Formax FD 2092 User Manual
FD 2092 / FD 2082
®
AutoSeal
12/2007
OPERATORS MANUAL
FIRST EDITION
TABLE OF CONTENTS
2092 DESCRIPTION / SPECIFICATIONS 1
2082 DESCRIPTION / SPECIFICATIONS 2
ASSEMBLY 3
Conveyor Assembly 3
Folder Assembly 4
Control Panel 7
2092 Power Hookup 8
2082 Power Hookup 9
OPERATION 10
2092 Operation
Squaring 10
Vacuum Feed Sheet Separator 10
Horizontal Separator Adjustment 11
Feeding Paper 11
Bleeder Valve (Vacuum Adjustment) 12
2082 Operation
Form Set-up Procedure 13
Form Set -Up Procedures With Optional Imprinter 15
Normal Loading 15
Burster Operating Hints 16
Fold Plates 16
Roller Caliper Set-Up 17
Safety Covers 18
Fault Detectors 18
DAILY MAINTENANCE 19
General Cleaning 19
Fold Roller Cleaning 19
Sealer Roller Cleaning 19
TROUBLESHOOTING 20
TEST SHEET 23
2092 DESCRIPTION
Conveyor
nip wheels
Folder Safety
Cover
Conveyor
Extension
Conveyor
Control Panel
Conveyor
8-ball
transport deck
Sealer safety
cover
Upper fold plate
Folder
Control Panel
Calipers
Infeed table
Folder Air and
vacuum hoses
Sealer power
switch
Sealer housing
and folder stand
Folder power
switch
Folder
Lower Fold plate
FUNCTION
The 2092 folds and seals pressure sensitive forms with pre-applied glue lines into mail ready pieces. Numerous
folds using several different paper sizes can be processed to meet your needs. For confi gurations and paper
sizes see specifi cations.
SPECIFICATIONS
Dimensions 2092: 98” L x 23” W x 51” H (249 L x 84 W x 129.5 H cm)
Paper thickness 20-110 lb. Index
Fold Styles Single, standard letter “C”, accordion “Z”, double parallel, brochure,
half & custom folds
Paper loading capacity 350 Sheets 24# (90 gsm)
Processing speed Up to 30,000 sheets/hr.
Duty Cycle 400,000 monthly
Paper Size 4”-11”W x 6” - 17”L (101-279W x 152-508 L mm)
Weight Approx 500 lbs. (227 kg)
Power supply 220 volt single phase, 20 Amp
1
2082 DESCRIPTION
Upper Fold Plate
Conveyor
Conveyor
Extension
Folder Safety
Cover
Conveyor
Control Panel
Sealer power
switch
Conveyor
Nip Wheels
8-ball
transport deck
Manual feed
knob
Sealer Safety
Cover
Sealer housing
and folder stand
Calipers
Folder power
switch
Folder
Lower Fold plate
FUNCTION
The 2082 separates, folds, and seals continuous pressure sensitive forms with pre-applied glue lines into mail
ready pieces. Numerous folds using several different paper sizes can be processed to meet your needs. For
configurations and paper sizes see specifications.
Folder
Control Panel
Burster Controls
Burster
Base
Burster
SPECIFICATIONS
Dimensions 2082: 133” L x 33” W x 51” H (338 L x 58.5 W x 129.5 H cm)
Paper thickness 20-110 lb. Index
Fold Styles Single, standard letter ”C”, accordion “Z”, double parallel, brochure,
half & custom folds
Processing speed Up to 30,000 sheets/hr.
Duty Cycle 400,000 monthly
Paper Size 4”-11”W x 6” - 17”L (101-279W x 152-508 L mm)
Weight Approx 1000 lbs. (454 kg)
Power supply 220 volt single phase, 20 Amp
2
ASSEMBLY
Steps for assembling the conveyor:
1. Turn conveyor over and remove the four screws to
the far left of the control panel with a 3/8” allen wrench.
Then attach the conveyor leg using the same four
screws (Fig 1).
Step 1
Fig 4
5. Once the conveyor is securely mounted, the bracket
can be adjusted up or down to level the conveyor.
