FD 38X / FD 382
Document Folder
OPERATOR MANUAL
FIRST EDITION
6/2010
TABLE OF CONTENTS |
|
|
|
SUBJECT |
PAGE |
|
|
DESCRIPTION |
1 |
|
|
SPECIFICATION |
1 |
|
|
UNPACKING & SETUP |
2 |
|
|
CONTROL PANEL |
4 |
|
|
OPERATION |
5 |
|
|
INTERFACE MENU |
7 |
|
|
BATCH COUNTING |
8 |
|
|
FD 382 CUSTOM FOLD SETUP |
10 |
|
|
FD 38X CUSTOM FOLD SETUP |
11 |
|
|
OPERATOR SETTINGS |
14 - 17 |
|
|
Language |
14 |
|
|
Standard Fold override |
15 |
|
|
Stacker Override ( FD 38X only ) |
16 |
|
|
Test Sheet Setting |
17 |
|
|
Default Settings |
17 |
|
|
MULTI-SHEET FEEDING |
18 |
|
|
CROSS FOLDING |
19 |
|
|
FD 382 STACKER WHEEL POSITIONING CHART |
19 |
|
|
THICK PAPER / HIGH SPEED MODE |
20 |
|
|
REMOVING INFEED TIRES |
20 |
|
|
OPERATOR MAINTENANCE |
21 |
|
|
TROUBLE SHOOTING |
22 |
|
|
DESCRIPTION
|
Multi-Sheet Feeder |
Top Cover |
Non Operator Side |
Upper Fold Table |
|
Self Centering Paper |
(Option for FD 382) |
||||
|
|||||
Side Guides |
|
|
|
|
|
Infeed Tray |
|
|
|
|
|
|
|
|
|
Stacker Wheels |
|
Infeed Tray |
|
|
|
|
|
Extension |
|
|
|
Telescoping |
|
|
|
|
|
||
|
|
|
|
Outfeed Stacker |
|
Infeed Tray |
|
|
|
|
|
Lever |
|
|
|
|
|
|
|
|
|
Control Panel |
|
Lower Fold Table |
|
|
|
Operator Side |
The FD 38X / FD 382 Folder is designed to perform a wide variety of folds using a variety of paper weights. The fold tables are automatically adjusted for standard folds and custom folds. Documents that are 8 ½” x 11”/14” and 11” x 17” (A5, A4, A3, B4, B5 & B6) are detected by sensors on the in-feed tray. Batch counting, self-centering side guides, and the capability to cross-fold are added features. There are six pre-programmed standard folds and up to 35 custom folds available. The folder will automatically stop after the last document has been folded.
SPECIFICATIONS
Speed: |
Standard Mode: Up to 16,450/hour, depending on fold type |
|
|
Thick Stock Mode: Up to 20,100/hour, depending on fold type |
|
|
|
|
Hopper Capacity: |
Up to 500 sheets of 20# paper (75gsm) |
|
|
|
|
Paper size: |
Min: 3.5” X 5” (88.9 W x 127 L mm) |
|
|
Max: 12.25” X 18” (311 W x 457 L mm) |
|
|
|
|
Pre programmed fold types: |
Letter , Zig-Zag , Single , Gate |
, Fold Out , |
|
Double Parallel |
|
|
|
|
Pre-Set Paper Sizes: |
11”, 14”, 17”, A5, A4, A3, B6, B5, B4 |
|
|
|
|
Languages: |
English, Spanish, French, German, Italian & Dutch |
|
|
|
|
Dimensions |
Closed: 33” L x 20” W x 19” H (84 L x 51 W x 48 H cm) |
|
|
Fully Extended: 60” L x 20” W x 19” H (152 L x 51 W x 48 H cm) |
|
|
|
|
Weight: |
74 lbs (34 kg) |
|
|
|
|
Power: |
120V - 240V AC, 50/60 Hz, 2.5 amps. |
|
|
|
|
Safety Certifications: |
UL & CE Applied For |
|
|
|
|
1
UNPACKING & SETUP
1.Check package for shipping damage. If there is shipping damage, do not discard the box.
2.Remove the machine and packed components from the box. The fold tables, telescoping stacker, Multi Sheet Feeder (standard feature FD 38X, option for FD 382), power cord and cross-fold guide are wrapped separately in the box.
NOTE: Two people must lift the machine from the box.
3.Place the folder on a solid stand.
Upper Fold Table Pins
Install upper and lower fold tables, telescoping conveyor multi-sheet feeder and power cord
1.Be sure the plates are set firmly on the locating pins (Fig 1a & 1b). Slide each fold table in until it meets the first locating pin then push down to set in place.
Fig. 1a |
Locating Pins |
|
|
Lower Fold Table Pins |
|
Fig. 1b |
Locating Pins |
|
2.Lock the fold table into position (FD38X Only) (Fig. 2)
3.Repeat the same steps for the lower fold table.
Fig. 2 |
Fold Table Lock |
|
2
4.Plug the fold table cables in to the receptacles on the side frame (Fig. 3a & 3b).
5.Insert the telescoping extension tray into the end of the outfeed conveyor (Fig. 4).
6.Insert the Multi-Sheet Feeder into the four slots located on the top cover (Fig 5).
7.Make sure the power switch is in the “OFF” position. Plug the power cord into the power inlet and the wall outlet.
Upper Fold Table Receptacle Location
Fig. 3a |
Plug in Receptacle |
|
|
Lower Fold Table Receptacle Location |
|
Fig. 3b |
Plug in Receptacle |
Fig. 4
Telescoping extension tray
Fig. 5
4 Slots
3
CONTROL PANEL
1 |
2 |
3 |
4 |
10
9 |
8 |
7 |
6 |
5 |
|
|
|
|
No. |
NAME |
FUNCTION |
1 |
Standard Fold Button |
Select the desired pre-programmed fold. |
2 |
LED Interface |
Displays current settings and used for setup and programming. |
3 |
Start Button |
Press to start the folder. |
|
|
|
4 |
Stop Button |
Press to stop the folder. |
5 |
Clear/Reset Button |
Clears operation and returns to main screen. NOTE: this button can be pressed at any |
|
|
time to return to the main screen. Resets the counter and clears fault indications. |
|
|
|
6 |
Test Button “1x” |
Test fold documents. |
7 |
Enter Arrow |
Used to save settings or advance to the next screen. |
8 |
Up and Down Arrows |
Used to scroll up and down through settings or change settings. |
9 |
Speed Control Buttons |
Increase or decrease speed |
|
|
|
10 |
Custom Fold Buttons |
Select and program a custom fold (see page 5). |
|
|
|
4
OPERATION
Stacker Wheel Positions A, B & C
1.Place power switch in the ON / “O” position.
2.Extend the catch tray as required.
3.FD 382 ONLY: Move the stacker wheels to the proper position for the paper size (Fig. 6) (Refer to chart on page 8). Stacker wheels will automatically adjust on the FD 38X.
Fig. 6 |
Stacker Wheels |
4.Set the self-centring paper side guides for the width of the paper and lock in position using thumbscrews.
Fig.7 |
Self centering side guides |
|
5.Adjust in-feed tray tension lever (Fig 7) for different paper weights. Move the lever up towards the “-” symbol for lighter paper and down toward the “+” symbol for heavier paper. The middle position is for standard paper weights.
Fig.7 |
Tension Lever |
6.Raise the in-feed tray lever to lower the in-feed tray.
7.Neatly stack paper on the in-feed tray.
8.Lower the in-feed tray lever to raise the in-feed tray.
5
Loading...