Frymaster FPGL530CA, FPGL430CA User Manual
CONTROLLER
Operation Manual
3000
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
www.frymaster.com E-mail: service@frymaster.com
24-Hour Service Hotline 1-800-551-8633
*8196872*
MAR 2013
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC
FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE
CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL
CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS
AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXP ENSES INCUR RED B Y
THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO
THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Authorized Servicer (FAS) or other qualified professional should
perform installation, maintenance, and repairs. Installation, maintenance, or repairs by
unqualified personnel may void the manufacturer’s warranty.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept
any interference received, including interference that may cause undesired operation. While
this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set
out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect
ALL electrical power from the fryer.
3000 Controller
Operation Manual
TABLE OF CONTENTS
CHAPTER 1: 3000 Controller Instructions
1.1 Using the 3000 ......................................................................................................................... 1-1
1.2 3000 Menu Summary Tree ...................................................................................................... 1-2
1.3 Setup Main Menu ..................................................................................................................... 1-3
1.4 Vat Setup .................................................................................................................................. 1-3
1.5 Info Mode ................................................................................................................................. 1-5
1.6 Product Setup (Single Setpoint) ............................................................................................... 1-8
1.7 Multiple Setpoint Cooking Overview ...................................................................................... 1-9
1.8 Product Setup (Multiple Setpoint) ......................................................................................... 1-10
1.9 Filter Menu ............................................................................................................................. 1-11
1.9.1 Filter ........................................................................................................................... 1-11
1.9.2 Clean and Filter .......................................................................................................... 1-12
1.9.3 Dispose ....................................................................................................................... 1-12
1.9.4 Dispose (Bulk) ........................................................................................................... 1-13
1.9.5 Fill Vat from Bulk (Bulk option only) ....................................................................... 1-13
1.9.6 Boil Out ...................................................................................................................... 1-14
1.10 Polishing ................................................................................................................................ 1-14
1.11 SCAN Mode ........................................................................................................................... 1-15
1.12 Sensitivity Setting Chart ........................................................................................................ 1-16
CHAPTER 2: Operator Troubleshooting
2.1 Introduction .............................................................................................................................. 2-1
2.2 Troubleshooting ....................................................................................................................... 2-2
2.2.1 Error Message and Display Problems ........................................................................... 2-2
2.2.2 Filtration Problems ........................................................................................................ 2-3
2.2.3 Error Log Codes ............................................................................................................ 2-4
iv
CHAPTER 1: 3000 CONTROLLER INSTRUCTIONS
1.1 Using the 3000
ON/OFF
Press ON/OFF button. Fryer begins melt cycle to slowly heat solid shortening to programmed temperature before
switching to full temperature and heating to setpoint or idle temperature and displays: COOL or DROP.
Exit melt cycle, when using liquid oil, by pressing and releasing the Exit Cool button or any programmed product button.
Displays show Exit Melt? on left and YES NO on the right. Press to exit.
Cooking
Fryer displays COOL or DROP
COOL display: Press product button; fryer heats to setpoint and displays DROP.
DROP display: Press product button and drop product.
** display: The vat temperature is out of the drop zone.
DONE display: Press blinking product button to cancel alarm and end a cook.
Cancel a Cook: Press and hold blinking product button to cancel cook cycle.
HOLD display: Press blinking product button to cancel hold alarm.
Change setpoint: Press a product button at the desired temperature. Press the product button again and a cook starts.
NOTE: When a product with a different setpoint is chosen while a product is chosen a low tone is heard and the setpoint or
cook won’t start until the cook is finished.
Responding to Polish Prompt
Controller displays Polish Now, alternating with Yes No.
Press Yes (button under Yes display) and the polish cycle launches.
Controller displays Cool after polish cycle
.
Controller Button Navigation
Product: Press to start a cook cycle. Active when adjacent LED is lit. LED flashes during a cook cycle. Press and hold
to cancel a cook cycle. Press at end of cook cycle to cancel an alarm. Press and hold a product with different setpoint
(approximately three seconds) until it beeps to change setpoint temperature.
Scan/Exit: Press once, all product buttons are lit; Select Product displayed. Press product button to view product name.
Press Scan again to repeat. Press Scan twice to return to normal operation. Press scan to exit menus.
