Ford Transit 2010 User Manual

2010 FORD TRANSIT ELECTRONIC CRUISE KIT
P
Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
General Applicability
Item # Qty. Description
1. 250-2758 1 Cruise Control Module
2. 250-2760 1 Switch Harness
3. 250-2759 1 Main Wiring Harness
4. 250-2771 1 Pedal Interface Harness
5. 250-2772 1 Hardware Kit
6. 250-3742 1 Control Switch
Kit Contents/Service Parts
4
6
3 2
Rec ommende d Tool s
Safety Tools
Gloves, Safety Glasses
Special Tools
Vol t-Ohm Meter
Installation Tools
Side cutter To cut wire ties Drill Bit or Knockout Punch 9.5mm or 3/8” (for switch) 10mm wrench Soldering Tool
Special Chemicals
Conflicts
Note:
1
5
Contents of Hardware Bag, 250-2768
Qty Description
Additional Items Required For Installation
DUE TO SENSITIVE NATURE OF SIGNALS USED FOR THIS PRODUCT ALL CONNE CT IO NS MUS T BE SOLDE RE D.
FAILU RE TO COMPL Y WITH THIS REQU IR EMEN T WILL VO ID WARRANTY.
Recommended Sequence of Application
Item # Accessory 1 2 3
Legend
STOP: Damage to the vehicle may occur. Do not
STO
proceed until process has been complied with.
OPERATOR SAFETY:
injury
CRITICAL PROCESS:
a quality installation.
GENERAL PROCESS:
processes to ensure a quality installation.
TOOLS & EQUIPMENT:
tools and equipment required for this process
Use caution to avoid risk of
Proceed with caution to ensure
This highlights specific
This calls out the specific
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
Section I – Installation Procedure
A. Pre-Installation Suggestions
1. It is advisable to disconnect the negative
battery cable for 3 minutes before beginning installation, to avoid unintended air bag deployment. Note and record any anti-theft radio codes prior to disconnecting. Figure 1
2. Remove the driver side lower dash and kick
panels. Remove the steering wheel shroud.
Figure 2
B. Install Electronic Module
1. Plug in the Main Wiring Harness, Switch
Harness, and Pedal Interface Harness onto mating connectors of the Cruise Control Module. Figure 3
Figure 1
2. Place the Cruise Control Module in a secure
location behind the driver side dash area near the firewall away from moving parts and secure with zip ties.
3. Route the Pedal Interface Harness through
steering column and down to the accelerator.
Figure 2
Figure 3
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
C. Install Pedal Interface Harness
1. Use the diagram and chart below to install the
pedal interface harness. Disconnect the Pedal Interface Harness at the 2-pin connectors to ease installation of solder connections. Cut the selected wires at the accelerator harness leaving at least 2 inches of harness from the connector. Solder the wire ends from the pedal interface harness to the accelerator pedal harness according to each wire color listed in chart. After soldering, wrap the exposed
wires with electrical tape. Figure 4.
WARNING: PROCEED WITH CAUTION TO BE SURE PEDAL IN TERF ACE HAR NESS IS MATE D PROPERLY TO THE ACCELERATOR HARNESS. FAILURE TO DO THIS CORRECTLY WILL DISABLE THE ACCELERATOR.
Connector Side Harness Side
Red Yellow
Figure 4
: Solder Joint
Form #5225, Rev: B, 07-29-10
White
TRANSIT CONNECTIONS
Solder
Direction
CONNECTOR RED WHITE/RED CONNECTOR WHITE WHITE
HARNESS YELLOW WHITE/RED HARNESS GREEN WHITE
Cruise Harness
Color Vehicle Wire
Green
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
2. Check for good solder connection:
Before continuing cruise installation, plug the 2-pin mating connectors in to each other as shown in Figure 5. Reconnect negative side of battery. Start engine and depress accelerator to confirm operation. Turn off engine and disconnect battery.
a. If a DTC code appears, restart Section C
and ensure proper wire matching and good Posi-tap connections.
3. Unplug the 2-pin mating connectors from each
other (connected together in the last step) and re-connect to the 2-pin mating connectors of
Pedal Interface Harness. Use electrical tape supplied in kit to wrap all connections.
To Pedal Harness
2-pin Red/White Harness
YEL GRN
RED WHT
ACCEL PEDAL
Figure 5
D. Wiring Connections
1. Use the following wiring diagram as a
reference to connect cruise to the vehicle:
Cruise Module
Cruise Module
VSS
Violet
GND
Black
12V IGN
Red
CLUTCH (GND TRG) White
CLUTCH (+12V TRG) Yellow
BRAKE -
White/Brown
BRAKE +
Blue
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
E. Wiring Connections (It is advisable use solder
for all wiring connections)
1. Locate the following wires to connect to the
main harness from the control module.
