Frymaster 714E Service Manual

Cool Zone Series Electric Fryers
Installation & Operation Manual
Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
Price: $6.00
819-5867
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE
REFERENCE.
This product has been certified as commercial cooking equipment and must be
installed by professional personnel as specified.
We suggest installation, maintenance and repairs should be performed by your
local Factory Authorized Service Center.
INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO BE POSTED
IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONTACTING
THE LOCAL GAS COMPANY OR GAS SUPPLIER.
FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER GAS APPLIANCE.
IMPORTANT
SAFE AND SATISFACTORY OPERATION OF YOUR EQUIPMENT DEPENDS
ON IT’S PROPER INSTALLATION. INSTALLATION MUST BE
PLANNED IN ACCORDANCE WITH ALL APPLICABLE STATE
AND LOCAL CODES.
WARNING
Safety labels are a required component of this unit. If missing, or not legible, they must be
replaced. Inspect periodically and replace if necessary. Replacement labels are available
free of charge from the factory.
TABLE OF CONTENTS
1. DESCRIPTION AND SPECIFICATIONS.....................................................1
2. PRE-INSTALLATION......................................................................................2
3. RECEIVING AND INSTALLING THE FRYER............................................2
4. INITIAL START-UP.........................................................................................3
5. DAILY OPERATION........................................................................................4
6. CLEANING & MAINTENANCE.....................................................................5
7. TROUBLESHOOTING.....................................................................................6
8. RECOMMENDED SPARE PARTS/PARTS LIST .........................................7
9. FACTORY SERVICE & PARTS ORDERING..............................................11
10. SPECIFICATIONS......................................................................................12
11. WIRING DIAGRAMS..................................................................................13
LIMITED WARRANTY.......................................................................................17
1. DESCRIPTION AND SPECIFICATIONS
The Dean Industries Electric Deep Fat Fryers are energy-efficient, electrically heated units, listed by the Underwriter's Laboratory, and manufactured to the following basic performance and application specifications. All units are shipped complete assembled, with any accessories packed inside the fryer tank. All units are adjusted, tested and inspected at the factory prior to crating for shipment.
MODEL 714E 1414E 1818E 2020E FRYING VESSEL Frying Area: Oil Capacity ELECTRICAL REQUIREMENTS: Wattage: Amperage:
APPROX. SHIPPING 115# 153# 190# 200# Note: 1818E and 2020E are also available in 13.5 KW models.
6-3/4x14 25#
18KW 208V, 3hp, 49.9 ALL MODELS 208V, 1hp, 86.5 240V, 3hp, 45.7 240V, 1hp, 75.0
14x 14"
40#
18x18"
70#
20x20
80#
front door on or near the cabinet floor. Optional panel-mounted main power switch, rocker-type reset switch, melt cycle switch, and instant power switch are mounted on control panel.
Melt Cycle:
This feature pulses the heating elements on and off at a controlled rate. This should be used when the fryer is being used with solid shortening.
Instant power:
Except on bulb and capillary type thermostats, this feature by-passes the temperature controller for a pre-set period of time to provide maximum heating power into frying compound and to allow the operator to anticipate heavy use.
AUTOMATIC SAFETY FEATURES:
a) High temperature detection to shut off
power to the heating elements should the controlling thermostat fail.
b) Optional safety switch built into the drain
valve prohibits element operation with the drain valve even partially open.
VESSEL CONSTRUCTION:
Welded, heavy gauge stainless steel; three heater elements fixed inside the vessel with an inner chromed wire mesh protective crumb screen over the elements. Drain tapped into center of vessel with front-controlled manual ball valve.
BODY CONSTRUCTION:
Welded steel base, with visible surfaces of brushed Series 300 stainless steel or painted steel. Frame supported by 6" adjustable legs or 5" casters on line-ups of multiple units.
OPERATING CONTROLS:
Unit is shipped standard with a liquid bulb filled thermostat or an optional solid state temperature controller. Either temperature control is mounted in the cabinet behind the
RATING PLATE:
This is riveted to the inside right-hand corner of the fryer door.
