Frymaster 80V User Manual

This equipment chapter is to be

installed in the Fryer Section of the

Equipment Manual.

MANUFACTURED

BY

SERVICE MANUAL

FRYMASTER BIRE14/MRE14 SERIES

ELECTRIC FRYER

Do Not Store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

FOR YOUR SAFETY

P.O. BOX 51000

SHREVEPORT, LOUISIANA 71135-1000

PHONE: [phone]

TOLL FREE: 1-800-551-8633

1-800-24 FRYER

FAX: [phone]

Frymaster L.L.C., 8700 Line Avenue 71106

P.O. Box 51000, Shreveport, Louisiana 71135-1000

PHONE [phone] FAX [phone]

PRINTED IN THE UNITED STATES SERVICE HOTLINE

1-800-24-FRYER APRIL 2006

www.frymaster.com email: [e-mail] 8196152*

NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT
BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER
WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE
INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICE CENTER.

NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other
qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE
This equipment must be installed in accordance with the appropriate national and local
codes of the country and/or region in which the appliance is installed.

DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagrams furnished with the equipment. Wiring diagrams are locted on the inside of the
fryer door.

NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the
Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service
Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following
two conditions: 1) This device may not cause harmful interference, and 2) This device must
accept any interference received, including interference that may cause undesired
operation. While this device is a verified Class A device, it has been shown to meet the
Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as
set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de
classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations
du Canada.

DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating,
and service instructions thoroughly before installing or servicing this equipment.

i

DANGER
The front ledge of this appliance is not a step! Do not stand on the appliance. Serious
injury can result from slips or contact with the hot oil.

DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or
any other appliance.

DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof
container at the end of frying operations each day. Some food particles can spontaneously
combust if left soaking in certain shortening material.

WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to
seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge
shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and
should only be removed for cleaning.

i

DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is provided with
the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized
Service Center (FASC) for part number 826-0900.

DANGER
This fryer has two power cords and prior to movement, testing, maintenance and any repair
on your Frymaster fryer; disconnect both electrical power cords from the electrical supply.

WARNING

Do not use water jets to clean this equipment.

WARRANTY STATEMENT

Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this
equipment and replacement parts:

A. WARRANTY PROVISIONS - FRYERS

1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a
period of one year.

2. All parts, with the exception of the frypot, heating elements and fuses, are warranted for one
year after installation date of fryer.

3. If any parts, except fuses and filter O-rings, become defective during the first year after
installation date, Frymaster will also pay straight-time labor costs to replace the part, plus up
to 100 miles/160 km of travel (50 miles/80 km each way).

B. WARRANTY PROVISIONS - FRYPOTS

(Applies to fryers manufactured after December 1, 2003, only.)

If a frypot develops a leak within ten years after installation, Frymaster will, at its option, either
replace the entire battery or replace the frypot, allowing up to the maximum time per the
Frymaster time allowance chart hours of straight-time labor plus up to 100 miles/160 km of
travel (50 miles/80 km each way) to change the frypot.

C. WARRANTY PROVISIONS - HEATING ELEMENTS

1. Frymaster L.L.C. warrants the heating elements against defective material or workmanship
for a period of three years from the original installation date, parts only.

2. This warranty does not cover ancillary components, including the high-limit, temperature
probe, and contactors.

D. WARRANTY PROVISIONS - COOKING COMPUTER

1. Frymaster L.L.C. warrants the M-2000 Cooking Computer against defective material or
workmanship for a period of one year from the original installation date, parts and labor.
Replacements for defective units during the second year include part only. Labor is charged
to the store during the second and third years. The third year, warranty will cover the part at a
reduced cost of $90.00.

2. During this warranty period, Frymaster will, at its option, repair or replace defective cooking
computer returned with new or factory rebuilt and functionally operative units.

3. For replacement of defective computers under warranty, call your local Frymaster Factory
Authorized Service Center. All computers replaced under the Frymaster exchange program
only carry the remaining original warranty.

ii

E. PARTS RETURN

All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service
Center within 60 days for credit. After 60 days, no credit will be allowed.

F. WARRANTY EXCLUSIONS

This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration,
or accident such as:

• improper or unauthorized repair (including any frypot which is welded in the field);

• failure to follow proper installation instructions and/or scheduled maintenance procedures as

prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the
warranty;

• improper maintenance;

• damage in shipment;

• abnormal use;

• removal, alteration, or obliteration of either the rating plate or the date code on the heating

elements;

• operating the frypot without shortening or other liquid in the frypot;

• no fryer will be warranted under the ten-year program for which a proper start-up form has not

been received.

This warranty also does not cover:

• transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two
hours;

• overtime or holiday charges;

• consequential damages (the cost of repairing or replacing other property which is damaged), loss

of time, profits, use or any other incidental damages of any kind.

There are no implied warranties of merchantability or fitness for any particular use or purpose.

This warranty is applicable at the time of this printing and is subject to change.

iii

ELECTRICAL POWER SPECIFICATIONS

VOLTAGE PHASE

208 Single 3 3 (5.83) 68
208 3 3 6 (4.11) 39
240 Single 3 4 (5.19) 59
240 3 3 6 (4.11) 34
480 Single 3 8 (3.26) 30

480 3 3 8 (2.59) 17
220/380 3 4 6 (4.11) 21
240/415 3 4 6 (4.11) 20
230/400 3 4 6 (4.11) 21

WIRE

SERVICE

MINIMUM WIRE

SIZE

AWG (mm)

AMPS

(per leg)

iv

BIRE14/MRE14 SERIES E

TABLE OF CONTENTS

4

ELECTRIC FRYERS

CAUTIONARY STATEMENTS.......................................................................................................................i

WARRANTY STATEMENT .......................................................................................................................... ii

ELECTRICAL POWER SPECIFICATIONS...............................................................................................iv

CHAPTER 1: Service Procedures

1.1 General........................................................................................................................................... 1-1

1.2 Replacing a Controller................................................................................................................... 1-1

1.3 Replacing Component Box Components....................................................................................... 1-1

1.4 Replacing a High-Limit Thermostat .............................................................................................. 1-3

1.5 Replacing a Temperature Probe..................................................................................................... 1-3

1.6 Replacing a Heating Element......................................................................................................... 1-5

1.7 Replacing Contactor Box Components..........................................................................................1-6

1.8 Replacing a Frypot......................................................................................................................... 1-7

1.9 Built-In Filtration System Service Procedures...............................................................................1-9

1.9.1 Filtration System Problem Resolution........................................................................... 1-9

1.9.2 Replacing the Filter Motor, Filter Pump and Related Components............................. 1-10

1.9.3 Replacing the Filter Transformer or Filter Relay ........................................................1-12

1.10 Interface Board Diagnostic Chart ................................................................................................ 1-13

1.11 Probe Resistance Chart ................................................................................................................1-14

1.12 Wiring Diagrams.......................................................................................................................... 1-15

1.12.1 Component Wiring ...................................................................................................... 1-15

1.12.2 Tilt Switch Wiring....................................................................................................... 1-16

1.12.3 Contactor Box-Delta Configuration............................................................................. 1-17

1.12.4 Contactor Box-WYE Configuration............................................................................ 1-18

1.12.5 Simplified Full-Vat Delta Wiring................................................................................ 1-19

1.12.6 Simplified Dual-Vat Delta Wiring............................................................................... 1-20

1.12.7 Simplified Full-Vat Export WYE Wiring.................................................................... 1-21

1.12.8 Simplified Dual-Vat Export WYE Wiring ..................................................................1-22

1.12.9 Simplified Full-Vat EPRI Wiring................................................................................ 1-23

1.12.10 Simplified Full-Vat EPRI Wiring Export WYE Wiring.............................................. 1-24

CHAPTER 2: Parts List

2.1 Accessories ....................................................................................................................................2-1

2.2 Cabinetry .......................................................................................................................................2-2

2.2.1 Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps ................... 2-2

2.2.2 Cabinet Bases, Braces and Associated Parts .................................................................2-4

2.3 Drain System Components............................................................................................................. 2-6

2.3.1 Drain Tube Sections and Associated Parts.................................................................... 2-6

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration).............................. 2-8

