Turn gas valve off, then turn gas off at supply valve or meter. Disconnect supply line from gas

manifold at rear of fryer.

NOTE: If restraints are installed on the fryer, disconnect restraints prior to disconnecting the gas supply line.

3. Unplug fryer from electrical supply source.

4. Remove fryer door for easier access to the temperature probe. First, remove top hinge from

bracket. Then, lift door off bottom hinge pin.

5. Remove the basket hanger from the flue cap by lifting

up and off of fryer. Some units may have a built-in flue deflector on the basket hanger. Units with basket lifts will require the removal of the lift arms prior to removing the basket hanger.

1-20

Removing the basket hanger from the flue cap.

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CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

6. Remove the top cap. It is held in place by one screw on

each side of the fryer. If the fryer has a controller on the front, the top cap may also be held in place by two screws on the front of each pot. FPHD65 units may have two screws on each end of the top cap.

7. Remove the joiner strips on either side of the frypot. Be

careful not to bend the joiner strip during removal.

8. Remove back panels of the fryer.

There may be both upper and lower panels and several screws secure them. Screw location and orientation will vary according to fryer model.

Typical screw locations on the back panel (may vary by model).

9. Remove screw securing brace (and back panel) to the

flue cap. Support the brace with hand while removing screw to prevent brace from falling away. Remove brace and set aside for reassembly.

Removin

the joiner strip.

Removing brace holding back panel to flue cap.

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CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

10. Remove screws securing flue cap to frypot (access from above; a nut-driver with an extension or

long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the screws can be retrieved when the flue is removed (Step 16). Use a screwdriver or similar tool to free flue cap from frypots. Remove flue cap by lifting up and off of fryer.

Remove the screws (arrow) securing the flue cap to the frypot on the long edge. There will be two or three screws depending on configuration. (view from above, looking down into flue)

11. Remove gas manifold pipe for access to gas

manifold shield by disconnecting at the unions. Ensure gas supply is shut off and supply line is disconnected prior to removing. Set gas manifold aside. Remove screws securing gas manifold shield. Remove shield to access oilreturn plumbing components connected to the frypots.

NOTE: For units without built-in filtration skip the steps pertaining to removal and replacement of oil-return plumbing.

Remove the screws (arrows) securing the flue cap to the frypot on the short edge. There will be two screws on each end of the flue. (view from above, looking down into flue)

Removing gas manifold shield.

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CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

12. Remove screws securing flue to frypot (access

from above; a nut-driver with an extension or long screwdriver is required). Retrieve any screws dropped into the flue during removal of the flue cap and frypot bracket.

13. Remove the clevis clip and oil return handle

rod from the oil return valve at the rear of the fryer. Slip Section A of the clevis clip off of the oil return handle by pulling up on the rings. Slide the oil return handle out of the bracket and Section B of the clevis clip. Repeat for the drain flush handle (if applicable).

14. Loosen the two screws on the front of the oil

return handle bracket at the front of the fryer. Remove the bracket and handle and set aside for reassembly. Repeat for the drain flush handle (if applicable).

Removing bolts (arrows) securing flue to frypot.

Disconnect oil-return handle from clevis clip and valve.

Oil-return handle bracket and screws.

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CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

15. Remove the drain manifold. Only the drain

tubes directly blocking the frypot being replaced require removal.

- Remove the nuts holding the drain valve

strap onto the drain tube stud.

- Disconnect the Teflon tube at the back of

the center dump tube piece and any other components attached to the tubes, including drain flush flexlines.

- Loosen the nut on each clamp holding the

rubber boots and drain sections together.

- Carefully remove the tubes by pulling

down at an angle, straight out of the drain valves, and working them gently out of the rubber boots. Set aside for reassembly.

16. Remove the nipple attaching the oil return line

to the bottom of the frypot at the rear of the fryer using a wrench. This may require removal of other pieces of the oil return manifold, as needed.

17. Remove the burner shield by loosening the

screw on each end.

18. Remove the burner rail by loosening the screw

on each end. The burner rail secures the burners in the burner manifold. Be careful to ensure that the burners do not fall out of the gas manifold, as they might be damaged and dented.

14. Remove the burners to gain access to the

Valve

Stud &

Boot

Nut

Clamp

Strap

Drain manifold parts.

Oil-return nipple, burner shield, and burner rail.

Removing drain valve handle and burners from fryer.

1-24

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

19. If the fryer is equipped with drain-valve microswitches, mark the wires and microswitch

terminals, then disconnect wires from the switch. Secure the wires to prevent damage when frypot is removed.

Left: Microswitch wires marked for removal (ensure microswitch terminals are marked the same as the wires removed). Right: Microswitch mounted to drain valve.

20. Remove the drain valve handle by loosening

the drain valve nut and removing attached hardware. Depending on placement and configuration, the valve may be turned in a different direction than pictured.

21. Remove the pilot assembly from the frypot.

Remove the drain valve nut and attached

hardware.

- If trailing pilot, disconnect the pilot supply line from the trailing pilot valve on the burner manifold.

Remove the mounting screw(s) to detach the pilot assembly from the pilot bracket.

Remove the pilot assembly from the pilot bracket on the fr

ot.

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CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

22. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature

Probe: Computer–equipped Fryers, for specific instructions.)

23. Remove the high-limit from the frypot.

24. Remove bolts from brackets securing burner

manifold to frypot. Leave the manifold in place.

Removing bolts (arrows) from burner manifold support brackets (both sides). Leave the burner manifold in place after removing bolts.

25. Using a sharp knife or box-cutter, cut the

silicon seal around the frypot. Use care not to scratch stainless steel surfaces.

1-26

Cutting frypot seal prior to frypot removal.

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

26. Ensure wires and tubes will not be caught

on the frypot when it is removed.

27. Remove frypot from fryer by lifting up

and out.

28. Position the frypot upside down on a

suitable work surface.

29. Record position of the valve stem in

relation to the frypot prior to removing the drain valve. If equipped, remove microswitches and mounting hardware from valve prior to removal. Using a suitable wrench, remove the drain valve from the frypot. Use Loctite PST567 sealant when installing drain valve on replacement frypot.

30. Remove all other hardware and

accessories from the frypot.

31. Reverse the above steps to install the

replacement frypot.

32. Add a bead of silicon around the edges of

the new frypot, sealing the seam where the frypot and the cabinet meet. Only do this when the frypot is completely installed.

Lifting frypot from fryer.

Removing drain valve from frypot.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8 Troubleshooting and Problem Isolation

Because it is not feasible to include every issue that might occur, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment and the probable causes of each. With this knowledge, the technician should be able to isolate and correct any problem encountered.

You are likely to encounter problems in these broad categories:

1. ignition failure,

2. improper burner function,

3. improper temperature control,

4. improper computer function,

5. improper filtration function,

6. frypot leakage, and

7. basket lift malfunction.

The probable causes of each category are discussed in the following sections. Troubleshooting guides are included in Section 1.9 to assist in identifying some of the more common problems.

1.8.1 Ignition Failure

Ignition failure occurs when the ignition module fails to sense a flame within the 60-second time delay period and locks out. Turn the fryer off, locate and fix the problem, then turn fryer back on to clear the module lock.

There are three primary reasons for ignition failure, listed in order of probability:

1. The gas and electrical power supplies,

2. The electronic circuits, or

3. The gas valve.

The Gas and Electrical Power Supplies

The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows: an entire battery of fryers fails to light, and/or there are no indicator lights illuminated on the fryer experiencing ignition failure. Verify that the quick disconnect hose is properly connected, the fryer is plugged in, the main gas supply valve is open, and the circuit breaker for the fryer electrical supply is not tripped.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.1 Ignition Failure (cont.)

The Electronic Circuits

If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot system for those without electronic ignition. If the fryer is equipped with a SUFF/UFF filtration system, verify that the drain valve is fully closed. (The valve is equipped with a microswitch that must be closed for power to reach the gas valve. The valve handle can appear to be closed when the microswitch is open.) If the valve is fully closed, or the fryer does not have a filtration system, refer to the troubleshooting guides in this chapter.

