Frymaster 5FQG30U, 4FQG30U User Manual

FilterQuick™ FQG30

Gas Fryer

Parts Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

*8197116*

Part Number: FRY_P_8197116 08/2015

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NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.

NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured.

WARNING After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. – check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There should be no smell of gas.

DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use.

DANGER The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

DANGER

Do not spray aerosols in the vicinity of this appliance while it is in operation.

DANGER This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm.

Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

DANGER

Keep all items out of drains. Closing actuators may cause damage or injury.

DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect ALL electrical power cords from the electrical power supply.

WARNING Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or injury.

FILTERQUICK™ FQG30 SERIES GAS FRYERS

PARTS MANUAL

TABLE OF CONTENTS

CHAPTER 1: Parts List

1.1 Accessories .................................................................................................................................................................................. 1-1

1.2 Doors, Sides, Flue Caps, Top Caps and Casters ............................................................................................................... 1-2

1.3 Drain Valves and Associated Parts ...................................................................................................................................... 1-2

1.3.1 Rotary Actuator Drain Valve ............................................................................................................................. 1-2

1.4 Drain Tube Sections and Associated Parts ....................................................................................................................... 1-3

1.5 Electronics and Electrical Components ............................................................................................................................. 1-4

1.5.1 High-Limit Thermostat and Temperature Probe ...................................................................................... 1-4

1.5.2 Component Boxes ............................................................................................................................................... 1-4

1.5.3 Transformer Boxes .............................................................................................................................................. 1-6

1.5.4 Controllers and Associated Components ................................................................................................... 1-7

1.5.5 Control Panel Frames and Push Pull Rod Assembly ................................................................................ 1-8

1.5.6 Control Panel Frames and Push Button Assembly ................................................................................... 1-9

1.6 Wiring ......................................................................................................................................................................................... 1-10

1.6.1 Controller, MIB, AIF and ATO Wiring Harnesses ..................................................................................... 1-10

1.6.2 Main Wiring Harnesses ................................................................................................................................... 1-11

1.7 Frypots and Associated Components ............................................................................................................................. 1-12

1.7.1 Full-Vat Frypot Components ........................................................................................................................ 1-12

1.7.2 Dual-Vat Frypot Components ...................................................................................................................... 1-14

1.7.3 Frypot Assemblies and Associated Parts .................................................................................................. 1-16

1.8 Oil Return Manifolds ............................................................................................................................................................. 1-17

1.9 Return Valve ............................................................................................................................................................................. 1-17

1.10 Gas Supply and Combustion System Components ................................................................................................... 1-18

1.11 Gas Valves and Associated Components ....................................................................................................................... 1-20

1.12 Filtration System Components ......................................................................................................................................... 1-22

1.13 Filtration Electronic Components .................................................................................................................................... 1-23

1.13.1 MIB (Manual Interface Board) Assembly ................................................................................................... 1-23

1.13.2 AIF (Automatic Intermittent Filtration) Linear Actuator Board Assembly ..................................... 1-24

1.14 ATO (Automatic Top-Off) Components .......................................................................................................................... 1-24

1.14.1 JIB Cradle, JIB Box, JIB Cap and Pick-Up Assembly and ATO Board Assemblies .......................... 1-24

1.14.2 ATO Pump Assembly Non-Bulk ................................................................................................................... 1-25

1.14.3 ATO Pump Assembly Bulk ............................................................................................................................. 1-26

1.14.4 Shortening Melting Unit ................................................................................................................................ 1-27

1.15 Bulk Oil System Components ............................................................................................................................................ 1-28

1.15.1 Bulk Dispose Waste Valve and Test Box .................................................................................