2.3.3 Drain Valves and Associated Parts (Units without Built-In Filtration)....................... 2-12

2.4 Electronics and Electrical Components ....................................................................................... 2-13

2.4.1 Component Boxes........................................................................................................ 2-13

2.4.2 Contactor Boxes........................................................................................................... 2-15

2.4.3 Terminal Blocks........................................................................................................... 2-19

2.4.4 Heating Element Assemblies and Associated Parts..................................................... 2-20

2.4.4.1 Element Assemblies and Hardware............................................................. 2-20

2.4.4.2 Element Tube Assemblies ........................................................................... 2-22

2.4.5 Computers.................................................................................................................... 2-23

2.4.6 Wiring.......................................................................................................................... 2-24

2.4.6.1 Contactor Box Wiring Assemblies 12-Pin Dual Vat................................... 2-24

2.4.6.2 Contactor Box Wiring Assemblies 12-Pin Full Vat .................................... 2-25

2.4.6.3 Contactor Box Wiring Assemblies 6-Pin Left Element............................... 2-26

v

BIRE14/MRE14 SERIES E4 ELECTRIC FRYERS

2.4.6.4 Contactor Box Wiring Assemblies 9-Pin Right Element.............................2-26

2.4.6.5 Main Wiring Harnesses................................................................................2-27

2.4.6.6 Component Box and Filter Pump Wiring Harnesses ...................................2-28

2.4.6.7 Component Box to Filter Pump Harnesses ..................................................2-28

2.4.6.8 Interface Board to Controller Wiring Harness 15-Pin..................................2-29

2.5 Filtration System Components.....................................................................................................2-30

2.6 Frypots and Associated Components ...........................................................................................2-33

2.7 Oil Return System Components...................................................................................................2-35

2.8 Wiring Connectors, Pin Terminals and Power Cords...................................................................2-37

2.9 Fasteners.......................................................................................................................................2-38

TABLE OF CONTENTS cont.

vi

BIRE14/MRE14 SERIES ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical
power supply.

To ensure the safe and efficient operation of the fryer and hood, the electrical plug
for the 120-volt line, which powers the hood, must be fully engaged and locked in its
pin and sleeve socket.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate re-assembly.

1.2 Replacing a Computer

1. Disconnect the fryer from the electrical power supply.

2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

3. Remove the two screws from the upper corners of the control panel. The control panel is hinged

at the bottom and will swing open from the top.

4. Unplug the wiring harness from the connector on the back of the computer and disconnect the

grounding wire from terminal adjacent to the connector. Remove the control panel assembly by
lifting it from the hinged slots in the control panel frame.

WARNING

15-Pin Connector

Ground Wire Terminal

5. Remove the controller from the control panel assembly and install the replacement computer.

Reinstall the control panel assembly by reversing steps 1 and 2.

1.3 Replacing Component Box Components

1. Disconnect the fryer from the electrical power supply.

2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

1-1

3. Remove the two screws from the upper corners of the control panel and allow the control panel

to swing down.

4. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the

grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.
Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

5. Disconnect the wiring from the component to be replaced, being sure to make a note of where

each wire was connected.

6. Dismount the component to be replaced and install the new component, being sure that any

required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame assembly may be removed by

removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this
option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The

cover plate on the lower front of the component box may also be removed if desired. Removing

the component box itself from the fryer is not recommended due to the difficulty involved in
disconnecting and reconnecting the oil-return valve rods, which pass through openings in the
component box.

Remove these three
screws at each end.

Remove these two screws
from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

7. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on

the fryer door to ensure that the connections are properly made. Also, verify that no other wiring
was disconnected accidentally during the replacement process.

8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.

1-2

1.4 Replacing a High-Limit Thermostat

1. Remove the filter pan and lid from the unit. Drain the frypots into an McDonald’s Shortening

Disposal Unit (MSDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the four screws from both the left and right sides of the lower back panel.

4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin

connector C-6. Note where the leads are connected prior to removing them from the connector.
Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of
the connector.

5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.

6. Apply Loctite

™

PST 567 or equivalent sealant to the threads of the replacement and screw it

securely into the frypot.

7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the

left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and
2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the
leads go into positions 7 and 8. In either case, polarity does not matter.

8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.

9. Reinstall the back panels, reposition the fryer under the exhaust hood, and reconnect it to the

electrical power supply to return the fryer to service.

1.5 Replacing a Temperature Probe

1. Remove the filter pan and lid from the unit. Drain the frypots into a McDonald’s Shortening

Disposal Unit (MSDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

1-3

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the four screws from both sides of the lower back panel. Then remove the two screws

on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to
remove from the fryer.

4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads

are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and
using a pin-pusher push the pins of the temperature probe out of the connector.

5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the

probe to the element (see illustration below).

6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and

through the element tube assembly.

7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the

grommet is in place. Secure the probe to the elements using the bracket which was removed in
Step 5 and the metal tie wraps which were included in the replacement kit.

8. Route the probe wires out of the tube assembly following the element wires down the back of the

fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing
with wire ties.

9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For

full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead
goes into position 3 and the white lead into position 4 of the connector. For the left half of a
dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the

white lead into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

1-4

10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the

movement of the springs. Rotate the elements up and down making sure that movement is not
restricted and that the wires are not pinched.

11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply to return the fryer to service.

1.6 Replacing a Heating Element

1. Perform steps 1-3 of section 1.5, Replacing a Temperature Probe.

2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element

being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher,
disconnect the probe wires from the 12-pin connector C-6.

3. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left

element (as viewed from the front of the fryer) or the 9-pin connector for the right element.
Press in on the tabs on each side of the connector while pulling outward on the free end to extend
the connector and release the element leads (see photo below). Pull the leads out of the
connector and out of the wire sleeving.

4. Raise the element to the full up position and support the elements.

5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the

element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped

together. For full-vat units, remove the element clamps before removing the nuts and screws that
secure the element to the tube assembly.

6. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element. Install the replacement element in the frypot, securing it with
the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the
tube and element assembly.

7. Route the element leads through the element tube assembly and into the wire sleeving to prevent

chafing. Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear
from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to protect
the edge of the tube assembly from chafing the wires. Press the pins into the connector in
accordance with the diagram on the following page, and then close the connector to lock the

1-5

leads in place. NOTE: It is critical that the wires be routed through the sleeving to prevent

chafing.

Index Marker marks
Position 1

14253

6

5L 4L6L 1L2L3L

14253

6

R

6

789

5

4R

R

2

1R

3R

R

8. Reconnect the element connector ensuring that the latches lock.

9. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration

below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and
the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and

the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.

11. Lower the element down onto the basket rack.

12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply.

1.7 Replacing Contactor Box Components

1. If replacing a contactor box component above the built-in filter system, remove the filter pan and

lid from the unit. Drain the frypots into a McDonald’s Shortening Disposal Unit (MSDU) or
other appropriate metal container. If replacing a contactor box component in a non-filter unit or
a frypot that’s not over the filter pan, drain the frypot above the box into a McDonald’s
Shortening Disposal Unit (MSDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

1-6

2. Disconnect the fryer from the electrical power supply.

3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the

filter pan are accessed by sliding under the fryer. They are located to the left and right above the
guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the
filter pan are accessed by opening the fryer door directly under the affected frypot.

Remove two screws to access contactor box components above the filter
pan

.

4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is

required to replace the component.

5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.

Left and right views of mechanical contactor box components.

1.8 Replacing a Frypot

1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a

McDonald’s Shortening Disposal Unit (MSDU) or other appropriate metal container. If
replacing a frypot over the filter system, remove the filter pan and lid from the unit.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

1-7

3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the

upper tabs.

4. Remove the two screws from the upper corners of the control panels and allow them to swing

down (see illustration and photo on page 1-1).

5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the

controllers by lifting them from the hinge slots in the control panel frame.

6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel.

7. To remove the tilt housing remove the hex head screws from the rear edge of the housing. The

housing can be lifted straight up and off the fryer.

8. Remove the control panel by removing the screw in the center and the nuts on both sides.

9. Loosen the component boxes by removing the screws, which secure them in the cabinet.

10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.

11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

12. Remove the top-connecting strip that covers the joint with the adjacent frypot.

13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of

each section of drain tube, and remove the tube assembly from the fryer.

