All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
• In the United States: www.ford.com
• In Canada: www.ford.ca
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It
is an integral part of the vehicle.
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
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Introduction
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
PERCHLORATE MATERIAL
Certain components of this vehicle such as airbag modules, seat belt
pretensioners, and button cell batteries may contain Perchlorate Material
– Special handling may apply for service or vehicle end of life disposal.
See www.dtsc.ca.gov/hazardouswaste/perchlorate.
SPECIAL NOTICES
Emission warranty
The New Truck Limited Warranty includes Basic Coverage, Corrosion
Coverage, Frame Coverage, Federal Emissions Defect Warranty and
California Defects Warranty. For a detailed description of what is covered
and what is not covered, refer to the Warranty Guide that is provided
to you along with your Owner’s Guide.
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Introduction
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle - event data recorders - are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
• how various systems in your vehicle were operating;
• whether or not the driver and passenger seatbelts were buckled;
• how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
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Introduction
Cell phone use
The use of Mobile Communications Equipment has become increasingly
important in the conduct of business and personal affairs. However,
drivers must not compromise their own or others’ safety when using
such equipment. Mobile Communications can enhance personal safety
and security when appropriately used, particularly in emergency
situations. Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Mobile Communication Equipment includes, but is not limited to cellular
phones, pagers, portable email devices, in-vehicle communications
systems, telematics devices and portable two-way radios.
WARNING: Driving while distracted can result in loss of vehicle
control, accident and injury. Ford strongly recommends that
drivers use extreme caution when using any device that may take their
focus off the road. The drivers primary responsibility is the safe
operation of their vehicle. Only use cell phones and other devices not
essential to the driving task when it is safe to do so.
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Introduction
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
Fasten Safety BeltAirbag - Front
Airbag - Side
Child Seat Tether
Anchor
Anti-Lock Brake SystemParking Brake System
Brake Fluid Non-Petroleum Based
Stability Control SystemSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
See Owner’s Guide
Child Seat Lower
Anchor
Brake System
Parking Aid System
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/Demist
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Rear Window
Defrost/Demist
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Vehicle Symbol Glossary
Introduction
Power Windows
Front/Rear
Child Safety Door
Lock/Unlock
Power Window Lockout
Interior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive GasFan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
Service Engine SoonEngine Air Filter
MAX
MIN
Passenger Compartment
Air Filter
Check Fuel Cap
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Jack
Low Tire Pressure
Warning
9
Introduction
FEDERAL HIGHWAY ADMINISTRATION REGULATION
Regulations such as those issued by the Federal Highway Administration
or issued pursuant to the Occupational Safety and Health Act (OSHA),
and/or state and local laws and regulations may require additional
equipment for the way you intend to use the vehicle. It is the
responsibility of the registered owner to determine the applicability of
such laws and regulations to your intended use for the vehicle, and to
arrange for the installation of required equipment. Your dealer has
information about the availability of equipment which may be ordered for
your vehicle.
ENTERING, EXITING AND/OR CLIMBING ON THIS VEHICLE
You must be careful and deliberate to minimize the possibility of personal
injury from a slip and fall when entering, exiting and/or climbing on this
vehicle. Always use the steps and assist handles before climbing. Do not
skip any steps or assist handles. Use three point contact at all times with
at least two feet and one hand or two hands and one foot firmly placed
during all phases of entering, exiting and/or climbing. Always keep your
shoe soles and hands clean. Keep the steps and assist handles free of
snow, ice, oil, grease, substances or debris. Be sure to use extra care in
bad weather. Avoid wearing thick gloves. Always perform trailer hook-up
while standing on the ground.
WARNING: Do not carry items while entering, exiting, and/or
climbing. Make sure you keep a firm grip. Always FACE the
VEHICLE STEP and HANDLE SYSTEM while climbing up and down.
Do not climb behind the cab unless you have three point contact with
a step and handle system at all times.
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Vehicle Inspection Guide
To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note: Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Engine oil level:Use the engine oil dipstick to verify that the
engine oil level is between the ADD and
OPERATING RANGE marks.
Engine coolant
level:
Power steering fluid: Verify that the fluid level is in the proper
Brake fluid (master
cylinder):
Hydraulic clutch
fluid:
Belts (Fan,
alternator, water
pump and A/C
compressor):
Look through the plastic reservoir or the clear
sight glass on the reservoir, depending upon
vehicle equipment, and make sure the fluid is
within the minimum and maximum fluid level
range as marked on the reservoir. Do not
remove pressure cap until the coolant has
cooled.
operating range. Refer to Power steering
fluid in the Maintenance and Specifications
chapter.
Remove the master cylinder caps and inspect
the fluid level. The full mark is at the bottom
of the opening of the fluid ports.
Check for adequate amount of hydraulic clutch
fluid. Fluid level should be at the step of the
reservoir; refer to Clutch fluid/linkage
adjustments in the Maintenance and
Specifications chapter.
Check for glazing, fraying or cracking. There
should be no more than five - seven cracks per
rib per inch (2.5 cm).
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Vehicle Inspection Guide
Engine compartment (with engine stopped)
Any leaks:Check for signs of fluid puddles, dripping fluid
on the ground under the engine or the
underside of the engine.
HVAC air inlet:Check for debris, leaves, etc. that may have
collected on the HVAC air inlet grille or inside
the exterior module as this may cause reduced
system performance.
WARNING: Exercise great caution when working on vehicle
equipped with an automatic fan clutch. The fan starts in motion
only after the engine coolant reaches a predetermined temperature or
the refrigerant pressure (if equipped with air conditioning) reaches a
predetermined setting. The fan will start at this point with no advance
warning. Never reach near, or permit objects to protrude into, the fan
blade radius while the engine is running as this could result in vehicle
damage, personal injury or death.
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Engine starting (parking brake applied)
Safety/Emergency
equipment:
Starting the engine:Verify the parking brake is set. Depress the
Oil pressure builds:Make sure engine oil pressure is building to
Air chime sounds (if
equipped with air
compressor):
Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral) or P
(Park) if equipped with a Park position.
Turn the key to ON. When the WAIT TO
START indicator light in the instrument
cluster turns off, turn the key to START.
normal operating range.
The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure
build to governed cut-out pressure, which
should occur between 115–130 psi
(793–896 kPa).
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Vehicle Inspection Guide
Engine starting (parking brake applied)
Accelerator:Depress the accelerator and verify that it
operates smoothly without any binding or
irregular feel. Remove your foot from the
pedal and make sure the engine returns to idle
speed immediately.
Ammeter/Voltmeter:Check the gauge to see if the alternator is
charging.
Steering linkage
free play:
Full Power
Hydraulic brake
check:
Parking brake:Check that the parking brake will hold the
Check for excessive free play in the steering
linkages. The steering wheel should have less
than two inches (five cm) of free play at rim
of steering wheel.
With the ignition Off or in the Run position
pump the brake pedal several times, the
motor/pumps will be heard momentarily
replenishing the accumulators.
vehicle by gently trying to pull forward with
the parking brake applied.
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Engine starting (parking brake applied)
Air brake check:Check the air brakes in the following manner
(Chock the wheels, if necessary. Push in the
parking brake and on tractors, also push in the
tractor parking brake knob):
1. Check the that air compressor or governor
cut-out pressure is approximately 120 psi
(827 kPa).
2. Turn off the engine and turn the key back
to ON, without starting the engine.
3. Without the brake pedal applied, note the
air pressure drop for one minute. It should be
less than 2 psi (14 kPa) for single vehicle and
3 psi (21 kPa) for combination vehicles.
4. Depress and hold the brake pedal with
90 psi (621 kPa) or more and make sure there
is no more than a 3 psi (21 kPa) per minute
leak; for combination vehicles, no more than
4 psi (28 kPa) per minute.
5. Pump the brake pedal to deplete the system
of air pressure. The warning light and chime
should activate at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluid:
With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, place the transmission in
the appropriate gear as specified in the
transmission operator’s manual and refer to
Transmission fluid in the Maintenance and
Specifications chapter.
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Vehicle Inspection Guide
Front of vehicle
Lights:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken.
Steering gear:Look for missing or loose fasteners, power
steering fluid leaks and damage to power
steering hoses.
Steering linkage:Make sure connecting links, arms and rods are
not worn or cracked; joints, sockets and boot
seals are not worn or loose and that there are
no loose or missing cotter keys, nuts or bolts.
Tow hooks:Front and rear tow hooks should be inspected
for damage or loose mounting. This is
particularly important on vehicles where tow
hooks are frequently used.
Front suspension
Spring:Inspect for missing, broken or shifted leaves or
leaves that are in contact, or nearly contacting
a tire, rim, brake drum, frame or body
component.
Spring mount:Inspect spring hangers, bolts, bushings, axle
mounting bolts and nuts for cracks, breaks,
wear, damage and tightness.
Shock absorber:Inspect for cracks, leaks and missing or broken
bolts or bushings.
Note: Never apply grease to spring pads.
WARNING: Do not operate the vehicle if any suspension
conditions listed in the Front suspension chart are evident.
Loss of steering or suspension could result in property damage,
personal injury or death.
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Front brakes
Hoses:Check for cracked, worn or frayed hoses. Make
sure all couplings are secured.
Chambers:Make sure brake chambers are not cracked or
dented and that they are securely mounted.
Slack adjuster:Check for broken, loose or missing parts. The
angle between the push rod and adjuster arm
should be approximately 90° when the brakes
are applied. When pulled by hand, the push
rod should not move more than approximately
one inch (2.5 cm).
Drum:Make sure there are no cracks, dents or holes
and no loose or missing bolts. Make sure brake
linings are not worn, dangerously thin or
contaminated by lubricant.
Front wheels
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Hub oil seal:Check wheel hub oil seal for leaks, and if sight
glass if present, check to see that the oil level
is adequate.
Oil-lubricated front
wheel bearing:
If the hubcap has a transparent window, check
for proper lubrication level. If the hubcap does
not have a transparent window, remove the
rubber fill-plug and check for proper level.
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Vehicle Inspection Guide
WARNING: If a wheel must be changed, obtain expert tire
service help. Mounting and un-mounting of tires should only be
performed by a qualified technician using necessary safety procedures
and equipment, otherwise the result could be property damage,
personal injury or death.
Driver/Fuel area
Fuel tank(s):Make sure the fuel tank(s) and cap(s) are
secure. Make sure there is no damage to the
tank(s).
Leaks:Check for any leaks from the fuel tank(s).
Underbody of vehicle
Driveshaft:Make sure that the driveshaft is not bent or
cracked. Ensure all driveshaft couplings are
secure.
Exhaust system:Make sure the outside visible parts are
securely mounted. Make sure there are no
cracks, holes or severe dents.
Frame:Check for cracks or bends in longitudinal
frame members. Make sure there are no loose,
cracked, bent, broken or missing
crossmembers or crossmember fasteners.
