2
Introduction
DS-Series
Coax Owner’s
Manual
Models:
DS35 / DS40 / DS46 / DS525 / DS60 / DS68 / DS693
DS-Series Coax Speakers
Attention:
Please record your purchase information in the area
below. We recommend attaching the original sales
receipt to this manual for future reference.
If you require service on this speaker during the
warranty period, you will need to provide this
information and a copy of the original sales receipt to
Kicker for validation of warranty repairs.
ALWAYS KEEP YOUR RECEIPT!
Authorized Kicker Dealer:
Purchase Date:
Speaker Model Number:
Congratulations!
You have purchased one of the most
technically advanced speakers in car
audio. The DS-Series Coax was designed
by the award-winning KICKER speaker
design team, tested in the judging lanes
of International Sound Competitions, and
proven on the Street to deliver the
ultimate in full-range frequency output,
durability and outstandingly-clear SPL.
This is your “fuel for Livin’ Loud
™
”!
_____________________________________________
_____________________________________________
_____________________________________________
3
DS-Series Coax Speakers
Features
Features
CIMP
™
(Curvilinear Injection-Molded Polypropylene
Woofer Cones) is a high performance composite, which
remains rigid, minimizes cone flex and lowers harmonic
distortion. The CIMP™ consists of a one-piece,
injection-molded polypropylene material that moves as a
piston, exhibiting power and control.
New Enhanced BAM (Basket and Motor) Assembly
utilizes a high strength steel basket, features a low-profile open
design, and provides a solid foundation for the
precision-aligned motor assembly.
Optimized Polyfoam Ribbed Surround Radius allows
extended cone excursion for additional bass output and higher
SPL, and couples the suspension into a conjoined
linear-motion body.
High-Temp Polyimide Film Voice Coil Former
improves sonic and conductive properties, and prevents
thermal-electrical meltdown.
Flexible Mounting of the DS40, which utilizes breakaway
tabs, the DS60, which has a multiple mounting pattern on the
frame allowing the DS60 to fit small and large 6 inch (15.2 cm)
openings, and the DS68, which fits factory 5” x 7” (12.7 cm x
17.8 cm) and 6” x 8” (15.2 cm x 20.3 cm) locations,enable the
DS-Series Coax Speakers to accommodate most installations.
PEN
™
Dome Tweeter with Neodymium Magnet
provides a smooth high frequency response with quick, detailed
and spatially-correct imaging. PEN is an acronym for the
space age material “biaxially oriented polypropylene
naphthalate film”--your parents’ tax dollars probably paid for its
development, you might as well enjoy it.
High-Power Tinsel Lead Wires eliminate broken leads and
power loss, due to the common use of “insufficient-gauge” lead
wires.
Ferro-Fluid
™
cooled tweeter voice-coil extends the high
frequency transducer’s life span.
Kicker Marine Ready models come with water resistant
mounting hardware. This enables the DS60 and DS693 to
replace most stock boat speakers without rusting your ship.
4
DS-Series Coax Speakers
Specifications
Performance
Model: DS35 DS40 DS46 DS525
Speaker Design
Rated Impedance, ohm
DC Resistance, ohm
Sensitivity [SPLo], dB @ 1W, 1m
Power Range, Watts RMS
Peak Power Handling, Watts
Effective Frequency Range, Hz
Top-Mount Depth, in (cm)
Bottom-Mount Depth, in (cm)
Mounting Hole Diameter, in (cm)
Frame Diameter, in (cm)
Woofer Size, in (cm)
Woofer Cone Material
Woofer Surround Material
Tweeter Size, in (cm)
Tweeter Design
Tweeter Diaphragm Material
Tweeter Magnet Material
Tweeter Protrusion, in (cm)
Midrange Size, in (cm)
Midrange Design
Midrange Cone Material
Grills Included
2 - Way
4
3
88
6-25
50
50-20k
1 3/4 (4.4)
2 (5.1)
3 15/16 x 5 15/16 (10x15.1)
4 1/16 x 6 1/8 (10.3x15.6)
4 x 6 (10.2x15.2)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
1/4 (.64)
N / A
N / A
N / A
No
2 - Way
4
3
88
6-25
50
60-20k
1 13/16 (4.6)
2 1/16 (5.2)
3 11/16 (9.4)
4 (10.2)
4 (10.2)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
1/4 (.64)
N / A
N / A
N / A
Yes
2 - Way
4
3
88
6-15
30
80-20k
1 5/8 (4.1)
1 15/16 (4.9)
3 1/16 (7.8)
3 7/16 (8.7)
3 1/2 (8.9)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
1/4 (.64)
N / A
N / A
N / A
No
2 - Way
4
3
90
6-35
70
45-20k
1 7/8 (4.8)
2 1/8 (5.4)
4 1/2 (11.4)
5 1/8 (13.0)
5 1/4 (13.3)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
3/16 (.48)
N / A
N / A
N / A
Yes
Performance
Model: DS60 DS68 DS693
Speaker Design
Rated Impedance [Zn], ohm
DC Resistance, ohm
Sensitivity [SPLo], dB @ 1W, 1m
Power Range, Watts RMS
Peak Power Handling, Watts
Effective Frequency Range, Hz
Top-Mount Depth, in (cm)
Bottom-Mount Depth, in (cm)
Mounting Hole Diameter, in (cm)
Frame Diameter, in (cm)
Woofer Size, in (cm)
Woofer Cone Material