The Gas Valve

If the problem is not in the 24 VAC circuit or pilot system, it is most likely in the gas valve. Before replacing the gas valve, refer to the troubleshooting guides in this chapter.

1.8.2 Improper Burner Function

In these instances, the burner ignites but exhibits abnormal characteristics, such as popping, incomplete lighting of the burner, fluctuating flame intensity, and flames “rolling” out of the fryer.

Popping indicates delayed ignition. In most cases, the main gas valve is opening, but the burner is not immediately lighting. When ignition does take place, excess gas ignites rapidly rather than smoothly.

The primary causes of popping are:

1. low or fluctuating gas pressure,

2. misdirected or weak pilot flame,

3. clogged burner orifices,

4. clogged burner flame-transfer holes

5. clogged burners,

6. inadequate make-up air,

7. heat damage to the controller or ignition module,

8. an out-of-adjustment igniter or broken ignition wire,

9. a defective ignition module,

10. missing or misaligned burners,

11. clogged vent tube (causing incorrect gas pressure), or

12. make-up air is blowing down the flue.

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CHAPTER 1: SERVICE PROCEDURES

1.8.2 Improper Burner Function (cont.)

If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the appropriate requirements listed in the Installation and Operation manual that came with the fryer, and that the pressure remains constant throughout all hours of usage. Refer to Adjusting Burner Manifold Pressure in Section 1.4 if burner manifold pressure is suspected of being incorrect.

If popping is consistent during all hours of operation, verify that the pilot is properly positioned above the burner orifice and that the pilot pressure is correct. Correct pilot pressure is indicated by a flame 1 to 1½" long. Also verify that igniter is properly adjusted (electrode tip 1/8" from pilot hood corner). Refer to Section 1.5 for pilot adjustment procedure.

Clogged burners, burner orifices, and burner flame transfer holes are also likely causes of delayed ignition. Clogged burners are indicated by uneven flame or partial flame on the burner face. Clogged orifices are indicated by no flame. Clogged burner flame transfer holes prevent the outermost burners from lighting immediately with the middle burners (four- and five-tube frypots).

Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away from the burner. Check for "negative pressure" conditions in the kitchen area. If air is flowing into the kitchen area, this indicates that more air is being exhausted than is being replenished and the burners may be starved for air.

If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical components. Examine the ignition module for signs of melting, distortion, or discoloration due to excessive heat build-up in the fryer. Also, examine the controller for the same conditions. This condition usually indicates improper flue performance. A melted or distorted ignition module is automatically suspect and should be replaced, but unless the condition causing excessive heat in the fryer is corrected, the problem is likely to recur.

Next, ensure the ignition wire is tightly connected at both ends and examine it for obvious signs of damage. Again, if damage is due to excessive heat in the fryer, that problem must also be corrected.

Check for proper operation by disconnecting the wire from the igniter, inserting the tip of a screwdriver into the terminal, and holding it near the frame of the fryer as the power switch is placed in the "ON" position. A strong, blue spark should be generated for at least 60 seconds.

DANGER

MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER

AND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000

VOLTS.

Ensure the gap setting of the igniter is correct (electrode tip 1/8" from pilot hood corner).

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.2 Improper Burner Function (cont.)

Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube frypots) or improper burner manifold pressure.

Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere. Verify incoming gas pressure in the same way as for "popping,” discussed in the preceding paragraphs. Variations in the kitchen atmosphere are usually caused by air conditioning and/or ventilation systems starting and stopping during the day. As air conditioning/ventilation systems start and stop, the pressure in the kitchen may change from positive or neutral to negative, or vice versa. Changes in airflow patterns may affect flame intensity.

Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen and make up air blowing down the flue. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner-manifold gas pressure in accordance with the procedures in Section 1.4. An obstructed flue, which prevents the fryer from properly exhausting, may also be the cause.

Excessively noisy burners may indicate that the burner gas pressure is too low, the tube diffusers are defective or burned out, or it may simply be that the gas valve vent-tube is blocked (if applicable). If the gas pressure is correct, the tube diffusers are intact and in good condition, and the vent-tube is unobstructed (if applicable), the gas valve regulator is probably defective.

1.8.3 Improper Temperature Control

Temperature control is a function of several interrelated components, including the melt cycle. Each must operate correctly. The principal component is the temperature probe. Depending upon the specific configuration of the fryer, other components may include the interface board, the computer/controller itself, and the ignition module.

Improper temperature control problems can be categorized into melt cycle problems and failure to control at setpoint.

In fryers equipped with a Thermatron, the problem will be with the thermostat. Possible causes are that the thermostat is out of calibration or defective. Refer to Section 1.6 for instructions on calibrating the thermostat.

In fryers equipped with computers, the problem may be with the temperature probe, the interface board, or the computer. Refer to the troubleshooting guides in this chapter.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.4 Improper Computer Function

Sensitivity or "Stretch Time." Sensitivity—or stretch time—is a programmable feature that increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g., when cold product is dropped into the oil, causing the oil temperature to drop).

The sensitivity for each product button has 10 settings (0 through 9). A "0" sensitivity setting will disable the feature (no change in cooking time), while a nine will provide the highest sensitivity or the most change. The correct sensitivity for any product is based on the product type, its density, the setpoint temperature, and the customer’s own requirements.

Common Computer Complaints. Most problems concerning computers have to do with programming them. There are four common complaints. The complaints, their causes, and corrective actions are as follows:

1. Fryer constantly displays " ".

Cause: Setpoint incorrect or missing.

Corrective Action: Press 1 6 5 0, enter the correct setpoint using keypad, then press and

then this to lock in the setpoint.

2. Temperature is displayed in Celsius. Cause: Computer is programmed to display in Celsius. Corrective Action: Press 1 6 5 8.

3. Temperature is constantly displayed. Cause: Computer is programmed for constant temperature display. Corrective Action: Press 1 6 5 L.

4. Computer times down too slowly or too quickly.

Cause: Computer is compensating for oil temperature via the sensitivity setting.

Corrective Action: Reprogram sensitivity setting for each product in accordance with

programming instructions in the Compu-Fry Operation and Programming manual, P/N 819-

5865.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.5 Improper Filtration Function

The majority of filtration problems arise from operator error. One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytime the pump is running, but no oil is being filtered, check the installation and size of the filter paper. Verify that the O-rings on the slip-connection are in good condition. Missing or worn O-rings allow the pump to suck air, decreasing its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch located on the rear of the motor. Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts, something caused the motor to overheat. The pump most likely overheated for one of the following reasons:

• Shortening was solidified in the pan or filter lines.

• Multiple frypots were filtered one-after-another. Allow the pump to cool for 30 minutes before

using again.

• The operator attempted to filter unheated oil. Cold oil is thick and will cause the pump motor to

work harder and overheat.

If the motor runs, but the pump does not, the pump is blocked. Incorrectly sized or installed paper allows food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind and cause the motor to overheat, tripping the thermal overload. Solidified shortening in the pump will produce the same result. A pump seized by debris or hard shortening must be disassembled, cleaned, and reassembled in the following manner:

1. Disconnect power to the filter system.

2. Remove the front cover of the pump to access the gears inside, if the pump is accessible while

still inside the cabinet. If the front cover is not accessible, the pump must be removed from the pump motor (disconnect input/output plumbing from the pump prior to removing it). Remove three setscrews to disengage the pump from the motor.

3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. If not,

the gears will bind again after reassembly.

Remove these bolts to

remove pump cover.

Remove debris or hardened

shortening to free gears.

1-33

NOTE: The pump cover in

current production units is held in place by four (4) bolts.

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.5 Improper Filtration Function (cont.)

Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube may indicate that the crumb tray is not being used.

Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.