WARNING: Maintain adequate clearance between all parts of
the exhaust system and all hoses, wires and lines for engine
cooling, brake system, fuel system, power steering system and
electrical system, Heat damage to hoses, wires or lines may cause
vehicle malfunction that could result in property damage, personal
injury or death.
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Vehicle Inspection Guide
Rear of vehicle
Air/Electric lines:Make sure that air hoses are not cut, cracked,
chafed or worn. Listen for audible air leaks,
Make sure air and electrical lines are not
tangled, crimped or pinched or being dragged
against any truck parts. Electrical line
insulation should not be cut, cracked, chafed
or worn. None of the air or electrical line
should be spliced or taped. Check for
corrosion on pins and in electrical sockets to
ensure continuity and reduced heat build-up
potential.
Deck plate:Make sure deck plate is clean, securely bolted
to the frame and clear of loose objects.
Signal/Brake lights:Make sure both brake lights illuminate when
the brake pedal is applied. Also, make sure
each signal flashes. Make sure that four-way
flashers work properly.
Lights, reflectors:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken. Rear
running lights must be checked separately
from signal, flasher and brake lights.
Tractor - coupling system
Mounting bolts:Check for loose or missing mounting brackets,
clamps, bolts or nuts. Both fifth wheel and
slide mounting must be solidly attached.
Platform:Check for cracks or breaks in the platform
structure.
Safety latch:Make sure safety latch is engaged.
Release arm:Make sure safety latch is in the engaged
position and that any safety latch is in place.
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Vehicle Inspection Guide
Tractor - coupling system
Kingpin/Apron:Make sure kingpin is not bent or worn. Also
make sure that the apron lies flat on the fifth
wheel skid plate and that the visible part of
the apron is not bent, worn, cracked or
broken.
Rear suspension
Springs:Check for broken or shifted leaves or leaves
that are in contact, or nearly contacting a tire,
rim, brake drum, frame or body component.
Check for missing or broken leaves in the leaf
spring.
Spring mounts:Check for cracked or broken spring hangers,
broken, missing or loose bolts, missing or
damaged bushings, broken, loose or missing
axle mounting parts.
Torsion, shocks:Make sure torsion arm is not cracked, broken
or missing. Check the shock absorber for
cracks or leaks; there should be no missing or
broken mounting bolts or worn bushings.
Rear brakes
Hoses:Checked for cracked, worn or frayed hoses.
Make sure all couplings are secured.
Chambers:Make sure brake chambers are not cracked or
dented and that they are securely mounted.
Slack adjuster:Check for broken, loose or missing parts. The
angle between the push rod and adjuster arm
should be approximately 90° when the brakes
are applied. When pulled by hand, the push
rod should not move more than approximately
one inch (2.5 cm).
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Rear brakes
Drum:Make sure there are no cracks, dents or holes
and no loose or missing bolts. Make sure brake
linings are not worn, dangerously thin or
contaminated by lubricant.
Rear wheels
Spacers:Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Trailer
If you are pulling a trailer, an inspection of the trailer similar to that of
the tractor should be done. Such an inspection should follow trailer
manufacturer recommendations and should include at a minimum:
general condition, landing gear, doors, sides, lights, reflectors,
suspension, brakes, tires, wheels, cargo placement, stability and
tie-downs.
Transmission
If your vehicle is equipped with an automatic transmission, regularly
check the transmission’s neutral start switch. The engine should only
start in the N (Neutral) or P (Park) positions.
WARNING: If the unit starts in gear and/or the neutral start
switch is not functioning correctly, the vehicle may inadvertently
move which could result in property damage, personal injury or death.
Check the transmission fluid level and shift linkage for proper operation.
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Instrument Cluster
WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Some of the warning lights shown are optional based on vehicle
equipment; your vehicle may not have some of the warning lights shown
in this section.
Service engine soon: If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Check suspension (if equipped):
Illuminates when the air suspension
dump switch has been activated.
SERVICE
ENGINE
SOON
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Instrument Cluster
Stop engine: This light is used in
conjunction with the electronic
engine control. When illuminated,
the STOP ENGINE lamp indicates the need to stop the engine as soon
as it can be safely done.
If the STOP ENGINE lamp begins flashing, automatic engine
shutdown may take place in as little as 20 seconds.
WARNING: In the event of engine shutdown, make sure the
vehicle is safely off the road and the problem is remedied prior
to returning to the road. Failure to remove the vehicle from the road
could result in an accident, causing serious injury or death.
Refer to your engine operator’s manual for specific information regarding
this feature.
If the engine shuts down, it can be restarted and operated for
30 seconds at a time or until the problem is corrected. For more
information, refer to Engine automatic shutdown warning light orchime (if equipped) in the Driving chapter of this owner guide and/or
your engine operator’s manual.
Drivers of electronically controlled engines should know the
extent of warning engine shutdown system before operating the
vehicle.
STOP
ENGINE
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Instrument Cluster
Brake system warning light: To
confirm the brake system warning
light is functional, this light will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running. If
the brake system warning light does not illuminate at this time, seek
service immediately from your dealership. Illumination after starting the
vehicle indicates a brake system fault and should be inspected
immediately by your dealership.
Note: The Brake System Warning light may be accompanied by a
warning buzzer or chime.
If equipped with an air brake system, the warning light stays on until
the air pressure builds up to 60 psi (414 kPa). If the air pressure drops
below 60 psi (414 kPa) during operation, the remaining brake system is
still operational but the stopping distance will be greater.
WARNING: Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It will take you longer to stop the vehicle.
Have the vehicle checked by your dealer immediately. Driving
extended distances with the parking brake engaged can cause brake
failure and the risk of personal injury.
Wait to start: Indicates the air
intake heater is in operation and
special starting procedures are
required. Refer to Starting in the
Driving chapter.
WARNING: If equipped with an air intake heater, DO NOT use
ether or any other starting fluids. The use of starting fluids
(ether) in an engine equipped with an air intake heater could result in
damage and/or personal injury.
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WAIT
TO
START
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Instrument Cluster
Water in fuel: During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water
separator to remove water from the fuel. The WATER IN FUEL light will
illuminate when the fuel filter/water separator has a significant quantity
of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the fuel
filter/water separator. Refer to your engine operator’s manual for the
drain procedure. Allowing water to stay in the system could result in
extensive damage to, or failure of, the fuel injection system.
WARNING: Do not drain water separator while engine is
running. Fuel may ignite if separator is drained while engine is
running or vehicle is moving.
Traction control (if equipped):
Illuminates and flashes slowly if the
Off Road or Mud/Snow mode is
selected and flashes rapidly during a
traction control event.
Differential lock: Illuminates when
the main differential is locked
(engaged).
Parking brake warning:
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. Also
illuminates when the parking brake
is engaged. If the parking brake
warning lamp does not illuminate at
these times, seek service immediately.
Vehicles equipped with the Power Park Parking Brake option: If
after setting the parking brake on your vehicle the park brake warning
lamp begins to blink, this may indicate a failure in the parking brake
system. Seek service from your dealer immediately.
WATER
IN
FUEL
BRAKE
P
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Instrument Cluster
Trailer Anti-lock Brake System
(ABS): Illuminates briefly when the
engine is powered-up and only when
a PLC trailer or a PLC diagnostic
tool is connected. If the light
remains on after the vehicle is started, continues to flash or fails to
illuminate, have the system serviced immediately.
Anti-lock Brake System (ABS): If
the ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Check trans (Allison automatic
transmission only): The lamp will
illuminate for several seconds after
the ignition is turned to the ON
position. Illumination of this light while driving indicates that a problem
has been detected and shifting may be restricted. Depending upon the
severity of the problem, the read-out digit on the shifter display may be
blank. Operation may continue in order to reach service assistance. The
ECU may not respond to shift selector requests, since operating
limitations are being placed on the transmission, i.e. upshifts and
downshifts may be restricted. Direction changes will not occur.
Refer to your transmission operator’s manual for more information.
Safety belt: Reminds you to fasten
your safety belt.
ABS
CHECK
TRANS
Range inhibit: Illuminates when
the transmission is not engaged in
the selected gear. The warning light
will go off when the gearshift lever
is adjusted in to the appropriate gear.
Refer to your transmission operator’s manual for more information.
26
RANGE
INHIBIT
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Instrument Cluster
Charging system: Illuminates when
the battery is not charging properly.
Diesel particulate filter
(Cummins engines only):
Illuminates if the soot in the DPF
has reached a level where it
requires operator assistance. Refer
to Diesel Particulate Filter in the
Maintenance and Specifications chapter and your engine operator’s
manual, for more details.
Turn signal: Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the indicators stay on or flash faster,
check for a burned out bulb.
High beams: Illuminates when the
high beam headlamps are turned on.
Safety belt warning chime: Sounds when the key is in the ignition and
the driver’s safety belt is not fastened.
Key-in-ignition warning chime: Sounds when the key is left in the
ignition in the OFF/LOCK or ACC position and the driver’s door is
opened.
Headlamps on warning chime: Sounds when the headlamps or parking
lamps are on, the ignition is off (and the key is not in the ignition) and
the driver’s door is opened.
2009 F-650/750 (f67)
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Instrument Cluster
GAUGES
Some of the gauges shown are optional based on vehicle equipment; your
vehicle may not have some of the gauges shown in this section.
Speedometer: Indicates the
current vehicle speed.
Tachometer: Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Odometer: Registers the total miles
(kilometers) of the vehicle.
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Instrument Cluster
Trip odometer: Registers the miles
(kilometers) of individual journeys.
To reset, depress the control.
Fuel gauge: Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the on position). If your vehicle
is equipped with dual fuel tanks, the
engine will draw fuel from the
driver-side fuel tank only. With dual
fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
passenger-side fuel tank and send fuel to the driver-side fuel tank. The
driver-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the driver-side fuel tank.
Engine coolant temperature
gauge: Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (as indicated by
the arrows). If it enters the red
section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch
off the engine and let the engine
cool.
C
H
WARNING: Never remove the coolant reservoir cap while the
engine is running or hot. The contents may be under pressure,
and could cause burns or other serious injury.
2009 F-650/750 (f67)
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Instrument Cluster
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (as indicated by the
arrows). If the needle falls below
the normal range, stop the vehicle,
turn off the engine and check the
engine oil level. Add oil if needed. If
the oil level is correct, have your
vehicle checked at your dealership
or by a qualified technician.
Battery voltage gauge: Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range (as
indicated by the arrows), have the
vehicle’s electrical system checked
as soon as possible.
Transmission fluid temperature
gauge (if equipped, automatic
transmission only):
Indicates the temperature of the
transmission fluid. The normal
temperature range is 150°–230°F
(65°–110°C). Readings of
230°–250°F (110°–121°C) are
satisfactory for intermittent
operation and are not cause for
alarm. Operation above 250°F
(121°C) can cause the fluid to break down and will result in component
damage.
8
18
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Hourmeter (if equipped):
Registers the hours the engine has
been operating.
UltraShift gear display (if
equipped): Refer to the UltraShift
Driver Instructions Manual for the
function of this display.