Woofer Surround Material
Tweeter Size, in (cm)
Tweeter Design
Tweeter Diaphragm Material
Tweeter Magnet Material
Tweeter Protrusion, in (cm)
Midrange Size, in (cm)
Midrange Design
Midrange Cone Material
Grills Included
2 - Way
4
3
90
6-50
100
43-20k
1 7/8 (4.8)
2 1/4 (5.7)
4 7/8 (12.4)
6 1/4 (15.9)
6 (15.3)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
3/16 (.48)
N / A
N / A
N / A
Yes
2 - Way
4
3
90
6-35
70
45-20k
2 5/16 (5.9)
2 11/16 (6.8)
5 x 7 1/8 (12.7x18.1)
5 1/2 x 7 1/2 (14.0x19.1)
6 x 8 (15.2x20.3)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
1/8 (.32)
N / A
N / A
N / A
No
3 - Way
4
3
92
6-70
140
30-21k
3 3/16 (8.1)
3 11/16 (9.4)
5 7/8 x 8 7/8 (15.0x22.5)
6 5/8 x 9 3/16 (16.8x23.2)
6 x 9 (15.2x22.9)
Polypropylene
Ribbed Polyfoam
1/2 (1.3)
Balanced Dome
PEN
Neodymium
5/8 (.95)
2 (5.1)
Cone
PEN
Yes
Specifications
5
DS-Series Coax Speakers
DS-Series Coax Speakers
Installation
Your Kicker DS-Series drivers are specifically designed for mounting in free-air applications. The speakers do not require a sealed
enclosure for optimum performance. It is important to isolate the sound coming off the front of the driver from the sound radiating from
the back of the driver. This isolation is usually accomplished by using the correct size driver in a factory speaker location.
Mounting
Use caution when mounting speakers through the rear deck or package tray of a vehicle. Please be aware of wiring harnesses,
trunk springs, hinges, and folding seat mechanisms that may interfere with the operation of the car or speaker system. When running
the speaker wires, be careful not to damage them with seat bolts or door screws.
Installation
6
DS-Series Coax Speakers
Installation
Screw Grill on with the
provided Hardware
Figure 1 Figure 2
To Crossover
Stagger Holes
For Wiring &
Use Grommets
(When Factory Holes and
Grommets are not Available)
(Optional)
If custom door mounting locations for the DS-Series Coax Speakers are desired, be careful to avoid interference from the window
and door lock mechanisms. The first step is to find a location on the door panel that will accept the dimensions of the speaker. Then
remove the door panel from the door, and check for operational clearance of the window. Cycle the window all the way down and up.
If metal must be cut to mount the speakers, avoid structural metal and braces. An optional reinforcing panel (thin piece of wood or
Medium Density Fiberboard) may be necessary if the door panel cannot support the weight of the speaker. Mount the speaker to the
door panel and door body as outlined in Figure 1.
If the factory door speaker wiring is not available, it will be necessary to run the supplied wire through the door jamb. The speaker
wire should be kept away from sharp edges and avoid the possibility of getting pinched by the door. An existing grommet in the door
jamb is the ideal place to run the speaker wire. If the factory hole and grommet do not exist or are inaccessible, you must drill a hole
to run the speaker wire through the door jam. Be careful not to drill into other wiring or existing door mechanisms. Any time a wire is
run through a hole, it is necessary to insert a rubber or plastic grommet to protect the wire from damage as outlined in Figure 2.
Installation
7
DS-Series Coax Speakers
Wiring Options
Wiring
Hooking up the supplied wires to your Kicker DS-Series Coax Speakers is easy. The end of each wire is terminated with a large
and a small connector. The larger connector is crimped to the gray wire and connects to the larger positive terminal of the speaker.
The smaller connector is crimped to the black wire and connects to the smaller negative terminal of the speaker. The other end of
these wires connect to your source unit or amplifier in a similar manner. The gray wire connects to the positive output of the amplifier
or source unit. The black wire connects to the negative output of the amplifier or source unit. These connections can be made with
the crimp-down style connectors, or with solder and heat shrink or electrical tape to prevent electrical shorting of the speakers.
Note: To get the best performance from your Kicker DS-Series Coax Speakers, we recommend using genuine Kicker Accessories
and Wiring.
If you have any questions about the installation of your Kicker DS-Series Coax Speakers, see the Authorized Kicker Dealer where you
made your purchase. For more advice on installation, click on the SUPPOR
T tab on the Kicker homepage, www.kicker.com. Choose
the T
echnical Support tab, choose subject you are interested in, and then download or view the corresponding information. Please
E-mail support@kicker
.com or call Technical Services (405) 624-8583 for specific or unanswered questions.
