Frymaster Application Quick Reference

Application Series
Frymaster, a member of the Commercial Food Equipment Ser­vice Association, recommends using CFESA Certifi ed Techni- cians.
24-Hour Service Hotline 1-800-551-8633
Price: $4.00
OCTOBER 11
*8196141A*
NOTICE
This appliance is intended for professional use only and is to be operated by qualifi ed personnel only. A
Frymaster/Dean Factory Authorized Servicer (FAS) or other qualifi ed professional should perform installation,
maintenance, and repairs. Installation, maintenance, or repairs by unqualifi ed personnel may void the
manufacturer’s warranty. See Chapter 1 of this manual for defi nitions of qualifi ed personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country
and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 3 of
this manual for specifi cs.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical
procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1)
This device may not cause harmful interference, and 2) This device must accept any interference received,
including interference that may cause undesired operation. While this device is a verifi ed Class A device, it has
been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-
003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites
dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifi cations can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. Only qualifi ed service personnel may convert this appliance to
use a gas other than that for which it was originally confi gured. See Chapter 1 of this manual for defi nition of
qualifi ed service personnel.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending upon the gas
line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers
equipped with casters must be stabilized by installing restraining chains. If a fl exible gas line is used, an
additional restraining cable must be connected at all times when the fryer is in use.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or
contact with the hot oil.
DANGER
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other
appliance.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted
in a prominent location. This information can be obtained from the local gas company or gas supplier.
DANGER
The crumb tray in fryers equipped with a fi lter system must be emptied into a fi reproof container at the end
of frying operations each day. Some food particles can spontaneously combust if left soaking in certain
shortening material. Additional information can be obtained in the fi ltration manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint
between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely
affecting its fi t. It is designed for a tight fi t and should only be removed for cleaning.
NOTICE
If, during the warranty period, the customer uses a part for this Manitowoc Food Service equipment other
than an unmodifi ed new or recycled part purchased directly from Frymaster/Dean, or any of its authorized
services, and/or the part being used is modifi ed from its original confi guration, this warranty will be void.
Further, Frymaster/Dean and its affi liates will not be liable for any claims, damages or expenses incurred by
the customer which arise directly or indirectly, in whole or in part, due to the installation of any modifi ed part
and/or part received from an unauthorized servicer.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber
or pipe fi tter.
Application Series Gas Fryers
Installation and Filtration Quick Reference
Manuals appropriate for the fryer models installed in this Application Series cabinet are included with
the fryer. See those manuals for fryer-specifi c operation instructions.
Table of Contents
Page
Introduction 1-1
After Purchase 1-1 Ordering Parts 1-1 Service Information 1-1 Computer Information 1-1 Safety Information 1-2 Service Personnel 1-2
Important Information 2-1
Receiving and Unpacking Equipment 2-1 General 2-1 Rating Plate 2-2 Pre-Installation 2-3 Air Supply and Ventilation 2-4 Equipment Installed at High Altitudes 2-4 Installation 3-1 Installing the Fryer 3-1 Leveling the Fryer (Fryers equipped with legs only) 3-1 Installing Casters and Legs 3-1 Gas Connections 3-1 Adjustments/Adaptation to Different Gases 3-5 Electrical Connections 3-6 Filtration Quick Reference 4-1
Application Series: Introduction
1.1 After Purchase
In order to improve service, have the following chart fi lled in by the Frymaster or Dean Authorized Servicer who installed this equipment.
Authorized Service Technician FAS Address Telephone/Fax Model Number Serial Number Gas Type
To speed up your order, provide the model number, serial number, gas type, part needed, item part number (if known), and quantity needed.
1.2 Ordering Parts
Customers may order parts directly from their local factory authorized service center. For this address and phone number, contact your factory authorized servicer or call the Frymaster and Dean Service Hotline number, 1-800-551-8633.
1.3 Service Information
Call the Frymaster and Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized servicer. To assist you more effi ciently, always provide the service technician with the model number, gas type, serial number, and the nature of the problem.