Air filter restriction gauge:
Measures the vacuum inside the air
cleaner. The more the air cleaner is
restricted (dirty, clogged), the
higher the vacuum reading. Change
the air filter when the gauge reads
25 inches. After installation of the
new filter element, reset the gauge
to 0.
Instrument Cluster
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Instrument Cluster
Air pressure gauge: All vehicles
equipped with air brakes have a
dual-pointer air gauge to indicate
the pressure in each brake circuit.
The green pointer indicates the air
pressure in the primary system and
30
the red pointer indicates the air
pressure in the secondary system.
When the pressure is too low for
normal brake operation (less than
0
PRESSURE
60 psi [414 kPa]) and the ignition is
on:
• a warning buzzer will sound and
• a warning light will illuminate in the instrument cluster
WARNING: Do not drive the vehicle when the low air pressure
buzzer is sounding or the warning light is lit. These warnings
indicate there is not enough air pressure for the brake or suspension
system to operate properly.
Vehicles equipped with hydraulic brakes and an air compressor have a
single-pointer air gauge.
Note: This system does not have a low air pressure warning buzzer or a
low air pressure warning light.
PSI
AIR
9060
120
150
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AUDIO SYSTEMS
AM/FM stereo (if equipped)
Entertainment Systems
VOL
PUSH
ON
6
TONE
CLK
7
ST DX
TONE VOL
FM
12
1
SEEK
TUNE
2
5
1234AM/FM
4
WARNING: Driving while distracted can result in loss of vehicle
control, accident and injury. Ford strongly recommends that
drivers use extreme caution when using any device that may take their
focus off the road. The drivers primary responsibility is the safe
operation of their vehicle. Only use cell phones and other devices not
essential to the driving task when it is safe to do so.
3
1. SEEK: Press
/to find the
next strong station down/up the
frequency band.
2. TUNE: Press
/to
manually change radio frequency
down/up.
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Entertainment Systems
3. AM/FM: Press to choose a
frequency band in radio mode.
4. Memory preset buttons: To set
a station: Select frequency band
1234
AM/FM
AM/FM; tune to a station, press and
hold a preset button until sound returns.
5. Power/Volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
6. TONE: Press TONE until the
desired level — Bass, Treble, Fade
appears on the display. Turn the
volume control to raise/lower the
levels, or to move the audio sound
from the right to left or the front to
back (if equipped).
7. CLK (Clock): To set the hour,
press and hold CLK until CLOCK
SET appears in the display. Press
SEEK to decrease
increase
the hours.
or
TONE
CLK
To set the minute, press and hold CLK until CLOCK set appears in the
display. Press TUNE to decrease
or increasethe minutes.
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Entertainment Systems
Satellite Compatible AM/FM Stereo In-Dash Single CD/MP3 Radio
(if equipped)
WARNING: Driving while distracted can result in loss of vehicle
control, accident and injury. Ford strongly recommends that
drivers use extreme caution when using any device that may take their
focus off the road. The drivers primary responsibility is the safe
operation of their vehicle. Only use cell phones and other devices not
essential to the driving task when it is safe to do so.
1. SEEK: Press and release
SEEK
strong station or track.
/for previous/next
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Entertainment Systems
2. TEXT: The filename (Fi), song
title (So), artist text (Ar) or album
text (AL) may be viewed while
playing an MP3 selection. When MP3 selection text is shown on the
message display, its corresponding text indicator (Fi, So, Ar, or AL) is
shown in the elapsed time display. Press TEXT to scroll through the text
fields. The display will scroll through all of the text in the current field
before changing to the next field. (TEXT must be pressed within
3 seconds of the previous press to proceed to the next/last text display.
The last text field shown on the display will become the new display
message default.
TEXT is also available when equipped with Satellite radio. Your radio
comes equipped with Satellite ready capability. The kit to enable Satellite
reception is available through your dealer. Detailed Satellite instructions
are included with the dealer installed kit.
Dealer installed satellite kit only available in the continental United
States.
3. AUX: This function is not
operational.
4. MUTE: Press to MUTE playing
media; press again to return to
playing media.
5. EJ: Press to eject a CD.
6. Bass: Press BASS; then press
SEL
the bass output.
Treble: Press TREB; then press
SEL
the treble output.
7. Select: Use with Bass, Treble,
Balance, Fade and other menu
selections.
36
/to decrease/increase
/to decrease/increase
2009 F-650/750 (f67)
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Entertainment Systems
8. Balance: Press BAL; then press
SEL
left/right speakers.
Fade: Press FADE; then press
SEL
rear/front speakers.
9. Menu: Press MENU and SEL to
access AUTOSET and Setting the
clock.
Autoset: Press MENU until AUTOSET appears in the display. Press SEL
to toggle ON/OFF. Allows you to set the strongest local radio stations
without losing your original manually set preset stations for
AM/FM1/FM2. When the six strongest stations are filled, the station
stored in preset 1 will begin playing. If there are less than six strong
stations, the system will store the last one in the remaining presets.
Setting the clock: Press MENU until SELECT HOUR or SELECT
MINUTE is displayed. Use SEL to manually increase (
(
Folder/Track mode: In MP3 mode, press MENU until MODE appears in
the display. Use SEL to toggle between FOLDER (only tracks within
selected folder are accessible) or TRACK (all tracks on disc are
accessible) MODE.
10. REPEAT: Repeats the current
CD/MP3 track when active (ON).
Press to show repeat status. Press
again to toggle status.
11. SHUFFLE: Plays CD/MP3
tracks in random order when active
(ON). Press to show shuffle status.
Press again to toggle status.
12. FOLDER
the next MP3 directory.
/to shift sound to the
/to shift sound to the
) or decrease
) the hours/minutes.
: Press to access
13. FOLDER
the previous MP3 directory.
: Press to access
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Entertainment Systems
14. FF(Fast forward): In CD/MP3
mode, press until desired selection
is reached.
15. REW(Rewind): In CD/MP3
mode, press until desired selection
is reached.
16. SAT (if equipped): Your radio
comes equipped with Satellite Ready
capability. The kit to enable the
Satellite reception is available through your dealer. Detailed satellite
instructions are included with the dealer installed kit.
Dealer installed satellite kit only available in the continental United
States.
17. BAND: Press to toggle between
AM/FM1/FM2 frequency band.
18. Memory presets: To set a
station: Select frequency band; tune
to a station, press and hold a preset
button until sound returns.
19. Power/volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
20. CD: Press to enter CD mode.
CD units are designed to play commercially pressed 4.75 in
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ballpoint pens may damage CDs. Please contact
your dealer for further information.
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Entertainment Systems
21. COMP(Compression): Brings
soft and loud CD passages together
for a more consistent listening level
when in CD mode. Press COMP to turn the feature ON/OFF.
22. Scan: Press SCAN to hear a
brief sampling of radio stations or
CD/MP3 tracks. Press again to stop.
23. CAT/Tune: Press
manually tune down/up the radio frequency band.
CAT (Category): CAT is only available when equipped with Satellite
Radio. Your radio comes equipped with Satellite ready capability. The kit
to enable Satellite reception is available through your dealer. Detailed
Satellite instructions are included with the dealer installed kit.
Dealer installed satellite kit only available in the continental United
States.
For information regarding SIRIUS Satellite Radio, please call toll-free
888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at
www.siriusradio.com
24. CD slot: Insert a CD with the label side up.
orto
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Entertainment Systems
Premium Satellite Compatible AM/FM Stereo In-Dash Six CD/MP3
Radio (if equipped)
WARNING: Driving while distracted can result in loss of vehicle
control, accident and injury. Ford strongly recommends that
drivers use extreme caution when using any device that may take their
focus off the road. The drivers primary responsibility is the safe
operation of their vehicle. Only use cell phones and other devices not
essential to the driving task when it is safe to do so.
1. SEEK: Press and release
SEEK
strong station or track.
40
/for previous/next
2009 F-650/750 (f67)
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Entertainment Systems
2. TEXT: The filename (Fi), song
title (So), artist text (Ar) or album
text (AL) may be viewed while
playing an MP3 selection. When MP3 selection text is shown on the
message display, its corresponding text indicator (Fi, So, Ar, or AL) is
shown in the elapsed time display. Press TEXT to scroll through the text
fields. The display will scroll all of the text in the current field before
changing to the next field. (TEXT must be pressed within 3 seconds of
the previous button press to proceed to the next/last text display.)
TEXT is also available when equipped with Satellite radio. Your radio
comes equipped with Satellite ready capability. The kit to enable Satellite
reception is available through your dealer. Detailed Satellite instructions
are included with the dealer installed kit. Dealer installed satellite kit
only available in the continental United States.
3. AUX: Press to toggle between the
current playing media and DVD (if
equipped).
4. MUTE: Press to MUTE playing
media; press again to return to
playing media
5. EJ: Press to eject a CD. Press EJ
and a memory preset to eject a
specific disc. Press and hold to eject
all loaded discs.
6. Bass: Press BASS; then press
SEL
the bass output.
Treble: Press TREB; then press
SEL
the treble output.
/to decrease/increase
/to decrease/increase
7. Select: Use with Bass, Treble,
Balance, Fade and other menu
functions.
8. Balance: Press BAL; then press
SEL
left/right speakers.
/to shift sound to the
2009 F-650/750 (f67)
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Entertainment Systems
Fade: Press FADE; then press
SEL
rear/front speakers.
9. Menu: Press to access the
following functions:
Compression: Brings soft and loud
CD passages together for a more
consistent listening level when in CD mode. Press MENU until
compression status is displayed. Press the SEL control to enable the
compression feature when COMPRESS OFF is displayed. Press the SEL
control again to disable the feature when COMPRESS ON is displayed.
Autoset: Press MENU until AUTOSET appears in the display. Press SEL
to toggle ON/OFF. Allows you to set the strongest local radio stations
without losing your original manually set preset stations for
AM/FM1/FM2. When the six strongest stations are filled, the station
stored in preset 1 will begin playing. If there are less than six strong
stations, the system will store the last one in the remaining presets.
Setting the clock: Press MENU until SELECT HOUR or SELECT
MINUTE is displayed. Use SEL to manually increase (
(
Folder/Track Mode: In MP3 mode, press MENU until MODE appears in
the display. Use SEL to toggle between FOLDER (only tracks within
selected folder are accessible) or TRACK (all tracks on disc are
accessible) MODE.
10. REPEAT: Press to repeat the
current CD/MP3 track. Press again
to disable.
11. SHUFFLE: Press play the
CD/MP3 tracks on the current disc
in random order. Press again to
disable.
12. FOLDER
the next MP3 directory.
/to shift sound to the
) or decrease
) the hours/minutes. Press MENU again to disengage clock mode.
: Press to access
13. FOLDER
the previous MP3 directory
42
: Press to access
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Entertainment Systems
14. FF(Fast forward): In CD/MP3
mode, press until desired selection
is reached.
15. REW(Rewind): In CD/MP3
mode, press until desired selection
is reached.
