Foton BJ491EQ1, BJ483ZQB, BJ486ZQ, YC4F90-21, 2RZ-E Service Manual
...
福田风景系列轻型客车
使用与维修手册
OPERATION AND MAINTENANCE MANUAL
FOR FOTON VIEW SERIES LIGHT BUS
北汽福田汽车股份有限公司
BEIQI FOTON MOTOR CO.,LTD.
内 容 简 介
BRIEF INTRODUCTION
福田风景系列轻型客车是北汽福田汽车股份有限公司生产的主导产品，本《福田风景系
列轻型客车使用与维修手册》较详细地介绍了风景系列轻型客车的技术维护，BJ491EQ1、
BJ483ZQB、BJ486ZQ、YC4F90-21、2RZ-E、4G64S4 等发动机构造、使用、维修、故障排除，
汽车底盘、电器与仪表构造、保养及故障排除、部分车辆主要技术参数等内容。
本书可供风景系列轻型客车使用、维护、修理人员参考。
FOTON VIEW series light bus is the leading product of Beiqi Foton Motor Corporation. This
Operation and Maintenance Manual for FOTON VIEW Series Light Bus introduces in details the
technical maintenance of VIEW series light bus; structure, operation, maintenance and
troubleshooting of BJ491EQ1, BJ483ZQB, BJ486ZQ，YC4F90-21，2RZ-E，4G64S4 engines; main
technical parameters for structure, maintenance and troubleshooting of automobile chassis,
electricals and instruments etc.
This manual offers a reference for user and service personnel of VIEW series light bus.
北汽福田汽车股份有限公司
BEIQI FOTON MOTOR CO., LTD.
福田风景系列轻型客车
使用与维修手册
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW
SERIES LIGHT BUS
北汽福田汽车股份有限公司编
COMPIlED BY BEIQI FOTON MOTOR CO., LTD.
Printed by Chengshun Paper and Plastic Printing House of Langfang City
开本:889mm×1194mm(大 16 开) 22 印张 字数 76.89 千字
Format: 889mm×1194mm (big 16 format) Printing Papers Words Kiloword
2006 年 8 月北京第一版 2006 年 8 月第一次印刷
August , 2006 First Edition, Beijing August, 2006 First Print
印数 0～1000 册
Impression 0~1000 copies
前 言
PREFACE
福田风景系列轻型客车是北汽福田汽车股份有限公司在引进日本技术的基础上，根据用
户需求进一步研制开发的系列轻型客车。该系列轻型客车采用 BJ491EQ1、BJ483ZQB、
BJ486ZQ、YC4F90-21、2RZ-E、4G64S4 等汽、柴油发动机；采用了平、半高顶、高顶车身；
淡化仿桃木豪华内饰、动力转向、电动窗、遥控锁、电动后视镜、后照地灯、后组合尾灯、
钻石前大灯、内外温度显示器、高位刹车灯、后暖风、CD/调频一体机、VCD 机、中控锁、
高靠背可调座椅、分体空调等；尾气排放达排放法规的要求，特别适用于各地区城乡使用。
VIEW series light bus has been developed to meet the demands of our customers based on the
technology introduced from Japan. The light buses adopts BJ491EQ1,BJ483ZQB、BJ486ZQ,
YC4F90-21，2RZ-E，4G64S4 gasoline and diesel engines; the buses among the series adopts
flat/half high/ high roof bodies, they equip with peach wood imitated luxury interior trim, power
steering, power window, remote lock, power rear view mirrors, rear floor lamps, rear combination
tail lamps, diamond headlamps, interior and exterior temperature display, high mount brake lamp,
rear warm wind, combination of CD/FM, VCD player, central lock, high back adjustable seat and
individual A/C etc. The vehicles complies with emission regulations, they are ideal vehicles for city
and rural areas.
风景系列轻型客车具有良好的安全性、动力性、经济性、舒适性、操作稳定性和环保性，
自投放市场以来深受广大用户的欢迎。
VIEW series light bus features safety, strong power, economy and comfortability. They also
have good performances such as stable operation and environment friendship. They have been very
popular since the day they were put into market.
汽车性能的保持、发挥以及使用寿命的长短、可靠性等，一方面取决于汽车设计和制造
过程中的质量，另一方面取决于用户的正确使用和精心维护、汽车维修厂正确的修理。为了
使广大用户和维修单位对风景系列轻型客车使用与维修有一个较全面的了解，掌握该车的使
用、维护与修理方法，延长车辆的使用寿命，我们特编写这本《福田风景系列轻型客车使用
与维修手册》。本手册系统地介绍了风景系列轻型客车整车技术性能；几种发动机构造、使用、
维护、修理和故障排除；底盘、电气设备的维护和检修；汽车维护保养制度等。
Maintaining and implementation of vehicle performance and service life / reliability depend on
its orignal quality during design and manufacturing, as well as correct operation and careful
maintenance or repair by the user and service garage. This Operation and Maintenance Manual for
VIEW Series Light Bus tends to make the operation and maintenance of VIEW series light bus
known to the users and service stations, so that they could master vehicles’ operation, maintenance
and repair methods to prolong service life of the vehicle. This manual introduces systmatically
VIEW series light bus’s technical performance. It includes the structure, operation, maintenance,
repair and troubleshooting of several engine models; also in this manual are maintenance and repair
of chassis and electrical equipment as well as maintenance system of the vehicle.
本书可供风景系列轻型客车使用、维护、修理人员参考。
This manual offers a reference for user and service personnel of VIEW series light bus.
由于编写时间仓促，资料缺乏，书中难免有不足之处，恳请广大读者批评指正。
Any comment to this manual is highly appreciated.