1.4 Computer Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verifi ed Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
The user is cautioned that any changes or modifi cations not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. If necessary, the user should consult the dealer or an experienced radio and television technician
for additional suggestions. The user may fi nd the following booklet, prepared by the Federal
Communications Commission, helpful: “How to Identify and Resolve Radio-TV Interference Problems”. This booklet is available from the U.S. Government Printing Offi ce, Washington, DC
Chapter 1-1
Application Series: Introduction
20402, Stock No. 004-000-00345-4.
1.5 Safety Information
Before attempting to operate your unit, read the instructions in this manual and in the fryer ­specifi c manuals which accompany this Application Series fryer thoroughly.
Throughout this manual, you will fi nd statements enclosed in bordered boxes, similar to the ones below. Be attentive to the caution, warning and danger issues they introduce.
1.6 Service Personnel
1.6.1 Defi nitions
A. Qualifi ed and/or Authorized Operating
Personnel
CAUTION
Caution boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
1. Qualifi ed/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had
Warning boxes contain information
about actions or conditions that may
cause cause or result in damage to your system, and which may cause
your system to malfunction
WARNING
previous experience with the operation of equipment covered in this manual.
B. Qualifi ed Installation Personnel
1. Qualifi ed installation personnel are individuals,
fi rms, corporations, and/or companies, which, either in person or through a representative, are engaged in and are responsible for the installation
DANGER
Danger boxes contain information
about actions or conditions that may
cause or result in r result in injury to
personnel, and which may cause dam-
age to your system and/or cause your
system to malfunction.
of gas-fi red appliances. Qualifi ed personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes.
C. Qualifi ed Service Personnel
1. Qualifi ed service personnel are those who are familiar with Frymaster and Dean equipment and have been authorized by Frymaster and Dean to perform service on Frymaster and Dean equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Dean and Frymaster equipment. A list of Factory Authorized Servicers (FASs) is located on the Frymaster website at www.frymaster.com. Failure to use qualifi ed service personnel will void the warranty on your equipment.
Chapter 1-2
Application Series: Important Information
2.1 Receiving and Unpacking Equipment
A. Check that the container is upright. Use an outward prying motion - no hammering - to
remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed.
B. After unpacking, immediately check the equipment for visible signs of shipping damage.
If damage has occurred, contact the carrier and fi le the appropriate freight claims. Do not contact the factory. Shipping damage responsibility is between the carrier and the dealer.
If your equipment arrives damaged:
1. File claim for damages immediately, regardless of extent of damage.
2. Be sure visible loss or damage is noted on the freight bill or express receipt and is signed by the person making the delivery.
3. If damage is unnoticed until equipment is unpacked, notify freight company or carrier immediately, and fi le a concealed damage claim. This should be done within 15 days of date of delivery. Be sure to retain container and all packing materials for inspection.
Note: Frymaster and Dean Do Not Assume Responsibility for Damage or Loss Incurred in Transit.
C. Four-battery systems: Casters are pre-installed on the frying system and the carton is
furnished with three unloading ramps. Remove the braces from the front casters by taking out the securing bolts. Carefully roll the unit down the ramps from the front (cooking side).
D. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior
to initial fryer operation will make it very diffi cult to remove later.
2.2 General
Qualifi ed, licensed, and/or authorized installation or service personnel only (as defi ned in Section
1.6) should perform the following:
Installation and service on equipment.
Conversion of this appliance from one gas type to another.
Failure to use qualifi ed, licensed, and/or authorized installation or service personnel to install, convert to another gas type or otherwise service this equipment will void the warranty and may result in damage to the equipment or injury to personnel.
Chapter 2-1
Application Series: Important Information
Where confl icts exist between instruction/ information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in
DANGER
which the equipment is installed.
Building codes prohibit a fryer with its
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Receiving and Unpacking Equipment in Section 2.1.)
open tank or hot oil/shortening from being installed beside an open fl ame or any time,
including those of broilers and ranges.
2.2.1 Product Description
Caution
See supplied manuals for specifi c fryers installed in Application Series fryer.
2.3 Principles of Operation
See supplied manuals for specifi c fryers installed in Application Series fryer.
Fryers equipped with legs are for station-
ary installations. Appliances fi tted with legs must be lifted during movement to
avoid damage to the appliance and bodily
injury. For moveable installations, optional
equipment casters must be used. For
moveable installations, optional equipment
casters must be used. Questions? Call
1-800-551-8633.