16. SAT (if equipped): Your radio
comes equipped with Satellite Ready
capability. The kit to enable the
Satellite reception is available through your dealer. Detailed satellite
instructions are included with the dealer installed kit. Dealer installed
satellite kit only available in the continental United States.
17. BAND: Press to toggle between
AM/FM1/FM2 frequency band.
18. Memory presets: To set a
station: Select frequency, tune to a
station, press and hold a preset
button until sound returns.
19. Power/volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
20. Load: Press to load a CD. Press
LOAD and a memory preset to load
to a specific disc slot. Press and
hold to load up to six discs.
21. CD: Press to enter CD mode.
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Entertainment Systems
CD units are designed to play commercially pressed 4.75 in
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ballpoint pens may damage CDs. Please contact
your dealer for further information.
22. Scan: Press SCAN to hear a
brief sampling of radio stations or
CD/MP3 tracks. Press again to stop.
23. Disc/Tune: Press
manually tune down/up the radio frequency band, or to listen to the
previous/next CD.
CAT (Category): CAT is only available when equipped with Satellite
Radio. Your Audiophile radio comes equipped with Satellite ready
capability. The kit to enable Satellite reception is available through your
dealer. Detailed Satellite instructions are included with the dealer
installed kit. Dealer installed satellite kit only available in the
continental United States.
For information regarding SIRIUS Satellite Radio, please call toll-free
888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at
www.siriusradio.com
24. CD slot: Insert a CD, label side up.
orto
GENERAL AUDIO INFORMATION
Radio frequencies
AM and FM frequencies are established by the Federal Communications
Commission (FCC) and the Canadian Radio and Telecommunications
Commission (CRTC). Those frequencies are:
There are three factors that can effect radio reception:
• Distance/Strength: The further you travel from an FM station, the
weaker the signal and the weaker the reception.
• Terrain: Hills, mountains, tall buildings, power lines, electric fences,
traffic lights and thunderstorms can interfere with your reception.
• Station overload: When you pass a broadcast tower, a stronger signal
may overtake a weaker one and play while the weak station frequency
is displayed.
CD/CD player care
Do:
• Handle discs by their edges only. Never touch the playing surface.
• Inspect discs before playing. Clean only with an approved CD cleaner
and wipe from the center out.
Don’t:
• Expose discs to direct sunlight or heat sources for extended periods
of time.
• Insert more than one disc into each slot of the CD changer magazine.
• Clean using a circular motion.
CD units are designed to play commercially pressed 4.75 inch
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ball point pens may damage CDs. Please contact
your dealer for further information.
Audio system warranty and service
Refer to the Warranty Guide for audio system warranty information. If
service is necessary, see your dealer or qualified technician.
2009 F-650/750 (f67)
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Climate Controls
HEATER ONLY SYSTEM
(IF EQUIPPED)
1. Fan speed adjustment: Controls
the volume of air circulated in the
vehicle.
2. Temperature selection:
Controls the temperature of the
airflow in the vehicle.
3. Air flow selections: Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
: Distributes outside air through the instrument panel vents.
OFF: Outside air is shut out and the fan will not operate.
: Distributes outside air through the instrument panel vents and the
floor vents.
: Distributes outside air through the floor vents.
: Distributes outside air through the windshield defroster vents and
floor vents.
: Distributes outside air through the windshield defroster vents.
Operating tips
• To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
• To reduce humidity build up inside the vehicle during cold or warm
weather, do not drive with the air flow selector in the OFF position.
• Under normal weather conditions, do not leave the air flow selector in
OFF when the vehicle is parked. This allows the vehicle to “breathe”
using the outside air inlet vents.
• Do not put objects under the front seats that will interfere with the air
flow to the back seats.
• Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
position.
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Climate Controls
To aid in side window defogging/demisting in cold weather:
1. Select
2. Set the temperature control to full heat.
3. Set the fan speed to its highest speed.
4. Direct the outer instrument panel vents towards the side windows.
To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
stop.
MANUAL HEATING AND AIR CONDITIONING SYSTEM
(IF EQUIPPED)
1. Fan speed adjustment: Controls
the volume of air circulated in the
vehicle.
2. Temperature selection:
Controls the temperature of the
airflow in the vehicle.
3. Air flow selections: Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
MAX A/C: Uses recirculated air to cool the vehicle. Air flows from the
instrument panel vents only.
A/C: Uses outside air to cool the vehicle. Air flows from the instrument
panel vents only.
: Distributes outside air through the instrument panel vents.
OFF: Outside air is shut out and the fan will not operate.
: Distributes outside air through the instrument panel vents and the
floor vents.
: Distributes outside air through the floor vents.
: Distributes outside air through the windshield defroster vents and
floor vents.
: Distributes outside air through the windshield defroster vents.
.
WARNING: Do not place objects on top of the instrument panel
as these objects may become projectiles in a collision or sudden
2009 F-650/750 (f67)
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Climate Controls
Operating tips
• To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
• To reduce humidity build up inside the vehicle: do not drive with the
air flow selector in the OFF or MAX A/C position.
• Under normal weather conditions, do not leave the air flow selector in
OFF or MAX A/C when the vehicle is parked. This allows the vehicle
to “breathe” using the outside air inlet vents.
• Do not put objects under the front seats that will interfere with the
airflow to the back seats.
• Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
To aid in side window defogging/demisting in cold weather:
1. Select
2. Select A/C.
3. Modulate the temperature control to maintain comfort.
4. Set the fan speed to its highest speed.
5. Direct the outer instrument panel vents towards the side windows.
To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
.
position.
WARNING: Do not place objects on top of the instrument panel
as these objects may become projectiles in a collision or sudden
stop.
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Lights
HEADLAMP CONTROL
Turns the lamps off.
Turns on the parking lamps,
instrument panel lamps, license
plate lamps and tail lamps.
Turns the headlamps on.
High beams/Flash-to-pass
Push the lever toward the
instrument panel to activate the
high beams. Pull the lever towards
you to deactivate.
Pull toward you slightly to activate
flash-to-pass. Release to deactivate.
Daytime Running Lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
• the ignition must be in the ON position and
• the headlamp control is in the OFF, parking lamp or autolamp
position.
WARNING: Always remember to turn on your headlamps at
dusk or during inclement weather. The Daytime Running Lamp
(DRL) system does not activate your tail lamps and generally may not
provide adequate lighting during these conditions. Failure to activate
your headlamps under these conditions may result in a collision.
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Lights
PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel and all applicable
switches in the vehicle during
headlamp and parklamp operation.
Rotate the control to the full up
position, past the detent, to turn on
the interior lamps.
Rotate the control to the full down
position, past the detent, to prevent
the interior lights from illuminating when the doors are opened.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
• Push down to activate the left
turn signal.
• Push up to activate the right turn
signal.
If your vehicle is a tractor, the turn signals may not shut off when a turn
is completed; this is normal. Please see your dealer if there are any
questions on the options your vehicle has been equipped with.
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Lights
INTERIOR LAMPS
Map lamps (if equipped)
To turn on the map lamps, press the
control next to each lamp.
EXTERIOR LAMPS
Bulb inspection
It is a good safety practice to check operation of headlamps, parking
lamps, turn signals, clearance and marker lamps, instrument panel and
control lamps each day.
Using the right bulbs
FunctionNumber of
bulbs
Headlamps2H6054
Front turn signal lamps21157
Front sidemarker/Park lamps2 (amber)194
Brake/Tail/Stop/Rear turn
signal/License lamps
Back-up lamps21156
Front clearance and identification
lamps
Dome lamp1105
To replace all instrument panel lights - see your dealer
1 bulb each side1157
5168
Trade number
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Lights
Bulb replacement
Replacing headlamp bulbs
To remove the headlamp bulbs:
1. Make sure the headlamp control is in the
2. Remove the four screws and
move the parking lamp assembly
away from the headlamp bulb.
3. Remove the four screws and the
retaining bracket from the headlamp
bulb.
4. Pull the headlamp bulb out of the
housing, disconnect the electrical
connector and remove the headlamp
bulb.
5. To complete installation, follow
the removal procedure in reverse
order.
position.
Replacing front parking lamp/turn signal/side marker bulbs
To remove the parking lamp/turn signal bulbs:
1. Make sure the headlamp control is in the
signals are off.
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2. Remove the four screws from the
lamp assembly.
3. Carefully lower the lamp assembly
and pull the bulb socket straight out
of the lamp assembly.
4. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
5. To complete installation, follow
the removal procedure in reverse order.
Replacing front clearance and identification lamp bulbs
To change the cab marker bulbs:
1. Make sure the headlamp control
is in the
the screw and lens from the lamp
assembly.
The brake/tail/turn
signal/back-up/license plate lamp
bulbs are located in the same
portion of the tail lamp assembly.
Follow the same steps to replace
any of these bulbs:
1. Make sure the headlamp control
is in the
signals are off, then remove the four
screws and the lamp lens from lamp
assembly.
2. Carefully pull the bulb straight out of the socket and push in the new
bulb.
3. Install the lens on the lamp assembly with the four screws.
position, then remove
position and the turn
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Driver Controls
MULTI-FUNCTION LEVER
Windshield wiper/washer controls
Rotate the windshield wiper control
to the desired interval, low or high
speed position.
The bars of varying length are for
intermittent wipers. When in this
position rotate the control upward
for fast intervals and downward for
slow intervals.
Push the control on the end of the
stalk to activate washer. Push and
hold for a longer wash cycle. The
washer will automatically shut off
after ten seconds of continuous use.
TILT STEERING
Pull the tilt steering control toward
you to move the steering wheel up
or down. Hold the control while
adjusting the wheel to the desired
position, then release the control to
lock the steering wheel in position.
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WARNING: Never adjust the steering wheel when the vehicle is
moving.
AUXILIARY POWER POINT
Power outlets are designed for accessory plugs only. Do not insert
any other object in the power outlet as this will damage the
outlet and blow the fuse. Do not hang any type of accessory or
accessory bracket from the plug. Improper use of the power
outlet can cause damage not covered by your warranty.
The power point is an additional
power source for electrical
accessories. The power points are
located on the instrument panel and
inside the center console storage
bin.
Do not use the power point for
operating the cigarette lighter
element (if equipped).
To prevent the fuse from being blown, do not use the power point(s)
over the vehicle capacity of 12 VDC/180W/15A. If the power point or
cigar lighter socket is not working, a fuse may have blown. Refer to
Fuses and relays in the Roadside Emergencies chapter for information
on checking and replacing fuses.
To have full capacity usage of your power point, the engine is required to
be running (in a safe manner) to avoid unintentional discharge of the
battery. To prevent the battery from being discharged:
• do not use the power point longer than necessary when the engine is
not running,
• do not leave battery chargers, video game adapters, computers and
other devices plugged in overnight or when the vehicle is parked for
extended periods.
Always keep the power point caps closed when not being used.
Cigarette/Cigar lighter (if equipped)
Do not plug optional electrical accessories into the cigarette lighter
socket.