Information on this plate includes the model and serial numbers; when communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identification. Other information on this plate is the kW output of the heaters and electrical requirements.
ALL DEAN INDUSTRIES DEEP FAT FRYERS MUST BE CONNECTED ONLY TO THE TYPE OF ELECTRICAL SERVICE IDENTIFIED ON THIS RATING PLATE!
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2. PRE-INSTALLATION
3. RECEIVING &
GENERAL:
Installation of any heavy-duty electrical appliance should be made by a licensed electrician.
STANDARDS:
Installation must be planned in accordance with all applicable state and local codes, taking into account the following standards:
a) Nat'l Electrical Code ANSI/NFPA
#70-1984: American National Standards Institute 1430 Broadway New York, NY 10018
b) NFPA Standards #96 and #211:
National Fire Protection Association 470 Atlantic Avenue Boston, MA 02110
CAUTION
Local building codes will usually not permit a deep fat fryer with its open tank of hot oil to be installed beside an open flame of any type, whether a broiler or the open burner of a range. Check local codes before beginning installation.
AIR SUPPLY & VENTILATION:
The area around the appliance must be kept clear to avoid obstruction to the flow of ventilation air as well as for ease of maintenance and service. Under no conditions is the interior of the fryer's cabinet to be used for storage.
INSTALLING THE FRYER
UNPACKING:
Check that the container is upright. Use outward prying - no hammering - to remove the carton. Check the fryer(s) for visible damage; if such damage has occurred, do not refuse shipment, but contact the carrier and file the appropriate freight claims. Do not contact the factory, as the responsibility for shipping damage is between the shipper and the dealer or end-user.
Remove, unwrap, wash, and temporarily set aside any accessories shipped in the fryer vessel. These may include:
Basket hanger with baskets Wire crumb screen Goofer rod (clean-out rod) Drain pipe extension Lifters, scoops Vessel cover Teflon cleaning brush Legs
LEGS:
Legs should be installed near where the appliance is to be used. After unpacking, raise the unit about a foot to permit the legs to be screwed into their couplings, and lower it gently to keep any undue strain from the legs and internal mounting hardware. It is strongly recommended that a pallet or lift jack be used rather than tilting.
POSITIONING:
a) Means must be provided for any
commercial heavy-duty cooking appliance to exhaust cooking vapors to the outside of the building.
b) Filters and drip-throughs should be part
of any industrial hood, but consult local codes before constructing and installing any hood.
Do not push against any of the edges of the unit in an attempt to adjust its position. Lift it slightly and place it where it is to be installed. Although all metal parts are deburred during manufacture, accidents could occur if the fryer (or a line-up) should move suddenly while being pushed into position by hand. Pushing a unit (rather than using a lift jack) also increases the probability of bending the leg spindles or the internal coupling connectors.
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LEVELING:
a) A carpenter's spirit level should be
placed across the top of the fryer and the unit leveled both front-to-back and side-to-side. If it is not level, the unit may not function efficiently, the oil may not drain properly for filtering, and in a line-up it may not match adjacent units.
b) If the floor is smooth and level, level the
unit with the screw thread of the legs; adjust to the high corner and measure with the spirit level. If the floor is uneven or has a decided slope, level the unit with metal shims; the adjustment required may exceed the threat available in the leg.
ELECTRICAL CONNECTIONS:
Close the drain-valve completely and remove the crumb screen.
Make sure the screws holding the thermostat and limit control sensing bulbs into the vessel are tight.
HEATING THE VESSEL:
Fill the fryer vessel with hot or cold water to the "oil level" line scribed into the back of the tank. This step will check the heating element operation, initial thermostat calibration, and cleans the vessel for initial production.
a) Set the operating thermostat dial to
225°F, just above that of boiling water.
b) Turn on the power switch on the left side
of the control panel.
Standards:
The information in this manual is for reference only. Installation must be planned and carried out in accordance with local codes.