2.4 Rating Plate
A rating plate is attached to the inside front door panel for each fryer. Information provided includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the unit has natural or propane gas orifi ces.
Warning
The on-site supervisor is responsible for
ensuring that operators are made aware of
the inherent hazard of operating a hot oil frying system, particularly the aspects of
system operation, oil fi ltration, draining and
cleaning procedures.
Danger
Fryers MUST be connected ONLY to the
gas type identifi ed on the attached rating
plate.
Chapter 2-2
Application Series: Important Information
2.5 Pre-Installation
Danger
A. General: Only licensed personnel should install any gas-fi red equipment.
1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service.
2. See supplied manual for specifi c fryers in the Application Series for power requirements.
B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-certifi ed for the following installations:
1. Commercial installation only (not for household use).
2. Non-combustible fl oor installation equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch (13-cm) casters;
Do not connect this appliance to the gas
supply before reviewing all information in
this chapter.
3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches (15-cm) rear, and equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch (13­cm) casters.
C. Installation Standards
U.S. installations must meet:
Canadian installations must meet:
American National Standards Institute ANSI Z83.11 American Gas Association 8501 E. Pleasant Valley Road Cleveland, OH 44131
National Electrical Code AMSI/NFPA #70 American National Standard Institute 1430 Broadway
CAN 1-B149 Installation Codes Canadian Gas Association 55 Scarsdale Road Don Mills, ONT, M3B 2R3
Canadian Electric Code c22.14, part 1 Canadian Standards Association 178 Rexdale Blvd. Rexdale, OT M9W 1R3
New York, NY 10018
Australian Requirements
NFPA Standards #96 and #211 National Fire Protection Association 470 Atlantic A venue Boston, MA 02110
To be installed in accordance with AS5601/AG601, local authority, gas, electricity and any other relevant statutory regulations.
Chapter 2-3
Application Series: Important Information
2.6 Air Supply and Ventilation
Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airfl ow as well as for service and maintenance.
A. Do not connect this fryer to an exhaust duct.
B. Correct installation and adjustment will ensure
This appliance must be installed with
suffi cient ventilation to prevent the
occurrence of unacceptable concentrations
of substances harmful to the health
of personnel in the room in which it is
adequate airfl ow to the fryer system.
C. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan must be provided in the wall above the unit, as exhaust gas temperatures are approximately 800-1000°F (427-538°C). Check air movement during installation. Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room.
D. Do not place the fryer’s fl ue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer.
Danger
installed.
E. Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer. Exhaust temperatures can exceed 800°F (427°C) and may damage or melt items stored in or near the fryer.
F. Adequate distance must be maintained from the fl ue outlet of the fryer(s) to the lower edge of the fi lter bank. Per NFPA Standards No. 96, a minimum of 18-inches (45-cm) should be maintained between the fl ue(s) and the lower edge of the exhaust hood fi lter.
G. Filters and drip troughs should be part of any industrial hood, but consult local codes before constructing and installing any hood. The duct system, the exhaust hood and the fi lter bank must be cleaned on a regular basis and kept free of grease.
2.7 Equipment Installed at High Altitudes
A. The fryer input rating (BTU/hr) is for elevations up to 2,000 feet (610-m). For elevations
above 2,000 feet (610-m), the rating should be reduced four percent for each additional 1,000 feet (305-m) above sea level.
B. The correct orifi ces are installed at the factory if operating altitude is known at time of the
customer’s order.
Chapter 2-4
Application Series: Installation
3.1 Installing the Fryer
A. Initial Installation: If the fryer is installed with
legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly , then place the fryer where it is to be installed.
B. Relocating the fryer: Remove all weight from
each leg before moving a fryer with legs installed. Do not slide the fryer on the legs.
C. If a leg becomes damaged, contact your service
agent for immediate repair/replacement.
3.2 Leveling the Fryer (Fryers equipped with legs only)
A. All Installations: If the fl oor is uneven or has a
defi nite slope, place the fryer on a level platform.