Do not hold the lighter in with your hand while it is heating, this will
damage the lighter element and socket. The lighter will be released from
its heating position when it is ready to be used.
POWER POINT
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Driver Controls
Improper use of the lighter can cause damage not covered by your
warranty.
POWER WINDOWS (IF EQUIPPED)
WARNING: Do not leave children unattended in the vehicle and
do not let children play with the power windows. They may
seriously injure themselves.
WARNING: When closing the power windows, you should verify
they are free of obstructions and ensure that children and/or
pets are not in the proximity of the window openings.
Press and hold the rocker switches to open and close windows.
• Press the top portion of the
rocker switch to close.
AUTO
• Press the bottom portion of the
rocker switch to open.
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AUTO
Driver Controls
One touch down
• Press AUTO completely down and
release quickly. The driver’s
window will open fully. Depress
again to stop window operation.
AUTO
Window lock
The window lock feature allows only
the driver to operate the power
windows.
To lock out all the window controls
except for the driver’s press the left
side of the control. Press the right side to restore the window controls.
EXTERIOR MIRRORS
With the doors closed and the seat
adjusted for proper comfort, move
the mirrors to maximize rear
viewing area by adjusting the
western mirrors left or right as
required.
Adjust the auxiliary convex mirrors.
Convex mirrors are a ball-stud
design for precise adjustment to
maximize viewing area.
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Driver Controls
Power side view mirrors (if equipped)
The ignition can be in any position to adjust the power side view mirrors.
To adjust your mirrors:
1. Select L to adjust the left mirror
or R to adjust the right mirror.
2. Move the control in the direction
you wish to tilt the mirror.
3. Return to the center position to lock mirrors in place.
4. If your vehicle’s mirrors are equipped with spotter mirrors (located
below the main mirrors), they must be adjusted manually.
MIRRORS
L R
MIRRORS
L R
Heated mirrors (if equipped)
Both main mirrors are heated automatically to remove ice, mist and fog
and are automatically activated when the vehicle is started.
Note: The mirrors may be hot to the touch but will not burn. This is a
normal condition.
Do not remove ice from the mirrors with a scraper or attempt to
readjust the mirror glass if it is frozen in place. These actions
could cause damage to the glass and mirrors.
The mirror heating elements are designed to operate regardless of the
geographic location of the vehicle. There is no switch to turn on, or
other operator involvement required other than to start the vehicle.
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The spotter mirror (if equipped) is not heated.
Fold-away mirrors
The mirrors can be manually folded forward or backwards for narrow
spaces like driving through an automatic car wash or backing out of a
garage with the trailer tow mirror.
The telescoping feature (if equipped) allows the mirror to extend
approximately three inches (76 mm). This feature is especially useful to
the driver when towing a trailer.
SPEED CONTROL (IF EQUIPPED)
To turn speed control on
Press CRUISE RPM. If the vehicle is
moving, speed control will be
enabled; if the vehicle is stationary,
engine RPM can be controlled.
CRUISE
RPM
OFF
WARNING: Do not use the speed control in heavy traffic or on
roads that are winding, slippery, or unpaved.
Do not shift the gearshift lever into N (Neutral) with the speed
control on.
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Driver Controls
To turn speed control off
Press OFF or turn off the ignition.
Once speed control is switched off,
the previously programmed engine
RPM will be erased.
WARNING: Do not use the speed control in heavy traffic or on
roads that are winding, slippery, or unpaved.
To set a speed
Press SET +. If the vehicle is
moving, this will set the vehicle
speed. If the vehicle is stationary,
this will set the vehicle idle RPM.
If you drive up or down a steep hill, your vehicle speed may vary
momentarily slower or faster than the set speed; this is normal.
Speed control cannot reduce the vehicle speed if it increases above the
set speed on a downhill. If your vehicle speed is faster than the set
speed while driving on a downhill, you may want to shift to the next
lower gear or apply the brakes to reduce your vehicle speed.
If the vehicle speed falls below 30 mph (48 km/h) or engine RPM falls
below 1,000 RPM, your speed control will disengage; this is normal.
Pressing RESUME - will re-engage it.
CRUISE
RPM
OFF
WARNING: Do not use the speed control in heavy traffic or on
roads that are winding, slippery, or unpaved.
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To set a higher set speed
Press and hold SET +. If the vehicle
is moving, this will increase vehicle
speed; if the vehicle is stationary,
this will increase engine RPM.
Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release SET + to operate
the tap-up function. Each press will increase the set speed by 1 mph
(1.6 km/h) or engine RPM in idle mode.
To set a lower set speed
Press and hold RESUME -. If the
vehicle is moving, this will decrease
vehicle speed; if the vehicle is
stationary, this will decrease engine
RPM. Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release RESUME - to
operate the tap-down function. Each press will decrease the set speed in
increments of 1 mph (1.6 km/h) or engine RPM in idle mode.
RESUME
SET
To disengage speed control
Disengaging the speed control will not erase the previously programmed
set speed or engine RPM.
• Depress the brake pedal or
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Driver Controls
• Depress the clutch pedal (if
equipped).
Pressing OFF will erase the
previously programmed engine RPM.
To return to a previously set speed
Press RESUME -. For RESUME - to
operate, the vehicle speed must be
above 30 mph (48 km/h) or engine
speed must be above 1,000 RPM.
CRUISE
RPM
OFF
RESUME
SET
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GAUGE PACKAGE
Your vehicle may be equipped with an optional gauge package. It will
have one of the following configurations:
UltraShift gauge package: This
will contain the following two
gauges:
1. UltraShift gauge: for the operation
of this gauge refer to the UltraShiftDriver Instructions Manual.
2. Hourmeter: displays the hours of
engine run time.
Overhead gauge package: This
will contain the following two
gauges:
1. Transmission temperature gauge:
displays the transmission
temperature at the transmission
sump. (Refer to the Gauge section
for additional description.)
2. Hourmeter: displays the hours of
engine run time.
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Locks and Security
KEYS
The key operates all locks on your vehicle. In case of loss, replacement
keys are available from your dealer.
You should always carry a second key with you in a safe place in case
you require it in an emergency.
POWER DOOR LOCKS (IF EQUIPPED)
Press U to unlock all doors and L to
lock all doors.
UL
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SEATING
Notes:
WARNING: Reclining the seatback can cause an occupant to
slide under the seat’s safety belt, resulting in severe personal
injuries in the event of a collision.
WARNING: Do not pile cargo higher than the seatbacks to
reduce the risk of injury in a collision or sudden stop.
40/0/40 split bench seat (if equipped)
• Lift the track release bar to move
the seat forward or backward.
Ensure the seat is re-latched into
place.
• Lift the handle to on the side of
the seat to adjust the angle of the
seatback.
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Seating and Safety Restraints
70% – two person passenger bench seat (if equipped)
Lift the handle on the seatback to
tilt the seatback forward.
Adjusting the front power seat (if equipped)
The control is located on the outboard side of the seat cushion.
Press to raise or lower the front
portion of the seat cushion.
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Press to raise or lower the rear
portion of the seat cushion.
Press the control to move the seat
forward, backward, up or down.
Heated seats (if equipped)
To operate the heated seats:
• Push control to activate.
• Push again to deactivate.
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Seating and Safety Restraints
Air-Ride seat (if equipped)
1. Chugger option: Dampens road vibrations and allows the seat to
move with the driver when unlocked.
To unlock, sit in the seat and slide the tab away from the seat (to the
right)
To lock, sit in the seat and slide the tab toward the seat (to the left).
2. Seat adjuster: Lift up to move the seat forward or backward. Release
the bar to lock the seat in position.
3. Seat height adjuster: Pull the control up to raise the seat, push it
down to lower the seat.
WARNING: To reduce the risk of excess slack in the belt
system, always adjust the seat height before fastening the seat
belt.
4. Power lumbar: Press the top of the forward control to inflate the
lower lumbar support; press the bottom of the forward control to deflate
the lower lumbar support.
Press the top of the rear control to inflate the upper lumbar support;
press the bottom of the rear control to deflate the upper lumbar support.
5. Recline: Lift the handle to adjust the angle of the seatback.
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REAR FLIP-UP SEAT (IF EQUIPPED)
Flipping up the seat
The rear seatback has a split 60/40
seat. Each seat cushion can be
flipped-up into the seatback
position.
1. Pull the control to release the
seat cushion.
2. Rotate the seat cushion up until it
locks into the vertical storage
position.
Returning the seat to horizontal position
WARNING: Always latch the vehicle seat to the floor, whether
the seat is occupied or empty. If not latched, the seat may cause
injury during a sudden stop.
WARNING: Make sure the safety belts are accessible and not
trapped behind the seat when the seat is returned to its
horizontal position.
1. Pull the control on the side of the seat to release the seat cushion
from its storage position.
2. Push the seat cushion down until it locks into the horizontal position.
SAFETY RESTRAINTS
Safety restraints precautions
WARNING: Always drive and ride with your seatback upright
and the lap belt snug and low across the hips.
WARNING: To reduce the risk of injury, make sure children sit
where they can be properly restrained.
WARNING: All occupants of the vehicle, including the driver,
should always properly wear their safety belts.
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Seating and Safety Restraints
WARNING: Never let a passenger hold a child on his or her lap
while the vehicle is moving. The passenger cannot protect the
child from injury in a collision.
WARNING: It is extremely dangerous to ride in a cargo area,
inside or outside of a vehicle. In a collision, people riding in
these areas are more likely to be seriously injured or killed. Do not
allow people to ride in any area of your vehicle that is not equipped
with seats and safety belts. Be sure everyone in your vehicle is in a
seat and using a safety belt properly.
WARNING: In a rollover crash, an unbelted person is
significantly more likely to die than a person wearing a safety
belt.
WARNING: Each seating position in your vehicle has a specific
safety belt assembly which is made up of one buckle and one
tongue that are designed to be used as a pair. 1) Use the shoulder belt
on the outside shoulder only. Never wear the shoulder belt under the
arm. 2) Never swing the safety belt around your neck over the inside
shoulder. 3) Never use a single belt for more than one person.
Combination lap and shoulder belts
1. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) until you hear a snap and feel
it latch. Make sure the tongue is
securely fastened in the buckle.
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2. To unfasten, push the release
button and remove the tongue from
the buckle.
The front and rear outboard safety restraints in the vehicle are
combination lap and shoulder belts. The front and rear seat passenger
outboard safety belts have vehicle sensitive emergency locking retractors.
Lap belts
The front center and rear center lap belts do not adjust automatically.
WARNING: The lap belt should fit snugly and as low as possible
around the hips, not across the waist.
Insert the tongue into the correct
buckle (the buckle closest to the
direction the tongue is coming
from). To lengthen the belt, turn the
tongue at a right angle to the belt
and pull across your lap until it
reaches the buckle. To tighten the
belt, pull the loose end of the belt
through the tongue until it fits snugly across the hips.
Shorten and fasten the belt when
not in use.