Cruise Harness
Function
Color
IGN RED RED (fi gu re 6)
Vehicle Wire
Brake Switch
Pin 1
Green/White
to Brake +
Pin 2 Red to
Ignition
BRAKE + BLUE GREEN/WHITE (fi g 6)
BRAKE - BROWN/WHITE GREEN/WHITE (fig 6)
VSS VIOLET
CLUTCH SWITCH
WHITE PAGE 4
GREEN/WHITE OR
WHITE/BLUE (fi g 11)
2. Apply the Black Ground Wire from the
Main Harness to the Vehicle Ground Point at the lower dash frame panel. Figure 7
Figure 7
Pin 4
Green/White
Figure 7
to Brake -
Figure 6
GROUND
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
3. VSS: Locate the area center of the engine
compartment between motor and firewall. Figure 8. For reference, find the black medal bracket in front of the gray and blue connectors. Figure 9. Locate the gray 2-pin connector on the transmission below the bracket. Figure 10. Connect the Violet Wire from the cruise harness to Green/White or White/Blue Wire (VSS) in Pin 2 of the connector. Be sure all of connections are tight so that they seal properly. Figure 11
Metal Bracket
Figure 8
Figure 9
VSS Connector
Figure 10
Form #5225, Rev: B, 07-29-10
VSS
Green/White
or White/Blue
Pin 1
Figure 11
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
F. Install Control Switch
1. Use the lever wedges on the Control Switch
at an angle template to drill a 3/8” or 9.5mm hole in the lower shroud of the steering column cover. Position lock-washers as shown. Figure 12
2. Apply nut and position Control Switch for
driver’s best view.
3. Assemble (2) 3-pin connectors from the sack
parts to the mating wire colors on the Control
Switch Harness. Use the diagram to mate the module harness to switch harness. Figure 13
4. Route the assembled Control Switch
Harness to the mating connector of the Cruise
Control module.
Figure 12
From Mo du le From Switch
5. Secure the Control Switch harness with zip
ties away from moving parts.
G. Testing
1. Reconnect negative battery cable and torque
to 35 in*lbs. Reenter anti-theft radio codes.
2. Turn ignition on. Apply the on/off button of
Cruise Control Switch.
F. Reassembly
1. Reinstall all removed pieces taking care to
ensure harnesses and wiring connections are properly secured.
2. Make sure all harnesses are not pinched or bound by trim pieces.
Figure 13
Switch Installed
Figure 14
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
Section II - Wiring Diagram
Green 4 volts Ignition
White 4 volts
Ignition
Note: All Pedal Interface Harness Voltages are with pedal fully depressed
Yellow 2 volts Ignition
Red 2 volts Ignition
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
WIRING HARNESS DESCRIPTION
Function Color Results Fault Conditions
Ignition Red +12V when switched on and +0V when
switched off. Ignition must be greater than +10V while crank ing vehicle.
Brake positive +
Brake negat i ve -
Blue “Hot” side of brake switch. +12V all the
time.
Brown/White “Cold” side of Brake switch. Zero (0)
resistance to ground when brake is not pressed. +12V when brake is pressed.
Ground Black Lowest resistance to ground closest to
zero (0) ohms as pos sible. Use a vehicle ground point where other ground wires are connected to.
Clutch (GND triggered)
Clutch (+12V triggered)
White Ground active wire at switch when clutch
is depressed.
Yellow +12V active wire at switch when clutch is
depressed.
No power, voltage drop, or intermittent connectio n will cause Loss of ped al or “Limp Mode” condi tion.
Cruise will not function if this connectio n is not installed correctly.
Cruise will not function if this connectio n is not installed correctly. If connection is good, and there is a high resistance to ground, a 5 terminal relay will be required to complete installation. See diagram below.
A bad ground connection will cause the followin g conditions: Cruise will not function; Loss of pedal or “Limp Mode” condition.
Cruise will not function if wrong wire is connected –OR–
Cruise will not
disengage when clutch is depressed.
Cruise will not function if wrong wire is connected –OR–
Cruise will not
disengage when clutch is depressed.
Form #5225, Rev: B, 07-29-10
Ground
Brake -
5 Terminal Relay for Brake Switch
86
85
87
30
Ground
Not Used
Brown/White of
87a
Cruise Harness
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
Form #5225, Rev: B, 07-29-10
2010 FORD TRANSIT ELECTRONIC CRUISE KIT Part Number: 250-1857 AUTOMATIC AND MANUAL TRANSMISSION
Form #5225, Rev: B, 07-29-10
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