14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the

switch(es).

15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the

high-limit thermostat leads.

16. Disconnect the oil return flexline(s) at the frypot end(s).

17. Raise the elements to the “up” position and disconnect the element springs.

18. Remove the machine screws and nuts that secure the element tube assembly to the frypot.

Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of
the fryer with wire ties or tape.

19. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

20. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)

™

from the frypot. Clean the threads and apply Loctite

PST 567 or equivalent sealant to the

threads of the recovered parts and install them in the replacement frypot.

21. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
step 7 to attach the frypot to the fryer.

1-8

22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts

removed in step 14.

23. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to

secure heater strips to the flexlines.

24. Insert the high-limit thermostat leads disconnected in step 13 (see illustration on page 1-3 for pin

positions).

25. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below

then reinstall the switch covers.

26. Reinstall the drain tube assembly.

27. Reinstall the top connecting strips, top cap, tilt housing and back panels.

28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground

wires.

29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1.9 Built-in Filtration System Service Procedures

1.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter paper on the bottom of the
filter pan rather than over the filter screen.

CAUTION

Ensure that filter screen is in place prior to filter paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system

malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. A missing
or worn O-rings allow the pump to take in air and decrease its efficiency.

1-9

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the
motor.

If the pump starts after resetting the thermal overload switch, then something is causing the motor to
overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating
the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.
Pump overheating can be caused by:

• Solidified shortening in the pan or filter

Sediment Particle

lines, or

• Attempting to filter unheated oil or

shortening (cold oil and shortening are

Oil Flow

more viscous, overloading the pump
motor and causing it to overheat).

If the motor runs but the pump does not return
oil, there is a blockage in the pump. Incorrectly
sized or installed paper/pads will allow food
particles and sediment to pass through the filter

Sediment Particle

Up for reverse

pan and into the pump. When sediment enters
the pump, the gears bind, causing the motor to
overload, again tripping the thermal overload.
Shortening that has solidified in the pump will
also cause it to seize, with the same result.

Down for forward

A pump seized by debris or hard shortening can
usually be freed by manually moving the gears
with a screwdriver or other instrument.

Disconnect power to the filter system, remove the input plumbing from the pump, and use a
screwdriver to manually turn the gears.

● Turning the pump gears in reverse will release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the

pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction
tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is
left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item
out with an auger or drain snake. Compressed air or other pressurized gases should not be used to
force out the blockage.

1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

1. Remove the filter pan and lid from the unit. Drain the frypots into a McDonald’s Shortening

Disposal Unit (MSDU) or other appropriate metal container.

1-10

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as

the pump suction flexline at the end of the filter pan connection (see photo below).

Disconnect flexlines indicated by the arrows.

4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.

5. Remove the cover plate from the front of the motor and disconnect the motor wires.

6. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the

vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.

7. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully

slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo
the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the
manifold at this point.

8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the

entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.

9. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE:

The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve
wires go in positions 1 and 4 of the 6-pin connector C-2; the vent vacuum-breaker solenoid valve
wires go in positions 2 and 5; the red/black heater tape wires go into position 3 and the
violet/white wires go into position 6 (see illustration below).

1-11

10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning

correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there
should be strong suction at the intake fitting and outflow at the rear flush port.)

11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.

12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to

return the fryer to service.

1.9.3 Replacing the Filter Transformer or Filter Relay

Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to
expose the interior of the left component box. The filter transformer and relay are located as shown

in the illustration below. NOTE: The right component box is identical to the left except that the

filter transformer and relay are not present.

Filter

Relay

Filter

Transformer

Dual-vat configuration illustrated. In full-vat units, left filter handle is not present.

1-12

1.10 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only
a multimeter.

Diagnostic LED Legend

CMP indicates power from 12V transformer
24 indicates power from 24V transformer
HI (RH) indicates output (closed) from right latch

relay

HI (LH) indicates output (closed) from left latch

relay
HT (RH) indicates output from right heat relay
HT (LH) indicates output from left heat relay
AL (RH) indicates output (open) from right latch

relay
AL (LH) indicates output (open) from left latch

relay

PN 106-6691

NOTE – When testing the test points on J1

and J2 test use the illustration above dis­regarding any silk-screened numbers on
the board depicting the location of Pin 1.
Pin 1 is located in the bottom right corner of
Both J1 and J2. These test points are ONLY
for RE Series boards with J1 and J2 plugs on
the front of the board.

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC
24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC
*Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2 See Chart
*Probe Resistance (LH) R X 1000 OHMS 1 of J1 2 of J1 See Chart
High-Limit Continuity (RH) R X 1 OHMS 9 of J2 6 of J2 0 - OHMS
High-Limit Continuity (LH) R X 1 OHMS 6 of J1 9 of J1 0 - OHMS
Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS
Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS
Heat Contactor Coil (RH) R X 1 OHMS 7 of J2 Chassis 11-15 OHMS
Heat Contactor Coil (LH) R X 1 OHMS 4 of J1 Chassis 11-15 OHMS

* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-13

1.11 Probe Resistance Chart

Probe Resistance Chart

For use with fryers manufactured with Minco Thermistor probes only.

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171
65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174
70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177
75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179
80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182
85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185
90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191
100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193
105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196
110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199
115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202
120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204
125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1-14

