Frymaster 8196321 User Manual

Major Components Manual

• H50/55

• OPEN BURNER

• DECATHLON

• 24G

• DEAN MILLIVOLT

24-Hour Service Hotline 1-800-551-8633

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA-certified technicians.

Essential Parts For

• ELECTRIC/RE

• 2836

• 1721/18UE

• PUMPS

• GSMS

or service@frymaster.com

www.frymaster.com

• 8SMS

• UHC-P

• UHC

• SINBAD

• HLZ

DEC 08

*8196321*

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CU STOMER USES A PART FOR THIS ENOD IS

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY

FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SER VICE C EN TERS, AN D/O R THE

PART BEING USED IS MODIFIED FROM ITS ORIGINA L CO NFIGU RA T ION , THIS WARRANTY WILL

BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY

CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIREC TLY OR

INDIRECTLY, IN WHOLE OR IN PART, DUE TO T HE INS TALLAT ION OF ANY MODIFIED PART

AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

Copper wire suitable for at least 167°F (75°C) must be used for power connections.

DANGER

The electrical power supply for this appliance must be the same as indicated on the

rating and serial number plate located on the inside of the fryer door.

DANGER

This appliance must be connected to the voltage and phase as specified on the rating

and serial number plate located on the inside of the fryer door.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring

diagrams furnished with the equipment. Wiring diagrams are located on the inside of

the fryer door.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

WARNING

Do not attach accessories to this fryer unless fryer is secured from tipping. Personal

injury may result.

WARNING

Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used.

Questions? Call 1-800-551-8633

WARNING

Do not use water jets to clean this equipment.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring

diagrams furnished with the equipment. Wiring diagrams are located on the inside of

the fryer door.

WARNING

This equipment is intended for indoor use only. Do not install or operate this

equipment in outdoor areas.

Overview

The model number of a Dean or Frymaster fryer reveals a lot: number and size of the vats, presence of filtration, type of controller, among other things. The complete model number, although not always provided by the client, also shows the number of split pots, their position and the finish of the cabinet.

This parts manual provides the essential components for a host of fryers and other appliances. Some have similar model numbers, such as the D50 and the H50, although the fryer designs are quite different. For example, an FPPH350 is a footprint-filter equipped H50 with three frypots, all full vats. A FPD450 is a filter-equipped Dean Decathlon tube fryer with four frypots.

Consult this matrix to determine type of fryer in question.

Model # Style Fryer Manufacturer Fuel Restaurant Use Millivolt

D50, D60, D65, Exp: SCFD460

H50, H55.

Exp: FPPH350

35, 45. CF

Exp: FP345

18/24G, 24G Exp: 2424G

SR, SM

Exp: SR42

Pro Electric,

Exp: FPP317

Exp: FPRE214

2836

Exp: FPC128/136

Tube Dean Gas

Open pot,

sealed burner

Open burner Frymaster Gas

Flatbottom Dean Gas

Tube fryer Dean Gas

Electric Frymaster Elec

Electric Frymaster Elec McDonald’s N/A

Electric Frymaster Elec Walmart N/A

Frymaster Gas

Church’s,

Popeye’s, Chili’s

McDonald’s, Burger

King

Burger King,

independents,

bone-in chicken

stores

LJS, Captain

Dee’s, independent

fish stores

Mom and Pop

stores

McDonald’s, Burger

King

Optional

Yes

N/A

Example of Gas Model Number

No. of frypots

Filtration

FP H 2 55

High efficiency

Size of frypot

Example of Electric Model Number

No. of frypots

Filtration

Kilowatt

FP RE 2 14

Rotating elements

rating

Frymaster and Dean Major Components

TABLE OF CONTENTS

Chapter Content Page

1 2 3 4 5

6 7 8 9

10 11

12 13 14 15 REPAIR ACCESSORIES 16

H50/52/55 Open Burner: GF14,40, MJ 35, 45 Decathlon Series: D20, 50, 60, 63, 65, 80 24G Flatbottom: 1824 Dean Millivolt Fryers: SR, SM

Pro Series/RE Electric Fryers 2836 Series 1721/18UE Filter Motors and Pumps

GSMS 8SMS Series

CABINETS/WARMERS/DISPENSERS

UHC-P UHC Sinbad HLZ

Tools

GAS FRYERS

ELECTRIC FRYERS

WATER BATH UNITS

1-1 2-1 3-1 4-1 5-1

6-1 7-1 8-1 9-1

10-1 11-1

12-1 13-1 14-1 15-1

16-1

H50/52/55

The H50/55 series fryer is Frymaster’s flagship gas fryer.