Remove blockage by forcing it out with an auger or drain snake. DO NOT use compressed air or other pressurized gases to force out the blockage.

The SUFF/UFF filtration systems use microswitches attached to handles for each vat. They are wired in parallel and provide the 24 VAC required to activate the pump relay coil when the handles are moved to the ON position. The activated pump relay coil pulls the pump motor switch in, supplying power to the pump motor.

Filter systems equipped with oil-return heater tape are wired into the 120 VAC source, and remain energized as long as the unit is plugged in and power remains constant. Heater tape should receive constant power all day and all night; it should not be connected to a power supply that is turned off at night.

1.8.6 Frypot Leakage

Frypot leaks are almost always due to improperly sealed high-limit, thermostats/temperature probe and drain fittings. When installed or replaced, each of these components must be sealed with Loctite PST567 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot, or where the tube is welded to the frypot. When this occurs, the frypot must be replaced.

If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of the frypot rather than leakage.

Frypot locations (indicated by arrows) where potential leaks could occur.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts

Most High Efficiency Decathlon Series gas fryers are equipped with a bell-crank style basket lift. A cam and a bell crank are connected to the basket lift arm by a flat metal link. The cam is attached to a drive motor. The motor rotates the cam, raising or lowering the lift arm linked to the bell crank. A roller-activated microswitch is used to limit travel. When the roller in the microswitch is in contact with the cam, the motor is energized. As the cam rotates, the roller loses contact with the cam and the motor power circuit is broken, de-energizing the motor.

Timing circuitry in the controller initiates and stops basket lift operation. When the product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor. The microswitch stops the motor at the lift’s lower travel limit and the switch contacts are reversed. At the end of the programmed cooking time, the timing circuit activates the coil once more and the lift rises until the microswitch again loses contact with the cam, opening the motor power circuit and stopping the motor.

Problems with the bell-crank basket lift system can be grouped into two categories:

• binds and jams or

• motor and gear wear.

Binds and jams. Noisy, jerky, or erratic lift movement is usually due to lack of lubrication. Apply a light coat of Lubriplate or similar lightweight white grease to the connection points to correct the problem.

Motor Problems. If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced.

Back view of bell-crank basket lift.

Bell-crank basket-lift arms.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.9 Troubleshooting Guides

The following troubleshooting guides are intended to assist service technicians in quickly isolating the probable causes of equipment malfunctions by following a logical, step-by-step process.

PROBLEM

Burner will not ignite.

Light in ON/OFF switch

is not illuminated.

A. ON/OFF switch is off. A. Turn ON/OFF switch on.

PROBABLE CAUSES CORRECTIVE ACTION

ON/OFF switch is on,

ut the switch light is not

illuminated.

ON/OFF switch is on and

the switch light is

illuminated, but there is

no output to gas valve.

A. No voltage at switch. A. Ensure line voltage is present at the

switch.

A. Drain microswitch circuit (filter-

equipped units) is open.

B. Voltage is present at ON/OFF switch,

but continuity of the switch in ON position is not "0.”

C. Continuity of thermostat is not "0"

(oil temperature is at least 15°F below electronic thermostat setting).

D. Gas valve is suspect. D. Go to "No burner flame" section.

A. Ensure drain valve is fully closed and

microswitch is functioning. Replace microswitch if defective.

B. ON/OFF switch is defective. Replace

switch with a known working switch.

C. Thermostat(s) is/are defective.

Replace defective thermostat with a known working thermostat.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.9 Troubleshooting Guides (cont.)

C. Gas valve is known to be good, but

there is not 24 VAC (120VAC on systems so equipped) at the gas valve terminals.

No burner flame.

D. Inspect electronic sensor (while still in

frypot) for damage. Replace if bent, dented, or cracked. Inspect leads for fraying, burning, breaks, and/or kinks. If found, remove and replace thermostat(s). Remove leads from terminal block, allow oil to cool 15°F (8°C) below thermostat setting, and check continuity. If continuity is not "0,” then thermostat has failed. Replace thermostat(s).

Fluctuating or erratic

lighting of burner flame.

Electronic/operating

thermostat will not adjust

to correct temperature.

E. Continuity from terminal block to gas

valve electronic/operating thermostat wire is not "0."

A. Incoming gas supply pressures are not

within range [Natural- 6-14" W.C. (1.49-3.49 kPa); Propane- 11-14" W.C. (2.74-3.49 kPa)]

B. Air in gas supply lines (new

installation).

A. Electronic/operating thermostat is out

of calibration.

E. Inspect wiring for breaks or shorts and

repair if necessary.

A. Inspect gas supply to fryer. Repair

and/or replace faulty components (defective supply shut-off valves, incorrect piping size, etc.)

B. Allow unit to cycle on and off for

approximately 30 minutes to force air from gas manifold and lines.

A. Calibrate electronic/operating

thermostat. Replace if calibration is not possible.

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.10 Wiring Diagrams

Note: The diagrams in this section depict wiring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment.

High Efficiency Decathlon, Thermatron with Constant Pilot

(Right/left sides are the same.)

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CHAPTER 1: SERVICE PROCEDURES

Computer with Constant Pilot

1-39

CM4-S Wiring

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-40

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

Dean Oil Return Wiring

CHAPTER 1: SERVICE PROCEDURES

1-41

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Dean Oil Return Wiring, with Solenoid

1-42

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.11 Probe Resistance Charts

Thermatron Probe Resistance Chart

° Celsius ° Fahrenheit Ohms (±3%)

21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110 42452 49 120 34206 54 130 27735 60 140 22641 66 150 18588 71 160 15349 77 170 12741 82 180 10635 88 190 8925 93 200 7527

99 210 6391 104 220 5470 110 230 4705 116 240 4030 121 250 3441 127 260 2967 132 270 2583 138 280 2255 143 290 1977 149 300 1729 154 310 1496 160 320 1320 166 330 1170 171 340 1051 177 350 942 182 360 840 188 370 750 193 380 676 199 390 605 204 400 541

Computer Probe Resistance Chart

° Celsius ° Fahrenheit

Ohms (±3%)

21 70 1080 27 80 1101 32 90 1122 38 100 1143 43 110 1164 49 120 1185 54 130 1206 60 140 1226 66 150 1247 71 160 1268 77 170 1289 82 180 1309 88 190 1330 93 200 1350

99 210 1371 104 220 1391 110 230 1412 116 240 1432 121 250 1453 127 260 1473 132 270 1493 138 280 1514 143 290 1534 149 300 1554 154 310 1574 160 320 1594 166 330 1614 171 340 1634 177 350 1654 182 360 1674 188 370 1694 193 380 1714 199 390 1734 204 400 1754

1-43

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1 High Efficiency Decathlon (HD) Primary Components

2-1

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

Parts are labeled to indicate the appropriate fryer model (“HD”, “SCFHD”, or “FPHD65”). If a part is not labeled, it can be used on any of these models. Each section is labeled by size (e.g., D50) and parts are not interchangeable between different sized fryers.

Some SCFHD fryers use Common Cabinet configurations and these parts are labeled "SCFHD C/C;" otherwise, use "SCFHD"-labeled parts when an "SCFHD C/C" part is not indicated. To determine if th e SCFHD fryer utilizes Co mmon Cabinet configuration, examine the door handles. A curved flat metal handle (Item 25, Section 2.1.2) indicates Common Cabinet configuration; a wireform handle (Item 24, Section 2.1.2) indicates a unit that does not have a Common Cabinet configuration. If you have any questions, call the Frymaster and Dean 24-Hour Service Hotline, 1-800-551-8633.