B. Place a spirit level across the top of the fryer and
level the unit both front-to-back and side-to-side. If it is not level, the unit may not function effi ciently, the oil may not drain properly for fi ltering and in a line-up it may not match adjacent units.
C. Adjust to the high corner and measure with the
spirit level. If fl oor is uneven, level the unit with the screw adjustments on each leg (ensure
minimum clearances as discussed in Chapter 2 are maintained during the leveling procedure).
D. Re-leveling: If the fryer is moved, re-level the
fryer following the above instructions.
E. The install must be reviewed at the time of
installation to ensure it meets the intent of these instructions.
Danger
Hot shortening can cause
severe burns. Avoid contact.
Under all circumstances, oil
must be removed from the
fryer before attempting to
move it to avoid oil spills, and
the falls and severe buns that
could occur. This fryer may
tip and cause personal injury
if not secured in a stationary
position.
Caution
Fryers must be at room tem-
perature, empty of oil and if tted with legs, lifted during
movement to avoid damage
and possible bodily injury.
Warning
Fryers equipped with legs are
for permanent installations. Fryers fi tted with legs must
be lifted during movement to
avoid damage and possible
bodily iinjury. For a moveable
or portable installation, optional
equipment casters must be
used. Questions? Call 1-800-
551-8633.
3.3 Installing Casters and Legs
A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long
transit. Application Series gas fryers cannot be curb mounted and must be equipped with
either legs or casters provided. B. After unpacking, use a pallet or lift jack to raise the unit before installing the casters. C. Align the caster or leg base holes with the leg support assembly and insert bolt. Install
Chapter 3-1
Application Series: Installation
the washers and nut hand tight, and repeat for all four holes in
caster/leg base assembly. D. Tighten the caster/leg against the leg support assembly by
using appropriate tools. Ensure that all four bolts are evenly
tightened. Tighten the bolts to 50 inch-lbs. (5.65 Nm) torque. E. The level of the front casters can be adjusted. Remove the
setscrew (see arrow below) and turn fl ange above wheel. The
rear casters cannot be adjusted.
3.4 Gas Connections
Arrow points to setscrew on front caster.
National Code Requirements
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Offi cials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
This equipment is manufactured to use the type of gas specifi ed on the rating plate attached to the door. Connect equipment stamped “NAT” only to natural gas and that stamped “PRO” only to LP (Propane) gas.
Danger
Before connecting new pipe to
Installation must be made with a gas connector that complies with national and local codes. Quick-disconnect devices, if used, must likewise comply with national and local codes.
this appliance, the pipe must be blown out thoroughly to remove
all foreign material. Foreign
material in the burner and gas
controls will cause improper
and dangerous operation.
A. The gas supply (service) line must be the same
size or greater than the fryer inlet line. Depending
on fryer confi guration, the unit is equipped with 1/2 to 1-1/4-inch NPT male inlet. The
gas supply line must be sized to accommodate all the gas-fi red equipment that may be
connected to that gas supply. Consult your contractor, gas company, supplier, or other
knowledgeable authorities.
Chapter 3-2
Application Series: Installation
Gas Supply Line Sizes
Gas Type
2-3 4 or more* Natural 1” (28mm) 1-1/4” (35mm) Propane 3/4” (22mm) 1” (28mm) * When exceeding 18 feet for a confi guration of more than four
fryers, provide a 1-1/4” (35mm) rigid gas connection.
B. Rigid Connections: Check any installer -supplied intake pipe(s) and clean threading chips,
or any other foreign matter before installing into a service line. If the intake pipes are not clear of all foreign matter, the orifi ces will clog when gas pressure is applied. Seal pipe joints with a sealant resistive to LP gas. When using thread compound on gas piping, use very small amounts and only on male threads. Use a pipe thread compound that is not affected by the chemical action of LP gases. DO NOT apply thread compound to the fi rst two pipe threads— doing so will cause clogging of the burner orifi ces and control valve.
The fryer must be connected to
the gas supply specifi ed on the
rating and serial number plate
located on the back of the fryer
Danger
door.
C. Manual shut-off valve: This gas service supplier-
installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency.
D. Regulating Gas Pressure: The fryer and shut-off
valve must be disconnected from the gas supply during any pressure testing of the system.