编 者
Author
2006 年 8 月
August, 2006
TABLE OF CONTENTS
·1·
目 录
TABLE OF CONTENTS
第一章 风景系列轻型客车主要数据资料
Chapter1 Main data and specification of View series light-bus…………………………………1
1.1 风景系列轻型客车主要数据与规格
1.1 Main data and specification of VIEW series light-bus……………………………………………………… 1
1.2 BJ491EQ1 发动机技术资料
1.2 Technical data of BJ491EQ1 gasoline engine……………………………………………………………… 23
1.3 BJ486ZQ 柴油发动机技术资料
1.3 Technical specification of BJ486ZQ diesel engine………………………………………………………… 29
1.4 YC4F90-21 发动机技术资料
1.4 Technical specification of YC4F90-21 diesel engine……………………………………………………… 31
1.5 2RZ-E 发动机技术资料
1.5 Model 2RZ-E Engine Technical specification………………………………………………………………33
1.6 4G64S4 发动机技术资料
1.6 Technical data of 4G64S4 engine……………………………………………………………………………43
第二章 汽车技术维护
Chapter 2 Vehicle Technical Maintenance………………………………………………………51
2.1 日常维护
2.1 Routine Maintenance………………………………………………………………………………………… 51
2.2 一级维护
2.2 First level maintenance……………………………………………………………………………………… 52
2.3 二级维护
2.3 Second level maintenance…………………………………………………………………………………… 54
2.4 走合期维护
2.4 Run-in maintenance……………………………………………………………………………………………60
2.5 换季维护
2.5 Seasonal Maintenance…………………………………………………………………………………………60
2.6 全车润滑
2.6 Vehicle lubrication…………………………………………………………………………………………… 61
第三章 BJ491EQ1 汽油机构造与调整维修
Chapter 3 Structure, Adjustment and Service of BJ491EQ1 Gasoline Engine…………… 63
3.1 气缸盖部件
3.1 Cylinder head parts ………………………………………………………………………………………… 63
3.2 气缸体部件
3.2 Cylinder block parts ………………………………………………………………………………………… 71
3.3 曲柄连杆机构
3.3 Crank-connecting rod mechanism ……………………………………………………………………………76
3.4 配气机构
3.4 Valve train …………………………………………………………………………………………………… 79
3.5 润滑系统
·2·
3.5 Lubrication system ……………………………………………………………………………………………84
3.6 冷却系统
3.6 Cooling system ……………………………………………………………………………………………… 85
3.7 起动系统
3.7 Starting system ……………………………………………………………………………………………… 88
3.8 充电系统
3.8 Charging system ………………………………………………………………………………………………90
3.9 曲轴箱通风装置
3.9 Crankcase ventilator ………………………………………………………………………………………… 91
3.10 离合器
3.10 Clutch ……………………………………………………………………………………………………… 91
FOTON OPERATION AND MAINTENANCE MANUAL FOR VIEW SERIES LIGHT BUS
第四章 BJ491EQ1 汽油机的燃油喷射系统
Chapter 4 BJ491EQ1 Gasoline Engine Fuel Injection System …………………………… 94
4.1 德尔福电控燃油喷射系统简介
4.1 Introduction of Delphi Electronic Control Fuel Injection (EFI) System………………………………………94
4.2 德尔福电控燃油喷射系统零部件
4.2 Parts and Components of Delphi EFI System ……………………………………………………………… 96
第五章 BJ491EQ1 汽油机的使用
Chapter 5 Application of BJ491EQ1 Gasoline Engine ……………………………………112
5.1 安全操作规定
5.1 Regulations for safe operating………………………………………………………………………………112
5.2 油料和冷却液
5.2 Fuel, oil and cooling fluids …………………………………………………………………………………112
5.3 起动前的准备
5.3 Preparations before Startup …………………………………………………………………………………114
5.4 起动步骤
5.4 Startup Proedures ……………………………………………………………………………………………114
5.5 怠速及暖机
5.5 Idle Speed & Warm-up ………………………………………………………………………………………115
5.6 运转期间的检查
5.6 Check during Running ………………………………………………………………………………………115
5.7 停车
5.7 Shutdown ……………………………………………………………………………………………………115
5.8 零件保护
5.8 Component Protection ………………………………………………………………………………………115
5.9 跛行回家
5.9 Limp in ………………………………………………………………………………………………………116
5.10 使用注意事项
5.10 Precautions during Operation ………………………………………………………………………………116
第六章 BJ491EQ1 汽油机的技术保养
Chapter 6 Technical Maintenance of BJ491EQ1 Gasoline Engine ……………………… 117
6.1 技术保养周期
6.1 Technical maintenance interval …………………………………………………………………………… 117
6.2 技术保养内容
TABLE OF CONTENTS
6.2 Content of technical maintenance ………………………………………………………………………… 117
6.3 润滑系统的技术保养
6.3 Technical maintenance for lubrication system …………………………………………………………… 118
6.4 冷却系统的技术保养
6.4 Technical maintenance for cooling system …………………………………………………………………119
6.5 燃油系统的技术保养
6.5 Technical maintenance for fuel system………………………………………………………………………119
6.6 进气系统的技术保养
6.6 Technical maintenance for air intake system ……………………………………………………………… 120
·3·
第七章 BJ491EQ1 汽油机故障与排除方法
Chapter 7 BJ491EQ1 Gasoline Engine Faults and Troubleshooting …………………… 121
7.1 汽油机故障排除常识
7.1 Gasoline engine troubleshooting summary …………………………………………………………………121
7.2 汽油机电控燃油喷射系统故障诊断基础
7.2 Diagnosis basics -- gasoline engine electronic fuel injection system…………………………………………121
7.3 汽油机电控燃油喷射系统故障诊断注意事项
7.3 Notes to diagnosis - gasoline engine electronic fuel injection system ………………………………………121
7.4 汽油机故障排除方法
7.4 Gasoline engine troubleshooting procedures ……………………………………………………………… 122
第八章 BJ486ZQ 柴油机的构造与调整维修
Chapter 8 Structure, Adjustment and Service of BJ483ZQB Diesel Engine …………… 131
8.1 柴油机维护调整须知
8.1 Precautions on Service and Adjustment of Diesel Engine ………………………………………………… 131
8.2 柴油机维护与调整
8.2 Service and Adjustment of Diesel Engine ………………………………………………………………… 131
第九章 柴油机故障与排除方法
Chapter 9 Diesel Engine Faults and Troubleshooting………………………………………145
9.1 柴油机起动困难
9.1 Hard start-up…………………………………………………………………………………………………145
9.2 柴油机低温起动困难
9.2 Hard start-up at low temperature…………………………………………………………………………… 146
9.3 柴油机功率不足
9.3 Insufficient power……………………………………………………………………………………………146
9.4 柴油机运转时有异常杂音
9.4 Abnormal noise during operation……………………………………………………………………………147