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Seating and Safety Restraints
Vehicle sensitive mode
The vehicle sensitive retractor allows free shoulder belt length
adjustment to your movements and locks in response to vehicle
movement. For example, if the driver brakes suddenly or turns a corner
sharply, or the vehicle receives an impact of approximately 5 mph
(8 km/h) or more, the combination safety belts will lock to help reduce
forward movement of the driver and passengers.
Front safety belt height adjustment
SuperCab and Crew Cab vehicles have safety belt height adjustments for
the driver and front outboard passenger. Adjust the height of the
shoulder belt so the belt rests across the middle of your shoulder.
• SuperCab
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• Crew Cab
To lower the shoulder belt height, push the button and slide the height
adjuster down. To raise the height of the shoulder belt, slide the height
adjuster up. Pull down on the height adjuster to make sure it is locked in
place.
WARNING: Position the safety belt height adjusters so that the
belt rests across the middle of your shoulder. Failure to adjust
the safety belt properly could reduce the effectiveness of the seat belt
and increase the risk of injury in a collision.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is an eight inch
(20 cm) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
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Seating and Safety Restraints
WARNING: Do not use extensions to change the fit of the
shoulder belt across the torso.
Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged. Inspect the safety belts to make sure
there are no nicks, tears or cuts. Replace if necessary. All safety belt
assemblies, including retractors, buckles, front seat belt buckle
assemblies, buckle support assemblies (slide bar-if equipped), shoulder
belt height adjusters (if equipped), shoulder belt guide on seatback (if
equipped), child safety seat tether anchors, and attaching hardware,
should be inspected after a collision.
WARNING: Ford Motor Company recommends that all safety
belt assemblies used in vehicles involved in a collision be
inspected for proper function and replaced, if necessary. Safety belt
assemblies not in use during a collision should also be inspected and
replaced if either damage or improper operation is noted.
WARNING: Failure to inspect and if necessary replace the
safety belt assembly under the above conditions could result in
severe personal injuries in the event of a collision.
Refer to Interior in the Cleaning chapter.
Safety belt warning light and indicator chime
The safety belt warning light illuminates in the instrument cluster and a
chime sounds to remind the occupants to fasten their safety belts.
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Conditions of operation
If...Then...
The driver’s safety belt is not
buckled before the ignition switch
is turned to the ON position...
The driver’s safety belt is buckled
while the indicator light is
illuminated and the warning chime
is sounding...
The driver’s safety belt is buckled
before the ignition switch is turned
to the ON position...
Belt-Minder姞
The Belt-Minder威 feature is a supplemental warning to the safety belt
warning function. This feature provides additional reminders to the
driver that the driver’s safety belt is unbuckled by intermittently
sounding a chime and illuminating the safety belt warning lamp in the
instrument cluster.
If...Then...
The driver’s safety belt is not
buckled before the vehicle has
reached at least 3 mph (5 km/h)
and 1-2 minutes have elapsed
since the ignition switch has been
turned to ON...
The driver’s safety belt is buckled
while the safety belt indicator light
is illuminated and the safety belt
warning chime is sounding...
The driver’s safety belt is buckled
before the ignition switch is turned
to the ON position...
The safety belt warning light
illuminates 1-2 minutes and the
warning chime sounds
4-8 seconds.
The safety belt warning light and
warning chime turn off.
The safety belt warning light and
indicator chime remain off.
The Belt-Minder威 feature is
activated - the safety belt warning
light illuminates and the warning
chime sounds for 6 seconds every
30 seconds, repeating for
approximately 5 minutes or until
safety belt is buckled.
The Belt-Minder威 feature will not
activate.
The Belt-Minder威 feature will not
activate.
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Seating and Safety Restraints
The following are reasons most often given for not wearing safety belts:
(All statistics based on U.S. data)
Reasons given...Consider...
“Crashes are rare events”36700 crashes occur every day. The
more we drive, the more we are
exposed to “rare” events, even for
good drivers. 1 in 4 of us will be
seriously injured in a crash during
our lifetime.
“I’m not going far”3of4fatal crashes occur within 25
miles of home.
“Belts are uncomfortable”We design our safety belts to enhance
comfort. If you are uncomfortable try different positions for the safety
belt upper anchorage and seatback
which should be as upright as
possible; this can improve comfort.
“I was in a hurry”Prime time for an accident.
Belt-Minder威 reminds us to take a few
seconds to buckle up.
“Seat belts don’t work”Safety belts, when used properly,
reduce risk of death to front seat
occupants by 45% in cars, and by
60% in light trucks.
“Traffic is light”Nearly 1 of 2 deaths occur in
single-vehicle crashes, many when
no other vehicles are around.
“Belts wrinkle my clothes”Possibly, but a serious crash can do
much more than wrinkle your clothes,
particularly if you are unbelted.
“The people I’m with don’t
wear belts”
Set the example, teen deaths occur 4
times more often in vehicles with
TWO or MORE people. Children and
younger brothers/sisters imitate
behavior they see.
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Reasons given...Consider...
“I have an air bag”Air bags offer greater protection when
used with safety belts. Frontal air
bags are not designed to inflate in
rear and side crashes or rollovers.
“I’d rather be thrown clear”Not a good idea. People who are
ejected are 40 times more likely
to DIE. Safety belts help prevent
ejection, WE CAN’T “PICK OUR
CRASH”.
WARNING: Do not sit on top of a buckled safety belt or insert a
latchplate into the buckle to avoid the Belt-Minder威 chime. To
do so may adversely affect the performance of the vehicle’s air bag
system
One-time disable
Any time the safety belt is buckled and then unbuckled during an
ignition ON cycle, Belt-Minder威 will be disabled for that ignition cycle
only.
Deactivating/Activating the Belt-Minder姞 feature
Read Steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The Belt-Minder威 feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
• The parking brake is set.
• The gearshift is in P (Park) (if equipped) or N (Neutral) (automatic
transmissions) or the neutral position (manual transmission).
• The ignition switch is in the OFF position.
• All vehicle doors are closed.
• The driver’s safety belt is unbuckled.
• The headlamp control is in the
position.
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WARNING: While the design allows you to deactivate your
Belt-Minder威, this system is designed to improve your chances of
being safely belted and surviving an accident. We recommend you
leave the Belt-Minder威 system activated for yourself and others who
may use the vehicle. To reduce the risk of injury, do not
deactivate/activate the Belt-Minder威 feature while driving the vehicle.
Belt-Minder威 activation and deactivation procedure
1. Turn the ignition switch to the ON position. (DO NOT START THE
ENGINE.)
2. Wait until the safety belt warning light turns off. (Approximately
1–2 minutes.)
• Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during Belt-Minder威
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
• After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
• This will disable Belt-Minder威 if it is currently enabled, or enable
Belt-Minder威 if it is currently disabled.
7. Confirmation of disabling Belt-Minder威 is provided by the safety belt
warning light flashing four times per second for three seconds.
8. Confirmation of enabling Belt-Minder威 is provided by:
• The safety belt warning light flashing four times per second for three
seconds.
• Followed by three seconds with the safety belt warning light off.
• Once again, the safety belt warning light will flash four times per
second for three seconds.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
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SAFETY RESTRAINTS FOR CHILDREN
Important child restraint precautions
WARNING: Always make sure your child is secured properly in
a device that is appropriate for their height, age and weight.
Child safety restraints must be purchased separately from the vehicle.
Failure to follow these instructions and guidelines may result in an
increased risk of serious injury or death to your child.
WARNING: All children are shaped differently. The
Recommendations for Safety Restraints are based on probable
child height, age and weight thresholds from NHTSA and other safety
organizations or are the minimum requirements of law. Ford
recommends checking with a NHTSA Certified Child Passenger Safety
Technician (CPST) and your pediatrician to make sure your child seat
is appropriate for your child, and is compatible with and properly
installed in the vehicle. To locate a child seat fitting station and CPST
contact the NHTSA toll free at 1-888-327-4236 or on the internet at
http://www.nhtsa.dot.gov. Failure to properly restrain children in safety
seats made especially for their height, age, and weight may result in an
increased risk of serious injury or death to your child.
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Recommendations for Safety Restraints for Children
Child size, height, weight, or age
Infants
or
toddlers
Small
children
Larger
children
• You are required by law to properly use safety seats for infants and
toddlers in the U.S. and Canada.
• Many states and provinces require that small children use approved
booster seats until they reach age eight, a height of 4 ft 9 in
(1.45 meters) tall, or 80 lb (36 kg). Check your local and state or
provincial laws for specific requirements regarding the safety of
children in your vehicle.
• When possible, always properly restrain children twelve (12) years of
age and under in a rear seating position of your vehicle. Accident
statistics suggest that children are safer when properly restrained in
the rear seating positions than in a front seating position.
Children weighing 40 lb (18 kg) or
less (generally age four or younger)
Children who have outgrown or no
longer properly fit in a child safety
seat (generally children who are less
than 4 feet 9 inches (1.45 meters)
tall, are greater than age four (4)
and less than age twelve (12), and
between 40 lbs (18 kg) and 80 lbs
(36 kg) and upward to 100 lbs
(45 kg) if recommended by your
child restraint manufacturer)
Children who have outgrown or no
longer properly fit in a
belt-positioning booster seat
(generally children who are at least
4 feet 9 inches (1.45 meters) tall or
greater than 80 lb (36 kg) or 100 lb
(45 kg) if recommended by child
restraint manufacturer)
Recommended
restraint type
Use a child safety
seat (sometimes
called an infant
carrier, convertible
seat, or toddler seat).
Use a belt-positioning
booster seat.
Use a vehicle safety
belt having the lap
belt snug and low
across the hips,
shoulder belt
centered across the
shoulder and chest,
and seatback upright.
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Recommendations for attaching child safety restraints for children
Use any attachment method as indicated
below by “X”
LATCH
(lower
Restraint
Type
Rear
facing
child seat
Forward
facing
child seat
Forward
facing
child seat
WARNING: Air bags can kill or injure a child in a child seat.
NEVER place a rear-facing child seat in front of an active air
bag. If you must use a forward-facing child seat in the front seat, move
the vehicle seat all the way back. When possible, all children age 12
and under should be properly restrained in a rear seating position. If
all children cannot be seated and restrained properly in a rear seating
position, properly restrain the largest child in the front seat.
Child
Weight
Up to
48 lb
(21 kg)
Up to
48 lb
(21 kg)
Over
48 lb
(21 kg)
anchors
and
top
tether
anchor)
LATCH
(lower
anchors
only)
XX
XXX
Safety
belt
and
top
tether
anchor
Safety
belt and
LATCH
(lower
anchors
and top
tether
anchor)
XX
Safety
belt
only
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WARNING: Always carefully follow the instructions and
warnings provided by the manufacturer of any child restraint to
determine if the restraint device is appropriate for your child’s size,
height, weight, or age. Follow the child restraint manufacturer’s
instructions and warnings provided for installation and use in
conjunction with the instructions and warnings provided by the vehicle
manufacturer. A safety seat that is improperly installed or utilized, is
inappropriate for your child’s height, age, or weight or does not
properly fit the child may increase the risk of serious injury or death.