2.1.1 Decathlon HD50 Primary Components (includes SCFHD units)

ITEM PART # COMPONENT

1 823-6138 Frypot - S/S (SCFHD; with insulation: 106-6157) * 823-5743 Frypot - S/S (Single HD without filtration; with insulation: 106-6614) 2 810-2130 Manifold, Gas 3 4 810-2032 Pilot Burner, Natural/G20/25 Gas * 810-2155 Pilot Burner, LP/G31 Gas * 106-1839SP Pilot Assembly, Natural Gas Electronic Ignition with Computer * 106-1238SP Pilot Assembly, Natural Gas Electronic Ignition without Computer * 810-0705 * 810-0703 5 220-1231 Bracket, Manifold Support (right or left) 6 230-1342 Diffuser Assembly 7 8 810-2785 Burner, High Efficiency 9 200-9063 Burner Heat Shield

10 807-3552 Gas Valve, Natural Gas Electronic Ignition, 24 VAC

* 807-3628 Gas Valve, LP Gas Electronic Ignition, 24 VAC * 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC * 807-3295 Gas Valve, LP Gas, Constant Pilot, 24 VAC * 807-2091 Gas Valve, G20/G25 Gas, 24 VAC (CE only) * 807-2127 Gas Valve, G31 Gas, 24 VAC (CE only) * 810-0691 Vent Tube

11 200-1148 Channel, Front and Rear (Single, SCFHD50 C/C)

* 823-5823 Channel, Front Base (2-battery, SCFHD50 C/C) * 220-0890 Channel, Front Base (3-battery, SCFHD50 C/C) * 220-1335 Channel, Rear Base (2-battery, SCFHD50 C/C) * 220-1372 Channel, Rear Base (3-battery, SCFHD50 C/C) * 220-2422 Channel, Rear Base (5-battery/4-battery with matching cabinet, SCFHD50 C/C) * 106-5901 Base Assembly (2-battery, SCFHD50 C/C) * 106-7622 Base Assembly (5-battery/4-battery with matching cabinet, SCFHD50 C/C)

12 823-5346 Hinge, Lower Left

* 823-5347 Hinge, Lower Right

13 823-5348 Hinge, Upper Left

* 823-5349 Hinge, Upper Right * 823-4894 Hinge, Lower Left (SCFHD50 C/C) * 823-4895 Hinge, Lower Right (SCFHD50 C/C) * 823-5136 Hinge, Upper Left (SCFHD50 C/C)

* 823-5137 Hinge, Upper Right (SCFHD50 C/C) 14 211-2787 Side Panel, Left Side 15 212-2787SP Side Panel, Right Side

* Not illustrated.

►►► See Orifices, Section 2.2

Tube, Tube,

⁄

" x 20" Pilot Gas Supply (one-piece gasline)

⁄

" x 17

⁄

" Pilot Gas Supply (one-piece gasline)

►►► See Drain Manifold Components, Section 2.5

2-2

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.1 Decathlon HD50 Primary Components (includes SCFHD units) (cont.)

ITEM PART # COMPONENT

* 231-2060 Side Panel, Left Side (SCFHD50 C/C)

* 232-2060 Side Panel, Right Side (SCFHD50 C/C) 16 200-1674 Back Panel, Lower

* 200-3183 Back Panel (2-battery)

* 200-3567 Back Panel (3-battery) 17 823-5303 Wireway, Control Panel 18 19 824-1103 Top Cap, Single

* 824-0983 Top Cap, Triple 20 106-3720 Flue Box Assembly

* 200-6269 Shield, Flue Heat

* 200-6268 Front, Flue Box

* 200-6270 Rear, Flue Box 21 823-3521 Flue Cap (Single)

* 823-3634 Flue Cap (Double)

* 106-6777 Flue Cap (Triple)

* 200-1682 Bracket, Flue Mounting 22 106-4727SP Door Assembly, Left

* 106-4728 Door Assembly, Right

* 210-8946 Panel, Outer Door, Left/Right

* 201-8945 Panel, Inner Door, Left 23 106-7542 Door Assembly (SCFHD50 C/C)

* 230-2256 Panel, Outer Door

* 220-2259 Panel, Inner Liner 24 810-0180 Handle, Door, Wireform 25

* 810-1105 Magnetic Catch, Door

* 803-0271 Basket, Twin

* 803-0099 Basket, Full 26 803-0277 Grid Assembly, Fine Mesh 27 210-1595 Hanger, Basket, Single System, (attaches to flue)

* 210-3131 Hanger, Basket, Double System (attaches to flue) 28 810-0356 Caster, Plate-mount, 5-inch without Brake 29 810-0357 Caster, Plate-mount, 5-inch with Brake

* 826-1117 Caster Kit (includes 810-0356 and hardware x1)

* 826-1118 Caster Kit (includes 810-0357 and hardware x1) 30 812-1226SP Drain Nipple, Extended 1¼” " Drain (Single)

* 812-1717SP Drain Nipple, Extended 1½” Drain

* 807-0154 Cordset, 10' Power 31 210-2804 Cover, Outlet Duct 32 810-2411 Leg, Single Bolt Mount (black)

* 810-3169 Leg Package, 4 Bolt Mount (4 per set) 33 823-3248 Leg Support Assembly 34 200-8895 Burner Mounting Rail 35 220-0891 Brace, Front Horizontal, Single (SCFD C/C)

* 220-0882 Brace, Front Horizontal, Double (SCFD C/C)

* Not illustrated.

►►► See Control Panel Options, Joiner Strips, and Accessories, Section 2.3

824-0937 Top Cap, Double 106-5955 Top Cap, Double (SCFHD50 C/C)

210-8077 Handle, Door, Common Cabinet

2-3

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.2 Decathlon HD60 Primary Components (includes SCFHD units)

ITEM PART # COMPONENT

1 823-4692 Frypot - S/S (SCFHD)

* 823-5742 Frypot - S/S (Single HD without filtration)

* 106-7853 Frypot - S/S (SCFHD63)

* 823-6314 Frypot - S/S (Single HD63 without filtration)

2 810-2072 Gas Manifold (weld assembly; also used on HD63 fryers) 3 4

* 810-0705

* 810-0703

5 220-1231 Bracket, Manifold Support (right or left) 6 230-1431 Diffuser Assembly 7 8 810-2785 Burner, High Efficiency 9 200-1363 Heat Shield, Lower

* 200-8053 Heat Shield, Vessel

* 812-0211 Insulation, Kaowool Blanket, .5” x 7.5” x 17.5”

* 230-2057 Support, Burner 10 807-3552 Gas Valve, Natural Gas, Electronic Ignition, 24 VAC (3⁄4" in, 1⁄2" out)

* 807-3628 Gas Valve, LP Gas, Electronic Ignition, 24 VAC

* 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC

* 807-3295 Gas Valve, LP Gas, Constant Pilot, 24 VAC

* 810-0691 Vent Tube

* 823-3347 Frame, Slide Base 11 220-2187 Channel, Rear and Front

* 200-3219 Channel, Base (Single and 3-battery)

* 200-1198 Channel, Base (2-, 3-, and 4-battery)

* 200-1463 Channel, Base (4-battery)

* 200-1393 Channel, Lower Joiner

* 823-5790 Channel, Base (Single, SCFHD60 C/C)

* 200-8095 Channel, Front Base (SCFHD60 C/C)

* 220-1339 Channel, Rear Base (3-battery, SCFHD60 C/C)

* 220-1362 Channel, Rear Base (4-battery, SCFHD60 C/C)

* 106-4424 Base Assembly (4-battery, SCFHD60 C/C)

* 106-5622 Base Assembly (3-battery, SCFHD60 C/C)

* 106-6643 Base Assembly, HD63 12 823-5346 Hinge, Lower Left

* 823-5347 Hinge, Lower Right 13 823-5348 Hinge, Upper Left

* 823-5349 Hinge, Upper Right

* 823-4894 Hinge, Lower Left (SCFHD50 C/C)

* 823-4895 Hinge, Lower Right (SCFHD50 C/C)

* 823-5136 Hinge, Upper Left (SCFHD50 C/C)

* 823-5137 Hinge, Upper Right (SCFHD50 C/C)

* Not illustrated.