1.15.2 Bulk Manifold and Accessories .................................................................................................................... 1-29

1.16 Basket Lift Assembly and Associated Parts ................................................................................................................... 1-31

1.17 Oil Quality Sensor (OQS) and Associated Parts ............................................................................................................ 1-33

................... 1-28

iii

FILTERQUICK™ FQG30 SERIES GAS FRYERS

1.1 Accessories

PARTS LIST

ITEM PART # COMPONENT

1 8030429 Brush, Frypot 2 8030388 Fryers Friend 3 2307495

Hanger, Basket Two Station (use two for a Four Station fryer)

2307497 Hanger, Basket Three Station 4 1068931 Cover, Frypot, Dual Vat 5 1068930 Cover, Frypot, Full Vat

8260993SP Handle Kit, Frypot Cover (includes handle and screws) 6 8030372 Basket Support Rack, Dual Vat

* 8030375 Basket Support Rack, Full Vat 7 8030136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 8) 8 2302975 Connecting Strip, Frypot 9 8100478 Gas Line, 1-Inch Dormont Flexible

8061698SP 36-Inch (for gas line only (w/o Items 10 and 11), use 8100088)

8061699 48-Inch (for gas line only (w/o Items 10 and 11), use 8100085)

10 8100074 Quick-Disconnect Fitting, 1-Inch Male 11 8100073 Quick-Disconnect Fitting, 1-Inch Female 12 8103745 Quick Disconnect Fittings, ¾” set (includes male and female connectors) 13 8260900 Kit, Chain Restraint 14 8261045 Bushing, Flexible Gas Line (8130032)

* 8030002 Powder, Filter (80- 1-Cup Applications)

* 8030445 Pack, 100-Sheet Filter Paper 16.5 X 25.5

* Not illustrated.

1-1

1.2 Doors, Sides, Flue Caps, Top Caps and Casters

ITEM PART # COMPONENT

1 2317908 Side, Standard Cabinet Left SS 2 2327908 Side, Standard Cabinet Right SS 3 8101105 Magnet, Door (vertical) (use 8102346 for horizontal over filter pan)

4 1064397

Door, Left or Right (Left shown – move handle to bottom for right) (use 1080915 for Door w/

Manual Holder) 5 2304960 Handle, Eurolook Door 6 1064067 Pin Assembly, Door * 8100275 Spring, Door Pin * 8090970 Retaining Ring * 2307192 Hinge, Door Lower 7 8100327 Caster without Brake 8 8100944 Caster with Brake 9 Flue Cap-Stainless Steel

8237724 Two Station Fryer 8237727 Three Station Fryer 8237728 Four Station Fryer 8237752 Five Station Fryer

10 Top Cap (Cap for 5-station fryer shown)

8241913 Two Station Fryer 8236635 Three Station Fryer 8236636 Four Station Fryer 1083030 Five Station Fryer

* Not illustrated.

1.3 Drain Valves and Associated Parts

1.3.1 Rotary Actuator Drain Valve

ITEM PART # COMPONENT

1 8103755 Valve, 1¼” NPT Rotary Actuator

1-2

1.4 Drain Tube Sections and Associated Parts

See Section 1.3 for Drain Valve

ITEM PART # COMPONENT

1 1085906 2 1085904 3 1085917 4 1085905 5 1085919

Drain Tube, Dump Left Closed/Right End Open (Use 1085915 for Bulk) Drain Tube, Dump Full-Vat Left Closed/Right End Open (Use 1085911 for Bulk) Drain Tube, Dump Dual-Vat Left Closed/Right End Open (Use 1085916 for Bulk) Drain Tube, Dump Full-Vat Left Closed/Right End Closed (Use 1085914 for Bulk)

Drain Tube, Dump Dual-Vat Left Closed/Right End Closed (Use 1085918 for Bulk) 6 8237322 Drain Tube, Full-Vat Left and Right Open 7 8237324 Drain Tube, Dual-Vat Left and Right Open 8 8103550 Drain Tube, Short, Open Both Ends 9 8103551 Drain Tube, Long, Open Both Ends

10 8238812 Drain Tube, Full -Vat Left and Right Open 11 8238813 Drain Tube, Dual-Vat Left and Right Open 12 8237330 Drain Tube, Full-Vat Left Open/Right End Closed 13 8237331 Drain Tube, Dual-Vat Left Open/Right End Closed 14 8237329 Drain Tube, Full-Vat Left Open/Right End Closed 15 8237326 Drain Tube, Dual-Vat Left Open/Right End Closed 16 8237328 Drain Tube, Full-Vat Left and Right Open 15.31”

8238791 Drain Tube, Full-Vat Left and Right Open 18.95”

17 8237327 Drain Tube, Dual-Vat Left and Right Open 15.31”

8238814 Drain Tube, Dual-Vat Left and Right Open 18.95” 18 8160772 Sleeve 19 8090969 Clamp

* 8160630 Vinyl Cap

20 8237480 Guard, Filter Lid Splash 2 battery

8237915 Guard, Filter Lid Splash 3,4 and 5 battery

* Not illustrated.

