Frymaster 819-5432 User Manual

Planned Maintenance

(

*8195432*

System: Maintenance Requirement Card

MRC)

Grill/Fryer Stacks

Pictures and additional information: Corresponding Chapter of Equipment Manual

When

Quarterly-Grill Stacks Semi-Annually- Fryer

Stacks

Tools

Flashlight; protective goggles

Frymaster L.L.C.

CARD NO.

Precaution

None

Clean Grill/Fryer Stacks

1. Call service agency to clean grill stacks.

Note:

Upon completion of stack cleaning, it is necessary for management to follow up on the

service agency. If the checks are not satisfactory, call the service agency.

2. Inspect the back of the grill. Ensure that it is clean and free of grease. See MRC 11A (Clean

Behind Grills).

3. Check to ensure the firewall is clean and free of grease.

4. Check the fusible link visually to ensure it is clean and in place.

Caution: Use protective goggles to protect against any loose debris.

5. Check the inside of the hood to ensure it is clean and free of grease.

6. Inspect the inside of the stack with a flashlight. Ensure that is clean and free of grease.

7. Proceed to the roof for the next checks.

8. Turn the fan disconnect switch located at the fan to the OFF position.

9. Check the exhaust fan and surrounding areas to make sure it is clean and free of grease.

10. Tilt fan up and look into the stack to see that it is free of grease.

11. Return fan to the “down” position and turn fan switch back ON.

12. Stack cleaning is complete.

Planned Maintenance

(

System: Maintenance Requirement Card

MRC)

Fryers

CARD NO.

Pictures and additional information: Corresponding Chapter of Equipment Manual

When

Twice Monthly

Tools

Digital thermometer with fry vat probe.

Frymaster Electric Fryer Models:

BIMH14 & MACH14 Series (With Thermostat Controller) BIMH14 & MACH14 Series (With MACC100 Computer) BIMH14 & MACH14 Series (With MACC100A Computer) BIH14 & MH14 Series (With M100A Computer) BIH14 & MH14 Series (With M100B Computer) BIH14, BIPH14, MPH14 & MH14 Series (With M2000 Computer) BIRE14 and MRE14 Series (With M2000 Computer)

Frymaster Gas Fryer Models:

BIMH52 & MACH52 Series (With Thermostat Controller) BIMH52 & MACH52 Series (With MACC100 Computer) BIMH52 & MACH52 Series (With MACC100A Computer) BIMH52 & MACH52 Series (With M100A Computer) BIH52 & MH52 Series (With M100B Computer) BIH52, BIPH52, MPH52 & MH52 Series (With M2000 Computer) BIPH55 and MPH55 Series (With M2000 Computer)

Precaution

Cooking oil temperatures will cause severe skin burns.

Check Calibration (With MACC100, M100A, M100B or M2000 Computer).

Verify the calibration of the digital thermometer by following the re-calibration instructions in the Non-Scheduled Maintenance section of the digital thermometer Equipment Manual.

Frymaster Electric & Gas Fryers

1. Press the

cooking computer to ON and set it to the product to be cooked in the vat.

2. Allow the vat to cycle OFF after reaching the cooking temperature.

3. The cooking oil should be at the normal (upper) oil-level line at cooking temperature.

Add or remove cooking oil as needed. All cooking oil should be melted before proceeding or remove cooking oil as needed.

4. Allow the vat to cycle ON and OFF three (3) times.

5. Insert the fry vat probe into the cooking oil to within one (1) inch of the fryer

temperature-probe tip, approximately 3" (7.6 cm) below the surface.

6. Allow the digital thermometer readout to stabilize.

7. To check calibration, press the temperature display switch in the following manner: a. Full-vat: Press the

thermometer read out.

b. Split-vat: Repeat above steps 6 through 8a for each side.

9. The cooking oil temperature should be within ± 5°F (±3°C) of the computer display.

10. If the cooking oil temperature is within ±5° (±3°C), calibration is complete. Press the

button, them press the (MACC100A and M100A) or

button to exit calibration check.

11. If not within ± 5°F (±3°C) call service technician.

(MACC100A and M100A) or (M100B and M2000) button to turn the

button and compare the computer read out with the digital

(M100B and M2000)

Continued from previous page.

When

Twice Monthly

Tools

Digital thermometer with fry vat probe, 1/8” (3 mm) flatblade screwdriver, Pro Fry computer.

Check Calibration (With MACC100, M100A, M100B or M2000 Computer).

12. Note: The computer should rarely be out of the ±5°F (±3°C) range, as it is preset at the factory.

13. Repeat all the above steps for remaining fryers.

Check Calibration (With Thermostat Controller Only)

1. Turn vat ON and set the thermostat knob to the correct cooking temperature.

2. Allow the vat to cycle OFF after reaching the cooking temperature.

3. The cooking oil should be at the normal (upper) oil-level line at cooking temperature. Add or remove cooking oil as needed. All cooking oil should be melted before proceeding.