1.12 Wiring Diagrams

1.12.1 Component Wiring

1-15

1.12.2 Tilt Switch Wiring

1-16

1.12.3 Contactor Box – Delta Configuration

1-17

1.12.4 Contactor Box – WYE Configuration

MERCURY ELEMENT WIRING

MERCURY CONTROLS CIRCUIT

EPRI/TRIAC SSR ELEMENT/CONTROLS WIRING

1-18

1.12.5 Simplified BIRE/MRE14 Series – Full Vat Delta Wiring

1-19

1.12.6 Simplified BIRE/MRE14 Series – Dual Vat Delta Wiring

1-20

1.12.7 Simplified BIRE/MRE14 Series – Full Vat Wiring EXPORT WYE

3 PHASE POWER

TERMINALS

HEATING

CONTACTOR

2C

12 VDC

LINE VOLTAGE

SOUND DEVICE CIRCUIT

24 VAC

12 VAC

PROBE CIRCUIT

GND

312

L3
L2

1C

2

3

LATCHING

CONTACTOR

1

4
2

TILT

RELAY

SWITCH

13

C1-9

C6-6

TILT

SWITCH

SWITCH

OPTIONAL TILT

L1N

C6-5

J2

C1-12

C1-8

J2-8

HI RELAY

HI

K3

HEAT

RELAY

J2-7

HT RELAY

HT

INTERFACE

SD

BOARD

C1-4

J3

11

11

HEAT

4

4

T

M

C6

PROBE

4

3

11 10

AL

13

13

14

14

TEMP

24V

FUSE

OFF

DRAIN

SAFETY

HOOD

RELAY

2

9

SWITCH

6

3

1

12

J2

24V

C6

Applicable to

2

LIMIT

1

12V

FIRE

CUT-

McDonald's

Units Only

HIGH

ELECTRIC BIRE/MRE14 SERIES - FULL-VAT EXPORT

N

L1

10

10
5

5

24V

COMP

K4

LATCH

RELAY

7

12 VDC

7

3

3

1

1

2

2

TROUBLE

POWER

ON/OFF

COMPUTER/CONTROLLER

J3

1-21

1.12.8 Simplified BIRE/MRE14 Series – Dual Vat Wiring EXPORT WYE

2C

HEATING

3 PHASE POWER

TERMINALS

GND

L3

L2

L1

N

C6

TEMP

PROBE

34

24V

HIGH

LIMIT

12V

HIGH

LIMIT

712

24V

DRAIN

FIRE

FUSE

SAFETY

CUT-

312

11 101

SWITCH

OFF

J2

24V

2

69
3

6

CONTACTOR

1C

LATCHING

CONTACTOR

3

2

C1-8

J2-8

4

1

2

C1-12

J2-7

HT

K3

HEAT

RELAY

HI

AL

K4

LATCH

RELAY

COMP

TILT

SWITCH

13

SD

11

1310

14

5

3

1

RELAY

4

9

C1-9

J3

11

4

14

10 13

5

3

1

9

C6-6

TILT

SWITCH

C1-4

HEAT

POWER

TROUBLE

C6-5

T

OPTIONAL

TILT SWITCH

M

ON/OFF

ON/OFF

8

L1

N

TEMP

PROBE

109

CONTROL CIRCUIT

C6

DRAIN

SAFETY

SWITCH

9

J1 12

J2-12

HOOD

Applicable to

McDonald's

Units Only

RELAY

ELECTRIC BIRE/MRE14 SERIES - DUAL-VAT EXPORT

2

3

12 VDC

24 VAC

LINE VOLTAGE

12 VAC

PROBE CIRCUIT

SOUND DEVICE CIRCUIT

K1

LATCH

RELAY

2614

AL

15 12

HI

K2

HEAT

RELAY

HT

J3

POWER

2

12

14

15

6

TROUBLE

T

COMPUTER/CONTROLLER

M

HEAT

J1-4

J1-5

C1-5

C1-10

13

2

1

1

3C

LATCHING

CONTACTOR

3

HEATING

2
4

TILT

RELAY

SWITCH

CONTACTOR

C1-6

C6-11

OPTIONAL

TILT SWITCH

TILT

SWITCH

C1-5

C6-12

2C

1-22

1.12.9 Simplified BIRE/MRE14 Series – Full Vat Wiring EPRI

1-23

1.12.10 Simplified BIRE/MRE14 Series – Full Vat Wiring EPRI EXPORT WYE

1-24

BIRE14/MRE14 SERIES ELECTRIC FRYERS

2.1 Accessories

CHAPTER 2: PARTS LIST

1

2

6

3

4

5

7

10

ITEM

PART #

1 809-0171 Thumbscrew, ¼ -20 X 1⅜-inch
2 810-2793 Hanger, Wireform Basket
* 809-0921 Spacer, Basket Hanger
3 803-0197 Cleanout Rod, 27-inch
4 803-0209 Brush, Frypot
5 823-5772 Connecting Strip, Frypot
6 806-3068 Cover, Full-Vat Frypot
* 806-3071 Cover, Dual-Vat Frypot
7 803-0099 Basket, Full-Vat
8 803-0271 Basket, Dual-Vat (Twin)
9 803-0122 Sediment Tray, Left Dual-Vat
* 803-0123 Sediment Tray, Right Dual-Vat

* 803-0113 Sediment Tray, Full-Vat
10 803-0132 Rack, Full-Vat Basket Support
11 803-0106 Rack, Dual-Vat Basket Support

* 803-0002 Powder, Filter (80- 1-Cup Applications)

* 803-0046 Cup, Plastic Measuring

* 803-0170 Pack, 100-Sheet Filter Paper

*Not illustrated.

8

9

11

COMPONENT

2-1

2.2 Cabinetry

2.2.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps

1

2

3

13

4

5

6

17

7L

15

7R

16

14

12

8

1110

8

2-2

2.2.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps

ITEM PART # COMPONENT

1 Back Panel, Upper (Panel for five station fryer shown)

220-0421 Single Station Fryer
220-0419 Two Station Fryer
220-0423 Three Station Fryer
220-0425 Four Station Fryer
220-0611 Five Station Fryer

2 Back Panel, Center (Panel for five station fryer shown)

220-0501 Single Station Fryer
220-0487 Two Station Fryer
220-0491 Three Station Fryer
220-0499 Four Station Fryer
220-0616 Five Station Fryer

3 Frame, Control Panel (Frame for five station fryer shown)

106-5016 Single Station Fryer
106-5221 Two Station Fryer
106-5018 Three Station Fryer
106-5019 Four Station Fryer
106-5020 Five Station Fryer

4 Tilt Housing (Housing for five station fryer shown)

823-5402 Single Station, S/S (use 823-5564 for Aluminized Steel)
823-5360 Two Station, S/S (use 823-5570 for Aluminized Steel)
823-5492 Three Station, S/S (use 823-5573 for Aluminized Steel)
823-5576 Four Station, S/S (use 823-5577 for Aluminized Steel)
823-5578 Five Station, S/S (use 823-5579 for Aluminized Steel)

5 Top Cap (Top cap for five station fryer shown)

106-5195 Single Station (Also requires four 809-0078 10-32 Nutserts)
106-5196 Two Station (Also requires four 809-0078 10-32 Nutserts)
106-5197 Three Station (Also requires six 809-0078 10-32 Nutserts)
106-5198 Four Station (Also requires eight 809-0078 10-32 Nutserts)
106-5199 Five Station (Also requires ten 809-0078 10-32 Nutserts)

* 200-9614 Heat Shield Single Station

* 200-9610 Two Station (Two are used on Four Station) (One used on Five station)

* 200-9611 Three Station (One used on Five Station)

6 Cap-N-Splash

823-5715 Single Station
823-5708 Two Station
823-5706 Three Station
823-5710 Four Station

823-5713 Five Station
7L 231-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel)
7R 232-0323 Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel)

8 810-1105 Magnet, Door

9 106-4397 Door, Left or Right (Left shown – move handle to bottom for right)
10 809-0266 Screw, #10 X ½-inch Phillips Truss Head
11 210-9739 Handle, Eurolook Door
12 106-4067 Pin Assembly, Door

* 810-0275 Spring, Door Pin

* 809-0970 Retaining Ring
13 823-5440 Cove, Element Tilt Housing
14 210-5046 Bezel, One-Controller
15 210-5623 Bezel, Blank
16 210-5819 Bezel, Two-Controller
17 210-6698 Bezel, Three-Controller

* Not illustrated.

2-3

2.2.2 Cabinets, Bases, Braces, and Associated Parts

See Page 2-34 for rear
bridge support/oil return
manifold.

See Page 2-28 for filter
rails and associated
hardware.

2-4

2.2.2 Cabinets, Bases, Braces, and Associated Parts cont.

ITEM PART # COMPONENT

1 106-3828 Upright Assembly, Left
2 106-3829 Upright Assembly, Right
3 200-1651 Support, Cross Cabinet
4 200-1659 Divider, Cabinet
5 200-2293 Brace, Single Station Lower
6 200-3774 Brace, Double Station Lower
7 Brace, Front Horizontal

200-7036 Single-Station Fryer (use 220-0624 for Single-Station Lower Brace)
200-7037 Two-Station Fryer
200-7038 Three-Station Fryer
200-7039 Four-Station Fryer
200-7040 Five-Station Fryer

8 Brace, Rear Horizontal

200-5356 Single-Station Fryer
200-2284 Two-Station Fryer
200-2295 Three-Station Fryer
200-2725 Four-Station Fryer
200-3592 Five-Station Fryer

9 231-0323 Side, Cabinet LH S/S (use 221-0323 for CRS)
10 232-03 23 Side, Cabinet RH S/S (use 222-0323 for CRS)
11 220-11 00 Support, RE Bottom Contactor Box
12 220-10 95 Support, RE Rear Contactor Box
13 220-1093 Brace, RE Front Contactor Box

* 220-1294 Brace, Contactor Box Single-Station Fryer Front
14 222-06 10 Bracket, RH Contactor Box Mount
15 221-0610 Bracket, LH Contactor Box Mount

* 200-6498 Bridge, Contactor Box Single-Station Fryer
16 200-4424 Post, Door
17 810-2346 Magnet, Door
18 200-4786 Support, Oil Return Manifold
19 210-6862 Hinge, Door
20 824-13 93 Bracket, Rear Support
21 824-4557 Channel, Base Side

* 222-0621 Channel, Base Right Side Single-Station Fryer

* 221-0621 Channel, Base Left Side Single-Station Fryer
22 809-0131 Bolt, ¼-20 X ¾-inch Hex Head (also used w/Item 27 to mount filter rails)
23 810-0326 Caster with Brake
24 810-0327 Caster without Brake
25 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)
26 826-1374 Screw, #10 X ½-inch Hex Washer Head (primary cabinet screw)(Pkg. of 25)
27 809-0417 Nut, ¼-20 Hex Flange
28 809-0429 Bolt, ¼-20 X 2-inch Hex Head
29 200-5417 Brace, Rear Channel Corner
30 Channel, Base Rear

823-5589 Single-Station Fryer Base
823-4558 Two-Station Fryer
823-4560 Three-Station Fryer
823-4561 Four-Station Fryer

823-4562 Five-Station Fryer
* 810-3010 Leg, Single Fryer Single-Station Fryer
* 824-1705 Bridge, Pump/Motor Single-Station Fryer
* 809-0495 Nut, ¼” – 20 Press

* Not illustrated.

