Ford Transit 2010 User Manual

2010 FORD TRANSIT ELECTRONIC CRUISE KIT
P
Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
General Applicability
Item # Qty. Description
1. 250-2758 1 Cruise Control Module
2. 250-2760 1 Switch Harness
3. 250-2759 1 Main Wiring Harness
4. 250-2771 1 Pedal Interface Harness
5. 250-2772 1 Hardware Kit
6. 250-3742 1 Control Switch
Kit Contents/Service Parts
4
6
3 2
Rec ommende d Tool s
Safety Tools
Gloves, Safety Glasses
Special Tools
Vol t-Ohm Meter
Installation Tools
Side cutter To cut wire ties Drill Bit or Knockout Punch 9.5mm or 3/8” (for switch) 10mm wrench Soldering Tool
Special Chemicals
Conflicts
Note:
1
5
Contents of Hardware Bag, 250-2768
Qty Description
Additional Items Required For Installation
DUE TO SENSITIVE NATURE OF SIGNALS USED FOR THIS PRODUCT ALL CONNE CT IO NS MUS T BE SOLDE RE D.
FAILU RE TO COMPL Y WITH THIS REQU IR EMEN T WILL VO ID WARRANTY.
Recommended Sequence of Application
Item # Accessory 1 2 3
Legend
STOP: Damage to the vehicle may occur. Do not
STO
proceed until process has been complied with.
OPERATOR SAFETY:
injury
CRITICAL PROCESS:
a quality installation.
GENERAL PROCESS:
processes to ensure a quality installation.
TOOLS & EQUIPMENT:
tools and equipment required for this process
Use caution to avoid risk of
Proceed with caution to ensure
This highlights specific
This calls out the specific
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
Section I – Installation Procedure
A. Pre-Installation Suggestions
1. It is advisable to disconnect the negative
battery cable for 3 minutes before beginning installation, to avoid unintended air bag deployment. Note and record any anti-theft radio codes prior to disconnecting. Figure 1
2. Remove the driver side lower dash and kick
panels. Remove the steering wheel shroud.
Figure 2
B. Install Electronic Module
1. Plug in the Main Wiring Harness, Switch
Harness, and Pedal Interface Harness onto mating connectors of the Cruise Control Module. Figure 3
Figure 1
2. Place the Cruise Control Module in a secure
location behind the driver side dash area near the firewall away from moving parts and secure with zip ties.
3. Route the Pedal Interface Harness through
steering column and down to the accelerator.
Figure 2
Figure 3
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
C. Install Pedal Interface Harness
1. Use the diagram and chart below to install the
pedal interface harness. Disconnect the Pedal Interface Harness at the 2-pin connectors to ease installation of solder connections. Cut the selected wires at the accelerator harness leaving at least 2 inches of harness from the connector. Solder the wire ends from the pedal interface harness to the accelerator pedal harness according to each wire color listed in chart. After soldering, wrap the exposed
wires with electrical tape. Figure 4.
WARNING: PROCEED WITH CAUTION TO BE SURE PEDAL IN TERF ACE HAR NESS IS MATE D PROPERLY TO THE ACCELERATOR HARNESS. FAILURE TO DO THIS CORRECTLY WILL DISABLE THE ACCELERATOR.
Connector Side Harness Side
Red Yellow
Figure 4
: Solder Joint
Form #5225, Rev: B, 07-29-10
White
TRANSIT CONNECTIONS
Solder
Direction
CONNECTOR RED WHITE/RED CONNECTOR WHITE WHITE
HARNESS YELLOW WHITE/RED HARNESS GREEN WHITE
Cruise Harness
Color Vehicle Wire
Green
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
2. Check for good solder connection:
Before continuing cruise installation, plug the 2-pin mating connectors in to each other as shown in Figure 5. Reconnect negative side of battery. Start engine and depress accelerator to confirm operation. Turn off engine and disconnect battery.
a. If a DTC code appears, restart Section C
and ensure proper wire matching and good Posi-tap connections.
3. Unplug the 2-pin mating connectors from each
other (connected together in the last step) and re-connect to the 2-pin mating connectors of
Pedal Interface Harness. Use electrical tape supplied in kit to wrap all connections.
To Pedal Harness
2-pin Red/White Harness
YEL GRN
RED WHT
ACCEL PEDAL
Figure 5
D. Wiring Connections
1. Use the following wiring diagram as a
reference to connect cruise to the vehicle:
Cruise Module
Cruise Module
VSS
Violet
GND
Black
12V IGN
Red
CLUTCH (GND TRG) White
CLUTCH (+12V TRG) Yellow
BRAKE -
White/Brown
BRAKE +
Blue
Form #5225, Rev: B, 07-29-10
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