WARNING: Never let a passenger hold a child on his or her lap
while the vehicle is moving. The passenger cannot protect the
child from injury in a collision, which may result in serious injury or
death.
WARNING: Never use pillows, books, or towels to boost a child.
They can slide around and increase the likelihood of injury or
death in a collision.
WARNING: Always restrain an unoccupied child seat or booster
seat. These objects may become projectiles in a collision or
sudden stop, which may increase the risk of serious injury.
WARNING: Never place, or allow a child to place, the shoulder
belt under a child’s arm or behind the back because it reduces
the protection for the upper part of the body and may increase the risk
of injury or death in a collision.
WARNING: Do not leave children, unreliable adults, or pets
unattended in your vehicle.
SAFETY SEATS FOR CHILDREN
Child and infant or child safety seats
Use a safety seat that is recommended for the size and weight of the
child. Carefully follow all of the manufacturer’s instructions with the
safety seat you put in your vehicle. If you do not install and use the
safety seat properly, the child may be injured in a sudden stop or
collision.
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When installing a child safety seat:
• Use the correct safety belt buckle
for that seating position.
• Insert the belt tongue into the
proper buckle until you hear a
snap and feel it latch. Make sure
the tongue is securely fastened in
the buckle.
• Keep the buckle release button
pointing up and away from the
safety seat, with the tongue
between the child seat and the
release button, to prevent
accidental unbuckling.
• Place seat back in upright position.
Ford recommends the use of a child safety seat having a top tether
strap. Install the child safety seat in a seating position with a tether
anchor. For more information on top tether straps and anchors, refer to
Attaching safety seats with tether straps.
WARNING: Carefully follow all of the manufacturer’s
instructions included with the safety seat you put in your
vehicle. If you do not install and use the safety seat properly, the child
may be injured in a sudden stop or collision.
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Installing child safety seats with combination lap and shoulder
belts
1. Position the child safety seat in a
seat with a combination lap and
shoulder belt.
WARNING: Children under 12 are safer when properly
restrained in the rear seat, to the extent this is possible.
2. While holding the shoulder and
lap belt portions together, route the
tongue through the child seat
according to the child seat
manufacturer’s instructions. Be sure
the belt webbing is not twisted.
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3. Buckle the seat belt. Push down
on the child seat and pull on the
shoulder portion of the belt to snug
the lap belt. Hold the lap and
shoulder belts next to the tongue
and unbuckle the belt.
4. Install a locking clip over both lap
and shoulder belt portions next to
the sliding tongue. Rebuckle the
belt. Obtain the locking clip kit (part
number FO3Z-5461248–A) at no
charge from an authorized dealer. A
locking clip may also have been
provided with your child safety seat.
5. Before placing the child in the seat, forcibly tilt the seat forward and
back to make sure the seat is securely held in place. To check this, grab
the seat at the belt path and attempt to move it side to side and forward
and back. There should be no more than one inch of movement for
proper installation.
6. If the child seat is not tight enough, unbuckle the seat belt, move the
tongue and locking clip to shorten the lap portion and push down hard
on the child seat while you rebuckle the belt.
7. Check to make sure the child seat is properly secured before each
use.
8. Ford recommends checking with a NHTSA Certified Child Passenger
Safety Technician (CPST) to make certain the child restraint is properly
installed.
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Installing child safety seats in the lap belt seating positions
1. Lengthen the lap belt. To lengthen the belt, hold the tongue so that its
bottom is perpendicular to the direction of webbing while sliding the
tongue up the webbing.
2. Place the child safety seat in the center seating position.
3. Route the tongue and webbing through the child seat according to the
child seat manufacturer’s instructions.
4. Insert the belt tongue into the proper buckle for the center seating
position until you hear a snap and feel it latch. Make sure the tongue is
securely fastened to the buckle by pulling on tongue.
5. Push down on the child seat while pulling on the loose end of the lap
belt webbing to remove slack from and tighten the belt.
6. Before placing the child into the child seat, forcibly tilt the child seat
from side to side and in forward direction to make sure that the seat is
securely held in place. To check this, grab the seat at the belt path and
attempt to move it side to side and forward and back. There should be
no more than one inch of movement for proper installation.
7. Ford recommends checking with a NHTSA Certified Child Passenger
Safety Technician (CPST) to make certain the child restraint is properly
installed.
Attaching safety seats with tether straps
Most forward-facing child safety seats include a tether strap which goes
over the back of the seat and hooks to an anchoring point. The
F-650/750 vehicles are not equipped with an anchoring point. Tether
straps are available as an accessory for many older safety seats. Contact
the manufacturer of your child safety seat for information about ordering
a tether strap.
Tether anchorage hardware
A tethered seat can be installed in the front seat. Put the tether strap
over the seatback and attach it to an anchor bracket.
An anchor bracket can be installed to the inside of the back panel of
your vehicle.
The anchor bracket must be installed using the instructions provided
with the tether anchorage hardware kit.
Tether anchorage hardware kits (part number 613D74) including
instructions, may be obtained at no charge from any Ford or Lincoln
Mercury dealer.
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If you have a SuperCab or Crew Cab, Ford recommends you attach
tether safety seats in the rear seating position (if possible) with the
tether strap attached to the tether anchorage bracket as shown in the
instructions provided with the tether anchor kit.
WARNING: Tighten the anchor according to specifications.
Otherwise, the safety seat may not be properly secured and the
child may be injured in a sudden stop or collision.
Child booster seats
The belt-positioning booster (booster seat) is used to improve the fit of
the vehicle safety belt. Children outgrow a typical child seat (e.g,
convertible or toddler seat) when they weigh about 40 lb (18 kg) and are
around four (4) years of age. Consult your child safety seat owner guide
for the weight, height, and age limits specific to your child safety seat.
Keep your child in the child safety seat if it properly fits the child,
remains appropriate for their weight, height and age AND if properly
secured to the vehicle.
Although the lap/shoulder belt will provide some protection, children
who have outgrown a typical child seat are still too small for lap/shoulder
belts to fit properly, and wearing an improperly fitted vehicle safety belt
could increase the risk of serious injury in a crash. To improve the fit of
both the lap and shoulder belt on children who have outgrown child
safety seats, Ford Motor Company recommends use of a belt-positioning
booster.
Booster seats position a child so that vehicle lap/shoulder safety belts fit
better. They lift the child up so that the lap belt rests low across the hips
and the knees bend comfortably at the edge of the cushion, while
minimizing slouching. Booster seats may also make the shoulder belt fit
better and more comfortably. Try to keep the belt near the middle of the
shoulder and across the center of the chest. Moving the child closer (a
few centimeters or inches) to the center of the vehicle, but remaining in
the same seating position, may help provide a good shoulder belt fit.
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When children should use booster seats
Children need to use booster seats from the time they outgrow the
toddler seat until they are big enough for the vehicle seat and
lap/shoulder belt to fit properly. Generally this is when they reach a
height of at least 4 feet 9 inches (1.45 meters) tall (around age eight to
age twelve and between 40 lb (18 kg) and 80 lb (36 kg) or upward to
100 lb (45 kg) if recommended by your child restraint manufacturer).
Many state and provincial laws require that children use approved
booster seats until they reach age eight, a height of 4 feet 9 inches
(1.45 meters) tall, or 80 lb (36 kg).
Booster seats should be used until you can answer YES to ALL of these
questions when seated without a booster seat:
• Can the child sit all the way back
against the vehicle seat back with
knees bent comfortably at the
edge of the seat cushion?
• Can the child sit without
slouching?
• Does the lap belt rest low across the hips?
• Is the shoulder belt centered on the shoulder and chest?
• Can the child stay seated like this for the whole trip?
Types of booster seats
There are generally two types of belt-positioning booster seats: backless
and high back. Always use booster seats in conjunction with the vehicle
lap/shoulder belt.
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• Backless booster seats
If your backless booster seat has a
removable shield, remove the
shield. If a vehicle seating position
has a low seat back or no head
restraint, a backless booster seat
may place your child’s head (as
measured at the tops of the ears)
above the top of the seat. In this
case, move the backless booster
to another seating position with a
higher seat back or head restraint and lap/shoulder belts, or consider
using a high back booster seat.
• High back booster seats
If, with a backless booster seat,
you cannot find a seating position
that adequately supports your
child’s head, a high back booster
seat would be a better choice.
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Children and booster seats vary in size and shape. Choose a booster that
keeps the lap belt low and snug across the hips, never up across the
stomach, and lets you adjust the shoulder belt to cross the chest and
rest snugly near the center of the shoulder. The drawings below compare
the ideal fit (center) to a shoulder belt uncomfortably close to the neck
and a shoulder belt that could slip off the shoulder. The drawings below
also show how the lap belt should be low and snug across the child’s
hips.
If the booster seat slides on the vehicle seat, placing a rubberized mesh
sold as shelf or carpet liner under the booster seat may improve this
condition. Do not introduce any item thicker than this under the booster
seat. Check with the booster seat manufacturer’s instructions.
The importance of shoulder belts
Using a booster without a shoulder belt increases the risk of a child’s
head hitting a hard surface in a collision. For this reason, you should
never use a booster seat with a lap belt only. It is generally best to use a
booster seat with lap/shoulder belts in the back seat.
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Move a child to a different seating location if the shoulder belt does not
stay positioned on the shoulder during use.
Follow all instructions provided by the manufacturer of the booster seat.
WARNING: Never place, or allow a child to place, the shoulder
belt under a child’s arm or behind the back because it reduces
the protection for the upper part of the body and may increase the risk
of injury or death in a collision.
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STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the steering wheel,
automatic transmission gearshift
lever and allows key removal.
3. OFF, shuts off the engine and all
accessories without locking the
steering wheel.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Starting the engine
WARNING: Operation of a diesel engine near flammable vapors
in the air may cause the engine speed to increase uncontrollably
and over speed. If this situation occurs, mechanical damage, fire,
explosion, personal injury or death could result. Turning off the
ignition key will not slow or stop the engine due to uncontrollable
fueling of the engine through flammable vapors being drawn into
the engine air inlet. Operation of components such as starter,
alternator, electric motors, etc. and static electricity could also ignite
flammable vapors.
Do not operate the truck in the possible presence of flammable vapors
unless both a complete hazard analysis is performed and necessary
additional safety processes and/or equipment such as vapor testing, air
intake shutoff devices, ventilation, etc. are utilized. The operator is
responsible for using those processes and/or equipment to ensure that
the diesel engine and all other components on the truck can be
operated safely under the specific conditions and hazards that may be
encountered.
3
2
1
4
5
Note: If equipped with Eaton UltraShift transmission, allow UltraShift to
power up before starting the engine. Engine cranking is delayed until the
transmission power up is complete and the gear display shows a solid N.
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Note: When starting the engine, do not press the accelerator as engine
damage may result.
1. Ensure headlamps and all accessories are turned off, the parking
brake is applied and the transmission is in the neutral position (or P
[Park] for Allison 2200 transmissions).