2-5

2.3 Drain System Components

2.3.1 Drain Tube Sections and Associated Parts

1

7

6

2

2

5

8

6

3

3

See next section for Drain Valves

7

1

4

4

2-6

2.3.1 Drain Tube Sections and Associated Parts cont.

ITEM PART# COMPONENT

1 Drain Tube, Left/Right End Short

823-4625 Full-Vat
823-4624 Dual-Vat

2 Drain Tube, Left/Right Open Short

823-4643 Full-Vat
823-4642 Dual-Vat

3 Drain Tube, Right End Long

823-4639 Full-Vat
823-4638 Dual-Vat

4 Drain Tube, Left/Right Open Long

823-4641 Full-Vat

823-4640 Dual-Vat
5 823-4892 Drain Outlet
6 816-0625 Sleeve
7 809-0969 Clamp
* 816-0630 Vinyl Cap
8 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube)
* KIT6033 Kit, Round Drain Clamp (contains 2 of Item 7 and 1 of Item 6)
* 811-1071 Tube, Teflon Vent (sold by the foot)

* Not illustrated.

2-7

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration)

4

2

3

5

6

1

Single Footprint Full-Vat

Drain Valve Assembly

106-6300

9

11

7

8

10

12

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.

ITEM PART # COMPONENT

1 809-0540 Nut, ½-13 2-Way Hex Lock
2 900-2936 Retainer, Full-Vat Nut Drain Valve
3 824-1602 Handle, Full-Vat Drain Valve
4 816-0639 Cap, Red Handle
5 809-0237 Nut, 4-40 Keps Hex
6 901-2348 Cover, Dual Vat Drain Safety Switch
7 807-2103 Microswitch, CE Straight Lever
8 816-0220 Insulation, Drain Safety Switch

9 106-5391 Bracket Assembly, Full-Vat Drain Safety Switch Single Footprint Only
10 810-1018 Valve, 1.25-inch Full-Vat Drain Single FP
11 810-1165 Washer, Teflon
12 816-0135 O-Ring

2-8

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.

ITEM PART # COMPONENT

1 809-0540 Nut, ½-13 2-Way Hex Lock
2 900-2936 Retainer, Full-Vat Drain Valve Nut
3 824-1602 Handle, Full-Vat Drain Valve
4 816-0639 Cap, Red Handle
5 809-0237 Nut, 4-40 Keps Hex
6 901-2348 Cover, Dual Vat Drain Safety Switch
7 807-2103 Microswitch, CE Straight Lever
8 816-0220 Insulation, Drain Safety Switch

9 810-1165 Washer, Teflon Drain Valve
10 200-6496 Support, 3” Drain
11 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch
12 810-1018 Valve, 1.25-inch Full-Vat Drain
13 816-0135 Round Drain O-Ring

2-9

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration)

2-10

2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.

ITEM PART # COMPONENT

1 816-0639 Cap, Drain Handle

2 809-0539 Nut, ⅜-16 2-Way Hex Lock

3 900-2934 Retainer, Dual-Vat Drain Valve Nut
4a 824-1636 Handle, Dual-Vat Right Drain Valve
4b 824-1637 Handle, Dual-Vat Left Drain Valve

5 809-0237 Nut, 4-40 Keps Hex

6 901-2348 Cover, Dual Vat Drain Safety Switch

7 807-2103 Microswitch, CE Straight Lever

8 816-0220 Insulation, Drain Safety Switch

9 810-1165 Washer, Teflon Drain Valve
10 809-0196 Washer, ⅜-inch Flat
11 106-2671 Bracket Assembly, Dual-Vat Drain Safety Switch

106-6304 Bracket Assembly, Dual-Vat Drain Safety Switch Single Footprint Only
12 810-1114 Valve, 1-inch Dual-Vat Drain
13 816-0135 Round Drain O-Ring

* 823-5592 Tube, Drain Single-Station Only with Filter

*Not illustrated.

2-11

2.3.3 Drain Valves and Associated Parts (Units without Built-In Filtration)

1

4

5

ITEM

PART # COMPONENT

1 810-1569 Valve, 1.25-inch Non-Filter Full-Vat Drain
2 806-7915SP Valve, 1-inch Non-Filter Dual-Vat Left Drain
3 806-7916SP Valve, 1-inch Non-Filter Dual-Vat Right Drain
4 812-1226 Drain Extension, 1.25-inch
5 812-1227 Drain Extension, 1-inch

2

3

2-12

2.4 Electronics and Wiring Components

2.4.1 Component Boxes

0

2

3

2
4

s

e

x

o
B

E
C

V

0

4

2

-

8

0

2

2

6

2

2
5

1

3

7

1

3

2

s

e

x

o
B

V

0

8

4
d

n

a
0

4

4

,
V

0

2

1

4

2

6

8

1
4

1

3

2

6

2

7

1

9

2

7

2

4

1

1

1

3

1

2

1

9

5

8

1
2

8

2

8

2

0

3

6

8

1

1

0

3

1

2

6

7

9

2

7

2

1

1
0

1

9

2

1

8

5

1

2

1

2

2

5

2

5

1

3

2
4

2

s

e

x

o
B

E
C

­N
O
N

V

0

4

2

-

8

0

2

6

9

1

5

1

1

2

8

3

2

6

9

1

1

7

9

2

7

2
1

1
0

1

9
8

5

1
2

1

0

2

3

t

f

s

t

e

i

l

n

e

u

h

t

n

i

t

n

f

y

o

l

e

l

n

y

o

e

a

l

t

h

t

e

n

r

e

n

r

i

s

e

e

t

y

l

l

r

i

f

n

p

o

d

e

r

n

n

a

a

e

r

h

x

t

e

o

d

b

m

n

r

t

a

n

o

f

e

s

n

n

n

o

i

o

t

a

.

p

r

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2-13

2.4.1 Component Boxes cont.

ITEM PART # COMPONENT

1 106-5592 Box Assembly, Component
2 200-3300 Bracket, Component Box Strain Relief
3 806-9495SP Terminal Block
4 807-0012 Relay, Filter 18 Amp ⅓ HP 24V
5 807-0670 Relay, Filter Mintex DPDT 24V
6 807-0037 Terminal, ¼-inch Push-on
7 807-0121 Bushing, Heyco Plastic AB-625-500
8 807-0922 Holder, Buss Fuse HPS

9 807-2278 Fuse, 20 Amp
10 810-2446 Plug, Button .50 Heyco Double “D”
11 807-4036 Switch

807-3575 Plug, Carling Switch Hole (used on some models without a switch)

12 807-1947 Plug, Button .875 Dome

13 807-1321 Holder, AGC Panel Mount ¼” Fuse (Some models use item 10 here.)

14 807-1597 Fuse, 3 AMP Slow-Blow
15 810-2445 Plug, Button .625 Heyco Double “D”
16 106-5750 Harness Assembly, RE FV Control

106-5751 Harness Assembly, RE DV Control
17 807-0855 Transformer, 100-120V/12V 20VA
18 807-0800 Transformer, 100-120V/24V 50VA Filter
19 807-0680 Transformer, 208-240V/24V 20VA Filter
20 807-2191 Transformer, 208-240V/12V 30VA
21 807-0979 Transformer, 208-240V/12V 43VA
22 807-2180 Transformer, 208-240V 50VA Filter
23 809-0349 Spacer, 4mm X 6mm Aluminum

24 Interface Board (SMT interface boards do not have replaceable relays)

826-2260 Standard Full or Dual Vat Interface Board (incl. SMT speaker harness)

826-2261 EPRI, Full- or Dual-Vat (includes SMT speaker harness)

* 807-3932 Relay, Latch/Heat 12VDC SPDT 12A Sealed (SMT interface boards do not

have replaceable relays)

25 220-0565 Guard, Finger Domestic and Non-CE

220-1061 Guard, Finger Non-Domestic and CE
26 200-6654 Brace, Component Box
27 230-0834 Guard, RE Box Switch
28 816-0217 Paper, Insulating Terminal Block
29 810-0045 Bushing, .875 Diameter 11/16”

30 807-2515 Relay, 120V SPDT 10A (used in Canadian models only)

* 826-2249 RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)
* 807-3520 Speaker, 4-Watt
* 807-4330 Sound Device Adaptor Harness (SMT)

* Not illustrated.