Unique physical characteristic:

• Closed burner with blowers to enhance efficiency of

combustion.

Where Used:

• McDonald’s, Burger King, and other large fast-food

restaurants.

Common Model Numbers

• FPPH355

Burners are attached to either side of the frypot. See arrow.

1-1

H50/52/55

1 3 2

MNOPQ

STU

1 1 2

1234567890

ABC DEF GHI JKL

SOLID STATE

Controllers

Item **Standard

Part #

**Euro-look

Part #

Component

Computer Magic III.5

826-2287 826-2380 Dual-vat 826-2286 826-2324 Full-vat

Digital Controller

826-2365 106-3492 Dual-vat 826-2364 106-3503 Full-vat

Basket Lift Timer

826-2312 826-2584 Dual-vat 826-2311 826-2385 Full-vat

Solid State (Analog) Controller (controller knob is 810-0387)

806-3008 106-3375 Dual-vat (use 106-3398 for Foodmaker units) 106-6023 106-6022 Full-vat (use 106-6027 for Foodmaker units)

* 806-2071 806-2071 15-pin Wiring Harness, Computer-to-Interface Board * 807-4199 807-4199 SMT Wiring Harness, Computer-to-Interface Board * 826-2278 826-2278 Remote Computer, Burger King * 807-4397 807-4397 Remote Computer Adapter

McDonald’s Computer

5 826-2346 826-2343 M2000 Full Vat Domestic * 826-2346 826-2609 M100 to M2000 Conversion Kit

* Not illustrated.

** Pro H50/55-Series cabinets were manufactured with standard ca binets with the 90º-edge topcap and the Euro-Look cabinets with the rounded topcap.

1-2

Gas Control Box Components

H50/52/55

Item Part # Component

1 826-2264 Interface Board 2 807-3366† Ignition Module, Dual-spark Full-vat * 807-3365† Ignition Module, Single-spark Dual-vat * 807-1006 Ignition Module for Pre-August 2000 units 3 807-3484 Connector, Rajah 4 807-0833 Relay, DPDT 5A 12VDC Latch * 807-0834 Relay, SPDT 15A 12VDC Basket Lift (See Note 2 below) 5 826-2024 Cable, 21-inch Ignition (comes with Rajah connector) 6 806-6085SP Flame Sensor wire assembly * 826-1721 Ignition Cable (2 ignition cables, 2 rajah connectors) * 807-1200 Ignition Wires, 27-inch (used with 807-1006) * 807-1878 Ignition Wires, 19-inch (used with 807-1006) * 806-3660 Sound Device, High Output * 826-2458 Speaker, McDonald’s * 810-3141 SMT Sound Device

* Not illustrated.

† For dual-vat units, use 807-3365 Single-Spark Ignition Module (see NOTE 1). NOTE 1: Dual-vat units use two 807-3365 Single-Spark Ignition Modules. Full-vat units use one

807-3366 Dual-spark ignition module. Also, in full-vat units, only one latch relay is used, located in the lower right socket.

NOTE 2: Basket lift relays are present only on units equipped with basket lifts.

1-3

H50/52/55

Transformer/Relays

Item Part # Component

1 807-0012 4-Terminal Relay, Filter Only * 807-2434 5-Terminal Relay, Filter Only 2 807-0800 Transformer, 100-120 V/24VAC 50/60Hz 50VA 3 807-2176 Transformer, 100-120V V/F Dual Voltage * 807-0855 Transformer, 120V/12V * 807-1683 Relay, 12V (Hood Relay, McDonald’s only. Can be located in transformer box.) * 807-0154 115V Power Cord

* Not illustrated.