Loosen the allen screws and slide up or down and
retighten (Fig 5).
Fig 1
Step 2
2. With the conveyor still turned over remove the
second to last set of screws that are located to the
right of the control panel (These screws will be used to
attach the conveyor to the mounting bracket) (Fig1).
3. Turn the conveyor to its upright position and roll
it up to the sealer so that holes on the underside of
the conveyor line up with the holes in the mounting
bracket. The conveyor should fit up tight against the
sealer outfeed (Fig 2).
Fig 5
Step 5
6. Attach conveyor extension to the end of the
conveyor using the six 3/8” allen screws provided
(Fig 6).
Fig 2
4. Secure the conveyor to the mounting bracket
using the two screws removed form the bottom of the
conveyor (Fig. 4).
Fig 6
3
7. Plug one end of the conveyor plug into the conveyor
and the other into the sealer. The conveyor inlet is on
the non operator side of the conveyor and the sealer
inlet is located on the non-operator side of the sealer
outfeed (Fig 7a & 7b).
Eight-ball track
Fig 7bFig 7a
8. Install the conveyor nip rollers to sealer. Insert
the spring-loaded end (right side – viewed from rear
of the sealer) of the shaft into the locator hole in the
side frame, compress the spring against the side
frame and swing the opposite end into position in the
other side frame (Fig. 8).
The nip wheels can be adjusted in or out to
accommodate different size forms. This is done by
grasping (Fig. 8) the black slide handle attached to
the shaft and sliding it closer to the sealer or away
from the sealer.
Fig 9
Transfer deck
Steps for assembling the 2092/2082 folder:
1. Set the folder on the cabinet and line it up with the
recessed holes. Attach the folder to the cabinet from
the underside with the two screws provided.
2. Install the #2 (lower) fold plate. Lower the cover and
insert #2 fold plate making sure the pins latch into the
rail guides and tighten the eccentric plate locks. Note:
Both plates have two sets of locating holes in the plate
rails. The fi rst set is used when the plate defl ector is
down, the other when the plate is open (Fig 10).
Fig 8
Black Slide Handle
9. Place the eight ball track onto the folder/sealer
transfer deck. Line the notches in the track up with
the studs on the deck and set the deck into place
(Fig. 9).
Fig 10
3. Install the #1 (upper) fold plate (Fig 11).
Fig 11
4
4. Make sure the fold plate pins are located in the
guide rails, then lower the plate locks. Place the sound
cover on top of the #1 fold plate (Fig. 12).
Fig 12
5. Install the feed table
(follow these steps for
the 2092 for the 2082 skip to steps 5a through
5b on page 5 for transfer table install and burster
attachment)
. Insert the table between the folder side
frames. Install the feed table so the holes in the side
brackets mate with the mounting holes inside the
folder side frames (Fig 13a). Insert mounting pins
(Fig 13b).
NOTE: Mounting pins should be located in the
UPPER SET of threaded holes.
Locating mounting holes
6. Connect the compressor hoses to the feed
table assembly. The sucker wheel hose threads
through the plastic hose clamp and table support,
underneath the feed table, then onto the end of the
sucker wheel tube (Fig. 15).
Fig 14
7. Attach the air hoses from the ends of the pile
guides to the double hose fi ttings of the blower. The
single hose from the sucker wheel fi tting attaches to
the vacuum fi tting (Fig 15a & Fig 15b).
NOTE Make sure all shipping plugs are removed
from the pump openings before attaching the hoses.
Plastic Hose Clamp
1
Fig 13a
Fig 15a
1
Fig15b
3
2
3
Blower hoses
Vacuum Fitting
2
Fig 13b
5
5a. Install the transfer table for the 2082. Insert the
table between the folder side frames and set the
notches on to the mounting pins (Fig 16).
Locating mounting pins
Fig 16
5b. Align the outfeed of the burster with the transfer
table and push the burster forward until the mounting
holes of the transfer table and the burster line up.
Slide mounting pins into holes to lock the table in
place (Fig 17).
Fig 17
Locating mounting pins
6
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