2-14

2.4.2 Contactor Boxes

2.4.2.1 Left and Right Over the Filter Pan Contactor Box Configurations

2-15

2.4.2.1 Left and Right Over the Filter Pan Contactor Box Configurations
NOTES: Left and right contactor box assemblies are mirror images of one another. With the

exception of the box itself, all components of a left-hand assembly are the same as those in the
corresponding right-hand assembly and vice versa except for the hood relay which occurs in the
right or large box only. The configurations illustrated show all possible components, but a particular
configuration may not have all the components shown.

ITEM PART # COMPONENT

1 106-5488 Box Assembly, Left Contactor (Over the Filter Pan)
2 823-5736 Box Assembly, Left Contactor EPRI (Over the Filter Pan)
3 106-5489 Box Assembly, Right Contactor (Over the Filter Pan)
4 823-5748 Box Assembly, Right Contactor EPRI (Over the Filter Pan)
5 810-2554 Plug, Cord Cutout 1.125 Button
6 807-1947 Plug, .875 Diameter Dome
7 221-0482 Cover, Left Hand Contactor Box
8 222-0482 Cover, Right Hand Contactor Box

9 807-0070 Terminal, Ground Lug
10 807-1071 Contactor, 24V 30 Amp Mercury
11 807-0884 Contactor, 24V 50 Amp Mercury
12 807-2284 Contactor, 24V 50 Amp Mechanical
13 807-2283 Contactor, 24V 63 Amp Mechanical
14 810-1202 Contactor, 24V 40 Amp Mechanical
15** 806-8674
16** 806-8673

Heatsink Assembly, DV Solid State Relay (See components below)
Heatsink Assembly, FV Solid State Relay (See components below)

Components of Items 15 and 16
17 826-1562 Kit Relay, Solid State 40 Amp 280V with Heatsink
18 807-2749 Heatsink, Solid State
19 807-0037 Terminal, ¼-inch Push-on
20 807-1683 Relay, Hood 12VDC
21 221-0482 Cover, Left Contactor Box Top (Over the Filter Pan Box)
22 222-0482 Cover, Right Contactor Box Top (Over the Filter Pan Box)

23 106-6204 Filter Assembly, EPRI (used in CE WYE-configured EPRI units only)

24 807-4316 McDonald’s Cordset, 120V 5-Wire
25 807-4317 McDonald’s Cordset, Europe 3-Wire Single Phase
26 807-1560 Strain Relief
27 220-1102 Plate, MRE Control Cord Relief
28 807-0064 Transformer, 480V/120V 150VA
29 807-0922 Holder, Bus Fuse
30 807-2278 Fuse, 20 Amp

* 221-0610 Bracket, Left Hand Contactor Box Mounting
* 222-0610 Bracket, Right Hand Contactor Box Mounting
* 807-0012 Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil

* Not illustrated.
** Dual-vat assembly has six relays (826-1562); Full-vat assembly has three relays.

2-16

2.4.2.2 Large Center Contactor Box Configurations (Non-Filter, Not Over the Filter
and Single Units)

26

19

7
3

19

7

25

27

14

STANDARD 14kW
CONFIGURATION

8

12

CANADIAN 14kW

28

CONFIGURATION

12

18

201421

19

7

1 2

18

20

21

1

12

10

18

18

2120

12

7

15

3

TRIAC 14kW

CONFIGURATION

12

13

16

18

20
21

10

1

MECHANICAL 14kW

CONFIGURATION

20

8

21
30

31

LARGE

CONTACTOR BOX

COVER

3

120/440/480v
STANDARD &
MECHANICAL

CONFIGURATIONS

22

29

1a

23

LARGE TRIAC

CONTACTOR BOX

COVER

2-17

2.4.2.2 Large Center Contactor Box Configurations (Non-Filter, Not over the Filter
and Single Units) cont.

ITEM PART # COMPONENT

1 106-6081 Box Assembly, Contactor (Non-Filter or Not Over the Filter Pan)

1a 106-6255 Box Assembly, Contactor (Non-Filter or Not Over the Filter Pan) 120/440/480V

2 106-6173 Box Assembly, Contactor EPRI (Non-Filter or Not Over the Filter Pan)
* 106-6244 Box Assembly, Contactor Single-Station Fryer Only
3 810-2554 Plug, Cord Cutout 1.125 Button
4 807-1947 Plug, .875 Diameter Dome
5 221-0482 Cover, Left Hand Contactor Box
6 222-0482 Cover, Right Hand Contactor Box
7 807-0070 Terminal, Ground Lug
8 807-1071 Contactor, 24V 30 Amp Mercury

9 807-0884 Contactor, 24V 50 Amp Mercury
10 807-2284 Contactor, 24V 50 Amp Mechanical
11 807-2283 Contactor, 24V 63 Amp Mechanical
12 810-1202 Contactor, 600V 40 Amp 3-Pole

13** 806-8674 Heatsink Assembly, DV Solid State Relay (See components below)
14** 806-8673 Heatsink Assembly, FV Solid State Relay (See components below)

Components of Items 13 and 14
15 826-1562 Kit Relay, Solid State 40 Amp 280V with Heatsink
16 807-2749 Heatsink, Solid State
17 807-0037 Terminal, ¼-inch Push-on
18 807-1683 Relay, Hood 12VDC
19 823-5729 Plate, Contactor Back Cordset
20 220-1087 Bracket, Box Connecting
21 220-1088 Cover, Contactor Box Front
22 220-1089 Cover, Contactor Box Top (Non-Filter or Not Over the Filter Pan)

* 220-1175 Cover, Contactor Box Top Full Vat Single-Station Fryer Only
* 220-1373 Cover, Contactor Box Top Dual Vat Single-Station Fryer Only

23 220-1152 Cover, Contactor Box Top EPRI (Non-Filter or Not Over the Filter Pan)

24 106-6204 Filter Assembly, EPRI (used in CE WYE-configured EPRI units only)

25 807-4316 McDonald’s Cordset, 120V 5-wire
26 807-4317 McDonald’s Cordset, Europe 120V 3-wire Single Phase
27 807-1560 Strain Relief
28 220-1102 Plate, Control Cord Relief
29 807-0064 Transformer, 480V/120V 150VA
30 807-0922 Holder, Bus Fuse
31 807-2278 Fuse, 20 Amp

* 807-0012 Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil

* Not illustrated.

** Dual-vat assembly has six relays (826-1562); full-vat assembly has three relays.

2-18

2.4.3 Terminal Blocks

ITEM PART # COMPONENT

1 823-5631 Box, LH Rear Terminal Block
2 823-5632 Box, RH Rear Terminal Block
3 220-0801 Cover, Rear Terminal Block Box
4 807-3970 Block, 3 Pole 600V 175A
5 807-0070 Terminal, Ground Lug
6 807-0128 Bushing, Insulating Heyco

2-19

2.4.4 Heating Element Assemblies and Associated Parts

2.4.4.1 Element Assemblies and Hardware

NOTE: These elements apply only to RE series fryers. For
the previous model elements see manual PN 819-6011.