High-Limit Thermostat and Temperature Probe

Item Part # Component

1 826-1177 2 806-4206 Temperature Probe 3 210-0681 Probe Guard

High Limit Thermostat - 425°F/218°C

1-4

H50/52/55

Gas Supply and Combustion System Components

Item Part # Component

1 Igniter (includes gasket 816-0059, which may be ordered separately)

826-0981 Natural Gas 826-0982 Propane

2 826-1072 Universal Burner

Blower Assembly, Combustion Air (includes harness ) 3 106-2997SP 115V 50/60 Hz. (Right) 4 106-2994SP 115V 50/60 Hz (Left) 5 Gas Valve

826-1122 Natural Gas

826-1123 Propane *

Conversion Kits

826-1145 Natural Gas to Propane/Butane, Full-vat

826-1146 Propane/Butane to Natural Gas, Full-vat

826-1147 Natural Gas to Propane/Butane, Dual-vat

826-1148 Propane/Butane to Natural Gas, Dual-vat *

Insulation Kits

826-0931 Burner Insulation Kit, Full Vat

826-0932 Burner Insulation Kit, Split Vat

* Not illustrated.

1-5

Frypots

H50/52/55

Item Part # Component

1 * 106-1049SP Frypot, Complete Assembly, Natural Gas * 106-1050SP Frypot, Complete Assembly, Propane 2 * 106-1079SP Frypot, Complete Assembly, Natural Gas * 106-1080SP Frypot, Complete Assembly, Propane

* Not illustrated.

Frypot, Full Vat, Complete Assembly

Frypot, Dual Vat, Complete Assembly

1-6

Open Burner

The open burner, or Master Jet, family of fryers includes the 35, 45, CF, and J1C series at the upper end and the GF14 and GF40 at the lower end.

Unique physical characteristic:

• A U-shaped burner manifold surrounds the

frypot, supplying flame to metal deflectors, or targets, which direct the heat to the frypot.

Where used:

• Burger King uses 45’s. The other models will be found in smaller restaurants.

Common Model Numbers: FPP235, FMP245, PMJ145, MJ1CF, KJ3FC, J1C,

An open burner surrounds the frypot of the MJ series of fryers. Orifices secure the deflectors.

Models: MJ, PMJ, 35, 45, CF, J1C

2-1

Open Burner

GF40Controller Assemblies (Other than Thermostat Controllers)

1 2 3

Item Part # Component

Computer Magic III, MJ45, FM45 Series

826-2285 Built-In 45 106-7248 Remote On-Hood 826-2280 Remote In-Hood 826-2294 Built-in CF (Standard) CMIII.5 826-2392 CF (Euro look) 826-2327 FPP 35/45 FV CMIII.5 (except Buffalo Wild Wings) 826-2390 FPP 34/45 DV CMIII.5 (except Buffalo Wild Wings) 106-7137 Buffalo Wild Wings , violet 826-2408 Buffalo Wild Wings, white 826-2409 Buffalo Wile Wings, red

Basket Lift Timers

826-2315 Controller, Basket Lift Timer, MJ45 106-3373 CF (Euro look) BL Controller 826-2393 FPP 34/45 FV Basket lift Controller 106-4171 FPP 34/45 DV Basket Lift Controller

Digital Controllers

826-2302 Controller, Digital 106-4174 FPP 34/45 FV Digital Controller 106-4175 FPP 34/45 DV Digital Controller

Solid State Controllers

806-3559 Controller, Solid State (controller knob is 810-0387) 106-6022 FPP 34/45 FV Analog Controller 106-3375 FPP 34/45 DV Analog Controller

Buffalo Wild Wings

* 826-2450 Pre-Euro look (originally yellow/replacement is purple) * 826-2406 Pre-Euro look (originally green/replacement is white) * 826-2407 Pre-Euro look , red * 826-2449 Euro-look (originally yellow/replacement is purple) * 826-2408 Euro-look (originally green/replacement is white) * 826-2409 Euro-look, red

SOLID STATE

2-2

Open Burner

Component Parts

Item Part # Component

826-2574 Universal Replacement: MJ, FM, 45, CF 826-2425 Interface Board, FPP/FMP 35/45 with Standing Pilot 806-5857 Interface Board, FPP/FMP 35/45 with electronic ignition

807-0833 Heat relay 807-0834 Basket Lift Relay 807-0670 24V Relay, Lockout Electronic Ignition units

3 807-0855 100-120V 50/60 Hz Primary, 12V Secondary 4 807-0800 100-120V 50/60 Hz Primary 24V Secondary 5 826-1546 Kit, Melt Cycle Timer, replaces electromechanical timer * 826-2117 Ignition Module, Electronic Ignition units

* Not illustrated.