9.5 柴油机排气烟色不正常
9.5 Abnormal exhaust gas color…………………………………………………………………………………148
9.6 柴油机机油压力不足
9.6 Lower oil pressure……………………………………………………………………………………………148
9.7 柴油机冷却系统冷却液温度失常.缺液
9.7 Abnormal coolant temperature or coolant short…………………………………………………………… 149
9.8 柴油机增压系统故障
9.8 Supercharging system fault …………………………………………………………………………………150
9.9 起动电机不运转.起动无力.发出噪音
·4·
9.9 Starter does not run, weak start up or noise…………………………………………………………………151
9.10 发电机不发电.充电电流小或充电电流过大
9.10 Alternator does not work, lower or higher charging current………………………………………………151
9.11 蓄电池容量不足.自放电过大
9.11 Lower battery volume, higher self-discharging……………………………………………………………152
9.12 冷起动预热系统故障
9.12 Cold-start preheating system faults…………………………………………………………………………152
9.13 水泵电磁风扇离合器故障
9.13 Water pump electro-magnetic fan clutch fault………………………………………………………………153
FOTON OPERATION AND MAINTENANCE MANUAL FOR VIEW SERIES LIGHT BUS
第十章 底盘构造与修理
Chapter 10 Chassis Structure and Service …………………………………………………156
10.1 离合器
10.1 Clutch ………………………………………………………………………………………………………156
10.2 变速器
10.2 Transmission ……………………………………………………………………………………………… 163
10.3 传动轴
10.3 Propeller shaft ………………………………………………………………………………………………179
10.4 后桥
10.4 Rear Axle ………………………………………………………………………………………………… 182
10.5 前桥
10.5 Front Axle ………………………………………………………………………………………………… 190
10.6 转向机构
10.6 Steering Mechanism ……………………………………………………………………………………… 199
10.7 悬架
10.7 Suspension …………………………………………………………………………………………………208
10.8 制动系统
10.8. Brake System ………………………………………………………………………………………………214
10.9 车轮
10.9 Wheel ………………………………………………………………………………………………………225
第十一章 电器及仪表结构.使用与修理
Chapter 11 Structure, Application and Serice of Electrical Devices & Instruments …… 232
11.1 电器系统概述
11.1 Electrical System Overview ……………………………………………………………………………… 232
11.2 保险盒
11.2 Fuse Box ……………………………………………………………………………………………………232
11.3 电器系统的故障及修理
11.3 Troubleshooting ……………………………………………………………………………………………232
11.4 电器配件
11.4 Electrical Devices ………………………………………………………………………………………… 235
11.5 组合仪表与辅助电器
11.5 Complex Instrument and Auxiliary Electrical Devices ……………………………………………………259
11.6 汽车空调
11.6 Air Conditioner ……………………………………………………………………………………………262
TABLE OF CONTENTS
附录
Appendices
附录 1：匹配 BJ491EQ1 德尔福Ⅲ发动机豪华型整车电气原理图
Appendix：1 Vehicle (Luxury type) Circuit Diagram, with Delphi III BJ491EQ1 engine
附录 2：匹配 BJ483ZQB 发动机经济型整车电气原理图
Appendix：2: Vehicle (Economy type) Circuit Diagram, with BJ486ZQs engine
附录 3：匹配 2RZ-E 发动机整车电气原理图
Appendix3：Vehicle Circuit Diagram, with 2RZ-E engine
附录 4：匹配 BJ483ZQB 发动机整车电气原理图
Appendix4：Vehicle Circuit Diagram, with BJ483ZQB engine
附录 5：匹配 BJ491EQ1 德尔福Ⅲ发动机新电喷系统整车电气原理图
Appendix5；Vehicle (new EFI) Circuit Diagram, with Delphi III BJ491EQ1 engine
附录 6：匹配 BJ486ZQ 发动机整车电气原理图
Appendix6：Vehicle Circuit Diagram, with BJ486ZQ engine
附录 7：匹配 4YC4F90-21 发动机整车电气原理图
Appendix7：Vehicle Circuit Diagram, with 4YC4F90-21engine
附录 8：匹配 4G64S4 发动机整车电气原理图
Appendix8：Vehicle Circuit Diagram, with 4G64S4 engine
附录 9：匹配 4G64S4 发动机经济型整车电气原理图
Appendix 9：Vehicle (Economy type) Circuit Dirgram, with 4G64S4 engine
·5·
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Overall length
Overall width
rall hight
Wheel track
Min ground
Wheel base
Rear extension
Min turning
Chapter 1 Main data and specification
of VIEW series light-bus
1.1 Main data and specification of VIEW series light-bus
1.1.1 Main data and specification of VIEW BJ6486、BJ6516
Table 1-1 General data
Model
Drive type 4×2 rear axle drive
BJ6486
FB
BJ6486
HFB
BJ6486
J1F1B
BJ6486
H2F1
BJ6486
J1F2B
BJ6486
H2F2
BJ6486
HJ1F2B
BJ6486
B1DWA
BJ6486
J1FB
·1·
BJ6486
H1F
Seats (include
driver)
(mm)
(mm)
Ove
(mm)
(front
/rear)(mm)
clearance
(mm)
(mm)
Front
extension
(mm)
9~12 ← ← ← ← ← ← 6~15 ← 9~12
4900 ← 4970 ← ← ← ← ← ← 4900
1690 ← ← ← ← ← ← ← ← ←
1935 2205 1935 1995 1935 1995 2225
1450/14
30
165 ← ← ← ← ← ← ← ← ←
2590 ← ← ← ← ← ← ← ← ←
1200 ← 1270 ← ← ← ← ← ← 1200
←
1460/14
40
← ← ← ← ←
1935/19
95
1935 1995
1450/14
30
←
(mm)
diameter (m)
Approach
angle (°)
Departure
angle(°)
1110 ← 1110 ← ← ← ← ← ← ←
≤11.5
21 ← 20 ← ← ← ← ← ← 21
20 ← 20 ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ←
·2·
include
Overall length
Overall width
Overall hight
Wheel track
Min Ground
Wheel base
Min Turning
included
← Overall length
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Table 1-2 General data
Model
BJ648
HJ1FB
BJ648
H2F
BJ648
H2FB
BJ648J
1FC
BJ648
HJ1FC
BJ648
B1DW
A-8
BJ648
B1DW
A-6
Drive type 4×2 rear axle drive
BJ648
B1DX
A
BJ648
B1DX
A-1
BJ648
B1DX
A-2
BJ648
H1FB
Seats (
driver)
(mm)
(mm)
(mm)
(front/rear)
(mm)
clearance(mm)
(mm)
Front
extension
(mm)
Rear extension
(mm)
6~15 9~12
4970
1690
← ← ← ← 4900 4970
← ← ← ← ← ← ← ← ← ←
2205 1995
1450/1
430
← ← ← ←
← ← ← 6~15 6~12 6~15
← ← ← 4900
1935 2225 1935 2050
1460/1
440
← ← ← ← ←
2225 1995
← ← 9~12
165 ← ← ← ← ← ← ← ← ← ←
2590
1270
1110
← ← ← ← ← ← ← ← ← 1200
← ← ← ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ←
diameter(m)
Approach
angle (°)
Departure
angle (°)
≤11.5 ← ← ← ← ← ← ← ← ← ←
20 ← ← ← ← ← ← ← ← ← 21
20 ← ← ← ← ← ← ← ← ← 20
Note：“←”same as indicated value
