Foredom M402 User Manual

Cleaning, Maintenance & Parts
continued
T
® B
yphoon
carbide burs with unique, structurally aligned points, easily cleaned with supplied ing brush, a steam cleaner or ultrasonic cleaner.
M.400 comes with 2– 1/4shank coarse (red) burs–
Taper (5°) p/n A-KB14198 and Ball Nose A-KB14734. M.402 comes with 2– 6mm shank coarse (red) burs– Taper (5°) p/n A-KB66198 and Ball Nose A-KB66734. Other 1/4and 6mm shank burs available.
Sanding Bands: M.400 and M.402 are supplied with 3/4x1 ing bands, rubber drum mandrel (A-SD145 with M.400, A-SD345 with M.402) Replacement bands with finer grits also available.
Cylinder Sanding Bands 10-packs
60 grit coarse A-4942-10
80 grit medium A-4943-10
120 grit fine A-4944-10
220 grit extra fine A-4946-10
urs:Long lasting, non-clogging tungsten
A-HB58 brass bur clean-
1
2(19 x 38mm) 5 coarse, 5 extra fine sand-
Carbon Brush Wear: Disconnect power cord before checking for brush wear. Check for brush wear a
bout every 1000 hours or after approximately one year of continuous operation. To access the motor, the cover of the unit needs to be removed. Turn the unit over and remove the screws embedded in the four rubber feet. The brush tubes are located under the two protective caps on the motor. Remove them with a standard screw driver blade, unscrew the brush tube caps, check the brush length, and install new brushes if the old ones are less then 1/4 (6mm) in overall length. Be sure the radius in the end of the brush is in line and conforms to the com­mutator surface. Replacement brushes are available from your dealer or the factory. To order the correct replacement motor brushes, find the part number on your Arch Trimmer’s motor. See listing below:
Motor No. Volts Part No.
90-953 115V
90-954 230V
33-1711 115V
33-1712 230V
Motor Brush
MP319P
MP2039P
(Includes 2)
®
FOREDOM
Owner’s Manual
Repair Service
Factory repairs are done promptly and at reasonable cost. If you wish, you can send your equipment directly to the factory marked Attention: Service Dept. Be sure to give your street address and phone number. The equipment should be accompanied by a brief note describing the prob­lem with the equipment. Estimates will be made upon request.
Please retain your proof of purchase for warranty repairs.
LIMITED W
The Foredom Electric Company warrants the Arch T workmanship for a period of 2 years after purchase. During the warranty period, the defective product will be repaired or replaced without charge or, at our option, the purchase price will be refunded. This warranty does not cover damage caused in transit or by accident, misuse, or ordinary wear.
ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OF FITNESS AND MERCHANTABILITY, ARE HEREBY LIMITED IN DURATION TO A PERIOD ENDING ONE YEAR FROM DATE OF PURCHASE, AND WE WILL NOT BE LIABLE OR RESPONSIBLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES.
All warranty repairs must be done at the factory at the above address. We will not pay any shipping or transportation charges. This warranty only covers the original purchaser of the product. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Repair or replacement will be made at our option if the product is returned post-paid to:
The Foredom Electric Company, 16 Stony Hill Road, Bethel, CT USA 06801
®
Contact Information
If you have a warranty issue with your Foredom power tool please use the contact information below. For more information on Foredom machines, handpieces or accessories, contact your local dealer. When no local dealer is available contact Foredom at:
The Foredom Electric Company
16 Stony Hill Road, Bethel, CT 06801 Tel.: (203) 792-8622 Email: customerservice@blackstoneind.com
ARRANTY
rimmer to be free of defects in material or
Fax: (203) 796-7861
FOREDOM The Foredom Electric Company www.foredom.com
Form 513A 3/10 n
Printed in USA
Arch Trimmer
M.400 (115 Volt) and M.402 (230 Volt)
For Your Own Safety–
Read the Owner’s Manual before operating your Foredom Power Tool.
Safety Instructions
The Foredom®Arch Trimmer is manufactured to high standards of precision and performance and, with proper use and maintenance, will give you years of trouble-free operation.
Before
using your Foredom Arch Trimmer,
read all safety instructions
protection and should always be followed to reduce the risk of personal injury or damage to the tool.
Always use the safety shield.
Always wear proper eye and face protection. Safety
glasses or face shields should be worn whenever you operate a Foredom or any power tool to prevent serious eye or face injuries.