►►► See Orifices, Section 2.2 810-2032 Pilot Burner, Natural/G20/25 Gas 810-2155 Pilot Burner, LP/G31 Gas

106-1839SP Pilot Assembly, Natural Gas Electronic Ignition with Computer 106-1238SP Pilot Assembly, Natural Gas Electronic Ignition without Computer

⁄

" x 23" (one-piece gasline)

⁄

" x 17

⁄

" (one-piece gasline)

►►►

807-2091 807-2127

Tube, Pilot Gas Supply, Tube, Pilot Gas Supply,

See Drain Manifold Components, Section 2.5

Gas Valve, G20/G25 Gas, 24 VAC (CE only) Gas Valve, G31 Gas, 24 VAC (CE only)

2-4

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) (cont.)

ITEM PART # COMPONENT

14 211-4570 Side Panel, Left Side (unit exterior) 15 212-4570 Side Panel, Right Side (unit exterior)

* 201-4775 Side Panel, Left Side with Hole (unit interior) * 202-4775 Side Panel, Right Side with Hole (unit interior) * 211-5693 Side Panel, Left Side, Single (unit exterior) * 212-5693 Side Panel, Right Side, Single (unit exterior) * 231-2311 Side Panel, Left Side (unit exterior, SCFHD60 C/C) * 232-2311 Side Panel, Right Side (unit exterior, SCFHD60 C/C) * 231-2311 Side Panel, Left Side (unit exterior, HD63) * 232-2311 Side Panel, Right Side (unit exterior, HD63) * 201-1245 Panel, Inner Left (divider located over filter unit) * 202-1245 Panel, Inner Right (divider located over filter unit) * 201-4237 Panel, Inner Left (divider located over filter unit), Church's * 202-4237 Panel, Inner Right (divider located over filter unit), Church's

16 200-1327 Back Panel, Lower (Single)

* 200-1222 Back Panel, Lower (Double) * 200-4238 Back Panel, Lower (Church's Double)

* 200-1213 Back Panel, Upper (Single) 17 824-1195 Wireway, Control Panel 18 19

* 824-0987 x1 (Single)

* 824-0937 x2 (2-battery)

* 824-0992 x3 (3-battery)

* 824-0960 x4 (4-battery)

* 106-6080 x3 (3-battery, SCFHD60 C/C)

* 106-4683 x4 (4-battery, SCFHD60 C/C)

* 106-5434 x1 (Single, HD63)

* 106-6080 x3 (3- and 6-battery, HD63)

* 106-4683 x4 (4- and 6-battery, HD63) 20 106-4375 Flue Box Assembly (also used on HD63 fryers)

* 200-8220 Front, Flue Box

* 200-8221 Back, Flue Box

* 200-8219 Shield, Flue Box

* 200-3649 Deflector, Flue (Single, HD, non-S/S) (use screws 809-0437)

* 210-6525 Deflector, Flue (Single, Chili's, S/S) (use screws 809-0437) 21 823-3635 Flue Cap (Single)

* 823-3516 Flue Cap (2-battery)

* 230-1850 Flue Cap (HD63) 22 106-4721 Door Assembly, Left

* 200-4794 Panel, Door, Inner

* 211-8935 Panel, Door, Outer

* 106-4722 Door Assembly, Right

* 200-4794 Panel, Door, Inner

* 212-8935 Panel, Door, Outer 23 106-4309 Door Assembly (SCFHD60 C/C)

* 200-8076 Panel, Door, Inner

* 210-8075 Panel, Door, Outer

* Not illustrated.

►►► See Control Panel Options, Joiner Strips, and Accessories, Section 2.3

Top Cap

2-5

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) (cont.)

ITEM PART # COMPONENT

24 810-0180 Handle, Door, Wireform 25 210-8077 Handle, Door, Common Cabinet

* 810-1105 Magnet, Door

* 803-0304 Fry Basket, Twin 26 803-0149 Grid Assembly, Mesh

* 810-2235 Grid Assembly, Rack 27 210-2737SP Basket Hanger, Single, no Splash Guard

* 823-4999 Basket Hanger, Chili’s Double System, 6” Splash Guard 28 810-0356 Caster, Plate-mount 5" without Brake

* 810-2406 Caster, Single Stud-mount 5" without Brake 29 810-0357 Caster, Plate-mount 5" with Brake

* 810-2405 Caster, Single Stud Mount 5" with Brake 30 812-1226SP Drain Nipple, Extended, 1 ¼”

* 106-0913SP Cordset, 10’ Power 31 210-9416 Cover, Outlet Duct 32 810-2411 Leg, Single Bolt Mount (black)

* 810-3169 Leg Package, 4 Bolt Mount (4 per set) 33 823-3248 Leg Support Assembly 34 200-8835 Burner Mounting Rail

* 200-2308 Post, Door

* 201-1182 Gusset, Side Panel Left

* 202-1182 Gusset, Side Panel Right

* 200-1611 Base, Cabinet

* 210-9416 Duct, Door Access

* 200-2713 Plate, Suction Manifold

* 210-1180 Insert, Suction Manifold 35 220-0891 Brace, Front Horizontal, Single (SCFD C/C)

* 220-0882 Brace, Front Horizontal, Double (SCFD C/C)

* Not illustrated.

2.1.3 Decathlon FPHD65 Primary Components

ITEM PART # COMPONENT

1 823-5243 Frypot - S/S 2 810-2072 Gas Manifold (weld assembly) 3 4 810-2032 Pilot Burner, Natural/G20/25 Gas (primary and trailing, 120V)

* 810-2155 Pilot Burner, LP/G31 Gas (primary and trailing)

* 812-1674 Pilot Burner, Mod. Natural Gas (electronic ignition)

* 810-0705

* 810-0703

5 220-1231 Bracket, Manifold Support (right or left) 6 230-1431 Diffuser Assembly 7 8 810-2785 Burner, High Efficiency 9 200-8748 Heat Shield, Lower

* 200-8053 Heat Shield, Vessel

* 230-2057 Support, Burner

* Not illustrated.

812-1717SP Drain Nipple, Extended, 1 ½”

►►►

See Orifices, Section 2.2

Tube, Pilot Gas Supply, Tube, Pilot Gas Supply,

1 1

⁄

" x 23" (one-piece gasline)

" x 17

⁄

" (one-piece gasline)

⁄

►►► See Drain Manifold Components, Section 2.5

2-6

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.3 Decathlon FPHD65 Primary Components (cont.)

ITEM PART # COMPONENT

10 807-3552 Gas Valve, Natural Gas, Electronic Ignition, 24 VAC

* 807-3628 Gas Valve, LP Gas, Electronic Ignition, 24 VAC * 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC * 807-3295 Gas Valve, LP Gas, Constant Pilot, 24 VAC * 810-2156 Gas Valve, Natural Gas, 120 VAC * 810-2323 Gas Valve, LP Gas, 120 VAC * 807-2091 Gas Valve, G20/G25 Gas, 24 VAC (CE only) * 807-2127 Gas Valve, G31 Gas, 24 VAC (CE only) * 810-0691 Vent Tube * 823-3347 Frame, Slide Base

Channel, Base

* 106-7441 265 * 106-7357 465 * 106-6851 565, 665

12 823-4894 Hinge, Lower Left

* 823-4895 Hinge, Lower Right

13 823-5136 Hinge, Upper Left

* 823-5137 Hinge, Upper Right 14 211-8078 Side Panel, Left Side (unit exterior) 15 212-8078 Side Panel, Right Side (unit exterior)

* 221-0012 Side Panel, Left Side with Hole (unit exterior)

* 222-0012 Side Panel, Right Side with Hole (unit exterior)

* 201-4237 Panel, Inner Left (divider located over filter unit)

* 202-4237 Panel, Inner Right (divider located over filter unit) 16

Cabinet Upper Back

* 220-2474 x1 (Single)

* 220-2353 x2 (2-, 4-, 5-, and 6-battery)

* 220-0668 x3 (5-battery)

Cabinet Lower Back

* 220-2483 x1 (Single)

* 220-2354 x2 (2-, 4-, 5-, and 6-battery)

* 220-0667 x3 (5-battery) 17 824-1195 Wireway, Control Panel 18 19

►►► See Control Panel Options, Joiner Strips, and Accessories, Section 2.3

Top Cap

* 824-1781 x1 (for single)

* 823-6010 x2 (for 2-battery)

* 823-6011 x4 (for 4-battery)

* 823-6090 x3 (for 5-battery)

* 823-5975 x2 (for 5- and 6-battery)

* 823-5976 x4 (for 6-battery)

* 824-1656 x3, with work shelf

* 230-2472 x1, HD Marine 20 106-4375 Flue Box Assembly

* 200-8220 Front, Flue Box

* 200-8221 Back, Flue Box

* 200-8219 Shield, Flue Box

* 200-3649 Deflector, Flue (Single, HD, non-S/S) (use screws 809-04 37)

* 210-6525 Deflector, Flue (Single, Chili's, S/S) (use screws 809-0437)

* Not illustrated.