Left/Right Arrows: Navigate options in left display. Press both simultaneously to start a polish cycle.
Up/Down Arrows: Navigate options in right display. Press both simultaneously to change to a second language if one
is selected in setup.
Exit Cool: Exits cool mode, returns fryer to setpoint temperature. Press to exit melt during melt cycle.
Thermometer: Fryer ON: Press and release for setpoint in left display and vat temperature in right display.
Thermometer, Fryer OFF: Press to display temperature, time, date, system version, controller and circuit board
software versions.
Checkmark: Fryer OFF: Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product setup.
Checkmark: Fryer ON: Enter Codes, Respond to left display prompts.
Filter: Press and release: Cooks remaining to filter cycle. Press and hold: Filter options: Filter, Clean and Filter,
Dispose, Fill Vat from Bulk (Bulk option only) and Boil Out (OFF only).
1-1
1.2 3000 Menu Summary Tree
Filter Menu
Info Mode
Main Menu and Tech Modes
[With computer OFF, press and hold (check) button 10 seconds, displays Main Menu - Product Setup]
...……………….....…………………………… …………………………………………………….. 1.9
[With computer ON, press and hold FILTER button]
Filter
Clean and Filter
Dispose
Fill Vat From Bulk (Bulk option only)
Boil Out
[With computer OFF, press and hold FILTER button]
………………...………………………...……………… ………………………..……………………….. 1.5
[Press and hold (check) button]
Last Dispose Stats
Daily Stats
Selected Period Stats
Last Load Stats
Product Setup
….………...…………….....……………………… ………………………………….. 1.6-1.8
[Enter 1650 ]
Select Product
Long Name
Short Name
Cooking Mode
1 Time
1 Tempr
1 Sensitivity
1 Alarm Time (Shake)
1 Alarm Name (Shake)
1 Alarm Mode (Shake)
1 Alarm Tone (Shake)
2 Alarm Time (Shake)
2 Alarm Name (Shake)
2 Alarm Mode (Shake)
2 Alarm Tone (Shake)
3 Alarm Time (Shake)
3 Alarm Name (Shake)
3 Alarm Mode (Shake)
3 Alarm Tone (Shake)
Filter Prompt
Instant On
Hold Time
Load Standard (Load Default Product Menu)
Vat Setup
..……….….………...…………….....………… ……………………………………………….. 1.4
[Enter 1656 ]
System
….………………...…...…….....……………… ………………………………………….. 1.4
Language
2ndLanguage
Locale (CE or Non-CE)
Energy (Gas or Elec)
Type (Vat)
System Volume (Sound Level)
Tempr Format (F or C)
Exit Melt Tempr
Cool Mode Tempr
Cool Mode Default
Fresh Oil
Waste
Drain Switch
Recovery Alarm
Basket Lift
Hold Time
Time/Date
………...…..……...…….....…………………… …………………………………….. 1.4
DST(Daylight Savings Time) Setup
Filter
…………………....………...…….....………… ……………………………………………….. 1.4
Cooks til Filter
EOD Filter Timer
EOD Filter Time
Flushing Timer
Boil Out Timer
1 Polish Timer
1 Polish Prompt Time
1 Polish Duration
1 Polish Start Tempr
E-Log
List of last 10 error codes
Change Password
Tech Mode
[Enter 3000 ]
Clear E-Log
Clear Passwords
Lane Count
Hold Mode
Max Cook Tempr
Hi-Limit Test
…………………………………………….. 1.4
…….………………………………...……….. 1.4
…...………………....……………………………… ………………….. 1.4
1-2
1.3 Setup: Main Menu
Press and hold the checkmark key for 10 seconds produces the setup mode, which first displays Product Setup. Turn the
controller off and follow the steps below to navigate the options.
Left Display Right Display Action
OFF OFF
Product Setup
Blank Press to scroll to Product Setup, Vat Setup, Tech Mode, and Exit. With the desired
Press and hold until controller displays Main Menu changing to Product Setup.
selection displayed, press .
Product Setup
vat setup
Tech Mode
Exit Exit
1.4 Vat Setup
Blank Programming menu items and cooking parameters. Described on page 1-8 through 1-11.
Blank Vat set up is described below in section 1.4.