1-3

1.5 Electronics and Electrical Components

1.5.1 High-Limit Thermostat and Temperature Probe

ITEM PART # COMPONENT

√ 1 8261177 √ 2 8262900 Temperature Probe

√ Recommended parts.

Thermostat Assembly, HE FM High-Limit 425F/218C

1.5.2 Component Boxes

1-4

1.5.2 Component Boxes cont.

ITEM PART # COMPONENT

1 8101164 Block, One-Piece Screwless Terminal 2 8160217 Insulation, Terminal Block Paper 3 8073843 Fuse 3A 250V Domestic

√

8073293

4 8075008 Cable, 21-inch Ignition (Domestic, Australia)

√

* 8075009 Cable, Ignition 19” (CE) * 8075266 Cable, Ignition, (Australia) * 8073484 Connector, Rajah 5 8075165 Cable, 20-pin Controller to 15-pin Interface Board – SMT 6 8066085SP Wire Assembly, Ignitor 7 2206102 Box, One-Piece Component 8 8071683 Relay, 15A 12VDC Blower, OIB, Reset Switch

√ √

9 8075691† Ignition Module, Single-Spark Capable Control (CE, Non-CE, CSA and AGA)

√

8075664† Ignition Module, Single-Spark Fenwal (AGA), (Australia)

10 8075813 Harness, Interface Board to Ignition Module (Capable Controls)

* 1084801 Harness, Interface Board to Ignition Module (Australia)

1086057 Wire Assembly, Full Vat Right (Honeywell) 1086059 Wire Assembly, Full Vat Left (Honeywell) 1086058 Wire Assembly, Dual Vat (Honeywell)

11 8262264 Interface Board Kit SMT

√

8074330 Speaker Adapter Harness SMT 8074343 Wire Harness, SMT Interface Board to Ignition Module 8064973 Interface Board – Australia Only

12 8070833

√

13 8070834

√

14 8102243 Spring, Relay Retaining 15 1086052 Plate, Ignition Module 16 8242090 Cover, Ignition Module 17 8074812

8074934 * 1060531SP Fuse Assembly, Inline (not used on all models) * 8072659 Switch, Momentary (Control Power Reset, only used in far left component box) * 8074403 Speaker SMT

* Not illustrated. √ Recommended parts.

8070012 Relay, 18A 24VAC Between OIB Time Delay Board and Gas Valve, (Australia)

Fuse 5A 125V International Only

Relay, DPDT 5A 12VDC Latch (See NOTE 1.) Relay, SPDT 15A 12VDC Basket Lift (See NOTE 2.)

Relay, 7-second Time Delay 120V (U.S., Canadian and Mexico units) Relay, 7-second Time Delay 220V, 230V, 240V and 250V units (International units)

† For Full-vat and Dual-vat units, use two Single Spark Ignition Modules.

NOTE 1: In full-vat units, only two latch relays (Item 12) are used, located in the sockets on the right side of the interface board. These relays are located in the bottom sockets of the interface board and control the heating circuit.

NOTE 2: The relays in the top sockets control the basket lifts.