If gas orders are detected, the
gas supply MUST be shut off
at the main shut-off valve. The
local gas company or FASC
should be contacted immedi-
ately to rectify the problem.
Danger
1. External gas regulators are not normally required on this fryer. A safety control valve protects the fryer against pressure fl uctuations. If the incoming pressure is in excess of ½” PSI (3.45 kPa/35 mbar), a step-down regulator will be required.
E. Manifold Pressure: Your local service technician should check the manifold pressure
with a manometer.
1. Check the rating plate for specifi c manifold gas pressures.
Natural gas units normally
require 4” W.C., and propane units normally require 11” W.C. gas pressure.
2. Double check the arrow forged into the bottom of the regulator body, which shows gas ow direction. It should point downstream towards the fryers. The air vent cap is also part of the regulator and should not be removed.
Chapter 3-3
Application Series: Installation
3. If a vent line from the gas pressure regulator is used, it should be installed in accordance with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-(latest edition).
F. Regulators can be adjusted in the fi eld, but it is recommended that they not be unless the
part is known to be out of adjustment or serious pressure fl uctuations are found to exist and can be solved no other way.
G. Only qualifi ed service personnel should make
adjustments to the regulators.
H. Orifi ces: The fryer can be confi gured to operate
on any available gas. The correct safety control valve, appropriate gas orifi ces, and pilot burner are installed at the factory. While the valve can be adjusted in the fi eld, only qualifi ed service personnel should make any adjustments with the proper test equipment.
I. Flexible Couplings, Connectors and Casters:
1. If the fryer is to be installed with fl exible couplings and/or quick-disconnect fi ttings, the installer must use a heavy-duty AGA design­certifi ed commercial fl exible connector sized to accommodate the fryer confi guration (with suitable strain reliefs), in compliance with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69-(latest edition) and Addenda Z21.69a-(latest edition). Quick disconnect devices must comply with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41-(latest edition).
Danger
All connections must be
sealed with a joint compound
suitable for the gas being
used and all connections must
be tested with a solution of
soapy water before lighting
any pilots.
Never use matches, candles
or any other ignition source to
check for leaks. If gas odors are detected, shut off the gas supply to the appliance at the
main shut-off valve and im-
mediately contact the local
gas company or an authorized
service agency for service.
Danger
“Dry fi ring” your unit will cause
damage to the frypot and can
cause a fi re. Always ensure
that melted shortening, cook-
ing oil or water is in the frypot
before fi ring the unit.
2. The fryer must be restrained by means independent of the fl exible coupling or connector in order to limit the movement of the fryer. Clips are located on the back panel of the fryer for the attachment of restraints.
3. If disconnection of the restraint is necessary, this restraint must be reconnected after the fryer has been returned to its originally installed position.
Chapter 3-4
Danger
When pressure testing incom-
ing gas supply lines, discon-
nect the fryer from the gas line
if the test pressure is 1/2 PSI (3.45 kPa or 14-inches water
column or greater to avoid
damage to the fryer’s gas pip-
ing and gas valve(s).
Application Series: Installation
J. After hook-up, bleed the gas line of air to ensure
that the pilot light will ignite quickly.
3.5 Adjustments/Adaptation To Different Gases
A. Proper operation of Dean gas fryers requires
operator to inspect the following adjustments in terms of:
1. Gas inputs and pressures.
2. Voltage and polarities of electrical power supplies.
B. Frymaster and Dean gas fryers are manufactured
to use the type of gas and pressure specifi ed on the rating plate. When changing to a different gas, adaptation must be performed by quali ed personnel. Failure to use qualifi ed personnel will void the warranty.
3.5.1 Specifi cations
3.5.1.1 Adjustments to Different Gas Types
See fryer-specifi c manuals provided with the Application Series fryer for gas pressure information.
3.5.2 Gas Conversion Procedures
See fryer-specifi c manuals provided with the Application Series fryer for gas conversion procedures.
Contact factory with the following information when performing conversions:
• Fryer Serial Number
• Fryer Model Number
• Gas Type
• Operating Altitude
Warning Use a diluted soap solution to nd potentially dangerous gas
leaks when making new con-
nections.