2-7

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.3 Decathlon FPHD65 Primary Components (cont.)

ITEM PART # COMPONENT

21 Flue Cap

230-2473 x1

230-2298 x2

230-2323 x3

230-2344 x4

22 106-4309 Door Assembly, with Liner (also used for HD63 fryers)

* 200-8076 Panel, Door, Inner

* 210-8075 Panel, Door, Outer 23 n/a Door Assembly (C/C) 24 210-8077 Handle, Door, Chrome 25 n/a Handle, Common Cabinet

* 810-2346 Magnet, Door

* 803-0337

Fry Basket, 6 x 8

26 803-0149 Grid Assembly, Mesh

* 810-2235 Grid Assembly, Rack 27 823-5859 Basket Hanger, Church's (with Deflector)

* 823-5801 Basket Hanger, Chili’s Single System, 6” Splash Guard

* 823-5856 Splash Guard (2-, 4-, 5-, and 6-battery) 28 810-1494 Caster, Plate-mount 4" without Brake 29 810-2406 Caster, Plate-mount 5" without Brake 30 812-1226SP Drain Nipple, Extended

* 807-0154 Cordset, 10’ Power 31 210-9416 Cover, Outlet Duct 32 810-2411 Leg, Single Bolt Mount (black)

* 810-3169 Leg Package, 4 Bolt Mount (4 per set) 33 823-3248 Leg Support Assembly 34 200-8835 Burner Mounting Rail

* 200-8168 Post, Door

* 210-2804 Duct, Door Access

* Not illustrated.

⁄

" x 16

⁄

2-8

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.2 Orifices

ITEM PART # COMPONENT

* 810-2938 0-1999 ft. * 810-3053 2000-3999 ft. * 810-3054 4000-5999 ft. * 810-3055 6000-7999 ft. * 810-3056 8000-8999 ft. * 810-3057 9000-10000 ft.

* 810-2939 0-1999 ft. * 810-3058 2000-3999 ft. * 810-3059 4000-5999 ft. * 810-3060 6000-7999 ft. * 810-3061 8000-8999 ft. * 810-3062 9000-10000 f t.

* Not illustrated.

Natural Orifices

Propane Orifices

2-9

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.3 Control Panel Options, Joiner Strips, and Accessories

ITEM PART # COMPONENT

1 210-3562 Controller, x1 (HD150, SCFHD456) 2 210-3021 Solid, with Indicator Light, x1 (SCFHD160, 260, 360, 460) 3 210-6405 Controller, x1 (HD60/SCFHD60) 4 106-7661 Controller, x2 (HD260) 5 230-2087 Controller, x2 (FPHD265/565/665) 6 200-8108 Vent, Computer (FPHD265/565/665; for use with Item 7) 7 106-5653 Controller, x3 (FPHD365/565) 8 106-7021 Controller, x4 (FPHD465) 9 211-6640 Frame End, Left (FPHD65, HD63)

10 212-6640 Frame End, Right (FPHD65, HD63)

* 106-6085 Controller, x3 (HD663 with matching cabinet) * 106-4574 Controller, x4 (HD663 with matching cabinet)

* 210-3017 HD60, SCFHD60, FPHD65 * 823-5961 FPHD565/665 (for use between two fryer banks) * 823-5947 FPHD665 (for use within one fryer bank) * 230-1465 SCFHD456 * 823-5932 SCFHD50

* 823-3938 Crumb Scoop, Split Pot * 106-2631SP Sediment Tray * 823-3947 Chicken Crisper

* Not illustrated.

Control Panels

Joiner Strips

Accessories

2-10

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.4 Optional Components and Controllers

ITEM PART # COMPONENT

1 826-2013 Thermostat, Sunne 2 810-2035 Knob, Thermostat 3 826-2117 Spark Module, Domestic and CE (Rajah Connector, 807-4375)

* 106-7535 Ignition Cable (for computer operated fryers)

4 807-1311 Pilot Assembly, Natural Gas with Electronic Ignition

* 807-1553 Pilot Assembly, LP Gas with Electronic Ignition * 106-1839SP Pilot Assembly (w/computer and electronic ignition), Natural * 810-2155 Pilot Assembly (w/computer and electronic ignition), LP

* Not illustrated.

2-11

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.4 Optional Components and Controllers (cont.)

ITEM PART # COMPONENT

* 106-1238 Pilot Assembly (without computer), Natural * 807-1310 Flame Sensor * 803-0278 Brush, L-shaped * 803-0197 Fryer’s Friend * 803-0293 Gloves (pair) * KIT00092 Air Shutter Kit

5 6

* 106-7324SP Computer, Compu-Fry III.5, Full-vat * 106-7437SP Generic Digital Controller * 106-3028 Computer, CM4-S (Church's; with bezel) * 106-5023 Computer, CM4-S (Popeye's) * 106-2599 Basket Lift Timer * 807-4199 Cable Assembly, Computer to Interface Board (SMT)

* 823-3806 HD/SCFHD50 * 823-0768 SCFHD456 * 823-3776 SCFHD60 * 823-3433 FPHD65 * 230-0021 FPHD565 x2 * 230-0665 FPHD565 x3

8 826-2269 Potentiometer, Dean (without resistor)

* 826-2086 Kit, Thermatron, 115/230V * 106-3729 24V Thermatron Board * 816-0534 Knob, Thermatron Controller * 210-5236 Face Plate, 3-switch, Thermatron * 807-3580 Switch, Rocker Black, Thermatron * 807-3579 Switch, 6 Prong, Thermatron * 807-3576 Switch, Reset-Rocker, Thermatron * 807-3575 Switch Hole Plug, Thermatron

9 807-3485 Thermopile

10 812-1284 Thermocouple (CE ONLY)

* 807-1026 Sound Device

11 106-1768SP ECO Connector, Honeywell Valves Only (CE ONLY)

* 810-2398 ECO Connector, Robertshaw Valves Only (CE ONLY)

12 106-5419 Probe Assembly, Temperature (Thermatron)

* 826-2423 Probe Assembly, Temperature (Dean computer)

13 210-6564 Bracket, Pilot Thermocouple 14 810-2401 Bracket, Thermopile 15 810-1001 Piezo Igniter (trigger)

* 200-1868 Piezo Bracket * 807-3540 Electrode, Piezo

* 807-3650 Lead Wire, Piezo

16 807-3551 Transformer, Honeywell 120/24 VAC (threaded mounting/electronic ignition)

* 807-0855 Transformer, 120/12 VAC * 807-0800 Transformer, 120/24 VAC * 807-1999 Transformer, Dual CE (CE ONLY, 208-240/12-24V)

17 807-3560 High-limit Thermostat, Manual Reset 410° F (CE)

* 807-3680 High-limit Thermostat, Manual Reset 450° F (NON -C E , 1998-present)

* Not illustrated.