4. Insert the fry vat probe into the cooking oil to within one (1) inch of the fryer temperature-probe tip, approximately 3" (7.6 cm) below the surface. If using Pro Fry computer display temperature PC # 326/327 or NCC #1540/1541, the computer probe should be used.

5. Allow the vat to cycle ON and OFF three times.

6. After the stabilizing period, the instant vat cycles ON for the fourth time (as noted by the fryer heat light turning ON) the cooking oil temperature should be within ±5°F (±3°C) of the thermostat setting.

7. If it is within ±5°F (±3°C), calibration is complete.

8. If not, adjustments can be made by: a. Locating temperature control knob set screw. b. Using a 1/8" (3 mm) flat-blade screwdriver, loosen the setscrew until the knob

rotates on the insert inside the knob. Rotate the knob on the insert CLOCKWISE to INCREASE the temperature setting and COUNTER-CLOCKWISE TO DECREASE.

c. Carefully hold the knob and tighten the setscrew using the 1/8" (3 mm) flat-blade

screwdriver. Do not over tighten the setscrews.

9. Repeat Steps 1 through 9 for remaining fryers.

Planned Maintenance

(

System: Maintenance Requirement Card

MRC)

Fryers

CARD NO.

14A

Pictures and additional information: Corresponding Chapter of Equipment Manual

When

Weekly

Tools

McD All Purpose Concentrate (A.P.C.) (HCS), towels, nylon pot

brush, bucket, mop, putty knife, high/low brush.

Frymaster Electric & Gas Fryers

Frymaster Electric Fryer Models:

Frymaster Gas Fryer Models:

BIMH52 & MACH52 Series (With Thermostat Controller) BIMH52 & MACH52 Series (With MACC100 Computer) BIMH52 & MACH52 Series (With M100A Computer) BIMH52 & MACH52 Series (With MACC100A Computer) BIH52 & MH52 Series (With M100B Computer) BIH52, BIPH52, MPH52 & MH52 Series (With M2000 Computer) BIPH55 and MPH55 Series (With M2000 Computer)

Precaution

Cooking oil temperatures will cause severe skin burns. HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual

include the use of chemical products. These chemical products will be highlighted with italic letters followed by the abbreviation (HCS). See Hazard Communication Standard (HCS) manual for the appropriate Material Safety Data Sheet(s)

Clean Behind Fryers (All Frymaster Models).

Purpose: The purpose of cleaning behind the fryer weekly is to prevent significant grease buildup.

This also meets McDonald’s cleanliness standards. Not cleaning behind the fryers on a weekly basis could become a fire hazard to your restaurant.

14A

1. Turn all fryer power switches to “OFF”.

2. Remove stainless steel grease trough located below the grease filters by lifting it off the holding screws and pour all the grease into the cooking oil removal cart.

3. Gas Fryers - Shut OFF the gas supply using the manual gas shut-off valve. Then disconnect the gas line from the fryer.

Caution: Do not use the quick-disconnect connection to shut off th e ga s supply to fryers and grills. Use the manual gas shut-off valve for that piece of equipment. If the piece of equipment does not have a manual gas shut-off, one must be installed. The manual gas shut-off should be located on the supply line before the quick-disconnect connection for the piece of equipment.

4. Release locks on fryer wheels. Caution: Cooking oil in the vats may be hot and may splash when moving fryer.

5. Lift front of fryer capping piece (if installed) to allow backsplash to clear filter shelf.

6. Carefully roll the fryer away from firewall far enough for capping piece backsplash (if installed) to clear the filter shelf.

7. Secure capping piece of fryer.

Continued from previous page.

Clean Behind Fryers (All Frymaster Models).

8. Place vat covers over all vats.

9. Remove fryer far enough to get behind the fryer.

10. Disconnect electrical cord(s) from the receptacle. Note: Do not disconnect cord by pulling on cord! Disconnect by pulling plug out of the

receptacle only!

14A

11. Remove grease filters from exhaust hood. Take to back sink for soaking in a hot solution of McD A.P.C. (HCS) from the sink proportioner.

12. Using a putty knife, scrape off all soft grease and hard carbon from area behind the fryer using the following sequence:

Caution: Be careful NOT to break the Fire Protection FUSIBLE LINK in lower center area of stack. This will activate the fire extinguishing system.

a. Accessible parts of stack. f. All sheet metal around fryer. b. Back of hood. g. Removable gravity blade (gas only). c. Sides of hood. h. Seal angle (gas only). d. Grease filter recess area. i. Standoff piece. e. Flue restricter (gas only). j. Fryer stand.

Caution: Do not drop any soft grease and hard carbon into the fryer flue passage.