Warning
Do not attach accessories to
this fryer unless the fryer is
secured from tipping. Personal
injury may result.
Danger
This appliance was confi gured
at the factory for a specifi c
type of gas. Converting from
one gas type to another re­quires the installation of spe­cifi c conversion components.
Switching to a different type of gas without installing the prop-
er conversion components
may result in fi re or explosion.
Never attach this appliance to a gas supply for which it is
not confi gured. Conversion of
this appliance from one type
of gas to another should only
be performed by qualifi ed,
licensed and authorized instal-
lation or service personnel, as
defi ned in section 1.6 of this
manual.
Conversions can only be executed by qualifi ed, factory-authorized personnel.
Chapter 3-5
Application Series: Installation
Pilot pressure adjustment
(remove cover screw to access)
Pressure flow adjustm ent
(remove cover screw to access)
3.6 Electrical Connections
The fryer when installed must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70­(latest edition). The rating plate and wiring diagram are located inside the front door. See fryer-specifi c manuals provided with the Application Series fryer for electrical specifi cations. Do not cut or remove the ground prong from the power cord plug. Do not attempt to use the fryer during a power outage.
Regulator Vent
ON/OFF Gas-Cock KnobPilot gas supply connection.
Danger
This fryer is equipped with
a three-prong (grounding) plug for protection against
electrical shock and must be
plugged directly into a prop-
erly grounded, three-prong
receptacle. DO NOT CUT,
REMOVE OR OTHERWISE
BYPASS THE GROUNDING
PRONG ON THIS PLUG!
Chapter 3-6
Danger
This appliance requires elec-
trical power for operation.
Place the gas control valve in
the OFF position in case of a
prolonged power outage. Do
not attempt to operate this
appliance during a power out-
age.
Application Series: Filtration
Boilout/Filtration
Boilout, the process that removes manufacturing related residue, is detailed in the manuals that accompany this Application Series fryer. Filtration is also covered in each manual. A Dean fi lter system is included with this unit. Follow the directions for pan preparation and fi ltration in the Decathlon manual, which shipped with the unit.
Drain Handle
Filter Handle
Drain Handle
Filter Handle
Filter Handle
Drain Handle
Above is an annotated view of the handles for the fi lter and drain operation unique to this unit. A quick refer­ence for fi ltration of the unit is provided to the right and below. Filtering begins with disassembling and cleaning the fi lter pan.
Filter Pan Reassembly
• Inner screen in the bottom of the pan.
• Filter paper on top of the screen.
• Hold-down ring on the fi lter paper, ensuring the fi lter paper laps onto the walls of the fi lter pan.
• Crumb screen, which catches large debris before it enters the frypot.
• The lid, which must be present.
Filter Handle
Drain Handle
Lid
Crumb Tray
Hold-Down Ring
Filter Paper
Screen
Oil Filtration
• Heat the oil to be fi ltered to operating temperature and turn the fryer off .
• Skim large debris from the oil.
Use caution and wear protec-
tive clothing, Hot oil can cause
Warning
serious injury.
• After ensuring the fi lter pan is properly prepared, open the drain (red handle) under the fryer to be fi ltered. DO NOT drain more than one vat of oil at a time into the fi lter pan and DO NOT fi lter cold oil. The pump motor will stall.
Chapter4-1
Application Series: Filtration
• Oil fl ows from the frypot to the fi lter pan.
• Leave the drain valve open and turn on the fi lter pump (Yellow handle, See illustration on page 4-1).
• Oil fl ows from the fi lter pan to the frypot. Allow it to fl ow for fi ve minutes.
• Close the drain valve; leave the fi lter pump on.
• Oil will fi ll the frypot.
• Bubbles will form in the frypot as the fi lter pan is emptied. Allow the bubbling to last 30-45 seconds, which clears the return line,
• Empty the crumb tray into a fi reproof container. Certain oil and organic matter combinations can spontaneously combust.
Chapter 4-2
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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 318-865-1711 FAX (Parts) 318-219-7140 FAX (Tech Support) 318-219-7135
Service Hotline
1-800-551-8633
Price $4.00 819-6141A OCT 11
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