2. Turn the key to ON, but do not start the engine.
In cooler weather, the air intake
heater may activate the WAIT TO
START light in the instrument
cluster. If the WAIT TO START light
illuminates, do not crank the engine
until the light goes off.
WARNING: If equipped with an air intake heater, DO NOT use
ether or any other starting fluids. The use of starting fluids
(ether) in an engine equipped with an air intake heater could cause an
explosion and result in property damage and/or personal injury.
3. When the WAIT TO START light turns off, turn the key to START;
when the engine starts, release the key.
If the engine does not start after 30 seconds of cranking, allow two
minutes for the starter to cool before trying again. Excessive cranking
may damage the starter.
After the engine starts:
• On some engines, the WAIT TO
START light should illuminate
after the engine starts. Allow the
engine to idle about three
minutes or until the engine
coolant temperature gauge begins to rise. Maintain idle speed until the
WAIT TO START light cycles off to indicate the air intake heater has
shut off (approximately six minutes). Operating the engine at higher
speeds will reduce the effectiveness of the air inlet heater.
WAIT
TO
START
WAIT
TO
START
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• Do not increase engine speed
until the oil pressure gauge
indicates normal pressure (as
indicated by the arrows); this
should be indicated on the gauge
within 15 seconds after starting.
• Idle the engine for three to five
minutes before operating with a
full load.
• Try to limit engine idle to
10 minutes. Excessive idling reduces fuel economy.
• When starting a cold engine, increase the engine speed (RPM) slowly
to make sure adequate lubrication is available to the bearings.
Cold weather operation
WARNING: Do not use volatile starting aids such as ether,
propane or gasoline in the engine air intake system. Glow plugs
may ignite vapors which can cause engine damage or personal injury.
In order to operate the engine in temperatures of 32°F (0°C) or lower,
read the following instructions:
• Make sure that the batteries are of sufficient size and are fully
charged. Check other electrical components to make sure they’re in
optimum condition.
• Use a permanent-type engine coolant solution to protect the engine
against damage from freezing.
• If your vehicle is equipped with a water-fuel separator, drain it daily.
Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
• Make sure you use proper cold weather engine oil and that it is at its
proper level.
• At temperatures of –4°F (–20°C) or below, it is recommended that you
use a crankcase-mounted coolant heater to improve cold engine
starting.
• If operating in arctic temperatures of –20°F (–29°C) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
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Note: Idling in cold weather will not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a build-up of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
Winter fronts
The use of winter fronts, or other air-restrictive devices mounted in front
of the radiator on vehicles with chassis-mounted charge air coolers, are
not recommended unless extremely cold weather conditions exist. Air
flow restriction can cause high exhaust temperatures, power loss,
excessive fan usage and a reduction in fuel economy. If you must use a
winter front, the device should have a permanent opening of at least 120
sq in. (774 sq. cm) directly in line with the fan hub.
Hot weather operation
• Keep the engine cooling system filled with a clean, permanent coolant
solution to protect against damage from overheating.
• Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
• Keep external surfaces of the engine, radiator, charge air cooler, A/C
condenser and accessories clean to avoid dirt build-up.
Above normal coolant temperatures could be experienced while driving
in a transmission gear ratio which lugs the engine. To correct this
problem, engine speed should be increased by downshifting in to the
next lower gear to increase engine RPM.
Starting a turbocharged engine with the vehicle on a steep grade
When starting a diesel engine when the loaded vehicle is on a grade, the
engine RPM will start to fall slightly when the clutch is engaged; do not
disengage the clutch and try to increase engine RPM as this may damage
driveline components. The engine will recover as the vehicle begins
moving.
Engine shutdown
Allow the engine to idle for three to five minutes before shutting it
down. The larger the engine, the greater the need for this idling period.
However, do not let the engine idle for more than 10 minutes.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer to Running out of
fuel in the Maintenance and Specifications chapter.
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GENERAL OPERATING INSTRUCTIONS
• Avoid extended (more than 10 minutes) and unnecessary idling.
• Start the vehicle in motion by using the highest gear speed in the
transmission that will let the engine easily start the load without
slipping the clutch.
• Accelerate smoothly and evenly; rapid acceleration increases fuel
consumption without increasing engine performance.
• When approaching a hill, depress the accelerator smoothly to start the
incline at full power, then shift down as needed to maintain vehicle
speed.
• When going down a hill, or long steep grades, prevent over-speeding
of the engine. The engine governor has no control over engine speed
when it is being pushed by a loaded vehicle.
• Always shift to a lower gear at high altitudes to prevent engine
smoking.
• Operate in a gear that will permit an engine speed not in excess of the
maximum governed speed or high-idle RPM (no load).
• Normally, choose the same gear to descend the hill that you would use
to ascend the hill.
WARNING: All vehicles have blind spots. To reduce the risk of
severe injury or property damage, never move your vehicle to
the side or rear or change lanes without being sure your way is clear
on both sides and to your rear.
Backing up
WARNING: To reduce the risk of the possibility of personal
injury while backing the vehicle, always be sure your vehicle’s
path is clear.
Before backing your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to ensure
that your intended path is clear. If other people are in the vicinity, have
someone standing well behind your vehicle and outside of your intended
path (visible through an exterior mirror) guide you as you back up.
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Although OSHA or some governmental regulations may require the use
of an electrical or mechanical back-up alarm to warn bystanders, such an
alarm does not ensure that the intended path is clear. When in doubt,
get out of the vehicle and visually check the intended path is clear;
back-up slowly as to allow others time to move, if necessary.
If an electrical back-up alarm is installed, it should be connected to the
back-up lamp circuit.
Parking your vehicle
Always use the parking brake. When parking on a grade, block the
wheels and turn the front wheels to one side so that if the vehicle rolls,
the front tires will act against the curb to stop the vehicle. The front
wheels will be more effective at stopping a rolling vehicle than the rear
wheels.
WARNING: When parking your vehicle, do not leave the
transmission in gear; if the key is in the ON position and the
vehicle rolls, the engine could start. Failure to follow these instructions
could result in an unattended vehicle moving, possibly causing personal
injury or property damage.
Driving through water
If driving through deep or standing water is unavoidable, proceed very
slowly especially if the depth is not known. Never drive through water
that is higher than the bottom of the hubs. Traction or brake capability
may be limited and your vehicle may stall. Water may also enter your
engine’s air intake and severely damage your engine, drive axles or the
transmission (through the breather ports).
Once through the water, always dry the brakes by moving your vehicle
slowly while applying light pressure on the brake pedal. Wet brakes do
not stop the vehicle as quickly as dry brakes.
ENGINE IDLE SHUTDOWN (IF EQUIPPED)
Your vehicle may be equipped with an Engine Idle Shutdown system.
This system will automatically shut down your engine when it has been
idling in P (Park) or N (Neutral) for five minutes (parking brake set) or
15 minutes (parking brake not set). During the engine idle shutdown
process:
• The Service Engine Soon light will flash, once per second, for the
final 30 seconds just prior to shutdown.
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• Within the final 30 seconds, the timer can be reset by:
1. changing the position of the accelerator pedal, or
2. changing the brake pedal, clutch pedal, or park brake from engaged
to disengaged or from disengaged to engaged.
• When the timer reaches zero, the engine will shut down.
• In this event, the key remains in the ON (Run) position, and power
continues to be supplied to the accessories.
Battery power may be drained if the key is left in the ON (Run)
position without the engine running.
Note: The engine idle shutdown timer will not start if:
• The engine is operating in power take-off (PTO) mode.
• The engine coolant temperature is below 60° F (16° C).
• The exhaust emission control system is regenerating the diesel
particulate filter (DPF).
ENGINE AUTOMATIC SHUTDOWN WARNING LIGHT OR CHIME
(IF EQUIPPED)
Your vehicle may be equipped with an automatic shutdown feature that
stops the engine in the event of high coolant temperature, low engine oil
pressure, high diesel particulate filter soot loading or low engine coolant
level. A warning light in the instrument cluster and a warning chime will
indicate high engine coolant temperature, low engine oil pressure or the
need to have the diesel particulate filter cleaned or serviced. If the
engine coolant temperature becomes too high, engine oil pressure too
low or the diesel particulate filter too restricted, the engine will
automatically shut down.
If the engine shuts down, it can be restarted and operated for
30 seconds at a time or until the problem is corrected. Do not attempt to
use this restarting feature to drive the vehicle very far as serious engine
damage could result.
WARNING: In the event of engine shutdown, make sure the
vehicle is safely off the road and the problem is remedied prior
to returning to the road. Failure to remove the vehicle from the road
could result in an accident, causing serious injury or death.
GENERAL BRAKE INFORMATION
All standard equipment brakes are designed to be self-adjusting.
Automatic adjustment, when required, occurs whenever the brakes are
applied and released during forward or reverse operation. Refer to the
Scheduled Maintenance Guide chapter for scheduled maintenance.
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Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle’s brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
road dust, salt or mud. If a “metal-to-metal,” “continuous grinding” or
“continuous squeal” sound is present while braking, the brake linings
may be worn-out and should be inspected by a qualified service
technician.
Know the required stopping distances for all driving conditions that may
be encountered. For longer brake lining life, take full advantage of engine
braking power when coming to a stop.
WARNING: Do not drive with your foot resting on the brake
pedal. This will result in abnormally high brake temperatures,
excessive lining wear and increased stopping distances.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes. Normally, choose the same gear to
descend the hill that you would use to ascend the hill.
WARNING: Continuous application of the brakes will cause the
brakes to overheat, resulting in a temporary loss of braking.
If brakes do not grip well
• If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
• Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high speed stops.
• Check brake adjustment.
• Check brake linings for excessive wear.
• Check system air pressure. (Air brakes only)
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HYDRAULIC BRAKES (IF EQUIPPED)
Full power brake system
The Full Power Brake System incorporates standard braking, Anti-lock
Braking (ABS), and optional Power Park Brake into one fully integrated
hydraulic brake system. With the Full Power Brake System, braking
energy is stored, similar to an air brake system, resulting in faster
response times and shorter stopping distances. This is accomplished
using motor/pump assemblies that pressurized the system by pumping
brake fluid into accumulators. This is similar to the air compressor of an
air brake system pressurizing the air tanks. The system includes a master
cylinder that provides the normal pedal “feel” and transfers the pedal
force, via brake fluid, to the main components of the Full Power Brake
System.
NOTE: The motor/pumps will run momentarily with the ignition switch
in the ON/RUN positions or the switch is in the OFF position and the
brake pedal is depressed.
WARNING: If the red BRAKE warning lamp in the instrument
cluster remains illuminated after engine start up, this indicates a
system failure in the Full Power Brake System. Stop the vehicle safely
as soon as possible and seek service immediately.
NOTE: During normal driving the pump/motors may be heard
replenishing the accumulators. This is a normal function of the Full
Power Brake System.
100
2009 F-650/750 (f67)
Supplement
USA (fus)
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