Interface Boards

Relays

Transformers

Item Part # Component

1 807-0012 Relay, 18 Amp, SPST, Filter 2 807-0800 Transformer, 100-120V Primary/24V Secondary 50/60 Hz 50VA 3 807-2103 Micro Switch

2-3

Open Burner

Controller Assemblies (Thermostat Controllers)

Item Part # Component

1 810-0334 Knob, Operating Thermostat * 810-0110 Knob, MJ35 Operating Thermostat 2 807-1525 Light, White Melt Cycle Indicator, 24V 3 807-3498 Switch, 24V, Used for ON/OFF or Melt Cycle

* Not illustrated.

Temperature Probe, Thermostats, and Related Components

Item Part # Component

1 806-4206 Temperature Probe, Minco 2 826-1177 3 806-0183 Thermostat Assembly, Operating, MJ45/MJCF/MJ47 4 807-0280 Hi-limit Adapter * 806-0184 Thermostat Assembly, MJ, FM, J1C with Robertshaw Gas Valve

* 806-5816 * 807-1692 Thermostat, GF14, GF40

* Not illustrated.

NOTE: Kit 826-1177 (Item 2) contains high-limit thermostat 806-7545 and an assortment of connectors to allow it to be configured for use on several Robertshaw valves.

Thermostat, 425°F High-Limit (see NOTE)

Thermostat Assembly, MJ, FM, FPP, FMP, J1C, GF14 Sysco, 35 with Honeywell Gas Valve

2-4

Open Burner

Burner Assembly Component Parts

Item Part # Component

230-1177 45 Deflector, Side 230-1206 45 Deflector, Rear 230-1178 35/CF Deflector, Side 230-1180 35/CF Deflector, Rear 230-1568 JI C Deflectors, all

Deflectors

2-5

Open Burner

Item Part # Component

2 826-1155 Igniter Kit, Optional Piezo

807-1906 Electrode Assembly 810-1001 Trigger

3 Pilot Assembly

806-8688SP Propane or Butane Gas, w/Thermopile (w/co-axial lead) 810-1830 Natural Gas, w/Thermopile (w/twin-leads) 810-0426 Natural Gas, w/o Thermopile or Thermocouple 810-0616 Propane or Butane Gas, w/Thermopile (w/co-axial lead) 810-1773 Propane or Butane Gas, w/Thermopile (w/twin leads) 810-0427 Propane or Butane Gas, w/o Thermopile or Thermocouple)

4 Thermopile/Thermocouple

810-1873 Thermopile with push-on terminals 810-0159 Thermopile with fork terminals 810-0617 Thermopile with coaxial end

5 Valve, Gas (see Note 1 below)

810-0975 Knob, Gas Valve 807-3294 Natural Gas (for 240V, use 807-0025) 807-3295 Propane/Butane Gas (for 240V, use 807-0759) 807-1603 Honeywell NAT millivolt gas valve 807-1604 Honeywell LP millivolt gas valve 826-1139 GF14 Nat to LP conversion kit 826-1140 GF14 LP to Nat conversion kit 826-1143 GF40 Nat to LP conversion kit 826-1444 GF40 LP to Nat conversion kit

NOTE: A gas valve capacitor (P/N 806-4781) is required on gas valves used on units with Thermostat Controllers.

2-6

Decathlon

Models: 20, 50, 60, 80

The Decathlons are large tube fryers often used for bone-in chicken. Flame passes through tubes in the frypot, which transfer heat to the oil. Decathlon is indicated in the model name with a D: D50’s, D60’s and D65’s are all models of the Decathlon family.

Unique physical characteristics:

• Burner tubes rest on a gas manifold at the front of the

fryer, transferring heat to tubes in the frypot.

Where used:

• The Decathlon is common in Chili’s.