►►► See Control Panel Options, Joiner Strips, and Accessories, Section 2.3

Controllers

Bezels

2-12

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.4 Optional Components and Controllers (cont.)

ITEM PART # COMPONENT

* 807-3559 High-limit Thermostat, Manual Reset 435° F (pre-1998) * 210-4628 Bracket, Frypot Sensors (requires tack welding to heat tube) * 210-4629 Bracket, Frypot Computer Probe (requires tack welding to heat tube)

18 807-1321 Fuse Holder, Buss

* 2747 Fuse Holder, Slot-head, Safety (CE ONLY) * 807-3592 Fuse 2A Slow-blow (230V systems) * 807-3750 Fuse 5A (120V systems)

* 106-6669 Constant Pilot

* 106-6710 Standing Pilot 20 807-0834 Relay, 12VDC 15A 1PDT (basket lift) 21 807-0833 Relay, 12VDC 5A 1PDT (latching)

* 807-4114 Relay, 24VAC Coil, Reset 22 807-3574 Switch, Power (green lens) 23 807-3580 Switch, Rocker, Manual Filter Power 24 807-3579 Switch, Six-terminal Boil-out 25 807-3576 Switch, Fryer Reset (momentary) 26 210-2786 Switch Guard (for Items 22-25, optional)

* 807-3578 Switch, 3-position, ON-OFF-ON

Interface Boards

* 807-3592 Fuse, 2A, Slow Blow

* 807-3577 Circuit Breaker, 7 amp

* 807-3582 Indicator Light, Green

* 807-3581 Indicator Light, Red

* 106-1414 Pump Relay

* 807-3575 Switch Insert, Blank

* 106-2625 Basket Lift Timer, 120V, 60 Hz

* Not illustrated.

2-13

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components

2-14

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.)

ITEM PART # COMPONENT

1 823-5880 Drain Tube, Down Spout/Center Dump (SCF HD50)

* 823-5968 Drain Tube, Down Spout/Center Dump (FPHD65) * 823-5881 Drain Tube, Down Spout/Center Dump (SCFHD60/80) * 812-1802 Clamp, Down Spout Location * 220-0873 Bracket, Drain Tube Location

2 823-4680 Drain Tube, Left (SCFHD50/60/80)

* 823-4844 Drain Tube, Left (SCFHD60)

3 823-4681 Drain Tube, Right (SCFHD50/60/80)

* 200-9365 Drain Tube, Right, Filter (FPHD65)

* 823-5188 Drain Tube, Right, Filter (SCFHD50/60/80) 4 200-6751 Drain Tube, Joiner (SCFHD50) 5 823-4682 Drain Tube, Joiner (SCFHD50/60/80) 6 809-0969 Clamp, T-bolt 7 816-0625 Boot/Sleeve

* 106-2568SP Wash Down Hose Assembly (includes handle and nozzle)

* 106-1837SP

* 813-0699

* 810-1434

Quick Disconnect, Female, with Quick Disconnect, Male,

Hose Assembly, 66", with both ends * 106-1454SP Nozzle Assembly, with handle * 106-2387 Heater Strip 120V, 25W, 3 6”, with 2-pin male connector

8 813-0686

9 813-0165 10 810-1669 11 810-1668 12 810-1056

106-3976 106-3977

13 810-2783

Flush Oil Drain Line

Bell Reducer, 1

Elbow, Street Adapter, Female Adapter, Male

Flexline,

⁄

" x

⁄

" x

⁄

" NPT 90° BM

" O.D. x

⁄

" O.D. x

⁄

" O.D. x 52.5" Long

⁄

Drain Valve Assembly, 1 Drain Valve Assembly, 1

Drain Valve, 1

" Full Port with O-ring

⁄

* 816-0544 O-ring Seal 14 823-4734 Handle, Drain Valve Rotating 15 807-2104 Microswitch, CE Micro-roller Lever 16 106-5511 Microswitch Bracket Assembly 17 220-0143 Guard, Drain Microswitch 18 816-0220 Insulation, RF Switch 19 816-0547 Cap, Red Vinyl for Handle 20 200-6116

Strap, 1

" (holds tube to valve via the stud)

⁄

21 809-0988 Washer, Drain Microswitch, Teflon 22 200-1257 Retainer, Drain Valve 23 826-1366 Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)

* 816-0665 Cap, Vinyl (one per clamp, covers T-bolt threads)

* Not illustrated.

" collar

⁄

" NPT

⁄

" Long

⁄

" Long

⁄

" without Microswitch

⁄

" with Mic roswitch

⁄

2-15

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.6 Oil Return Manifold Components

2-16

⁄

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.6 Oil Return Manifold Components (cont.)

ITEM PART # COMPONENT

106-4080 Oil Return Manifold, End (SCFHD50) 106-5616 Oil Return Manifold (SCFHD250) 106-4101 Oil Return Manifold, End (SCFHD60) KIT9342 Oil Return Manifold (SCFHD260) 106-6468 Oil Return Manifold, #1 (FPHD) 106-6469 Oil Return Manifold, #3 (FPHD) 106-6471 Oil Return Manifold, #4 (FPHD) 106-6470 Oil Return Manifold, #1, #2, #5, #6 (FPHD)

1 106-4006SP * 106-3997 Valve Assembly (use with wand)

106-6797 Valve Assembly, 3-way Oil Return, Over-the-Top (FPHD, non-C/C) 2 210-9643 Spring Clip 3 210-9915 Cover, Dean Oil Return Microswitch 4 210-9916 Support, Dean Microswitch Mount 5 807-2104 Switch, CE Micro Roller Lever 6 809-0045 Nut, Cap 10-32 Hex 7 809-0056 Nut, 5/16-18 Hex 8 809-0117 Screw, 10-32 x 3/8 Slotted Truss Head 9 809-0237 Nut, 4-40 Keps Hex w/ Extended Teeth

10 809-0256 Nut, Keps 10-32 Hex 11 809-0354 Screw, 4-40 x ¾ Round Head 12 809-0942 Washer, 5/16 Belleville, 18-8 13 810-1003 180°, 3-way Ball Valve 14 816-0220 Insulation, Switch 15 106-5229 Support, Oil Return Valve 16 823-5952 Handle, 3-way Valve (FPHD; FPHD565 uses 823-5363) 17 810-1668 18 810-1067 Flexline, 8.5” Oil Return

* 810-1055 Flexline, 11.5” Oil Return * 810-1056 Flexline, 52.5” Oil Return * 810-1069 Flexline, 29.50" Oil Return

19 813-0003 20 813-0022 21 813-0099 22 813-0165 23 813-0173 24 813-0247 25 813-0362 26 813-0463 27 813-0661 28 813-0654 29 813-0597

* 813-0062 * 813-0087 * 813-0460 * 813-0672 * 813-0607 * 813-0646 * 813-0373

106-5499

Oil Return Manifold, Chili's (SCFHD460)

Valve Assembly,

Adapter, Male

" x

Tee, Nipple, Nipple, Elbow, Street Union,

Nipple, Nipple,

Plug,

Nipple, Nipple, Nipple, Elbow,

Nipple, Nipple, Nipple, Nipple, Nipple, Nipple,

" Oil Return (see Section 2.7)

" OD x

" x

" BM

" x Close NPT BM

" x 7.00" NPT BM

" NPT

" x 3.50" NPT BM

" NPT x 7.50" BM

" x

" NPT 90° BM

" Counter Sink

" x 2.25" NPT BM

” x 4.00” NPT BM

“ x 11.50” NPT BM

", 90° BM

" x 1.50" NPT BM

" x 3.00" NPT BM

" x 8.00" NPT BM

" x 23.5” NPT BM

" x 5.00" NPT BM

" x 11.00" NPT BM

2-17

⁄

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.6 Oil Return Manifold Components (cont.)