Table1-3 General data
Model
BJ648
B1DW
A-1
BJ648
B1DW
A-2
BJ648
B1DW
A-3
BJ648
B1DW
A-4
BJ648
B1DW
A-5
BJ648
B1DW
A-7
Drive type 4×2rear axle drive
Seats (
driver )
(mm)
6~15 6~12 ← ← ← 6~15 6~9 6~15 10~15
4970 ← ← ← ← ← ← ← 5085 ←
BJ648
B1DW
A-9
BJ648
B1DW
C
BJ648
B1DW
A
BJ648
B1DW
A-1
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Overall width
Overall hight
Wheel track
Min grond
Min Turning
Approach angle
included
Overall length
Overall width
Overall hight
Wheel track
n Ground
·3·
Model
(mm)
(mm)
front/rear) (mm)
clearance(mm)
BJ648
B1DW
A-1
1690 ← ← ← ← ← ← ← ← ←
2225 1935 1995 2225 1995 2050 1935 1935 2050
1460/14
40
165 ← ← ← ← ← ← ← ← ←
BJ648
B1DW
A-2
BJ648
B1DW
A-3
BJ648
B1DW
A-4
BJ648
B1DW
A-5
BJ648
B1DW
A-7
BJ648
B1DW
A-9
BJ648
B1DW
C
BJ648
B1DW
A
← ← ← ← ← ← ← ← ←
BJ648
B1DW
A-1
Wheel base (mm) 2590 ← ← ← ← ← ← ← ← ←
Front
extension(mm)
Rear
extension(mm)
diameter(m)
1270 ← ← ← ← ← ← ← 1320 ←
1110 ← ← ← ← ← ← ← 1175 1110
≤11.5
← ← ← ← ← ← ← ← ←
(°)
Departure
angle(°)
20 ← ← ← ← ← ← ← ← 16
20 ← ← ← ← ← ← ← ← ←
Table 1-4 General data
Model
BJ6516
B1DW
A-2
BJ6516
B1DW
A-3
BJ6516
B1DW
A-4
BJ6516
B1DXA
BJ6516
B1DXA
-1
BJ6516
B1DXA
-2
Drive type 4×2rer axle dtive
Seats (
driver )
(mm)
(mm)
(mm)
← 6~9 10~15
← ← ← ← 6~9 10~15 6~9
← 5085 5085 ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ←
1935 ← ← 1935 ← 2050 ← 1995 ← ←
BJ6516
B1DXA
-3
BJ6516
B1DXA
-4
BJ6516
B1DXA
-5
BJ6516
B1DXA
-6
(front/rear)
(mm)
Mi
clearance(mm)
← ← ← ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ←
·4·
Wheel base
Min turning
Curb weight
Front axle
Max total
Front axle
Min stable speed in D gear
full load at
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Model
(mm)
Front
extension(mm)
Rear
extension(mm)
dismeter(m)
Approach angle
°)
Departure
angle(°)
Model
BJ6516
B1DW
A-2
BJ6516
B1DW
A-3
BJ6516
B1DW
A-4
BJ6516
B1DXA
BJ6516
B1DXA
-1
BJ6516
B1DXA
-2
BJ6516
B1DXA
-3
BJ6516
B1DXA
-4
BJ6516
B1DXA
-5
← ← ← ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ←
← 1175 1175 1110 ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ←
← ← ← 20 ← 16 ← ← ← ←
← ← ← ← ← ← ← ← ← ←
Table 1-5 Mass data
BJ6486
FB
BJ6486
HFB
BJ6486
J1F1B
BJ6486
H1F1
BJ6486
J1F2B
BJ6486
H2F2
BJ6486
HJ1F2B
BJ6486
B1DWA
BJ6486
J1FB
BJ6516
B1DXA
-6
BJ6486
H1F
(kg)
(kg)
Rear axle (kg) 750 760 762 760 700 765 770 700/715
mass (kg)
(kg)
1640 1700 1665 1710 1660 1715 1720 1660/1690 1670 1660
890 940 903 950 960 950 950 960/975
965 960
705 700
2516 2576 2541 2586 2536 2591 2596 2635/2665 2450 2440
1270 1300 1283 1310 1280 1310 1310 1105/1115 1025 1020
Rear axle (kg) 1246 1276 1258 1276 1256 1281 1286 1530/1550 1425 1420
Table 1-6 Operation data
Max speed ≥120 ← ≥130 ← ≥125 ← ← ≥120 ← ←
≤20 ← ← ← ← ← ← ← ← ←
Max climbing slope (%)
Brake distance (
50km/h) (m)
≥30 ← ← ← ← ← ← ← ← ←
≤22 ← ← ← ← ← ← ← ← ←
Fuel consumption
(L/100km)
≤9.5 ← ← ← ← ← ← ← ← ←
(average speed 50km/h)
Model
Rear axle
Max total
Front axle
Rear xale
Min stable speed in D
full
Curb weight
Max tatal mass
Curb
weight (kg)
Front
axle(kg)
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·5·
Table 1-7 Mass data
BJ6486
HJ1FB
BJ6486
H2F
BJ6486
H2FB
BJ6486
1FC
BJ6486
HJ1FC
BJ6486
B1DW
A-8
BJ6486
B1DW
A-6
BJ6486
B1DX
A
BJ6486
B1DX
A-1
BJ6486
B1DX
A-12
BJ6486
H1FB
1670 1680 1700 1680 1700 1660 1670 1660 1665 1740 1660
965 980 990 980 990 960 965 960 938 1000 960
(kg)
mass (kg)
(kg)
(kg)
705 700 710 700 710 700 705 700 727 740 700
2405 2556 2576 2556 2576 2635 2450 3635 2640 2715 2440
1025 1086 1096 1086 1096 1150 1070 1335 1300 1315 1020
1425 1470 1480 1470 1480 1530 1380 1300 1340 1400 1420
Table 1-8 Operation data
Max speed ≥120 ← ← ← ← ← ← ≥125 ≥130 ← ≥120
gear
≤20 ← ← ← ← ← ← ← ← ← ←
Max climbing slope (%) ≥30 ← ← ← ← ← ← ← ← ≥38 ≥30
Brake distance (m) (
load at speed 50km/h)
≤22 ← ← ← ← ← ← ← ← ≤19 ≤22
Fuel cansumption
(L/100km)
≤9.5 ← ← ← ← ← ← ← ← ← ←
(average speed 50km/h)
Note ：“←” same as indicated value
Table 1-9 Mass data
Model
BJ6486
B1DW
A-1
BJ6486
B1DW
A-2
BJ6486
B1DW
A-3
BJ6486
B1DW
A-4
BJ6486
B1DW
A-5
BJ6486
B1DW
A-7
BJ6486
B1DW
A-9
BJ6486
B1DW
C
BJ6516
B1DW
A
BJ6516
B1DW
A-1
(kg)
1740 1660 1670 1740 1670 1670 1660 1740 1690 1690
Front axle (kg) 1110 960 965 985 965 965 960 985 975 970
Rear axle (kg) 730 700 705 755 705 705 700 755 715 720
(kg)
2715
Front axle (kg) 1145
Rear axle (kg) 1570
2050~2
440
860~11
05
1190~1
530
2060~2
450
865~11
10
1195~1
535
2130~2
520
895~11
40
1235~1
575
2050~2
645
865~11
10
1195~1
535
2615 2227 2715 2665 ←
1110 1140 1120 1135
1505 1575 1545 1530
·6·
Min stable speed in D
Max climbing slope
full
average
Curb weight
Max total mass
Min stable speed in
Max climbing slope
full
average speed
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Table 1-10 Operation data
Max Speed ≥120 ← ← ← ← ← ← ← ← ←
gear
（％）
Brake distance（
load at 50km/h）（ m ）
≤20
≥30
≤22
← ← ← ← ← ← ← ← ←
← ← ← ← ← ≥38
← ← ←
← ← ← ← ← ← ← ← ←
Fuel consuption
（L/100km）(
≤9.5
← ← ← ← ← ← ← ← ←
speed 50km/ h)
Table 1-11 Mass data
(kg)
Modle
BJ6516
B1DW
A-2
1700 1730 1730 1690 1695 1700 1705 1735 1735 1730