Connections to the terminal block and grounding lug should be made through the hole provided for this purpose in the junction box.
The wiring diagram is attached to the inside of the fryer door and all diagrams are included in the centerfold of these instructions. Amperage for each unit depends on the type of installation and accessories supplied with the unit. See detailed instructions packaged with the line-up.
4. INITIAL START-UP
CLEANING:
New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc., remaining from the manufacturing process, then given a light coat of oil. They should be washed thoroughly with hot, soapy water to remove film residues and any installation dust or debris before being used for food preparation, then rinsed out and wiped dry. Wash also any accessories shipped with the unit.
c) When the water starts to boil, turn the
dial to below 212°F. The elements will turn off and the water will stop boiling.
d) When satisfied that the heaters and
thermostat are operating properly, drain the vessel of water and dry thoroughly. Refill it with shortening as directed below.
FINAL PREPARATION:
a) When using a liquid shortening (cooking
oil), fill the fryer to the "oil level" line scribed into the back of the vessel.
b) When using solid shortening, either melt
it first or cut it into small pieces and pack it thoroughly around the heating elements, leaving no air spaces around the elements and being careful not to disturb the sensing bulbs. Melt this shortening either with the "melt cycle" control or by turning the heaters "ON" for about five to ten seconds, "OFF" for a minute, "ON" for five to ten seconds, "OFF" for a minute, etc., until the shortening is melted. If you see smoke coming from the oil while melting this way, shorten the "ON" cycle and lengthen the "OFF" cycle, as smoke indicates that you are scorching the shortening and reducing its usual life.
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c) When the fryer vessel is filled and the
WARNING:
shortening melted, replace the crumb screen.
d) Before starting operation, turn the
operating thermostat to the probable working temperature, wait for the temperature to stabilize, then check with a high-quality immersion thermometer.
the frying compound temperature will stabilize and be ready for production.
USE OF THE FRYER:
For optimum results, the following general information is offered.
a) For consistent product quality,
convenience, and long-term savings, use a high-quality liquid frying compound.
The fryer must not be operated without enough cooking compound in the vessel to cover the heating elements.
Do not move a fryer filled with a hot liquid. Always wear oil-proof, insulated gloves
when working with the fryer filled with hot oil
Always drain hot oil into a metal container...hot oil can melt plastic buckets and crack glass on containers.
5. DAILY OPERATION
OPENING:
At opening time, always visually check the fryer for:
a) Power switch "off". b) Temperature controller dial "OFF".
GENERAL TURN-ON PROCEDURE:
a) If the fryer is empty, pour enough frying
compound into the fryer to at least cover the heating elements, or fill the vessel to the "oil level" line scribed on the rear wall. If solid shortening is to be used, melt enough in a separate container to cover the heating elements in the bottom of the vessel, then melt the rest in the vessel by turning the power switch off and on.
b) If using solid shortening, never attempt
to melt a block of shortening by setting it whole in the fryer vessel. This is inefficient and dangerous.
c) Temperature of frying compound.
Although 350°F is the usual temperature recommended for most cooking operations, frying should be carried out at the lowest temperature which will produce a high quality and product while ensuring maximum life of the frying compound.
When the fryer is not in use, the temperature controller or operating thermostat should be set lower than that used during cooking. Light loads, too, may be cooked at lower temperatures. A good operator will experiment to determine the optimum temperature and load conditions for the various food items to be cooked.
d) Salting. Operators sometimes salt the
food over the frying vessel. This practice should be avoided, as salt deteriorates the frying compound quickly and flavors everything being cooked, not just the batch being salted.
FILTERING:
The frying compound should be filtered at least daily, or even more frequently if cooking is heavy. This assures the longest life possible for the frying compound, gives a better taste to the food being prepared, and minimizes flavors being transferred from batch to batch.
b) Turn the power switch on; turn the
temperature controller to 350°F (recommended). In less than 30 minutes,
When completing a filter cycle, always close the return valve(s) at the fryer(s) to avoid siphoning oil out of the fryer into the filter, and open the
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