Do not wear loose clothing or jewelry, and be sure
tie back long hair.
to
Never operate any accessory at speeds above its maximum speed rating. When properly used, all of Foredom’s accessories can be operated at the speeds listed in the Foredom Rotary Accessories catalog or on the packaging. Never use or continue to use any accessory which appears to be dam­aged, loose, vibrating, or out of balance. Inspect each accessory for cracks or flaws before using it.
Always insert the shank or arbor of an accessory into the collet as far as possible in order to provide proper support. Tighten the collet or chuck securely.
Never use excessive side pressures which may tend to bend or break the shank or arbor or an accessory. Let the speed of the accessory do the work.
. They are for your
Figure 1
please
Do not stall the motor by jamming or using e
xcessive pressure on the Typhoon
accessory. This can result in damage to the motor.
Never operate your Arch Trimmer during a perce tible power decrease. Turn power tool off and do not use until power is fully restored.
Always replace or repair a worn cord immediately.
Use proper grounding procedures. This tool should
be grounded while in use to protect the operator from electric shock. The tool is equipped with an approved 3-conductor cord and a 3-prong ground­ing type plug to fit the proper grounding receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal. If your unit is for use on less than 150 volts, it has a plug that looks like sketch A in Figure 1. An adapter (sketches B and C) can be used for connecting plugs as shown in sketch A to 2-prong receptacles. The green colored rigid ear, lug, etc., extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
Some jurisdictions, including Canada, prohibit the use of 3 to 2 prong adapters. Where prohibited, they should not be used.
cords that have 3-prong grounding type plugs and 3-pole type plugs and 3-pole receptacles that accept the tool’s plug. Always disconnect the power cord before servicing the lathe. Never use in an area where flammable vapors are present.
Use only 3-wire extension
®
b
ur or other
1
(25mm) dust collection port connects to central dust collector. Adapter for hose is included.
stainless steel work surface 7 (178mmx 178mm) with two captive thumb screws
x 7
pin and wrench
safety shield
collet and chuck nut
Assembly and Operating Instructions
The Foredom Arch Trimmer includes two Typhoon®Carbide Burs, sanding bands with a rubber drum mandrel, a brass bur cleaning brush, 1/4collet and chuck nut (6mm for Model 402), pin and wrench for changing burs, and an adapter for connecting the dust port to a 21⁄2″ (64mm) diameter hose for 110V. and 11⁄4″ (31.75mm) diameter hose for 220V.
1. Attach the safety shield to stainless steel work surface using the four screws & washers supplied.
2. Plug the molded cord set into the three-poled receptacle located in the back of the cabinet. Now connect the unit to the power supply.
3. Use the hook on the back of the cabinet for hanging the pin and wrench.
4. Push the green “on” button to start motor. Green power light will go on. The electromagnetic on/off switch will shut off power to motor if there is a power failure or power cord is unplugged. Restart by pushing green “on” button.
Fuse Protection: The Arch Trimmer is protected from power line current surges or shorts by a 2 amp fuse (p/n CP10540) for the 115 volt model, and a 1.5 amp fuse (p/n model. It can be checked or replaced by unscrew­ing the cap in the back of the cabinet.
Installing and Changing Burs:
unplug the machine before changing burs.
Always
1. Remove the stainless steel cover by loosening the 2 thumb screws.
CP10543) for the 230 volt
m
otor
shaft
cross hole in motor shaft
HB58 brass bur cleaning brush
2.Insert bur shank as far as possible into the collet.
3. Use the pin and wrench to tighten the bur. First insert pin into cross hole in motor shaft, then place wrench on chuck nut flats to tighten the bur—turning
clockwise.
on/off light
push button on/off
switch
4. Follow the same procedure to remove a bur, turning
counter-clockwise to loosen it.
5. Return pin and wrench to hook.
6.
Mount stainless steel work surface on cabinet
and tighten thumb screws. Always use the safety shield when operating the
Arch Trimmer. Always make sure the bur is properly secured into
motor shaft before turning the machine back on.
Cleaning, Maintenance, and Parts
Cleaning: At least once a week you should remove and clean the area beneath the stainless steel work surface to insure proper air flow and prevent build-up of dust or powder around the motor shaft. If you do more than 5 models a day you should
rimmer at the end of
clean the Model 400 Ar each day. Remove the stainless steel work surface and vacuum the dust. Remove the collet or chuck and vacuum the collet holder socket in the spindle. Clean the chuck nut and collet. Wipe the Collet with light lubricating oil before replacing.
Lubrication: The Foredom Ar pre-lubricated ball bearings and a sealed dust-proof motor housing that do not require any lubrication.
ch T
rimmer has
ch T
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