BJ6516
B1DW
A-3
BJ6516
B1DW
A-4
BJ6516
B1DXA
BJ6516
B1DXA
-1
BJ6516
B1DXA
-2
BJ6516
B1DXA
-3
BJ6516
B1DXA
-4
BJ6516
B1DXA
-5
BJ6516
B1DXA
-6
Front axle (kg) 980 900 900 980 978 980 980 905 905 905
Rear axle kg) 720 830 830 720 717 720 725 830 830 830
(kg)
2675 2297 2675 2665 2670 2645 2650 2302 2680 2297
Front axle (kg) 1140 1200 1405 1120 1123 1115 1110 1102 1280 1097
Rear axle (kg) 1530 1097 1270 1545 1547 1530 1540 1200 1400 1200
Table 1-12 Operation data
Max speed ← ← ← ≥125 ≥130 ≥125 ≥130
D gear （km/h）
（％）
Brake distance（
load at 50km/h (m)
← ← ← ← ← ← ≤22 ← ← ←
← ← ← ← ← ≥38 ← ← ← ←
← ← ← ← ← ← ≤19 ← ← ←
← ← ←
Fuel consumption
（L/100km）
（
← ← ← ← ← ← ← ← ← ←
50km/h）
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Engine cooling
Transmission oil
Engine cooling
Table 1-13 Volume data
BJ64
BJ64
Model
86
B1D
XA-1
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ64
86
J1F2
B
BJ64
86
HJ1F
2B
Fuel tank（L） 65
BJ64
86
H2F2
BJ64
86
B1D
XA
BJ65
16
B1D
XA
BJ65
16
B1D
XA-2
BJ65
16
B1D
XA-4
BJ65
16
B1D
XA-5
·7·
BJ65
16
B1D
XA-6
Used fuel （#）
Better than 93# non-lead gasoline
Engine
lubricating
4.3 5.2
system（L）
Oil SF class 10W/30 or 15W/40
system （L）
10.1
Anti -freezer Ethy lene anti –frezer （or anti –corrosive anti freezer ，do not use alcoholic anti freezer ）
Transmission（L）
type
Gear oil GL-5 80W/90 in north （cold ）China ，85W/90 for other regions
2.0
Rear axle（L） 1.6
Table 1-14 Volume data
Model
BJ6486
FB
BJ6486
HFB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Fuel tank （L）
Used fuel （#）
Better than 93#non-lead gasoline
65
Engine
lubricating
4.2
system（L）
Oil SE class 10W/30 or 15W/40
system（L）
10.1
Anti -freezer Ethylene anti-freezer（or anti- corrosive anti-freezer，do not use alcoholic anti-freezer ）
Transmission
（L）
Transmission
oil type
Rear axle （L）
Gear oil GL-5 80W/90 in north （cold ）China，85W/90 for other area
2.0
2.2
·8·
Engine cooling
Rear axle
discharged, max current
Model
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Table 1-15 Volume data
BJ64
BJ64
BJ64
BJ64
BJ64
BJ64
BJ64
BJ64
BJ64
86
B1D
WA
86
B1D
WA-
1
86
B1D
WA-
2
86
B1D
WA-
3
86
B1D
WA-
4
86
B1D
WA-
5
86
B1D
WA-
6
86
B1D
WA-
7
86
B1D
WA-
8
BJ64
86
B1D
WA-
9
BJ65
16
B1D
WA
BJ65
16
B1D
WA-
1
BJ65
16
B1D
WA-
2
BJ65
16
B1D
WA-
3
BJ65
16
B1D
WA-
4
BJ64
86
B1D
WC
Fuel tank （L）
65
Fuel （#） Better than 93# non lead gasoline
Engine
lubrication
4.2
system （L）
Oil SE class 10W/30or 15W/40
system （L）
10.1
Coolant Ethylene anti-freezer（or anti corrosive anti frezer，do notuse alcoholic anti freezer area）
Transmission
（L）
Transmission
oil type
Rear axle（L）
Gear oil GL-5 80W/90 in north （cold） china，85W/90for other area
2.0 6.5
2.2
Table 1-16 Volume data
BJ6
Model
486
B1D
XA-
1
BJ64
86B1
DXA
-2
BJ64
86J1F
1B
BJ64
86H2
F1
BJ65
16BD
XA-1
BJ65
16BD
XA-3
BJ64
86J1F
2B
BJ64
86HJ
1F2B
BJ64
86H2
F2
BJ64
86B1
DXA
BJ64
86B1
DXA
BJ65
16B1
DXA
-2
BJ65
16B1
DXA
-4
BJ65
16B1
DXA
-5
BJ65
16B1
DXA
-6
oil
Brake
system (L)
Brake fluid
Battery
Refrigerant
(g)
Refrigerant
type
Gera GL-5 80W/90in north （cold ）china ,85W/90for other area
1
V -3 –QC/T670 – 2000
At 20℃: concentration 1.28 （full charged）；1.16（charged 50%）；1.06（
15A during quick charging; 5A during slow charging
1400 1150
R134a
Chapter 1 Main Data and Specification of VIEW Series Light-bus
discharged, max current
WA
Rear axle
discharged, max current
Refrigerant
Refrigerant
Spark plug
deflection
Table 1-17 Volume data
Model
BJ6486
FB
BJ6486
FB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
FB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
Gear oil Gear oil GL-5 80W/90in north （cold china,85W/90 for other aera
·9·
BJ6486
HJ1FC
Brake
system (L)
Brake fluid
Battery
Refrigerant
(g)
Refrigerant
type
Model
oil
Brake
system（L）
1
JG3# composed brake fluid
At 20℃: concentration 1.28 （full charged）；1.16（charged 50%）；1.06（
15A during quick charging; 5A during slow charging
1500
R134a
Table 1-18 Volume data
BJ648
6
B1D
BJ648
6
B1D
WA-1
BJ648
6
B1D
WA-2
BJ648
6
B1D
WA-3
BJ648
6
B1D
WA-4
BJ648
6
B1D
WA-5
BJ648
6
B1D
WA-6
BJ648
6
B1D
WA-7
BJ648
6
B1D
WA-8
BJ648
6
B1D
WA-9
Rear oil GL-5 80W/90,innorth (cold )china 85W/90 other area
1
BJ651
6
B1D
WA-2
BJ651
6
B1D
WA-3
BJ651
6
B1D
WA-4
BJ648
6
B1D
WC
Brake fluid
Battery
At 20℃: concentration 1.28 （full charged）；1.16（charged 50%）；1.06（
15A during quick charging,5A during slow charging
(g)
type
Model
clearance (mm)
Belt
(mm)
BJ648
6
B1DX
A-1
BJ64
86
B1D
XA-2
BJ64
86
J1F1
B
V-3-QC/T670-2000
1500
R134a
Table 1-19 Adjustment data
BJ65
BJ65
BJ65
BJ64
86
H2F1
16
BDX
A-1
16
BDX
A-3
BJ651
16
BDX
A-5
6
BDX
A-4
BJ64
86
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
0.7~0.8 1.1
5~7 ←
BJ64
86
B1D
XA
BJ65
16
B1D
XA
BJ651
6
B1D
XA
·10·
brake
Free angle of
Free travel of clutch
Free travel of brake
Steering wheel free
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Model
Free travel -clutch pedal (mm)
Free travel-pedal (mm)
steering wheel (°)
BJ648
B1DX
6
A-1
BJ64
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
BDX
A-5
BJ651
6
BDX
A-4
BJ64
86
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