2-20

2.4.4.1 Element Assemblies and Hardware cont.

ITEM PART # COMPONENT

1 Element

826-2198 200V 17.0 kW
826-2192 208V 17.0 kW
826-2200 220V 17.0 kW
826-2193 230V 17.0 kW

826-2199 230V/400V 7.0/8.5 kW (used in some export 3-phase 4-wire WYE units)

826-2194 240V 17.0 kW

826-2196 480V 17.0 kW
2 826-2212 Probe, Temperature RE – includes tie wraps and grommet.
3 816-0681 Grommet, Probe
4 816-0480 Plug, .375-inch Dome
5 816-0688 Gasket, Element
6 809-1003 Screw, 10-32 X ⅜-inch Hex Head SS
* 809-0766 Nut, 10-32 Keps Hex Head SS
7 230-3714 Bracket, Temperature Probe 7.0kW

230-0784 Bracket, Temperature Probe 8.5kW (used in some export 3-phase 4-wire WYE units)

8 809-0518 Screw, 8-32 X ⅜-inch Slotted Hex Head
9 910-2042 Clamp, Element (Short)

10 230-0781 Clamp, Element (Long)
11 230-4902 Support, Full-Vat Element Rear
12 230-4101 Support, Full-Vat Element Front
13 809-0567 Tie-Wrap, Metal
14 230-4903 Support, Dual-Vat Element Rear
15 230-4103 Support, Dual-Vat Element Front Dual Vat 14kW
16 810-3030 Spring, Element Lift Left

810-3131 Spring, Element Lift Right

17 220-1190 Bracket, Lower Spring Single Foot Print

220-0464 Bracket, Lower Spring

18 220-0733 Bracket, Lower Spring Mating

* Not illustrated.

2-21

2.4.4.2 Element Tube Assemblies

2-22

2.4.4.2 Element Tube Assemblies contd.

ITEM PART # COMPONENT

1 106-7653SP Tube Assembly RE Element, Full-Vat
2 106-7654SP Tube Assembly RE Element, Dual-Vat
3 810-3246 Bushing and Tube Assembly, Dual-Vat
4 106-5329 Bracket Assembly, LH Element Tube Support
5 106-5330 Bracket Assembly, RH Element Tube Support
6 220-0122 Plate, Element Tube Support Inner
7 220-0123 Plate, Element Tube Support Outer

8 106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)
9 106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)

10 810-2992 Tube, FV Element Mounting
11 810-2993 Bushing, Tube End Teflon

* 106-6587 Magnetic Position Sensor Assembly
* 826-2228 Magnetic Position Sensor Assembly with Bracket
* 810-3007 Magnet
* 230-0794 Bracket, Magnetic Position Sensor Wire

* Not illustrated.

2.4.5 Computers

NOTE: See Page 2-29 for Interface Board to Computer Wiring Harness

ITEM PART # COMPONENT

Replacement Computer
106-1269 Non-CE Domestic M2000
106-0672 CE M2000

2-23

2.4.6 Wiring

2.4.6.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1

1
2
3
4
5

1

2

6
7
8

9
10
11
12

1
2
3
4
5
6
7
8

9
10
11
12

GREEN/YELLOW 75C

BLUE 74C
ORANGE 73C

ORANGE 72C

ORANGE 76C
ORANGE 71C

ORANGE 72C

ORANGE 71C

YELLOW 184C

ITEM PART # COMPONENT

106-5980 Contactor Box Harness Assembly Dual Vat
1 Standard
2 EPRI

2-24

2.4.6.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1

ITEM PART # COMPONENT

106-6031 Contactor Box Harness Assembly Full Vat
1 Standard
2 EPRI

2-25

2.4.6.3 Contactor Box Wiring Assembly – 6-Pin (Left Element)

ITEM PART # COMPONENT

1 106-6768 14/17 kW Mercury Contactor
2 106-6771 14/17 kW Mechanical Contactor

2.4.6.4 Contactor Box Wiring Assembly – 9-Pin (Right Element)

ITEM PART # COMPONENT

1 106-6769 14/17 kW Mercury Contactor
2 106-6772 14/17 kW Mechanical Contactor

2-26

2.4.6.5 Main Wiring Harnesses

C6

12-Pin Female Connector
807-0159 (Rear of Fryer)

12-Pin Male Connector

807-0160 (Contactor Box)

C1C6

C1

15-Pin Male Connector

807-0804 (Rear of Component Box)

USED ONLY ON

DUAL VAT

HARNESSES

J4

J4

FULL VAT HARNESS

807-4194

DUAL VAT HARNESS

807-4195

J4C1C6

2-27

2.4.6.6 Component Box and Filter Pump Wiring Harnesses

1

2

3

ITEM PART # COMPONENT

1 106-5750 Full Vat Control Harness J4 to J2 (Standard)

106-6639 Full Vat Control Harness J4 to J2 (EPRI)

2 106-5751 Dual Vat Control Harness J4 to J1 and J2 (Standard)

106-6644 Dual Vat Control Harness J4 to J1 and J2 (EPRI)

3 106-5935 Filter Pump C2 to Component Box Wiring Harness

2.4.6.7 Component Box to Filter Pump Harness

2-28

2.4.6.8 Interface Board to Controller Wiring Harness – 15-Pin

PN 807-4199

SMT Controller to Interface

Board Wiring Harness

2-29

2.5 Filtration System Components

2-30

2.5 Filtration System Components cont.

ITEM PART # COMPONENT

* 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8)
* 826-1980 Service Filter Pan (Item 5, four of Items 7 & 8, two O-rings and two of 813-0568)
* 826-1981 Service Filter Pan Assembly (Service Filter Pan plus Items 3 and 4)
* 826-1392 O-Ring (Pkg. of 5; used with Item 5)
* 813-0568 Plug, ⅛-inch Socket Head Pipe (used with Item 5; two required)
* 106-5911 Heater Strip Assembly, 100-120V 25W 18”
* 106-5912 Heater Strip Assembly, 208-250V 25W 18”
1 823-4637 Lid, Multi-Vat Fryers

106-6243 Lid, Single Station Fryer Only Full Vat
106-6310 Lid, Single Station Fryer Only Dual Vat

2 810-2874 Crumb Tray

824-1707 Crumb Tray, Single Station Fryer Only

3 810-2909 Hold-Down Ring for Pad 11.20 x 19.10

810-2910 Hold-Down Ring for Paper 13.65 x 21.41
823-5774 Hold-Down Ring for Paper 8.98 x 19.39 Single Station Fryer Only

4 200-2124 SanaGrid Filter Screen

220-1316 SanaGrid Filter Screen, Single Station Fryer Only

5 106-2617SP Pan, One-Piece Filter (includes Item 2,)

823-5594 Pan, One-Piece Filter Single Station Fryer Only

6 810-2012 Rail Set, Filter Pan Roller (includes one left and one right)

826-1979 Kit, Roller (includes 4 rollers, 4 nuts and 4 lock washers)

7 810-2198 Roller, Filter Pan and Rail
8 826-1372 Nut, ¼-20 Hex Flange (Pkg. of 10) (use 809-0191 for lock washers)
9 823-4589 Bracket, Lid Support

10 Guide, Filter Pan Lid

200-3556 Left

200-6709 Right
11 826-1363 Screw, 8-32 X ½-inch Slotted Truss Head (Pkg. of 25)
12 809-0247 Nut, 8-32 Hex Keps
13 823-3879 Suction Tube
14 200-4408 Rail, Left Filter

106-5981 Support Assembly, Left Single Station Fryer Only
15 200-4409 Rail, Right Filter

106-5982 Support Assembly, Right Single Station Fryer Only
16 Motor and Gasket Kit

826-1785 100V 50/60 Hz

826-1712 115V 50/60 Hz

826-1756 208V 50/60 Hz

826-1270 220-240V 50/60 Hz

826-1755 250V 50/60 Hz
17 826-1264 Pump and Gasket Kit 4 GPM 2 piece

816-0093 Gasket, Pump/Motor

* 807-11973 Viking Pump Seal Kit

* Not illustrated.