Blank Tech mode is for technicians only.
Press Exit/Scan button three times to return the controller to OFF.
Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays. With the
controller OFF follow the steps below. *NOTE: Most of the system choices are only available on the far left controller.
Left Display Right Display Action
OFF OFF
Start with the far LEFT controller. Press until the controller displays Main Menu
for three seconds changing to PRODUCT SETUP.
Product Setup
Blank
Press to scroll to Vat setup and press . Product setup is described on pages 1-8
through 1-11.
Vat setup Enter code
System
Blank
Enter 1656.
Press to scroll to System, Time/Date, DST Setup, Filter, E-Log or Change
Password. With desired choice displayed, press or press Exit/Scan button twice
to return the controller to OFF. * See NOTE above.
Language English
2nd language SPANISH
Press to scroll to choice and press .
Press to scroll to choice and press . (This option allows another language to
be toggled easily from the front panel (ex. Spanish as a second language.)). Default
is Spanish.
Locale Non-ce
Press to scroll to choices: CE (European Conformity standards), CE Belgium
or Non-CE (non-European standards) and press . This option is only available on
the far left computer on multiple batteries.
Energy Gas
Press to scroll to choices: Gas or Electric and press . This option is only
available on the far left computer on multiple batteries.
type GL30 Full
Press to scroll choices: Gas- GL30 Full, GL30 Split, Electric- EL30-14 Full,
EL30-14 Split, EL30-17 Full and EL30-17 Split. With the current fryer vat type
displayed, press .
SYSTEM volume 5
TempR format F
Exit Melt TempR
180º (82 ºC)
Sets sound level for controller. Enter level, 1-9 (1=Lowest/ 9=Loudest). Press .
Press to scroll choices: F for Fahrenheit; C for Celsius. Press .
Use numbered keys to change default setting. Press . (This is the temperature for
the fryer to exit the melt cycle.) Range is 100°F (38°C) to 200°F (93°C). Default is
180°F (82°C).
COOL MODE TEMPR
250F
(121 ºC)
Use numbered keys to change default setting. Press . (This is the temperature
during setback or idle mode.) Default is 250°F (121°C).
COOL MODE
DEFAULT
0
Use numbered keys to change default setting. (This is the amount of minutes the
fryers sits idle before going to cool mode. Setting is disabled if set to zero.) Press
. Default is zero.
FRESH OIL NONE
WASTE NONE
Press to scroll choices None, JIB or Bulk. Default is none. Press . This
option is only available on the far left computer.
Press to scroll choices None or Bulk. Default is none. Press . This option is
only available on the far left computer.
1-3
1.4 Vat Setup cont.
Left Display Right Display Action
DRAIN SWITCH NO
RECOVERY ALARM DISABLED
Basket Lift DISABLED
HOLD TIME AUTO
Exit Exit
Time/date
OFF OFF
Product Setup
Vat setup Enter code
SYSTEM
Time/date
Time entry Time
Date format Mm/dd/yy
Enter date date
Exit Exit
DST SETUP
OFF OFF
Product Setup
Vat setup Enter code
DST ENABLED
DST START MONTH
DST START SUNDAY
DST END MONTH
DST END SUNDAY
EXIT Exit
filter
OFF OFF
Blank
Blank
Blank
This is daylight savings time setup. In the United States, daylight saving time begins each year at 2:00
A.M. on the second Sunday in March, with clocks moving ahead one hour. Daylight saving time ends
each year at 2:00 A.M. on the first Sunday in November, with clocks moving back one hour. For the
two states and international locations, which do not use DST, set to disabled.
Blank
3
2
11
1
Press to scroll choices YES and NO. Press . (Set to YES if the fryer has a
drain switch installed.) Default is NO.
Press to scroll choices DISABLED and ENABLED. Press . (This is a
recovery alarm that locks out the fryer if it does not heat properly. Default is
disabled.
Press to scroll choices DISABLED and ENABLED. If the fryer has basket
lifts, set to enabled. Press . Default is disabled.
Press to scroll choices AUTO and MANUAL. Press . (This is the hold timer
cancel alarm.) If set to auto, the alarm will auto cancel. Default is auto.
Press button once to return the controller to OFF.