5~15 ←
1~3 ←
≤20(from center to left) ←
BJ64
86
B1D
XA
Toe-in (mm) 3±1 ←
Camber (°) -0°20’ ±30’ ←
Kingpin
inclination
10°50’ ±30’ ←
Caster (°) 1°15’ ±30’ ←
Engine
Model 4G64S4M 2RZ-E
BJ65
16
B1D
XA
BJ651
6
B1D
XA
Type
Bore × stroke(mm
×mm)
In-line, water cooling ,four cylinders,four strokes, electronic control multi-point injection
gasoline engine
86.5×100 95×86
Displacement 2.350 2.438
Table 1-20 Adjustment data
Model
Spark plug clearance
（mm)
Belt deflection(mm)
pedal (mm)
pedal (mm)
angle (°)
Toe-in (mm)
BJ6486
FB
BJ6486
HFB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
0.8~1.0
5~7
5~15
1~3
≤20(From center to left)
3±1
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Camber(°)
Kingpin inclination
Caster(°)
-0°20’ ±30′
10°50’ ±30′
1°15’ ±30′
Engine
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Spark plug clearance
Free travel of clutch
Steering wheel free
Kingpin incliniation
point Injection
Spark plug clearance
·11·
Model
BJ6486
FB
BJ6486
HFB
Model
Vertical ,in-line water cooling .four cylinder ,four strokes, electronic control one-point
Type
Bore×stroke(mm×
mm)
Displacement（L）
Note :“←” same as indicated value
Model
BJ6486
B1DWA
(mm)
Belt deflection (mm)
pedal (mm)
Free travel of brake
pedal(mm)
BJ6486
H1F
Table1-21 Adjustment data
BJ6486
B1DWA-1
BJ6486
H2F
BJ6486
B1DWA-2
BJ6486
H2FB
BJ6486
HFB
BJ6486
HJ1FB
491EQ
injection gasoline engine
91×86
2.237
BJ6486
B1DWA-3
BJ6486
B1DWA-4
0.8~1.0
5~7
5~15
1~3
BJ6486
J1FB
BJ6486
B1DWA-5
BJ6486
J1FC
BJ6486
B1DWA-6
BJ6486
HJ1FC
BJ6486
B1DWA-7
angle (°)
Toe in (mm)
Camber (°)
(°)
Caster (°)
Model
Type
Bore×stroke
(mm×mm)
Displacement（L）
Model
≤20(from center to lift)
3±1
-0°20’ ±30′
10°50’ ±30′
1°15’ ±30′
Engine
491EQ1
In-line, water cooling, four cylinders, four strokes, electronic control multi –
gasoline engine
91×86
2.237
Table1-22 Adjustment data
BJ6486
B1DWA-8
BJ6486
B1DWA-9
BJ6516
B1DWA
BJ6516
B1DWA-1
BJ6516
B1DWA-2
BJ6516
B1DWA-3
BJ6516
B1DWA-4
BJ6486
B1DWC
(mm)
Belt deflection (mm)
0.8~1.0
5~7
·12·
Free travel of clutch
Free travel of brake
Steering wheel free
Rated power
Max torque
Idle speed
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Model
pedal (mm)
pedal (mm)
angle (°)
BJ6486
B1DWA-8
BJ6486
B1DWA-9
BJ6516
B1DWA
BJ6516
B1DWA-1
BJ6516
B1DWA-2
5~15
1~3
≤20(from center to left)
Toe- in (mm) 3±1
Camber (°) -0°20’ ±30′
Kingpin inclination
10°50’ ±30′
Caster (°) 1°15’ ±30′
Engine
Model 491EQ1
Type
Bore ×strok
(mm×mm)
In-line, water cooling, four cylinders, four strokes, electronic control multi –point Injection
gasoline engine
91×86
BJ6516
B1DWA-3
BJ6516
B1DWA-4
BJ6486
B1DWC
Dispencement（L）
Note :“←” same as indicated value
BJ64
BJ64
BJ64
86
86
Model
B1D
XA-1
B1D
XA-2
86
J1F1
B
Compression
ratio
(kW)(r/min)
(N.m)(r/min)
(r/min)
During
Lubri
Idle
catin
speed
g oil
press
During
ure
runnin
(kPa)
g
2.237
Table1-23 Adjustment data
BJ65
BJ65
BJ65
BJ65
BJ64
86
H2F1
16
BDX
A-1
16
BDX
A-3
16
BDX
A-4
BJ648
16
BDX
A-5
6
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
BJ64
86
B1D
XA
9.5 9.0
95/5250 88/5000
196/2750 198/2600
750±50 800/±50
≥20.4
≥170
BJ65
16B1
DXA
BJ65
16B1
DXA
-2
BJ65
16B1
DXA
-6
Drive system
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Transmission
Drive
BJ64
BJ64
Model
86
B1D
XA-1
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
BDX
A-4
BJ65
16
BDX
A-5
BJ648
6
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
BJ64
86
B1D
XA
Clutch Single disc, dry diaphram spring，hydraulic operation
Mechanic 5+1,gears with synchronizers
BJ65
16B1
DXA
BJ65
16B1
DXA
-2
·13·
BJ65
16B1
DXA
-6
Ⅰgear
Ⅱgear
ratio
Ⅲgear
Model
Compression ratio
Rated power
[kw（r/min）]
Max torque
[N.m(r/min)]
Idle speed(r/min)
Lubricati
ng oil
pressure
(kPa)
During
Idle
speed
During
running
BJ6486
FB
BJ6486
HFB
3.967 4.452
2.136 2.619
1.36 1.517
Table 1-24 Adjustment data
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
8.8
70/4600
178/3200
780±50
≥20.4
≥170
BJ6486
J1FC
BJ6486
HJ1FC
Drive system
Clutch Single disc，dry disphram spring，hydraulic operation
Transmission Mechanic 5+1 gears with synchronizer
Ⅰgear
4.452
Drive
ratio
Ⅱgear
Ⅲgear
2.619
1.517
Note :“←” same as indicated value
Table 1-25 Adjustment data
Model
Compression ratio
Rated power /rpm
（kw(r/min)）
BJ6486B1
DWA
BJ6486B1
DWA-1
BJ6486B1
DWA-2
BJ6486B1
DWA-3
76/4300~4600
BJ6486B1
DWA-4
8.8
BJ6486B1
Max roque 193/3200
DWA-5
BJ6486B1
DWA-6
BJ6486B1
DWA-7
·14·
Rated power /
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Model
BJ6486B1
DWA
BJ6486B1
DWA-1
BJ6486B1
DWA-2
BJ6486B1
DWA-3
BJ6486B1
DWA-4
BJ6486B1
DWA-5
BJ6486B1
DWA-6
BJ6486B1
DWA-7
[N.m(r/min)]
Idle speed (r/min)
Lubrica
tion oil
pressur
e（kPa）
During
Idle speed
During
running
800±50≥
≥20.4
≥170
Drive system
Torque converter
ratio
Clutch Single disc，dry diaphram spring，hydraulic operation
/ 2.3
/
Transmission Mechanic 5+1 gears with synchronizer Torque converter＋Planet gears
Drive
ratio
Ⅰgear
Ⅱgear
4.452 Ⅰgear 2.450
Ⅱgear 1.450
Ⅲgear 1
O/Dgear 0.688
2.619
Planet
Gears
ratio
Ⅲgear
Modle
Compression ratio
Rpm
(kW(r/min)）
Max torque
(N.m(r/min))