Common Model numbers:

• SCFHD250, SCFHD350, SCFHD460, HD160

3-1

Decathlon

Common Primary Components and Controllers

Item

1 826-2013 Thermostat, Sunne 2 810-2035 Knob, Thermostat 3 826-2413 Computer, Compu-Fry III.5 * 826-2414 Computer, Compu-Fry, Dual vat * 806-8308 Computer, CM4-S (FPD65) Popeye’s * 806-8305 Computer, CM4-S * 106-3028 Computer, CM4-S, with HD Bezel * 806-5139 Computer, remote * 106-6025 Analog Controller, Boston Market * 806-4803 Cable Assembly, Compu-Fry to Interface Board * 826-2269 Potentiometer, Thermatron

* Not illustrated.

Part # Component

Computers/Controllers/Thermostats

816-0534 Knob, Control, Thermatron

Pilot Components

3-2

Decathlon

Item

4 807-3485 Thermopile * 807-3550 Thermocouple 5 807-1311 Pilot Assembly- Natural Gas- Electronic Ignition * 812-1674 Pilot Assembly – Electronic Ignition * 812-1676 Pilot Assembly- LP Gas- Electronic Ignition

6 826-2117 Spark Module for Thermatron * 807-3563 Spark Module for Computer * 807-1315 Ignition Cable, D * 106-7535 Ignition Cable, HD 7 810-1001 Piezo Ignitor (Trigger) * 807-3540 Electrode, Piezo

8 807-3551 Transformer, Honeywell 120/24 VAC * 807-0855 Transformer, 120/12 VAC * 807-0800 Transformer, 120/24 VAC * 807-3551 Transformer, 120/208/240/24VAC

9 826-2423 Probe Assembly (RTD), Temperature, Dean Computer * 106-5419 Probe Assembly, Temperature- Thermatron- D20 & D50 * 106-1976 Probe Assembly, Temperature- D60 & D80 (New Design)

10 807-3680 High-Limit Thermostat- Manual Reset 450° F

11 826-2425 Interface Board, Dean Computer Only. Manual pilot

* 826-2434 Interface Board for Electronic Ignition * 106-3287 Interface Board, Thermatron- 24 VAC * 826-2086 Interface Board, Thermatron- 12/208-240 * 826-2031 Interface Board, Thermatron- 115/220V

* 807-3577 Circuit Breaker, 7 amp * 807-3592 Fuse, 2 amp, Slo Blo * 807-3750 Fuse, 5 amp * 807-3751 Fuse, 5 amp with holder * 826-1988 Fuse, 5 amp assembly

12 807-0834 Relay, 1 2VDC 15A 1PDT (Basket lift) 13 807-0833 Relay, 12VDC 5A 1PDT (Latching)

* 807-3611 Relay, Filter Pump * 807-3640 Relay, Boil Out

* 807-2104 Microswitch 14 807-3574 Switch, Power- Green Lens 15 807-3580 Switch, Rocker- Manual Filter Power 16 807-3579 Switch, Boil-Out- 6-Terminal 17 807-3576 Switch, Fryer Reset (Momentary)

* 807-3552 Gas Valve, Natural Gas, Electronic Ignition 24 VAC D20-D50-D60-D80

* 807-3628 Gas Valve, LP Gas, Electronic Ignition 24 VAC D20-D50-D60-D80

* 810-2156 Gas Valve, Natural Gas 120 VAC D20-D50-D60-D80

* 810-2323 Gas Valve, LP Gas 120 VAC D20-D50-D60-D80

* 810-2158 Pilot Burner- Natural Gas, D20

Part # Component

Ignition Components

Transformers

Probe Assemblies

High Limit

Interface Boards

Fuses/ Circuit Breaker

Relays

Switches

Gas Valves

Pilot Burners

3-3

Decathlon

* 810-2526 Pilot Burner- LP Gas, D20

* 810-2032 Pilot Burner- Natural Gas, D50-D60-D80 (Primary and Trailing)

* 810-2155 Pilot Burner- LP Gas, D50-D60-D80 (Primary and Trailing)

* Not illustrated.

Decathlon Frypot Components

Item

Part # Component

1 Diffusers

230-2593 Diffuser Assembly D20/D50 210-8387 Diffuser Assembly D60 210-5177 Diffuser Assembly D80 230-1342 Diffuser Assembly HD50 230-1431 Diffuser Assembly HD60 and FPHD65

3-4

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