1-5

1.5.3 Transformer Boxes

ITEM PART # COMPONENT

Box Assembly, Transformer A 1085658 GL230 and 430 (430 has added cordset 1081788) (use 1085885 Solid Shortening) B 1085746 GL330 (use 1085886 Solid Shortening) (530 has added cordset 1081788) C 1085808 GL230 CE Export (430 has added cordset 1081788) (use 1085890 Solid Shortening)

D 1085809 GL330 CE Export (use 1085891 Solid Shortening) (530 has added cordset 1081788)

E 1085959 FQ 430/530 CE Export 100v/120v (use 1085903 for 208/222/230/240V )

1 8074978 Transformer, 100-120V24V 62VA V/F Dual Voltage

√

2 8072181 Transformer, 100-120V/24V 62VA Filter and MIB

√

3 8074978 Transformer, V&F Dual Voltage 100-120V/12V 30VA /24V 50VA

√

4 8075129 Transformer, V&F Dual Voltage 208/222/230/240V

√ Recommended parts.

1-6

1.5.3 Transformer Boxes cont.

ITEM PART # COMPONENT

5 2206514 Cover, GL30 4-Battery Transformer Box

√

6 8074346 Relay, DPDT 20A 120VAC (Control Reset Button) (used for control power reset in

√

domestic units)

6a 8074770 Relay, DPDT 20A 240V (Control Reset Button) (used for control power reset in inter-

√

national units)

7 8074482 Relay, Filter 30A 24VDC DPDT

√

8 8160217 Insulation, Terminal Block Paper 9 8101164 Block, One-Piece Screwless Terminal

10 8071597 Fuse, 3amp Slo-Blow

√

11 8071973 Terminal, Post 12 8070070 Terminal, Ground Lug 13 2203191 Cover, Large Transformer Box 14 8236324 Box, Large Transformer/Filter 15 1068133 Cable Assembly, Transformer Box Line GL230, 330, 430, 230 and 330 CE Export

and 430 CE Export

1085895 Cable Assembly, Transformer Box Line GL230, 330, 430, 230 and 330 CE Export

and 430 CE Export Solid Shortening 16 8237638 Box, Transformer/Filter GL30 4-Battery 17 1085774 Cable Assembly, Transformer Box Filter Pump GL230, 330, 230 and 330 CE Export

1085894 Cable Assembly, Transformer Box Filter Pump GL230, 330, 230 and 330 CE Export

Solid Shortening 18 1080994 Cable Assembly, Transformer Box #1 GL230,330, 230 and 330 CE Export 19 1080995 Cable Assembly, Transformer Box #2 GL230, 330, 230 and 330 CE Export 20 1080996 Cable Assembly, Transformer Box #3 GL330 and 330 CE Export 21 1085664 Cable Assembly, Transformer Box #4 FQ430 and 530 Non-CE and CE Export 22 1085663 Cable Assembly, Transformer Box #3 FQ430 and 530 Non-CE and CE Export 23 1085662 Harness Assembly, Cord set Female

* WIR 1093 Wire Assembly, GL430/530 (used in Item E) * WIR 0798 Wire Assembly, GL330 Transformer/Filter Box (used in Item B and D)

* WIR 0799 Wire Assembly, GL230/430 Transformer/Filter Box (used in Item A, C) * Not illustrated √ Recommended parts.

1.5.4 Controllers and Associated Components

NOTE: See Page 1-4 thru 1-5 for Interface Board to Controller Wiring Harness.

ITEM PART # COMPONENT

√ 1085780SP Controller, FilterQuick™

* 8262458 Speaker SMT * 2600635 Bezel 2, 4 and 5 battery

* 2600684 Bezel 3 and 5 battery * Not illustrated. √ Recommended parts.

1-7

1.5.5 Control Panel Frames and Push Pull Rod Assembly

ITEM PART # COMPONENT

1 1085672 Harness, FilterQuick Drain with Light 2 8104345 3 8091107

Bushing, ⅜” Shaft Flanged Sleeve Bronze

Ring, ⅝” External Slef Locking Retaining 4 1085731 Assembly, Rod Push Pull 5 8071942 Terminal, Flag 6 8104399 Knob, 1.375“ Ball 7 8104360 Rod, Push Pull 8 8104362

Pin, ⅛” x 1.50 SS Slotted Spring

9 8238864 Support, Rod Push Pull

10 8074936 Microswitch, Gold Plated 11 8104397 Plunger, ¼-20 SS Ball Nose Spring

1-8

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