Idle speed(r/min)
Lubrica
ting oil
pressur
e（kPa）
During
Idle speed
During
running
Torque converter
ratio
BJ6486B1
DWA-8
BJ6486B1
DWA-9
1.517
Table 1-26 Adjustment data
BJ6516B1
DWA
BJ6516B1
DWA-1
BJ6516B1
DWA-2
BJ6516B1D
WA-3
8.8
76/4300~4600
193/3200
800±50
≥20.4
≥170
Drive system
/ 2.3
Rgear 2.222
BJ6516B
1DWA-4
BJ6486B1
DWC
Clutch Single disc，dry diaphram spring ，hydraulic operation
/
Transmission Mechanic 5+1 gears with synchronizers Torque converter＋Planet gears
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Planet gears
Propeller shaft
Front
·15·
Drive
ratio
Driv
e
ratio
Modle
Ⅰgear
Ⅱgear 2.619
Ⅳgear 1.517
Model
Ⅳ gear
Ⅴ gear
R gear
BJ6486B1
BJ648
6B1D
XA-1o
r -2
DWA-8
BJ64
86
J1F1
B
BJ6486B1
DWA-9
BJ6516B1
DWA
BJ6516B1
DWA-1
BJ6516B1
DWA-2
4.452 Ⅰgear
Table 1-27 Adjustment data
BJ65
BJ65
BJ65
BJ64
86
2F1
16
BDX
A-1
16
BDX
A-3
16
DXA-
4
BJ65
16
DXA-
5
BJ64
86
1F2B
BJ64
86
J1F2
B
1.000 1.000
0.856 0.854
3.578 4.473
BJ6516B1D
WA-3
ratio
BJ64
BJ64
2F2
86
86
1DX
A
BJ6516B
1DWA-4
BJ6486B1
DWC
2.450
Ⅱgear
Ⅲgear
1.450
1
O/Dgear 0.688
Rgear 2.222
BJ65
BJ65
BJ65
16
16
B1D
B1D
B1D
XA
XA-2
XA-6
16
type
Rear axle
Final drive
Final drive
ratio
Differntial
Half shaft
Suspen
tion
Tire
Tire
pressur
e (kPa)
Model
front
rear
rear
BJ6486H
FBor FB
Tubular，exposed needle bearing, universal joint
Integrated banjo type or tubular type
Single hyperbolic bevel gear
4.1 4.27
Symmetric bevel gear type
Semi-floating
Running system
Torsion bar spring，double cross arm independent suspention
Longitudinal leaf spring; non-independent suspension
195/70R15C 195/70R15C or 205/70R15
325 325/250
450 450/250
Table 1-28 Adjustment data
BJ6486H
1F
BJ6486H
2F
BJ6486H
2FB
BJ6486H
FB
BJ6486H
J1FB
BJ6486J
1FB
BJ6486J
1FC
BJ6486H
J1FC
Drive
ratio
Ⅳ gear
Ⅴ gear
R gear
1.000
0.854
4.473
·16·
pressure
Drive
ension
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Model
Prepoller shaft
type
Rear axle
Final drive
Final drive ratio
Differential
Half shaft
Suspens
ion
Front
Rear
Tire
Tire
(kPa)
Front
Rear
Model
BJ64
86B
1DW
A
BJ6486H
FBor FB
BJ64
BJ64
86B1
86B1
DWA
DWA
-1
BJ6486H
1F
BJ6486H
2F
BJ6486H
2FB
BJ6486H
FB
BJ6486H
J1FB
Tubular，exposed needle bearing, universal joint
Integrate bonjo type or tubular type
Single hyperholic bevel rear
4.556
Symmetric bevel gear type
Semi-floating
Running system
Torsion bar spring，double cross arm independent suspension
Longitudinal leaf spring; non-independent suspension
185R14
325
450
Table 1-29 Adjustment data
BJ64
BJ64
BJ64
BJ64
BJ64
-3
86B1
DWA
-4
86B1
DWA
-5
86B1
DWA
-6
86B1
DWA
-7
86B1
DWA
-8
BJ64
86B1
DWA
-9
BJ65
16B1
DWA
BJ65
16B1
DWA
-1
BJ6486J
1FB
BJ65
16B1
DWA
-2
BJ6486J
BJ65
16B1
DWA
-3
1FC
BJ6516
B1DWA
-4
BJ6486H
J1FC
BJ64
86B1
DWC
Ⅳgear
Ⅴgear
ratio
R gear
Propeller
shaft type
Rear axle
Final drive
Tubular，exposed，needle bearing universal joint
Whole banjo type of tubular type
Single hyperbolic bevel gear
Final drive
ratio
Differential
Symmetric bevel gear type
Half shaft
Running system
Susp
Front
Rrear
Torsion bar spring, double cross arm independent suspension
Longtudinal leaf spring non-independent suspension
Tire 185R14 195/70R15C
Tire
Pa)
Front
Rear
press
ure(k
1.000 /
0.854 /
4.473 /
4.556
Semi -floating
185R14
325
450
Chapter 1 Main Data and Specification of VIEW Series Light-bus
Max Wheel
body
Wire harness
Table 1-30 Steering gear and brake
Model
BJ648
6B1D
XA-1o
r-2
BJ648
6J1F1
B
BJ648
6H2F
1
BJ651
6XA-
1or -2
BJ651
6XA-
3
BJ648
6J1F2
B
BJ648
6HJ1
F2B
BJ648
6H2F
Steering gear Rack and pinion
Drive ratio 36.42
·17·
BJ65
BJ648
2
6B1D
XA
BJ651
6B1D
XA
BJ651
6B1D
XA-4
16B1
DXA
-5
BJ65
16B1
DXA-
6
Left
37°±0.3°
turning
angle
Right
Steering Wheel
position
34°±0.3°
Left
Service brake Hydraulic，vacuum boosting，dual circuits brake，front disk/rear drum brake
Wire hauness
Vehi
Rated voltage
cle
and
elect
ric
devi
ce
Starter model
Vehicle body
（V）
Battery
model
Alternator
model
Compressor
90A Japanese
Japanese QDY1218（Japanese）
10PC15 10PA17C
Unibody
Negative ground
12
N50Z
Table 1-31 Steering gear and brake
Model
BJ6486
HFB0rFB
BJ6486
H1F
BJ6486
H2F
BJ6486
2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Steering gear Rack and pinion
Drive ratio 36.42
Max wheel
Left 37°±0.3°
truning
angle
Steering wheel position
Right 34°± 0.3°
Left
Running brake Hydraulic, vacuum boosting，dual circuits brake, front disc/rear drum brake
Vehicle
body and
electric
device
Vehecle
body
Ratded
voltage (V)
Unibody
Negative ground
12
·18·
Alternator
e body
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Model
BJ6486
HFB0rFB
BJ6486
H1F
BJ6486
H2F
BJ6486
2FB
Battery
model
Alternator
model
Starter
model
Compressor
Table 1-32 Steering gear and brake
Model
BJ6486B
1DWA
BJ6486B
1DWA-1
BJ6486B
1DWA-1
or-2or-3
BJ6486B
1DWA-4
or –5or-6
BJ6486B1
DWA-7or-8
or-9
Steering gear Rear and rack
Transmission
ratio
Max
Lifut 37°±0.3°
36.42
Wheel
turning
Right 34°± 0.3°
angle
Steering wheel
position
Left
BJ6486
HFB
N50Z
65A
QD121
V50
BJ6486
HJ1FB
BJ6516
B1DWA
BJ6486
J1FB
BJ651
6B1DWA
-10r-2
BJ6486
J1FC
BJ6516
B1DWA-
30r-4
BJ6486
HJ1FC
BJ6486
B1DWC