Installation
8
Other
Channel
SOURCE UNIT or AMPLIFIER
Wiring Options
Installation
9
Wiring two DS-Series Coax Speakers to a single channel
Modern high performance coaxial speakers have a lower DC Resistance than what used to be available. The Kicker DS-Series
Coax Speakers are rated at four ohms and work with any source unit or amplifier designed to operate at a four ohm load. If you want
to use two DS-Series Coax Speakers on each channel of your source unit or amplifier wire the speakers in series, as shown below.
This will improve the sound quality, lower the total harmonic distortion and lessen the thermal load at the source unit or amplifier. This
may prevent an amplifier from shutting down, due to over-current protection circuitry.
All specifications and performance figures are subject to change. Please visit kicker.com for the most current information.
DS-Series Coax Speakers
SOURCE UNIT or AMPLIFIER
DS-Series Coax Speakers
Acoustics LIMITED WARRANTY
WHAT IS NOT COVERED?
Kicker warrants this product to be free from defects in material and workmanship
under normal use for a period of THREE (3) MONTHS from date of original
purchase with receipt. When purchased from an Authorized KICKER Dealer it is
warranted for ONE (1) YEAR from date of original purchase with receipt. In all cases
you must have the original receipt! Should service be necessary under this
warranty for any reason due to manufacturing defect or malfunction during the
warranty period, Kicker will repair or replace (at its discretion) the defective
merchandise with equivalent merchandise at no charge. Warranty replacements
may have cosmetic scratches and blemishes. Discontinued products may be
replaced with more current equivalent products.
This warranty is valid only for the ORIGINAL PURCHASER and is not extended
to owners of the product subsequent to the original purchaser. Any applicable
implied warranties are limited in duration to a period of the express warranty as provided herein beginning with the date of the original purchase at retail, and no warranties, whether express or implied, shall apply to this product thereafter. Some
states do not allow limitations on implied warranties, therefore these exclusions may
not apply to you. This warranty gives you specific legal rights; however you may
have other rights that vary from state to state..
WHAT TO DO IF YOU NEED WARRANTY OR SERVICE
Defective merchandise should be returned to your local Authorized Stillwater
Designs (Kicker) Dealer for warranty. Assistance in locating an Authorized Dealer
can be obtained by writing, calling, or by visiting kicker.com. You can confirm that a
dealer is authorized by asking to see a current authorized dealer window decal.
If it becomes necessary for you to return defective merchandise directly to
Stillwater Designs (Kicker), call the Kicker Customer Service Department at
(405) 624-8510 for a Return Authorization (RMA) number. Package all defective
items in the original container or in a package that will prevent shipping damage,
and return to:
Stillwater Designs, 5021 North Perkins Road, Stillwater, OK 74075
The RMA number must be clearly marked on the outside of the package. Please
return only defective components (speaker, grill connector, etc.). The return of
functioning items increases your return freight charges. Non-defective items
received will be returned freight collect.
Include a copy of the original receipt with the purchase date clearly visible, and a
“proof-of-purchase” statement listing the Customer’s name, Dealer’s name and
invoice number, and product purchased. Warranty expiration on items without proofof-purchase will be determined from type of sale and the manufacturing date code.
Freight must be prepaid; items sent freight collect, or COD, will be refused.
Failure to follow these steps may void your warranty. Any questions can be
directed to the Kicker Customer Service Department at (405) 624-8510.
This warranty is valid only if the product is used for the purpose for which it was
designed.
It does not cover:
Kicker strives to maintain a goal of 24-hour service for all acoustics (subwoofers,
midrange drivers, tweeters, crossovers, etc) returns. Delays may be incurred if lack
of replacement inventory or parts is encountered.
Contact your International Kicker dealer or distributor concerning specific
procedures for your country’s warranty and service policies.
• Damage due to improper installation.
• Subsequent damage to other components.
• Damage caused by exposure to moisture, excessive heat, chemical cleaners,
and/or UV radiation.
• Damage through negligence, misuse, accident or abuse. Repeated returns for
the same damage may be considered abuse.
• Any cost or expense related to the removal or reinstallation of product.
• Speakers damaged due to amplifier clipping or distortion.
• Items previously repaired or modified by any unauthorized repair facility.
• Return shipping on non-defective items.
• Products with tampered or missing bar code labels.
• Products returned without a Return Authorization (RMA) number.
• Freight Damage.
• The cost of shipping product to Kicker.
• Service performed by anyone other than Kicker.
HOW LONG WILL IT TAKE?
INTERNATIONAL WARRANTY
P.O. Box 459 • Stillwater, Oklahoma 74076 • U.S.A. • (405) 624-8510
KICKER drivers are capable of producing sound levels
that can permanently damage your hearing! Turning up a
system to a level that has audible distortion is more
damaging to your ears than listening to an undistorted
system at the same volume level. The threshold of pain
is always an indicator that the sound level is too loud and
may permanently damage your hearing.
Please use common sense when controlling volume!
WARNING:
08102005+05DS
Warranty
10
11
Notes
Notes
Tech Lines
DS-Series Coax Speakers
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