Continued on next page…

2-31

2.5 Filtration System Components cont.

ITEM PART # COMPONENT

18 807-2484 Valve, ¼-inch Solenoid
19 810-2493 Fitting, ¼-inch x 90° Quick-Connect

* 811-1071 Tubing, ¼-inch OD Teflon Vent (sold by the foot)
20 813-0342 Elbow, ½-inch 45° Street
21 813-0530 Tee, ½-inch X ¼-inch X ½-inch Reducing
22 813-0022 Nipple, ½-inch Close
23 813-0838 Nipple, ¼-inch Close
24 813-0304 Bushing, ½-inch to ¼-inch Flush
25 810-1668 Adapter, ⅝-inch to ½-inch NPT Male
26 810-1669 Adapter, ⅝-inch to ½-inch NPT Female
27 810-1680 Flexline, 6.5-inch Oil Return
28 810-1057 Flexline, 13-inch Oil Return
29 810-1043 Flexline, 9.5-inch Oil Return
30 Wiring Harness, Filter Pump

106-5910 115/120V Filter Harness

106-5906 208/230/240/250V Filter Harness
31 826-1375 Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5)
32 200-5950 Bridge, Filter Motor

824-1705 Bridge Filter Single Station Fryer Only
33 813-0003 Tee, ½-Inch
34 813-0298 Nipple, ½-inch 2.0-inch
35 813-0537 Nipple, ¼-inch 2.0-inch
36 813-0165 Elbow, ST ½-inch x ½-inch NPT 90° BM

2-32

2.6 Frypot Assemblies and Associated Parts

6

6

3

8

7

10

6

7

7

1

7

2

7

8

4 5

6

9

11

2-33

2.6 Frypot Assemblies and Associated Parts cont.

ITEM PART # COMPONENT

1 Frypot Assembly (does not include Item 6)
2 823-5545SP Frypot, Full-Vat Filter with Insulation (for use on EPRI units)
3 823-5359SP Frypot, Full-Vat Filter w/o Insulation (for use on Standard units)
4 823-5551SP Frypot, D u a l - V a t N o n - F i l t e r w i t h I n s u l a t i o n (for use on EPRI units)
5 823-5482SP Frypot, Dual-Vat Filter w/o Insulation (for use on Standard units)
6 Thermostat Assembly, High-Limit

826-2454 Non-CE Full Vat 425°F (218°C) (17kW FV and 14kW FV) (Color

Coded Black 806-7543)

826-2456 Non-CE Dual Vat 435°F (224°C) (22kW, 17kW DV and 14 kW DV)

(Color Coded Red 806-8035)

826-2455 CE Full and Dual Vat 415°F (213°C) (14kW and 17kW CE) (Color-

Coded Yellow 806-8132)
7 812-0211 Insulation, Kaowool 17-inch X 10-inch X ½-inch (4 required per pot)
8 900-4100 Retainer, Side Insulation
9 900-4101 Retainer, Front Insulation

10 900-1345 Retainer, Rear Insulation
11 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)

NOTES: The frypots for EPRI-equipped units are insulated; those for non-EPRI (standard) units
are not. EPRI frypot assemblies 806-5545SP and 806-5551SP consist of the Items 2 and 4
respectively, plus insulation (Items 7-10). When replacing insulation or adding insulation to a
bare frypot, the individual pieces (sides, front, and back) are cut to fit from Item 7 when installed.
Each frypot requires four uncut pieces of insulation.

2-34

2.7 Oil Return System Components

2-35

2.7 Oil Return System Components cont.

ITEM

PART #

COMPONENT

1 106-2465SP Handle Assembly, Full-Vat and Right Dual-Vat Rear Flush Complete
2 106-2687SP Handle Assembly, Left Dual-Vat Rear Flush Complete
3 807-2103 Microswitch, Straight Lever
4 106-3349 Bracket Assembly, Microswitch
5 200-5401 Bracket, Handle Retainer
6 816-0220 Insulation, Oil Return Microswitch
7 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)
8 810-2534 Rod, Full-Vat and Right Dual Vat Rear Flush

810-2533 Rod, Left Dual Vat Rear Flush

9 816-0643 Grip, Oil Return Valve Handle
10 809-0601 Clip, Clevis
11 810-2532 Flexline, 7.0-inch

810-1057 Flexline, 13.0-inch Single Footprint Only Full Vat and Dual Vat Left Side
810-1055 Flexline, 11.5-inch Single Footprint Only Dual Vat Right Side

12 810-1668 Adapter, ⅝-inch to ½-inch NPT Male

13a 813-0165 Elbow, ½-inch X 90° Street

13b 813-0908

Adapter, ½-inch NPT M/T 90º (used only on side next to cabinet)

14 810-0278 Valve, ½-inch Ball
15 200-5438 Handle, Rear Flush Valve
16 900-2935 Retainer, Oil Return Valve Nut
17 813-0460 Nipple, ½-inch X 3.0-inch NPT
18 813-0907 Cap, 15/16-inch Valve Safety

19 810-3015 Manifold, Two-Station Fryer (use 810-2543 for non-filter units)
20 810-3016 Manifold, Three-Station Fryer (use 810-2544 for non-filter units)
21 810-3017 Manifold, Four-Station Fryer (use 810-2545 for non-filter units)
22 810-3018 Manifold, Five-Station Fryer (use 810-2546 for non-filter units)

2-36

2.8 Wiring Connectors, Pin Terminals, and Power Cords

ITEM PART # COMPONENT

Power Cords

* 807-0154 100/120V–15A 3-wire, w/grounded plug
* 807-4317 100/208/240V-16A 3-Wire with Plug BIRE/MRE CE
* 807-1685 100/208/240V–18A 3-wire, w/o plug
* 807-4316 120V 5-wire, w/grounded plug BIRE/MRE
* 807-3817 208/240V 3-Phase 4-wire w/grounded plug

Connectors

1 807-1068 2-Pin Female
2 807-0158 6-Pin Female
3 807-0156 9-Pin Female
5 807-0159 12-Pin Female
5 807-0875 15-Pin Female
6 807-1067 2-Pin Male
7 807-0157 6-Pin Male
8 807-0155 9-Pin Male

9 807-0160 12-Pin Male
10 807-0804 15-Pin Male
11 826-1341 Terminal, Female Split Pin (Pkg of 25)
12 826-1342 Terminal, Male Split Pin (Pkg of 25)
13 807-2518 Plug, Mate-N-Lock (Dummy Pin)
14 807-0928 Extract Tool Pin Pusher
15 806-4855 Pin Pusher Screwdriver Assembly
16 230-2345 SMT Pin Extractor

* 807-4660PK SMT Pin Service Repair Kit

* Not illustrated.

2-37

2.9 Fasteners

ITEM PART # COMPONENT

* 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap
* 809-0514 Capscrew, 5/16-inch-18 NC Hex
* 809-0448 Clip, Tinnerman
* 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)
* 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)
* 809-0247 Nut, 8-32 Keps Hex
* 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)
* 809-0766 Nut, 10-32 Keps Hex SS
* 809-0581 Nut, ½ NPT Locking
* 809-0020 Nut Cap 10-24 NP
* 826-1372 Nut Grip ¼-inch 1/4-20 Hex NP (Pkg. of 10) (809-0059)
* 809-0417 Nut Flange ¼-inch 1/4-20 Serr
* 809-0535 Nut, "T" ¼-inch-20 x 7/16 SS
* 809-0540 Nut, Lock ½-inch-13 Hex 2-Way ZP
* 826-1359 Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)
* 826-1365 Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)
* 809-0357 Screw, 6 x ⅜-inch Phillips Head NP
* 809-0359 Screw, 8 x ¼-inch Hex Washer Head
* 809-0360 Screw, 8 x ⅜-inch Hex Washer Slot Head
* 826-1371 Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)
* 809-0364 Screw, 8 x ⅝-inch Hex Washer Head ZP
* 809-0518 Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS
* 809-0104 Screw, 8-32 x ½-inch Slotted Head ZP
* 826-1363 Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)
* 826-1360 Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)
* 826-1330 Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)
* 809-1003 Screw, 10-32 x ⅜-inch Hex Trim Head SS
* 826-1375 Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)
* 809-1000 Screw, 10-32 x 1¼-inch Hex Sck C/S
* 826-1374 Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)
* 809-0266 Screw, 10 x ½-inch Phillips Head ZP
* 809-0434 Screw, 10 x ⅜-inch Hex Washer Head NP
* 809-0123 Screw, 10 x ¾-inch Slot Head
* 826-1389 Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)
* 809-0582 Washer ½ NPT Locking
* 809-0184 Washer, #10 LK ZP
* 809-0190 Washer, .625 X .275 X 40 Flat SS
* 809-0191 Washer, Lock 1/4 Spring ZP
* 809-0193 Washer, Flat 1/4 Nylon
* 809-0194 Washer, Flat 5/16 ZP

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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL [phone] FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-6152

APRIL 2006