Press until the controller displays Main Menu for three seconds changing to
PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656.
Press to scroll to TIME/DATE.
Press .
Use numbered keys to change time. Enter the time in 24 hour format. Press .
Press to scroll choices. With the date format displayed, press .
Use numbered keys to change date. Press .
Press button once and press to scroll to System, Time/Date, Filter, E-Log or
Change Password. With desired choice displayed, press or press the Exit/Scan
button three times to return the controller to OFF.
Press until the controller displays Main Menu for three seconds changing to
PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656.
Press to scroll choices DISABLED and ENABLED. Press . (This enables or
disabled daylight savings time. Default is enabled.) If disabled is chosen, pressing
the button, displays exit. Press the exit scan button three times to exit.
Enter the daylight savings time starting month using the 1-10 keys. (Default is US
government starting month “3”.) Press .
Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US
government starting Sunday “2”.) Press .
Enter the daylight savings time ending month using the 1-10 keys. (Default is US
government ending month “11”.) Press .
Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US
government ending Sunday “1”.) Press .
Press button once and press to scroll to System, Time/Date, Filter, E-Log or
Change Password. With desired choice displayed, press or press the Exit/Scan
button three times to return the controller to OFF.
Press until the controller displays Main Menu for three seconds changing to
PRODUCT SETUP.
1-4
1.4 Vat Setup cont.
Left Display Right Display Action
Product Setup
Vat setup Enter code
SYSTEM
filter
Cooks til Filter
EOD FILTER TIMER DISABLED
Eod filter time 23:59
FLUSHING TIMER 5
Boil out timer 30
1 polish TIMER DISABLED
1 polish prompt
time
1 polish duration
1 polish start
TEMPR
Exit Exit
E-LOG
OFF OFF
Product Setup
Vat setup Enter code
SYSTEM
E-Log
NOW Time/date
A
E#
Exit Exit
Change password
Product setup
Vat setup
Exit Exit
Blank
Blank
Blank
0
23:59
15
(300F) (149°C)
Blank
Blank
Blank
Time/date
Blank
1650
1656
Press to scroll to Vat setup and press .
Enter 1656.
Press to scroll to FILTER.
Press .
Press . (This is the total number of cooks that occur before a filter prompt. The
default is 0.) Enter the number of cooks before a filter prompt is desired.
Press to scroll to choice enable or disable and press . Default is
DISABLED)
Use numbered keys to program end of day filter alert time. Enter time in 24 hour
format. Press . Enter 23:59 if no end of day filter prompt is desired. After this
time, the controller prompts for filter when user presses the power button to go to
the OFF state.
Use numbered keys to change default setting for the flushing timer in Clean and
Filter. Enter the time in minutes. Default is five minutes.
Use numbered keys to change default setting for the boil out timer. Enter the time in
minutes. Default is 30 minutes.
Press to scroll to choice enable or disable and press . Default is
DISABLED)
Use numbered keys to program polish prompt time. Press . (This is the time the
polish prompt will occur each day.) Enter time in 24 hour format.
Use numbered keys to change. Press . (This is the duration, in minutes for a
polish.) Default to 15 minutes.
Use numbered buttons to change temperature. (This is the minimum temperature
required for a polish to begin.) Press . Default is 300F (1 49C).
Press button once and press to scroll to System, Time/Date, Filter, E-Log or
Change Password. With desired choice displayed, pres s
button once to return the controller to OFF.
Follow the first three steps above to adjust time and date.
Press until the controller displays Main Menu for three seconds changing to
PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656.
Press to scroll to E-LOG.
Press . (This is a log of the ten most recent error codes.)
Press . (Current time and date)
Errors listed A-J. Press to scroll through errors. Error codes are listed on page 7-
5. If no errors exist, pressing will display No errors.
Press button once and press to scroll to System, Time/Date, Filter, E-Log or
Change Password. With desired choice displayed, press
button three times to return the controller to OFF.
Press .
Use numbered keys to change code. Press .
Use numbered keys to change code. Press .
Press button once and press to scroll to System, Time/Date, Filter, E-Log or
Change Password. With desired choice displayed, press
button three times to return the controller to OFF.
or press the Exit/Scan
or press the Exit/Scan
or press the Exit/Scan
1-5
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