Running brake
Vehicle
Harness
Rated
Vehicl
and
electri
voltage
Battry
model
c
device
model
Stater
model
compress
body
(V)
or
Hydraulic，vacuum booating ，daul circuits brake ，front disc ，rear drum brake
All load –brearing metal body
Negative prond
12
N50Z
65A
QD121
V50
Chapter 1 Main Data and Specification of VIEW Series Light-bus
turbocharger
1.1.2 Main data and specification of VIEW BJ6536
Table1-33
Vehicle model BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4
BJ6536B1DW
A-2
Drive Type 4×2 rear axle drive
Persons in cab 6～9 7-9 7-9 6-9 10-12
BJ6536B1DW
·19·
A-1
Overall
dimensions
（mm）
Wheel base （mm）
Wheel
L 5320 5320、5385 5320、5385 5320 5320
W
1690 1690 1690 1690 1690
H 2050 2050、2225 2050、2225 2050 2050
2590 2890 2890 2890 2890
Front 1460 1460 1460 1460 1460
track
（mm）
Max Speed
（km/h）
Max Climbing slope
Min ground
clearance（mm）
Curb weight（kg）
Total weight（kg）
Rear 1440 1440 1440 1440 1440
≥95 ≥100 ≥110 ≥110 ≥120
（%）
≥22 ≥22 ≥30 ≥30 ≥38
≥160 ≥160 ≥160 ≥165 ≥160
1785 1785、1825 1840、1865 1695
2484 2484 2425、2450 2628
Engine BJ483ZQB BJ486ZQ YC4F90-21 BJ491EQ1 BJ491EQ1
Type
Four cylinders，in-line， water
cooling，direct injection，
diesel engine
Four cylinders，
in-line water
cooling，Turbo
charger diesel
engine
In-line，water cooling，four
cylinders，four strokes，
electronic control multi-point
injection gasoline engine
Bore×Stroke（mm）
Compression ratio
Reted power/Rpm
（kw/rpm）
Max torque/Rpm
（N.m/rpm）
83×100 86×100 92×100 91×86 91×86
17．5 18.1 17．5 8.8 8.8
46/3300 52/3300 65/3400 76/4300-4600 76/4300-4600
150/2200 175/1900-2300 215/1900-2200 193/2000-2600 193/2000-2600
Diaplacement(L) 2.164 2.324 2.66 2.237 2.237
Engine Lubricating
system (L)
Engine coolanting
system (L)
Fuel tank volume(L)
4.5 4．5 7．5 4.2 4.2
10．1
65 65/70 65/70 65 65
·20·
Fuel consumption(at
alignment
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
Vehicle model BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4
50km/h,full
payload,good road)
≤9 ≤8.5 ≤9.5 ≤ ≤9.5
L/100km)
Transm
ission
Model ZSY08 ZSY08 035H 5RYA
Type Mechanic 5+1 gears with synchronizer
Clutch Single plate, dry type diaphragm spring
Type Whole banjo type, punch axle housing
Rear
axle
Steerin-
g gear
Final drive
ratio
Rear axle
(L)
4.1 4.556 4.1
2．2（85W/90）
Type Pinion and rack
Transmissi
on (L)
1
BJ6536B1DW
A-2
Final drive
ratio
BJ6536B1DW
A-1
4．556
Sevice brake Hydraulic,vacuum boosting , dual circuits front disk,rear drum brake，
King
–pin
inclinati
Front
wheel
on
Caster 1°15′±30′ 1°15′±30′ 1°15′±30′
Camber 0°20′±30′ 0°20′±30′ 0°20′±30′
Toe-in
Max Wheel turning
angle（°）
Free travel of brake
pedal（mm）
Parking brake type
Suspenti
Front
on
system
Rear
-10°50′±30′ -10°50′±30′ -10°50′±30′
1～5 mm 1～5 mm 1～5 mm 1～5 mm 3±1 mm
34～37 34～37 34～37 34～37 34～37
1～3 1～3 1～3 1～3 1～3
Steel cable（Wheel brake）
Torsion bar spring，double crose arm independent suspension，hydraulic two –way
telescopic shock absorber
Longitudinal half –elliptic leaf spring ，non –independent suspension
Hydraulic two –way telescopic shock absorber
-10°50′±
30′
1°15′±30′ 1°15′±30
0°20′±30′ 0°20′±30
-10°50′±
30′
′
′
Electrica
l device
Type Negative ground
Rated
voltage
12V
Type of Tire and 185R14: 325 185R14C:325 185R14C:325 185R14C:325 185R14C：325
Chapter 1 Main Data and Specification of VIEW Series Light-bus
dimensions
·21·
Vehicle model BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4
Tire pressure (kPa)
Type of Tire and
Tire pressure（kPa）
185R14:450
195/70R15:250 195/70R15:250 195/70R15:250
185R14C:450
195/70R15:300
185R14C:450
195/70R15:300
BJ6536B1DW
A-2
185R14C:450
195/70R15:300
185R14C：450
Type of Rim 7JJ×15
Table1-34
Vehicle model BJ6536B1DBA-1 BJ6536B1DBA-5
BJ6536B1DDA
-5
BJ6536B1DBA-4
BJ6536B1DDA
Drive Type 4×2 Rear axle drive
Persons in cab 10～12 10-14 10-15 6-9 6-9
Over all
L 5320 5320、5385 5320、5385 5320、5385 5320、5385
W 1690 1690 1690 1690 1690
（mm）
Wheel base （mm）
H 2050 2050、2225 2050、2225 2050、2225 2050、2225
2890 2890 2890 2890 2890
BJ6536B1DW
A-1
-4
Wheel
front 1460 1460 1460 1460 1460
track
（mm）
Max Speed（km/h）
Max Climbing slope
Min ground
clearance（mm）
Curb weight（kg）
Gross weight（kg）
rear 1440 1440 1440 1440 1440
≥95 ≥100 ≥110 ≥100 ≥110
（%）
≥22 ≥25 ≥30 ≥25 ≥30
≥160 ≥160 ≥160 ≥160 ≥160
1785 1785、1825 1865、1890 1785、1825 1840、1865
2718 2952 3032、3057 2484 2425、2450
Engine BJ483ZQB BJ486ZQ YC4F90-21 BJ486ZQ YC4F90-21
Type
Four cylinders，
in-line， water
cooling，
supercharging，
diesel engine、
Four cylinders，
in-line， water
cooling，direct
injection，diesel
engine
Four cylinders，
in-line， water
cooling，direct
injection，diesel
engine
Four cylinders，
in-line， water
cooling，direct
injection，diesel
engine
Four ylinders，
in-line， water
cooling，direct
injection，diesel
engine
Bore×Stroke（mm） 83×100 86×100 92×100 86×100 92×100
Compression ratio
Reted power/Rpm
（kw/rpm）
Max torque/Rpm
（N.m/rpm
17．5 18.1 17．5 18.1 17．5
46/3300 52/3300 65/3400 52/3300 65/3400
150/2200 175/1900-2300 215/1900-2200 175/1900-2300 215/1900-2200
Diaplacement 2.164（L） 2.324（L） 2.66（L） 2.324（L） 2.66（L）
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