13. Using a hot solution of McD A.P.C. (HCS) from the sink proportioner, a nylon pot brush and the high/low brush, scrub all the areas listed in order in Step 12 including the floor.

14. Wipe all areas with towels until clean and dry.

15. Have manager inspect and approve cleaning before proceeding.

16. Using nylon pot brush and a hot solution of McD A.P.C. (HCS) from the sink proportioner in a bucket, wash the legs and wheels. Wipe dry.

17. Using a mop and a hot solution of McD A.P.C. (HCS) from the sink proportioner, mop entire floor area around fryer.

Note: Make sure all surfaces are dry before proceeding. Caution: Cooking oil in vat may be hot and may splash when moving fryer.

18. Carefully roll fryer back close enough to conn ect electrical cord(s). After plugging in cords, roll fryer close to the filter shelf.

19. Remove the vat covers from all vats.

20. Lift front of fryer capping piece until back splash clears the filter shelf while rolling fryer into its normal position.

21. Gas Fryers – Check both ends of gas quick-disconnect connections for grease and wipe off if necessary.

22. Gas Fryers – Connect gas coupling. Caution: Ensure gas coupling is fully interlocked.

23. Lock wheels in place, and install grease filters and grease troughs.

24. Gas Fryers – Turn ON the gas supply using the manual gas shut-off valve. Then re-light the burners. Once the burners ignite, turn the controller OFF.

When

Quarterly

Tools

Towels, Appropriate Orings. (For Footprint III systems, use 1 each Part No. 816-0181. For Footprint II systems, use 1 each Part No. 816-0117, and 2 each Part No. 826-

1392).

When Semi-Annually (Gas Fryers Only)

Quarterly (Electric Fryers Only)

Tools

Protective gloves, apron, goggles, McD All Purpose

Concentrate (A.P.C.) (HCS), cooking oil disposal

cart, sealable metal bucket (5 gallon) (19 liter), nylon pot brush, nylon scrubbing pad and McD Heavy duty Degreaser (HCS).

Replace Filter System O-Rings (BIMH, BIPH, BIRE and BIH Models Only)

Caution: O-Rings should be changed only when the filter pan is completely empty, and the unit is cool.

1. Pull filter assembly from the cabinet.

2. Remove empty filter pan from the filter base (for Footprint II system, lift inner pan out of the outer pan).

3. Remove O-ring from the check valve assembly at bottom of pan, and replace with new O-ring (Part No. 816-0181). (For Footprint II system, remove inner pan O-ring and replace with new O-ring Part No. 816-0117, and remove the two O-rings from around the oil pump disconnect tube, and install 2 each Part No. 826-1392.)

Note: These O-rings are specifically manufactured for use with hot cooking oils. Generic O-rings cannot be used in this application.

Boil-out Fryer Pots (With Thermostat Controller or MACC100 Computer

Only)

Caution: Use protective goggles, aprons and gloves for all of the steps in this procedure. Caution: Only boil-out one fryer at a time. Note: To prevent accidental tripping of the Ansul system, grease filters should be in

place, with at least one vat in operation to ensure the exhaust fan stays on.

1. Turn power ON/OFF switch to “OFF”. Remove filter pan from fryer cabinet.

2. Pull the swivel drain spout (if so equipped) outward to a suitable position to drain cooking oil into the filter pan or cooking oil disposal cart.

3. Place the filter pan or cooking oil disposal cart under the drain spout.

4. Carefully open the drain valve of the fryer to be boiled out and allow the cooking oil to drain from fry vat. Flush out any pieces of fried food and sediment.

5. Close the drain valve and very carefully pour McD Heavy duty Degreaser (HCS) (2 full gallons (8-liters) per full-vat, or 1 gallon (4-liters) per split-vat section) into fryer pot without splattering.

14A

6. Remove fryer capping piece assembly (if so equipped) to expose carbon build-up.

7. Finish filling the vat to the normal shortening level line with a hot solution of McD A.P.C. (HCS) drawn from the sink proportioner (the use of HOT water will reduce warm-up time).

8. Fryers equipped with MACC100 Computer, then set to BOIL-OUT program.

Note: Basket support rack must be in place in the frypot. Note: Solution will heat up to simmer condition and the temperature will be maintained at

195ºF (91ºC).

9. Allow fryer to operate in BOIL-OUT program for one hour.

10. If fryer is equipped with Thermostat Controller temperature dial to the lowest setting.

11. Bring to a soft, rolling simmer for approximately one hour. DO NOT hard boil. Caution: NEVER LEAVE THE FRYER UNATTENDED. Necessary boiling time may

vary depending on condition of vat.

12. Insert fry baskets to be cleaned into the boiling solution. Remove, when clean, and rinse thoroughly.

press the button to turn computer ON,

, turn power switch to “ON” and set the

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