ITEM PART # COMPONENT

* 813-0298 * 813-0098 * 813-0265 * 813-0093 * 813-0281 * 813-0368 * 813-0698

Nipple, Nipple, Nipple, Nipple, Nipple, Nipple, Nipple,

" x 2.00" NPT BM

" x 6.50" NPT BM

" x 2.50" NPT BM

" x 4.00" NPT BM

" x 5.00" NPT BM

" x 16.00" NPT BM

" x 10.5" NPT BM

* Not illustrated.

2-18

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.7 Oil Return and Oil Flush Components

2-19

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.7 Oil Return and Oil Flush Components (cont.)

ITEM PART # COMPONENT

106-4006SP 1 901-2772 Handle, RF Left 2 900-2935 Retainer, Nut 3 816-0220 Insulation, RF Switch 4 810-0278 5 826-1366 Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25) 6 807-2103 Microswitch, Straight Lever (CE) 7 200-6806 Cover, Safety Switch 8 106-3962 Bracket Assembly, RF Switch

9 813-0062 Elbow, 90° BM

10 813-0173 11 813-0654 12 813-0674 13 200-1230 Bracket, Front Male Manifold

106-0774SP

14 810-0697 Disconnect, Male Suction Tube

* 826-1392 O-rings, for Male Disconnect (pack of 5) 15 813-0608 16 823-3188 Suction Manifold

106-0858 17 813-0022 18 813-0463 19 813-0003

* 210-8790 Bracket, Oil Return/Flush Retainer * 200-8929 Handle, Oil Return * 200-9850 Handle, Oil Return (Application Series “DF” fryers) * 816-0638 Cap, Oil Return Handle, Yellow * 816-0637 Cap, Oil Return Handle, Blue

20 807-3859 Motor (HD50/60 C/C, HD63, FPHD65)

* 810-2100 Motor (HD50/60, non-C/C) 21 810-3071 Pump, 8GPM (Viking, C/C) 22 810-2098 Pump, 8GPM (Dean, non-C/C)

* 810-2716 Pump, 2-piece 4GPM (Viking, HD56)

* Not illustrated.

Microswitch Bracket Assembly, Oil Return

Ball Valve,

" Oil Return

⁄

Oil Suction Assembly

Union, Nipple, TBE Nipple, TBE

" NPT 150# BM

⁄

" NPT x 4" Black

⁄

" NPT x 7

⁄

Suction Manifold Assembly

Coupling,

Oil Suction Start Fitting

Nipple, Plug, Tee,

" NPT BM Full

⁄

" NPT x Close

⁄

" Counter Sink

⁄

" NPT BM

⁄

Pump and Motor

" Black

⁄

2-20

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8 Filtration Components

2.8.1 Filtration Components; SCFHD50 Series Fryers

ITEM PART # DESCRIPTION

106-5144SP Filter Pan Assembly (includes Items 1-8) 1 823-4841 Filter Pan 2 823-5639 Lid, Filter Pan 3 823-3573 Ring, Hold Down

4 823-5191 Crumb Basket

5 200-8003 Screen, Sana Grid 6 810-2805 Caster, 2” 7 809-0823 8 813-0568 Pipe Plug, 1/8 NPT Socket-head 9 803-0170 Filter Paper, 16.5” x 25.75” (100 sheets per box)

* Not illustrated.

Nut, Nylock,

⁄

-20

2-21

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.2 Filtration Components; SCFHD60 and SCFHD63 Series Fryers

ITEM PART # COMPONENT

106-7543 Filter Pan Assembly (includes Item s 1-8 ) 1 823-6001 Filter Pan 2 106-4725 Lid Assembly 3 823-6018 Crumb Basket 4 823-3361 Hold Down Ring 5 200-5726 Screen, Bottom Filter 6 810-2805 Caster, 2” 7 809-0823 8 813-0568 9 803-0289 Filter Paper, 22” x 34” (100 sheets; 803-0266, 25 sheets)

* Not illustrated.

Nut,

-20 Hex S/S

⁄

Pipe Plug,

" NPT Socket Head

⁄

2-22

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.3 Filtration Components; FPHD65 Series Fryers

ITEM PART # COMPONENT

106-5081 Filter Pan Assembly (includes Items 1, 3-6) 1 823-5258 Filter Pan 2 823-5857 Lid Assembly 3 823-5851 Crumb Basket 4 106-6466 Filter Leaf and Tube 5 810-2805 Caster, 2” 6 809-0070 Nut, ¼-20 Hex S/S

* Not illustrated.

2-23

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.9 Basket Lift Components

2-24

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.9 Basket Lift Components (cont.)

ITEM PART # COMPONENT

106-1870 Basket Lift Assembly (HD60) 1 823-3625 Basket Lift 2 809-0082 Truarc Ring, 3 200-2735 Channel, Support Autolift 4 200-2069 Member, Lift Control Arm 5 810-2140 Bushing (Oiltite) 6 813-0035 Bushing (Bronze), .641/.640 ID 7 824-0958 Back, Basket Lift Motor (D60) 8 824-0959 Cover, Basket Lift Motor (D60) 9 200-1376 Bracket, Restraining

10 106-1463 Motor Assembly

* 200-1693 Plate, Motor Mounting * 807-0107 Gear Motor * 807-2104 Microswitch, CE Roller * 807-3546 Bushing, Heyco, 750-625 (3/4") * 810-2144 Spacer, Aluminum,

11 823-3626 Switch, Limit Cam

Motor Housing

12 200-2736 Housing, Front 13 200-2739 Housing, Bottom 14 200-2364 Housing, Back 15 807-0140 Connector, 16 823-5904 Left Basket Lift Arm 17 823-5905 Right Basket Lift Arm 18 823-3500 Basket Lift Guide Plate (HD60)

* Not illustrated.

/4"

" x

⁄

" OD x

⁄

" L, #4-40

⁄

2-25

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.10 Trough, Holster, & Cover Components

ITEM PART # COMPONENT

1 106-2668SP Holster Assembly, Vat Cover 2 823-3384 Trough, Holster Assembly

* 106-1637SP Cover, Full-vat (HD50) 3 106-1447SP Cover, Full-vat (HD60) 4 106-2585SP Cover, Split-vat (HD60)

* 106-2897SP Cover (FPHD65)

* 106-6494 Cover (HD56)

* 810-0180 Handle, Vat Cover (Full- and Split-)

* 823-4767 Splash Guard

* 803-0278 L-shaped Brush

* 803-0197 Fryer’s Friend

* 823-3938 Crumb Scoop

* Not illustrated.

2-26

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.11 Fasteners (Screws, Nuts, Bolts)

ITEM PART # COMPONENT

* * * * 826-1366 Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25) * * * * * * * * * * 809-0918 * * * * * * *

* Not illustrated.

809-0842 Nut, 4-40 Nylock 809-0417

Nut, Flange

⁄

-20 Serrated

809-0766 Nut, Keps 10-32 SS Hex

809-0247 Nut, Nylock, #4-40 809-0842 Nut, 8-32 Hex Keps (Zinc Plated) 809-0863 809-0169 809-0428 826-1389 809-0918 809-0845

Nut, Nylock, Screw, #12 x Screw, Screw, Screw, 10-24 x Screw, 10-32 x

809-0846 Screw, 4-40 x 1"

Screw, 8-32 x 809-0167 809-0434 809-0907 826-1379 809-0962 809-0997 809-0191

Screw, Sheet Metal 10 A x

Screw, #10 x

Screw, .375 x

Screw, #10 x

Screw, 8-32 x 1-

Washer,

⁄

"-18 Hex

⁄

" Hex Washer Slotted Head

⁄

-20 x

⁄

-20 x

⁄

" Round Slotted Head

⁄

" Hex Washer Head

⁄

" Shoulder

⁄

" Phillips Truss Head (pkg. of 10)

⁄

SAE “N” S/S

⁄

" Spring-lock

” Hex Head " Hex Head (pkg. of 10)

" Slotted Head " Hex Slotted Head

⁄

" Phillips Truss Head

2-27

Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-6314

MAY 2007

Frymaster FPHD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual