All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
• In the United States: www.ford.com
• In Canada: www.ford.ca
• In Mexico: www.ford.com.mx
• In Australia: www.ford.com.au
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It
is an integral part of the vehicle.
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
SPECIAL NOTICES
Emission warranty
The New Truck Limited Warranty includes Basic Coverage, Corrosion
Coverage, Frame Coverage, Federal Emissions Defect Warranty and
California Defects Warranty. For a detailed description of what is covered
and what is not covered, refer to the Warranty Guide that is provided
to you along with your Owner’s Guide.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle - event data recorders - are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
• how various systems in your vehicle were operating;
• whether or not the driver and passenger seatbelts were buckled;
• how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
The use of Mobile Communications Equipment has become increasingly
important in the conduct of business and personal affairs. However,
drivers must not compromise their own or others’ safety when using
such equipment. Mobile Communications can enhance personal safety
and security when appropriately used, particularly in emergency
situations. Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Mobile Communication Equipment includes, but is not limited to cellular
phones, pagers, portable email devices, in-vehicle communications
systems, telematics devices and portable two-way radios.
A driver’s first responsibility is the safe operation of the vehicle.
The most important thing you can do to prevent a crash is to
avoid distractions and pay attention to the road. Wait until it is safe to
operate Mobile Communications Equipment.
Regulations such as those issued by the Federal Highway Administration
or issued pursuant to the Occupational Safety and Health Act (OSHA),
and/or state and local laws and regulations may require additional
equipment for the way you intend to use the vehicle. It is the
responsibility of the registered owner to determine the applicability of
such laws and regulations to your intended use for the vehicle, and to
arrange for the installation of required equipment. Your dealer has
information about the availability of equipment which may be ordered for
your vehicle.
ENTERING, EXITING AND/OR CLIMBING ON THIS VEHICLE
You must be careful and deliberate to minimize the possibility of personal
injury from a slip and fall when entering, exiting and/or climbing on this
vehicle. Always use the steps and assist handles before climbing. Do not
skip any steps or assist handles. Use three point contact at all times with
at least two feet and one hand or two hands and one foot firmly placed
during all phases of entering, exiting and/or climbing. Always keep your
shoe soles and hands clean. Keep the steps and assist handles free of
snow, ice, oil, grease, substances or debris. Be sure to use extra care in
bad weather. Avoid wearing thick gloves. Always perform trailer hook-up
while standing on the ground.
Do not carry items while entering, exiting, and/or climbing. Make
sure you keep a firm grip. Always FACE the VEHICLE STEP and
HANDLE SYSTEM while climbing up and down. Do not climb behind
the cab unless you have three point contact with a step and handle
system at all times.
To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note: Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Engine oil level:Use the engine oil dipstick to verify that the
engine oil level is between the ADD and
OPERATING RANGE marks.
Engine coolant
level:
Power steering fluid: Verify that the fluid level is between the
Brake fluid (master
cylinder):
Hydraulic clutch
fluid:
Belts (Fan,
alternator, water
pump and A/C
compressor):
Any leaks:Check for signs of fluid puddles, dripping fluid
Look through the plastic reservoir or the clear
sight glass on the reservoir, depending upon
vehicle equipment, and make sure the fluid is
within the minimum and maximum fluid level
range as marked on the reservoir. Do not
remove pressure cap until the coolant has
cooled.
proper operating range Refer to Power
steering fluid in the Maintenance and
Specifications chapter.
Remove the master cylinder caps and inspect
the fluid level. The full mark is at the bottom
of the opening of the port ring.
Check for adequate amount of hydraulic clutch
fluid. Fluid level should be at the step of the
reservoir; refer to Clutch fluid/linkage
adjustments in the Maintenance and
Specifications chapter.
Check for glazing, fraying or cracking. There
should be no more than five - seven cracks per
rib per inch.
on the ground under the engine or the
underside of the engine.
HVAC air inlet:Check for debris, leaves, etc. that may have
collected on the HVAC air inlet grille or inside
the exterior module as this may cause reduced
system performance.
HVAC fresh air filter
(if equipped):
Exercise great caution when working on vehicle equipped with
an automatic fan clutch. The fan starts in motion only after the
engine coolant reaches a predetermined temperature or the refrigerant
pressure (if equipped with air conditioning) reaches a predetermined
setting. The fan will start at this point with no advance warning. Never
reach near, or permit objects to protrude into, the fan blade radius
while the engine is running as this could result in vehicle damage,
personal injury or death.
Engine starting (parking brake applied)
Safety/Emergency
equipment:
Starting the engine:Verify the parking brake is set. Depress the
Periodically check the HVAC fresh air filter for
cleanliness.
Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral).
When the WAIT TO START indicator light in
the instrument cluster turns off, turn the key
to START.
Oil pressure builds:Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):
Accelerator:Depress the accelerator and verify that it
Ammeter/Voltmeter:Check the gauge to see if the alternator is
Steering linkage
free play:
Hydraulic brake
check:
The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi (483
kPa) (or more). Let the air pressure build to
governed cut-out pressure, which should occur
between 115–130 psi (793–896 kPa).
operates smoothly without any binding or
irregular feel. Remove your foot from the
pedal and make sure the engine returns to idle
speed immediately.
charging.
Check for excessive free play in the steering
linkages. The steering wheel should have less
than two inches (five cm) of free play at rim
of steering wheel.
When the engine is off, the pump will turn on
if the brake pedal is applied, or if the ignition
is turned to the ON position.
Air brake check:Check the air brakes in the following manner
(Chock the wheels, if necessary. Push in the
parking brake and on tractors, also push in the
tractor parking brake knob):
1. Check the air compressor or governor
cut-out pressure (approximately 120 psi [827
kPa]).
2. Cut-off the engine and turn the key back to
ON, without starting the engine.
3. Without the brake pedal applied, note the
air pressure drop for one minute. It should be
less than 2 psi (14 kPa) for single vehicle and
3 psi (21 kPa) for combination vehicles.
4. Depress and hold the brake pedal with 90
psi (621 kPa) or more and make sure there is
no more than a 3 psi (21 kPa) per minute
leak. For combination vehicles, no more than 4
psi (28 kPa) per minute.
5. Pump the brake pedal to deplete the system
air pressure. The warning light and chime
should activate 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Parking brake:Check that the parking brake will hold the
vehicle by gently trying to pull forward with
the parking brake applied.
Automatic
transmission fluid:
With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, place the transmission in
the appropriate gear as specified in the
transmission operator’s manual and refer to
Transmission fluid in the Maintenance and
Specifications chapter.
Lights:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken.
Steering gear:Look for missing or loose fasteners, power
steering fluid leaks and damage to power
steering hoses.
Steering linkage:Make sure connecting links, arms and rods are
not worn or cracked; joints, sockets and boot
seals are not worn or loose and that there are
no loose or missing cotter keys, nuts or bolts.
Tow hooks:Front and rear tow hooks should be inspected
for damage or loose mounting. This is
particularly important on vehicles where tow
hooks are frequently used.
Front suspension
Spring:Inspect for missing, broken or shifted leaves or
leaves that are in contact, or nearly contacting
a tire, rim, brake drum, frame or body
components.
Spring mount:Inspect spring hangers, bolts, bushings, axle
mounting bolts and nuts for cracks, breaks,
wear, damage and tightness.
Shock absorber:Inspect for cracks, leaks and missing or broken
bolts or bushings.
Note: Never apply grease to spring pads.
Do not operate the vehicle if any suspension conditions listed in
the Front suspension chart are evident. Loss of steering or
suspension could result in property damage, personal injury or death.
Hoses:Check for cracked, worn or frayed hoses. Make
sure all couplings are secured.
Chambers:Make sure brake chambers are not cracked or
dented and that they are securely mounted.
Slack adjuster:Check for broken, loose or missing parts; the
angle between the push rod and adjuster arm
should be approximately 90° when the brakes
are applied. When pulled by hand, the push
rod should not move more than approximately
one inch (2.5 cm).
Drum:Make sure there are no cracks, dents or holes
and no loose or missing bolts. Make sure brake
linings are not worn or dangerously thin or
contaminated by lubricant.
Front wheels
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Hub oil seal:Check wheel hub oil seal for leaks, and if sight
glass if present, check to see that the oil level
is adequate.
Oil-lubricated front
wheel bearing:
If the hubcap has a transparent window, check
for proper lubrication level. If the hubcap does
not have a transparent window, remove the
rubber fill-plug and check for proper level.
If a wheel must be changed, obtain expert tire service help.
Mounting and un-mounting of tires should only be performed by
a qualified technician using necessary safety procedures and
equipment, otherwise the result could be property damage, personal
injury or death.
Driver/Fuel area
Fuel tank:Make sure the fuel tank and caps are secure.
Make sure there is no damage to the tank.
Leaks:Check for any leaks from the fuel tanks.
Underbody of vehicle
Driveshaft:Make sure that the driveshaft is not bent or
cracked. Ensure all driveshaft couplings are
secure.
Exhaust system:Make sure the outside visible parts are
securely mounted. Make sure there are no
cracks, holes or severe dents.
Frame:Check for cracks or bends in longitudinal
frame members. Make sure there are no loose,
cracked, bent, broken or missing
crossmembers or crossmember fasteners.
Maintain adequate clearance between all parts of the exhaust
system and all hoses, wires and lines for engine cooling, brake
system, fuel system, power steering system and electrical system, Heat
damage to hoses, wires or lines may cause vehicle malfunction that
could result in property damage, personal injury or death.
Air/Electric lines:Make sure that air hoses are not cut, cracked,
chafed or worn. Listen for audible air leaks,
Make sure air and electrical lines are not
tangled, crimped or pinched or being dragged
against any truck parts. Electrical line
insulation should not be cut, cracked, chafed
or worn. None of the air or electrical line
should be spliced or taped. Check for
corrosion on pins and in electrical sockets to
ensure continuity and reduced heat build-up
potential.
Deck plate:Make sure deck plate is clean, securely bolted
to the frame and clear of loose objects.
Signal/Brake lights:Make sure both brake lights illuminate when
the brake pedal is applied. Also, make sure
each signal flashes. Make sure that four-way
flashers work properly.
Lights, reflectors:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken. Rear
running lights must be checked separately
from signal, flasher and brake lights.
Tractor - coupling system
Mounting bolts:Check for loose or missing mounting brackets,
clamps, bolts or nuts. Both fifth wheel and
slide mounting must be solidly attached.
Platform:Check for cracks or breaks in the platform
structure.
Safety latch:Make sure safety latch is engaged.
Release arm:Make sure safety latch is in the engaged
Kingpin/Apron:Make sure kingpin is not bent or worn. Also
make sure that the apron lies flat on the fifth
wheel skid plate and that the visible part of
the apron is not bent, worn, cracked or
broken.
Rear springs
Springs:Check for broken or shifted leaves or leaves
that are in contact, or nearly contacting a tire,
rim, brake drum, frame or body components.
Check for missing or broken leaves in the leaf
spring.
Spring mounts:Check for cracked or broken spring hangers,
broken, missing or loose bolts, missing or
damaged bushings, broken, loose or missing
axle mounting parts.
Torsion, shocks:Make sure torsion arm is not cracked, broken
or missing. Check the shock absorber for
cracks or leaks; there should be no missing or
broken mounting bolts or worn bushings.
Rear brakes
Hoses:Checked for cracked, worn or frayed hoses.
Make sure all couplings are secured.
Chambers:Make sure brake chambers are not cracked or
dented and that they are securely mounted.
Slack adjuster:Check for broken, loose or missing parts; the
angle between the push rod and adjuster arm
should be approximately 90° when the brakes
are applied. When pulled by hand, the push
rod should not move more than approximately
one inch (2.5 cm).
Drum:Make sure there are no cracks, dents or holes
and no loose or missing bolts. Make sure brake
linings are not worn or dangerously thin or
contaminated by lubricant.
Spacers:Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Trailer
If you are pulling a trailer, an inspection of the trailer similar to that of
the tractor should be done. Such an inspection should follow trailer
manufacturer recommendation and should include at a minimum: general
condition, landing gear, doors, sides, lights, reflectors, suspension,
brakes, tires, wheels, cargo placement, stability and tie-downs.
Transmission
If your vehicle is equipped with an automatic transmission, regularly
check the transmission’s neutral start switch. The engine should only
start in the N (Neutral) or P (Park) positions.
If the unit starts in gear and/or the neutral start switch is not
functioning correctly, the vehicle may inadvertently move which
could result in property damage, personal injury or death.
Check the transmission fluid level and shift linkage for proper operation.
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Some of the warning lights shown are optional based on vehicle
equipment; your vehicle may not have some of the warning lights shown
in this section.
Service engine soon: If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Check suspension: Illuminates
when there is a fault in the
electronic subsystem of the air
suspension.
Stop engine: This light is used in
conjunction with the electronic
engine control.
Refer to the Engine Operator’s Manual for specific information regarding
this feature.
If the engine shuts down, it can be restarted and operated for 30
seconds at a time or until the problem is corrected. Refer to Engineshutdown system in the Driving chapter.
Drivers of electronically controlled engines should know the
extent of warning engine shutdown system before operating the
vehicle. This information can be obtained from your dealer.
Brake reserve system warning:
Illuminates to indicate normal
Hydromax booster reserve system
activation when the engine is OFF
and the service brake pedal is
applied.
This light may also illuminate momentarily if the engine is running and
the driver turns the steering wheel fully in one direction while braking.
If the light remains on while the engine is running, this indicates
inadequate hydraulic booster pressure or reserve pump system failure.
Stop the vehicle safely as soon as possible and seek service immediately.
Brake system warning light: To
confirm the brake system warning
light is functional, this light will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running. If
the brake system warning light does not illuminate at this time, seek
service immediately from your dealership. Illumination after starting the
vehicle indicates a pressure differential in the master cylinder and the
brake system should be inspected immediately by your dealership.
If equipped with an air brake system, the warning light stays on until the
air pressure builds up to 60 psi (414 kPa). If the air pressure drops
below 60 psi (414 kPa) during operation, the remaining brake system is
still operational but the stopping distance will be greater.
STOP
ENGINE
BRAKE
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Wait to start: Indicates the air
intake heater is in operation and
special starting procedures are
required. Refer to the Driving
chapter.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could result in damage
and/or personal injury.
Water in fuel: During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water
separator to remove water from the fuel. The WATER IN FUEL light will
illuminate when the fuel filter/water separator has a significant quantity
of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the fuel
filter/water separator. Refer to Fuel filter/water separator in the
Maintenance and Specifications section for the drain procedure.
Allowing water to stay in the system could result in extensive damage to,
or failure of, the fuel injection system.
WAIT
TO
START
WATER
IN
FUEL
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
Traction control (if equipped):
Illuminates and flashes slowly if the
Off Road mode is selected and
flashes rapidly during a traction
control event.
Differential lock: Illuminates when
the main differential is locked
(engaged).
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. Also
illuminates when the parking brake
is engaged. If the brake warning
lamp does not illuminate at these
times, seek service immediately.
Vehicles equipped with the Power Park (air-operated parking
brake) option: If after setting the parking brake on your vehicle the
park brake warning lamp begins to blink, this may indicate a failure in
the parking brake system. Seek service from your dealer immediately.
Trailer ABS brake system:
Illuminates briefly when the engine
is powered-up and only when a PLC
trailer or a PLC diagnostic tool is
connected. If the light remains on
after the vehicle is started, continues to flash or fails to illuminate, have
the system serviced immediately.
Anti-lock brake system: If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Check trans (Allison automatic
transmission only): The lamp will
illuminate for several seconds after
the ignition is turned to the ON
position. Illumination of this light indicates that a problem has been
detected and shifting may be restricted. Depending upon the severity of
the problem, the read-out digit on the shifter display may be blank.
Operation may continue in order to reach service assistance. The ECU
may not respond to shift selector requests, since operating limitations
are being placed on the transmission, i.e. upshifts and downshifts may be
restricted. Direction changes will not occur.
Refer to the Transmission Operator’s Manual for more information.
Safety belt: Reminds you to fasten
your safety belt.
Instrument Cluster
Range inhibit: Illuminates when
the transmission is not engaged in
the selected gear. The warning light
will go off when the gearshift lever
is adjusted in to the appropriate gear.
Refer to the Transmission Operator’s Manual for more information.Charging system: Illuminates when
the battery is not charging properly.
Turn signal: Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams: Illuminates when the
high beam headlamps are turned on.
Safety belt warning chime: Sounds when the key is in the ignition and
the driver’s safety belt is not fastened.
Key-in-ignition warning chime: Sounds when the key is left in the
ignition in the OFF/LOCK or ACC position and the driver’s door is
opened.
Headlamps on warning chime: Sounds when the headlamps or parking
lamps are on, the ignition is off (and the key is not in the ignition) and
the driver’s door is opened.
Some of the gauges shown are optional based on vehicle equipment; your
vehicle may not have some of the gauges shown in this section.
Speedometer: Indicates the
current vehicle speed.
Tachometer: Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Odometer: Registers the total miles
(kilometers) of the vehicle.
Trip odometer: Registers the miles
(kilometers) of individual journeys.
To reset, depress the control.
Fuel gauge: Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the on position). If your vehicle
is equipped with dual fuel tanks, the
engine will draw fuel from the
passenger-side fuel tank only. With
dual fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
driver-side fuel tank and send fuel to the passenger-side fuel tank. The
passenger-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the passenger-side fuel tank.
Engine coolant temperature
gauge: Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (between “H” and
“C”). If it enters the red section,
the engine is overheating. Stop
the vehicle as soon as safely
possible, switch off the engine
and let the engine cool.
C
H
Never remove the coolant reservoir cap while the engine is
Indicates engine oil pressure. The
needle should stay in the normal
operating range (as indicated by the
arrows). If the needle falls below
the normal range, stop the vehicle,
turn off the engine and check the
engine oil level. Add oil if needed. If
the oil level is correct, have your
vehicle checked at your dealership
or by a qualified technician.
Battery voltage gauge: Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range (as
indicated by arrows), have the
vehicle’s electrical system checked
as soon as possible.
Transmission temperature gauge
(if equipped, automatic
transmission only):
Indicates the temperature of the
transmission fluid. The normal
temperature range is 150°–230°F
(65°–110°C). Readings of
230°–250°F (110°–121°C) are
satisfactory for intermittent
operation and are not cause for
alarm. Operation above 250°F
(121°C) can cause the fluid to break down and will result in component
damage.
Registers the hours the engine has
been operating.
Air filter restriction gauge:
Measures the vacuum inside the air
cleaner. The more the air cleaner is
restricted (dirty, clogged), the
higher the vacuum reading. Change
the air filter when the gauge reads
25 inches. After installation of the
new filter element, reset the gauge
to 0.
Air pressure gauge: All vehicles
equipped with air brakes have a
dual-pointer air gauge to indicate
the pressure in each brake circuit.
The green pointer indicates the air
pressure in the primary system and
30
the red pointer indicates the air
pressure in the secondary system.
When the pressure is too low for
normal brake operation (less than
0
PRESSURE
60 psi [414 kPa]) and the ignition is
on:
• a warning buzzer will sound and
• a warning light will illuminate in the instrument cluster
Do not drive the vehicle when the low air pressure buzzer is
sounding or the warning light is lit. These warnings indicate
there is not enough air pressure for the brake or suspension system to
operate properly.
Vehicles equipped with hydraulic brakes and an air compressor have a
single-pointer air gauge.
Note: This system does not have a low air pressure warning buzzer or a
low air pressure warning light.
4. Memory preset buttons: To set
a station: Select frequency band
1234
AM/FM; tune to a station, press and
hold a preset button until sound returns.
5. Power/Volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
6. TONE: Press TONE until the
desired level — Bass, Treble, Fade
appears on the display. Turn the
volume control to raise/lower the
levels, or to move the audio sound
from the right to left or the front to
back (if equipped).
7. CLK (Clock): To set the hour,
press and hold CLK until CLOCK
SET appears in the display. Press
SEEK to decrease
or
T
O
N
E
C
L
K
increasethe hours.
To set the minute, press and hold CLK until CLOCK set appears in the
display. Press TUNE to decrease
Satellite Compatible AM/FM Stereo In-Dash Single CD/MP3 Radio
(if equipped)
1. SEEK: Press and release
SEEK
strong station or track.
2. TEXT: The filename (Fi), song
title (So), artist text (Ar) or album
text (AL) may be viewed while
playing an MP3 selection. When MP3 selection text is shown on the
message display, its corresponding text indicator (Fi, So, Ar, or AL) is
shown in the elapsed time display. Press TEXT to scroll through the text
fields. The display will scroll through all of the text in the current field
before changing to the next field. (TEXT must be pressed within 3
seconds of the previous press to proceed to the next/last text display.
The last text field shown on the display will become the new display
message default.
TEXT is also available when equipped with Satellite radio. Your radio
comes equipped with Satellite ready capability. The kit to enable Satellite
reception is available through your dealer. Detailed Satellite instructions
are included with the dealer installed kit.
Dealer installed satellite kit only available in the continental United
States.
4. MUTE: Press to MUTE playing
media; press again to return to
playing media.
5. EJ: Press to eject a CD.
6. Bass: Press BASS; then press
SEL
the bass output.
Treble: Press TREB; then press
SEL
the treble output.
7. Select: Use with Bass, Treble,
Balance, Fade and other menu
selections.
8. Balance: Press BAL; then press
SEL
left/right speakers.
Fade: Press FADE; then press
SEL
rear/front speakers.
9. Menu: Press MENU and SEL to
access AUTOSET and Setting the
clock.
/to decrease/increase
/to decrease/increase
/to shift sound to the
/to shift sound to the
Autoset: Press MENU until AUTOSET appears in the display. Press SEL
to toggle ON/OFF. Allows you to set the strongest local radio stations
without losing your original manually set preset stations for
AM/FM1/FM2. When the six strongest stations are filled, the station
stored in preset 1 will begin playing. If there are less than six strong
stations, the system will store the last one in the remaining presets.
Setting the clock: Press MENU until SELECT HOUR or SELECT
MINUTE is displayed. Use SEL to manually increase (
Folder/Track mode: In MP3 mode, press MENU until MODE appears in
the display. Use SEL to toggle between FOLDER (only tracks within
selected folder are accessible) or TRACK (all tracks on disc are
accessible) MODE.
10. REPEAT: Repeats the current
CD/MP3 track when active (ON).
Press to show repeat status. Press
again to toggle status.
11. SHUFFLE: Plays CD/MP3
tracks in random order when active
(ON). Press to show shuffle status.
Press again to toggle status.
12. FOLDER
the next MP3 directory.
: Press to access
13. FOLDER
the previous MP3 directory.
14. FF(Fast forward): In CD/MP3
mode, press until desired selection
is reached.
15. REW(Rewind): In CD/MP3
mode, press until desired selection
is reached.
16. SAT (if equipped): Your radio
comes equipped with Satellite Ready
capability. The kit to enable the
Satellite reception is available through your dealer. Detailed satellite
instructions are included with the dealer installed kit.
Dealer installed satellite kit only available in the continental United
States.
17. BAND: Press to toggle between
AM/FM1/FM2 frequency band.
18. Memory presets: To set a
station: Select frequency band; tune
to a station, press and hold a preset
button until sound returns.
19. Power/volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
20. CD: Press to enter CD mode.
CD units are designed to play commercially pressed 4.75 in
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ballpoint pens may damage CDs. Please contact
your dealer for further information.
21. COMP(Compression): Brings
soft and loud CD passages together
for a more consistent listening level
when in CD mode. Press COMP to turn the feature ON/OFF.
22. Scan: Press SCAN to hear a
brief sampling of radio stations or
CD/MP3 tracks. Press again to stop.
23. CAT/Tune: Press
manually tune down/up the radio
frequency band.
CAT: CAT is only available when equipped with Satellite Radio. Your
radio comes equipped with Satellite ready capability. The kit to enable
Satellite reception is available through your dealer. Detailed Satellite
instructions are included with the dealer installed kit.
Dealer installed satellite kit only available in the continental United
States.
For information regarding SIRIUS Satellite Radio, please call toll-free
888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at
www.siriusradio.com
CD units are designed to play
commercially pressed 4.75 in (12
cm) audio compact discs only. Due to technical incompatibility,
certain recordable and re-recordable compact discs may not
function correctly when used in Ford CD players. Irregular
shaped CDs, CDs with a scratch protection film attached, and CDs
with homemade paper (adhesive) labels should not be inserted
into the CD player. The label may peel and cause the CD to
become jammed. It is recommended that homemade CDs be
identified with permanent felt tip marker rather than adhesive
labels. Ballpoint pens may damage CDs. Please contact your
dealer for further information.
2. CD Eject: Press to eject a CD.
The radio will resume playing.
3. Mute: Press to MUTE playing
media; press again to return to the
playing media.
4. Tape Eject: Press to eject the
cassette. The radio will resume
playing.
5. Tape 1–2/CD: Press to begin
tape play. If a cassette is already
playing, press to change playing
sides.
CD: If a CD is loaded in the radio,
pressing CD will cause the CD to
begin playing.
6. AUX: This function is not
operational.
7. MENU: Press to access the
following functions:
Clock: Press MENU until HOURS or MINUTES is displayed. Press
TEXT/SEL to decrease/ increase hours or minutes.
Compression: In CD mode, compression brings soft and loud passages
together for a more consistent listening level. Press MENU until
COMPRESS is displayed. Use TEXT/SEL to toggle on/off.
Dolby: In tape mode, press MENU until DOLBY B XX appears in the
display. Press TEXT/SEL to toggle ON/OFF. The Dolby noise reduction
system is manufactured under license from Dolby Laboratories Licensing
Corporation. Dolbyt and the double-D symbol are registered trademarks
of Dolby Laboratories Licensing Corporation.
Folder/Track Mode: In MP3 mode, press MENU until MODE appears in
the display. Use TEXT/SEL to toggle between FOLDER (only tracks
within selected folder are accessible) or TRACK (all tracks on disk are
accessible) MODE.
Autoset: Press MENU until AUTOSET appears in the display. Press
TEXT/SEL to toggle on/off. Allows you to set the strongest local stations
without losing your original memory preset stations for AM/FM1/FM2.
When the six strongest stations are filled, the station stored in preset 1
will begin playing. If there are less than six strong stations, the system
will store the last one in the remaining presets.
8. REPEAT: Repeats current
CD/MP3 track when active (ON).
Press to show repeat status. Press
again to toggle status.
9. Balance: Press BAL; then press
SEL
left/right speakers.
Fade: Press FADE; then press
SEL
rear/front speakers.
10. SHUFFLE: Plays CD/MP3
tracks in random order when active
(ON). Press to show shuffle status.
Press again to toggle status.
11. TEXT/SEL: The filename, song
title, artist or album text may be
viewed while playing an MP3
selection. Press TEXT to scroll through the text fields. The display will
scroll through all of the text in the current field before changing to the
next field. (TEXT must be pressed within three seconds of the previous
button press to proceed to the next/last text display. ) The last text field
shown on the display will become the new display message default.
TEXT is also available when equipped with Satellite radio. Your radio
comes equipped with Satellite ready capability. The kit to enable Satellite
reception is available through your dealer. Detailed Satellite instructions
are included with the dealer installed kit. Dealer installed satellite kit
only available in the continental United States.
Select: Use with Bass, Treble, Balance, Fade and other menu selections.
12. FOLDER: Press to access
the next MP3 directory folder.
13. FOLDER
: Press to access
the previous MP3 directory folder.
14. Bass: Press BASS; then press
SEL
/to decrease/increase
the bass output.
Treble: Press TREB; then press
SEL
/to decrease/increase
the treble output.
15. Fast Forward (FF): In CD
mode, press and hold to fast
FF
2
forward. In tape mode, press to
activate fast forward. Press FF again
to return to play.
16. Rewind (REW): In CD mode,
press and hold to reverse CD. In
REW
1
tape mode, press to rewind. Press
REW again to return to play.
17. Memory preset buttons: To set a station: Press BAND to select the
frequency band (AM/FM1/FM2), tune to a station, press and hold a
preset button until sound returns.
18. Scan: Press to hear a brief
sampling of all listenable stations,
tape selections or CD tracks. Press
again to stop.
19. Tune/CAT: TUNE: Works in
radio mode only. Press
TUNE
down/up.
CAT: CAT is only available when equipped with Satellite Radio. Your
radio comes equipped with Satellite ready capability. The kit to enable
Satellite reception is available through your dealer. Detailed Satellite
instructions are included with the dealer installed kit. Dealer installed
satellite kit only available in the continental United States.
For information regarding SIRUS Satellite Radio, please call toll-free
888–539–SIRIUS (888–539–7474) or visit the SIRIUS website at
www.siriusradio.com.
20. Seek: Press and release
SEEK
strong station, tape selection or CD
track.
21. BAND: Press to toggle through
AM/FM1/FM2 frequency bands.
22. Cassette door: Insert the cassette with the opening to the right.
23. Power/volume: Press to turn
ON/OFF; turn to increase/decrease
volume.
Premium Satellite Compatible AM/FM Stereo In-Dash Six CD/MP3
Radio (if equipped)
1. SEEK: Press and release
SEEK
strong station or track.
2. TEXT: The filename (Fi), song
title (So), artist text (Ar) or album
text (AL) may be viewed while
playing an MP3 selection. When MP3 selection text is shown on the
message display, its corresponding text indicator (Fi, So, Ar, or AL) is
shown in the elapsed time display. Press TEXT to scroll through the text
fields. The display will scroll all of the text in the current field before
changing to the next field. (TEXT must be pressed within 3 seconds of
the previous button press to proceed to the next/last text display.)
TEXT is also available when equipped with Satellite radio. Your radio
comes equipped with Satellite ready capability. The kit to enable Satellite
reception is available through your dealer. Detailed Satellite instructions
are included with the dealer installed kit. Dealer installed satellite kit
3. AUX: Press to toggle between the
current playing media and DVD (if
equipped).
4. MUTE: Press to MUTE playing
media; press again to return to
playing media
5. EJ: Press to eject a CD. Press EJ
and a memory preset to eject a
specific disc. Press and hold to eject
all loaded discs.
6. Bass: Press BASS; then press
SEL
the bass output.
Treble: Press TREB; then press
SEL
the treble output.
7. Select: Use with Bass, Treble,
Balance, Fade and other menu
functions.
8. Balance: Press BAL; then press
SEL
left/right speakers.
Fade: Press FADE; then press
SEL
rear/front speakers.
9. Menu: Press to access the
following functions:
Compression: Brings soft and loud
CD passages together for a more
consistent listening level when in CD mode. Press MENU until
compression status is displayed. Press the SEL control to enable the
compression feature when COMPRESS OFF is displayed. Press the SEL
control again to disable the feature when COMPRESS ON is displayed.
Autoset: Press MENU until AUTOSET appears in the display. Press SEL
to toggle ON/OFF. Allows you to set the strongest local radio stations
without losing your original manually set preset stations for
AM/FM1/FM2. When the six strongest stations are filled, the station
stored in preset 1 will begin playing. If there are less than six strong
stations, the system will store the last one in the remaining presets.
Setting the clock: Press MENU until SELECT HOUR or SELECT
MINUTE is displayed. Use SEL to manually increase (
) the hours/minutes. Press MENU again to disengage clock mode.
(
Folder/Track Mode: In MP3 mode, press MENU until MODE appears in
the display. Use SEL to toggle between FOLDER (only tracks within
selected folder are accessible) or TRACK (all tracks on disc are
accessible) MODE.
10. REPEAT: Press to repeat the
current CD/MP3 track. Press again
to disable.
11. SHUFFLE: Press play the
CD/MP3 tracks on the current disc
in random order. Press again to
disable.
12. FOLDER
the next MP3 directory.
: Press to access
) or decrease
13. FOLDER
the previous MP3 directory
14. FF(Fast forward): In CD/MP3
mode, press until desired selection
is reached.
15. REW(Rewind): In CD/MP3
mode, press until desired selection
is reached.
16. SAT (if equipped): Your radio
comes equipped with Satellite Ready
capability. The kit to enable the
Satellite reception is available through your dealer. Detailed satellite
instructions are included with the dealer installed kit. Dealer installed
satellite kit only available in the continental United States.
17. BAND: Press to toggle between
AM/FM1/FM2 frequency band.
18. Memory presets: To set a
station: Select frequency, tune to a
station, press and hold a preset
button until sound returns.
19. Power/volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
20. Load: Press to load a CD. Press
LOAD and a memory preset to load
to a specific disc slot. Press and
hold to load up to six discs.
21. CD: Press to enter CD mode.
CD units are designed to play commercially pressed 4.75 in
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ballpoint pens may damage CDs. Please contact
your dealer for further information.
22. Scan: Press SCAN to hear a
brief sampling of radio stations or
CD/MP3 tracks. Press again to stop.
23. Disc/Tune: Pressorto
manually tune down/up the radio
frequency band, or to listen to the
previous/next CD.
CAT: CAT is only available when equipped with Satellite Radio. Your
Audiophile radio comes equipped with Satellite ready capability. The kit
to enable Satellite reception is available through your dealer. Detailed
Satellite instructions are included with the dealer installed kit. Dealer
installed satellite kit only available in the continental United States.
For information regarding SIRIUS Satellite Radio, please call toll-free
888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at
www.siriusradio.com
24. CD slot: Insert a CD, label side up.
GENERAL AUDIO INFORMATION
Radio frequencies
AM and FM frequencies are established by the Federal Communications
Commission (FCC) and the Canadian Radio and Telecommunications
Commission (CRTC). Those frequencies are:
There are three factors that can effect radio reception:
• Distance/Strength: The further you travel from an FM station, the
weaker the signal and the weaker the reception.
• Terrain: Hills, mountains, tall buildings, power lines, electric fences,
traffic lights and thunderstorms can interfere with your reception.
• Station overload: When you pass a broadcast tower, a stronger signal
may overtake a weaker one and play while the weak station frequency
is displayed.
Cassette/player care
Do:
• Use only cassettes that are 90 minutes long or less.
• Tighten very loose tapes by inserting a finger or pencil into the hole
• Allow tapes which have been subjected to extreme heat, humidity or
cold to reach a moderate temperature before playing.
• Clean the cassette player head with a cassette cleaning cartridge after
10–12 hours of play to maintain good sound/operation.
Don’t:
• Expose tapes to direct sunlight, extreme humidity, heat or cold.
• Leave tapes in the cassette player for a long time when not being
played.
CD/CD player care
Do:
• Handle discs by their edges only. Never touch the playing surface.
• Inspect discs before playing. Clean only with an approved CD cleaner
and wipe from the center out.
Don’t:
• Expose discs to direct sunlight or heat sources for extended periods
of time.
• Insert more than one disc into each slot of the CD changer magazine.
• Clean using a circular motion.
CD units are designed to play commercially pressed 4.75 inch
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ball point pens may damage CDs. Please contact
your dealer for further information.
Audio system warranty and service
Refer to the Warranty Guide for audio system warranty information. If
service is necessary, see your dealer or qualified technician.
Controls the temperature of the
airflow in the vehicle.
3. Air flow selections: Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
: Distributes outside air through the instrument panel vents.
OFF: Outside air is shut out and the fan will not operate.
: Distributes outside air through the instrument panel vents and the
floor vents.
: Distributes outside air through the floor vents.
: Distributes outside air through the windshield defroster vents and
floor vents.
: Distributes outside air through the windshield defroster vents.
Operating tips
• To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
• To reduce humidity build up inside the vehicle during cold or warm
weather, do not drive with the air flow selector in the OFF position.
• Under normal weather conditions, do not leave the air flow selector in
OFF when the vehicle is parked. This allows the vehicle to “breathe”
using the outside air inlet vents.
• Do not put objects under the front seats that will interfere with the air
flow to the back seats.
• Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
• To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
• To reduce humidity build up inside the vehicle: do not drive with the
air flow selector in the OFF or MAX A/C position.
• Under normal weather conditions, do not leave the air flow selector in
MAX A/C or OFF when the vehicle is parked. This allows the vehicle
to “breathe” using the outside air inlet vents.
• Do not put objects under the front seats that will interfere with the
airflow to the back seats.
• Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
To aid in side window defogging/demisting in cold weather:
1. Select
2. Select A/C
3. Modulate the temperature control to maintain comfort.
4. Set the fan speed to its highest speed
5. Direct the outer instrument panel vents towards the side windows
To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
position.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
Turns on the parking lamps,
instrument panel lamps, license
plate lamps and tail lamps.
Turns the headlamps on.
High beams/Flash-to-pass
Push the lever toward the
instrument panel to activate the
high beams. Pull the lever towards
you to deactivate.
Pull toward you slightly to activate
flash-to-pass. Release to deactivate.
Daytime Running Lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
• the ignition must be in the ON position and
• the headlamp control is in the OFF, parking lamp or autolamp
position.
Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
Use to adjust the brightness of the
instrument panel and all applicable
switches in the vehicle during
headlamp and parklamp operation.
Move the control to the full upright
position, past the detent, to turn on
the interior lamps.
Move the control to the full down
position, past the detent, to prevent
the interior lights from illuminating when the doors are opened.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
• Push down to activate the left
turn signal.
• Push up to activate the right turn
signal.
If your vehicle is a tractor, the turn signals may not shut off when a turn
is completed; this is normal. Please see your dealer if there are any
questions on the options your vehicle has been equipped with.
To turn on the map lamps, press the
control next to each lamp.
EXTERIOR BULBS
Bulb inspection
It is a good safety practice to check operation of headlamps, parking
lamps, turn signals, clearance and marker lamps, instrument panel and
control lamps each day.
Using the right bulbs
FunctionNumber of
bulbs
Headlamps24652
Front turn signal lamps21157
Front sidemarker/Park lamps2 (amber)194
Brake/Tail/Stop/Rear turn
signal/License lamps
Back-up lamps21156
Front clearance and identification
lamps
Dome lamp1105
To replace all instrument panel lights - see your dealer
The brake/tail/turn
signal/back-up/license plate lamp
bulbs are located in the same
portion of the tail lamp assembly.
Follow the same steps to replace
any of these bulbs:
1. Make sure the headlamp control
is in the
signals are off, then remove the four
screws and the lamp lens from lamp
assembly.
2. Carefully pull the bulb straight out of the socket and push in the new
bulb.
3. Install the lens on the lamp assembly with the four screws.
Rotate the windshield wiper control
to the desired interval, low or high
speed position.
The bars of varying length are for
intermittent wipers. When in this
position rotate the control upward
for fast intervals and downward for
slow intervals.
Push the control on the end of the
stalk to activate washer. Push and
hold for a longer wash cycle. The
washer will automatically shut off
after ten seconds of continuous use.
TILT STEERING
Pull the tilt steering control toward
you to move the steering wheel up
or down. Hold the control while
adjusting the wheel to the desired
position, then release the control to
lock the steering wheel in position.
Never adjust the steering wheel when the vehicle is moving.
AUXILIARY POWER POINT
Power points are designed for
accessory plugs only. Do not
hang any type of accessory or
accessory bracket from the plug.
Improper use of the power point
can cause damage not covered
by your warranty.
The auxiliary power point is located
on the instrument panel.
Do not plug optional electrical accessories into the cigarette
lighter. Use the power point.
POWER WINDOWS (IF EQUIPPED)
Do not leave children unattended in the vehicle and do not let
children play with the power windows. They may seriously injure
themselves.
POWER POINT
When closing the power windows, you should verify they are free
of obstructions and ensure that children and/or pets are not in
the proximity of the window openings.
Press and hold the rocker switches to open and close windows.
• Press the top portion of the
rocker switch to close.
With the doors closed and the seat
adjusted for proper comfort, move
the mirrors to maximize rear
viewing area by adjusting the
western mirrors left or right as
required.
Adjust the auxiliary convex mirrors.
Convex mirrors are a ball-stud
design for precise adjustment to
maximize viewing area.
Power side view mirrors (if equipped)
The ignition can be in any position to adjust the power side view mirrors.
3. Return to the center position to lock mirrors in place.
4. Adjust spotter mirrors (if equipped) manually.
Heated mirrors (if equipped)
Both main mirrors are heated automatically to remove ice, mist and fog
and are automatically activated when the vehicle is started.
Note: The mirrors may be hot to the touch but will not burn. This is a
normal condition.
Do not remove ice from the mirrors with a scraper or attempt to
readjust the mirror glass if it is frozen in place. These actions
could cause damage to the glass and mirrors.
The mirror heating elements are designed to operate regardless of the
geographic location of the vehicle. There is no switch to turn on, or
other operator involvement required other than to start the vehicle.
The spotter mirror, below the main mirror, is not heated and must be
adjusted manually.
The mirrors can be manually folded forward or backwards for narrow
spaces like driving through an automatic car wash or backing out of a
garage with the trailer tow mirror.
The telescoping feature (if equipped) allows the mirror to extend
approximately three inches (76 mm). This feature is especially useful to
the driver when towing a trailer.
SPEED CONTROL (IF EQUIPPED)
To turn speed control on
Press CRUISE RPM. If the vehicle is
moving, speed control will be
enabled; if the vehicle is stationary,
engine RPM can be controlled.
CRUISE
RPM
OFF
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
Do not shift the gearshift lever into N (Neutral) with the speed
control on.
Press OFF or turn off the ignition.
Once speed control is switched off,
the previously programmed engine
RPM will be erased.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
To set a speed
Press SET +. If the vehicle is
moving, this will set the vehicle
speed. If the vehicle is stationary,
this will set the vehicle idle RPM.
If you drive up or down a steep hill, your vehicle speed may vary
momentarily slower or faster than the set speed; this is normal.
Speed control cannot reduce the vehicle speed if it increases above the
set speed on a downhill. If your vehicle speed is faster than the set
speed while driving on a downhill, you may want to shift to the next
lower gear or apply the brakes to reduce your vehicle speed.
If the vehicle speed falls below 30 mph (48 km/h) or engine RPM falls
below 1,000 RPM, your speed control will disengage; this is normal.
Pressing RESUME - will re-engage it.
CRUISE
RPM
OFF
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
Press and hold SET +. If the vehicle
is moving, this will increase vehicle
speed; if the vehicle is stationary,
this will increase engine RPM.
Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release SET + to operate
the tap-up function. Each press will increase the set speed by 1 mph
(1.6 km/h) or engine RPM in idle mode.
To set a lower set speed
Press and hold RESUME -. If the
vehicle is moving, this will decrease
vehicle speed; if the vehicle is
stationary, this will decrease engine
RPM. Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release RESUME - to
operate the tap-down function. Each press will decrease the set speed in
increments of 1 mph (1.6 km/h) or engine RPM in idle mode.
Make sure the safety belts are accessible and not trapped behind
the seat when the seat is returned to its horizontal position.
Before returning the seatback to its original position, make sure
that cargo or any objects are not trapped underneath the
seatback. After returning the seatback to its original position, pull on
the seatback to ensure that it has fully latched. An unlatched seat may
become dangerous in the event of a sudden stop or collision.
1. Pull the control on the side of the seat to release the seat cushion
from its storage position.
2. Push the seat cushion down until it locks into the horizontal position.
SAFETY RESTRAINTS
Safety restraints precautions
Always drive and ride with your seatback upright and the lap
belt snug and low across the hips.
To reduce the risk of injury, make sure children sit where they
can be properly restrained.
All occupants of the vehicle, including the driver, should always
properly wear their safety belts.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
It is extremely dangerous to ride in a cargo area, inside or
outside of a vehicle. In a collision, people riding in these areas
are more likely to be seriously injured or killed. Do not allow people to
ride in any area of your vehicle that is not equipped with seats and
safety belts. Be sure everyone in your vehicle is in a seat and using a
safety belt properly.
In a rollover crash, an unbelted person is significantly more likely
to die than a person wearing a safety belt.
Each seating position in your vehicle has a specific safety belt
assembly which is made up of one buckle and one tongue that
are designed to be used as a pair. 1) Use the shoulder belt on the
outside shoulder only. Never wear the shoulder belt under the arm. 2)
Never swing the safety belt around your neck over the inside shoulder.
3) Never use a single belt for more than one person.
Combination lap and shoulder belts
1. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) until you hear a snap and feel
it latch. Make sure the tongue is
securely fastened in the buckle.
2. To unfasten, push the release
button and remove the tongue from
the buckle.
The front and rear outboard safety restraints in the vehicle are
combination lap and shoulder belts. The front and rear seat passenger
outboard safety belts have vehicle sensitive emergency locking retractors.
The front center and rear center lap belts do not adjust automatically.
The lap belt should fit snugly and as low as possible around the
hips, not across the waist.
Insert the tongue into the correct
buckle (the buckle closest to the
direction the tongue is coming
from). To lengthen the belt, turn the
tongue at a right angle to the belt
and pull across your lap until it
reaches the buckle. To tighten the
belt, pull the loose end of the belt
through the tongue until it fits snugly across the hips.
Shorten and fasten the belt when
not in use.
Vehicle sensitive mode
The vehicle sensitive retractor allows free shoulder belt length
adjustment to your movements and locks in response to vehicle
movement. For example, if the driver brakes suddenly or turns a corner
sharply, or the vehicle receives an impact of approximately 5 mph (8
km/h) or more, the combination safety belts will lock to help reduce
forward movement of the driver and passengers.
Front safety belt height adjustment
SuperCab and Crew Cab vehicles have safety belt height adjustments for
the driver and front passenger. Adjust the height of the shoulder belt so
the belt rests across the middle of your shoulder.
To lower the shoulder belt height, push the button and slide the height
adjuster down. To raise the height of the shoulder belt, slide the height
adjuster up. Pull down on the height adjuster to make sure it is locked in
place.
Position the safety belt height adjusters so that the belt rests
across the middle of your shoulder. Failure to adjust the safety
belt properly could reduce the effectiveness of the seat belt and
increase the risk of injury in a collision.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is an eight inch
(20 cm) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
Do not use extensions to change the fit of the shoulder belt
across the torso.
Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged. Inspect the safety belts to make sure
there are no nicks, tears or cuts. Replace if necessary. All safety belt
assemblies, including retractors, buckles, front seat belt buckle
assemblies, buckle support assemblies (slide bar-if equipped), shoulder
belt height adjusters (if equipped), shoulder belt guide on seatback (if
equipped), child safety seat tether anchors, and attaching hardware,
should be inspected after a collision.
Ford Motor Company recommends that all safety belt assemblies
used in vehicles involved in a collision be inspected for proper
function and replaced, if necessary. Safety belt assemblies not in use
during a collision should also be inspected and replaced if either
damage or improper operation is noted.
Failure to inspect and if necessary replace the safety belt
assembly under the above conditions could result in severe
personal injuries in the event of a collision.
Refer to Interior in the Cleaning chapter.
Safety belt warning light and indicator chime
The safety belt warning light illuminates in the instrument cluster and a
chime sounds to remind the occupants to fasten their safety belts.
Conditions of operation
If...Then...
The driver’s safety belt is not
buckled before the ignition
switch is turned to the ON
position...
The driver’s safety belt is
buckled while the indicator
light is illuminated and the
warning chime is sounding...
The driver’s safety belt is
buckled before the ignition
switch is turned to the ON
position...
The safety belt warning light
illuminates 1-2 minutes and the
warning chime sounds 4-8 seconds.
The safety belt warning light and
warning chime turn off.
The safety belt warning light and
indicator chime remain off.
BeltMinder
The BeltMinder feature is a supplemental warning to the safety belt
warning function. This feature provides additional reminders to the
driver that the driver’s safety belt is unbuckled by intermittently
sounding a chime and illuminating the safety belt warning lamp in the
instrument cluster.
The driver’s safety belt is not
buckled before the vehicle has
reached at least 3 mph (5
km/h) and 1-2 minutes have
elapsed since the ignition
switch has been turned to
ON...
The driver’s safety belt is
buckled while the safety belt
indicator light is illuminated
and the safety belt warning
chime is sounding...
The driver’s safety belt is
buckled before the ignition
switch is turned to the ON
position...
The following are reasons most often given for not wearing safety belts:
(All statistics based on U.S. data)
Reasons given...Consider...
“Crashes are rare events”36700 crashes occur every day. The
“I’m not going far”3of4fatal crashes occur within 25
“Belts are uncomfortable”We design our safety belts to enhance
The BeltMinder feature is activated the safety belt warning light
illuminates and the warning chime
sounds for 6 seconds every 30
seconds, repeating for approximately
5 minutes or until safety belt is
buckled.
The BeltMinder feature will not
activate.
The BeltMinder feature will not
activate.
more we drive, the more we are
exposed to “rare” events, even for
good drivers. 1in4ofuswillbe
seriously injured in a crash during
our lifetime.
miles of home.
comfort. If you are uncomfortable try different positions for the safety
belt upper anchorage and seatback
which should be as upright as
possible; this can improve comfort.
BeltMinder reminds us to take a few
seconds to buckle up.
“Seat belts don’t work”Safety belts, when used properly,
reduce risk of death to front seat
occupants by 45% in cars, and by
60% in light trucks.
“Traffic is light”Nearly 1 of 2 deaths occur in
single-vehicle crashes, many when
no other vehicles are around.
“Belts wrinkle my clothes”Possibly, but a serious crash can do
much more than wrinkle your clothes,
particularly if you are unbelted.
“The people I’m with don’t
wear belts”
“I have an air bag”Air bags offer greater protection when
“I’d rather be thrown clear”Not a good idea. People who are
Do not sit on top of a buckled safety belt to avoid the Belt
Minder chime. Sitting on the safety belt will increase the risk of
injury in an accident. To disable (one-time) or deactivate the Belt
Minder feature please follow the directions stated below.
Set the example, teen deaths occur 4
times more often in vehicles with
TWO or MORE people. Children and
younger brothers/sisters imitate
behavior they see.
used with safety belts. Frontal air
bags are not designed to inflate in
rear and side crashes or rollovers.
ejected are 40 times more likely
to DIE. Safety belts help prevent
ejection, WE CAN’T “PICK OUR
CRASH”.
One-time disable
Any time the safety belt is buckled and then unbuckled during an
ignition ON cycle, BeltMinder will be disabled for that ignition cycle only.
7. Confirmation of disabling BeltMinder is provided by the safety belt
warning light flashing four times per second for three seconds.
8. Confirmation of enabling BeltMinder is provided by:
• The safety belt warning light flashing four times per second for three
seconds.
• Followed by three seconds with the safety belt warning light off.
• Once again, the safety belt warning light will flash four times per
second for three seconds.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
SAFETY RESTRAINTS FOR CHILDREN
Important child restraint precautions
You are required by law to use safety restraints for children in the U.S.
and Canada. If small children (generally children who are four years old
or younger and who weigh 40 lb. [18 kg] or less) ride in your vehicle, you
must put them in safety seats made especially for children. Many states
require that children use approved booster seats until they are eight
years old. Check your local and state or provincial laws for specific
requirements regarding the safety of children in your vehicle. When
possible, always place children under age 12 in the rear seat of your
vehicle. Accident statistics suggest that children are safer when properly
restrained in the rear seating positions than in the front seating position.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
Always follow the instructions and warnings that come with any infant or
child restraint you might use.
Children and safety belts
If the child is the proper size, restrain the child in a safety seat.
Children who are too large for child safety seats (as specified by your
child safety seat manufacturer) should always wear safety belts.
Follow all the important safety restraint precautions that apply to adult
If the shoulder belt portion of a combination lap and shoulder belt can
be positioned so it does not cross or rest in front of the child’s face or
neck, the child should wear the lap and shoulder belt. Moving the child
closer to the center of the vehicle may help provide a good shoulder belt
fit.
Do not leave children, unreliable adults, or pets unattended in
your vehicle.
Safety belts and seats can become hot in a vehicle that has been
closed up in sunny weather; they could burn a small child. Check
seat covers and buckles before you place a child anywhere near them.
Child booster seats
Children outgrow a typical convertible or toddler seat when they weigh
40 lb. (18 kg) and are around 4 years of age. Although the lap/shoulder
belt will provide some protection, these children are still too small for
lap/shoulder belts to fit properly, which could increase the risk of serious
injury.
To improve the fit of both the lap and shoulder belt on children who
have outgrown child safety seats, Ford Motor Company recommends use
of a belt-positioning booster.
Booster seats position a child so that safety belts fit better. They lift the
child up so that the lap belt rests low across the hips and the knees
bend comfortably. Booster seats also make the shoulder belt fit better
and more comfortably for growing children.
When children should use booster seats
Children need to use booster seats from the time they outgrow the
toddler seat until they are big enough for the vehicle seat and
lap/shoulder belt to fit properly. Generally this is when they weigh about
80 lb. (36 kg) (about 8 to 12 years old).
Booster seats should be used until you can answer YES to ALL of these
questions:
• Can the child sit all the way back
against the vehicle seat back with
knees bent comfortably at the
edge of the seat without
slouching?
• Does the lap belt rest low across
the hips?
• Is the shoulder belt centered on
the shoulder and chest?
• Can the child stay seated like this for the whole trip?
Types of booster seats
There are two types of belt-positioning booster seats:
• Those that are backless.
If your backless booster seat has a
removable shield, remove the
shield and use the lap/shoulder
belt. If a seating position has a
low seat back and no head
restraint, a backless booster seat
may place your child’s head (top
of ear level) above the top of the
seat. In this case, move the
backless booster to another
seating position with a higher seat back and lap/shoulder belts.
• Those with a high back.
If, with a backless booster seat,
you cannot find a seating position
that adequately supports your
child’s head, a high back booster
seat would be a better choice.
Both can be used in any vehicle in a seating position equipped with
lap/shoulder belts if your child is over 40 lb. (18 kg).
The shoulder belt should cross the chest, resting snugly on the center of
the shoulder. The lap belt should rest low and snug across the hips,
never up high across the stomach.
If the booster seat slides on the vehicle seat, placing a rubberized mesh
sold as shelf or carpet liner under the booster seat may improve this
condition.
The importance of shoulder belts
Using a booster without a shoulder belt increases the risk of a child’s
head hitting a hard surface in a collision. For this reason, you should
never use a booster seat with a lap belt only. It is best to use a booster
seat with lap/shoulder belts in the back seat- the safest place for children
to ride.
Follow all instructions provided by the manufacturer of the
booster seat.
Never put the shoulder belt under a child’s arm or behind the
back because it eliminates the protection for the upper part of
the body and may increase the risk of injury or death in a collision.
Never use pillows, books, or towels to boost a child. They can
slide around and increase the likelihood of injury or death in a
collision.
SAFETY SEATS FOR CHILDREN
Child and infant or child safety seats
Use a safety seat that is recommended for the size and weight of the
child. Carefully follow all of the manufacturer’s instructions with the
safety seat you put in your vehicle. If you do not install and use the
safety seat properly, the child may be injured in a sudden stop or
collision.
• Use the correct safety belt buckle
for that seating position.
• Insert the belt tongue into the
proper buckle until you hear a
snap and feel it latch. Make sure
the tongue is securely fastened in
the buckle.
• Keep the buckle release button
pointing up and away from the
safety seat, with the tongue
between the child seat and the
release button, to prevent
accidental unbuckling.
• Place seat back in upright position.
Ford recommends the use of a child safety seat having a top tether
strap. Install the child safety seat in a seating position with a tether
anchor. For more information on top tether straps and anchors, refer to
Attaching safety seats with tether straps.
Carefully follow all of the manufacturer’s instructions included
with the safety seat you put in your vehicle. If you do not install
and use the safety seat properly, the child may be injured in a sudden
stop or collision.
Installing child safety seats with combination lap and shoulder
belts
1. Position the child safety seat in a
seat with a combination lap and
shoulder belt.
Children under 12 are safer when properly restrained in the rear
seat, to the extent this is possible.
2. While holding the shoulder and
lap belt portions together, route the
tongue through the child seat
according to the child seat
manufacturer’s instructions. Be sure
the belt webbing is not twisted.
3. Buckle the seat belt. Push down
on the child seat and pull on the
shoulder portion of the belt to snug
the lap belt. Hold the lap and
shoulder belts next to the tongue
and unbuckle the belt.
4. Install a locking clip over both lap
and shoulder belt portions next to
the sliding tongue. Rebuckle the
belt. Obtain the locking clip kit (part
number FO3Z-5461248–A) at no
charge from an authorized Ford or
Lincoln Mercury dealer.
5. Before placing the child in the seat, forcibly tilt the seat forward and
back to make sure the seat is securely held in place. To check this, grab
the seat at the belt path and attempt to move it side to side and forward
and back. There should be no more than one inch of movement for
proper installation.
6. If the child seat is not tight enough, unbuckle the seat belt, move the
tongue and locking clip to shorten the lap portion and push down hard
on the child seat while you rebuckle the belt.
7. Check to make sure the child seat is properly secured before each
use.
Most forward-facing child safety seats include a tether strap which goes
over the back of the seat and hooks to an anchoring point. The
F-650/750 vehicles are not equipped with an anchoring point. Tether
straps are available as an accessory for many older safety seats. Contact
the manufacturer of your child safety seat for information about ordering
a tether strap.
Tether anchorage hardware
A tethered seat can be installed in the front seat. Put the tether strap
over the seatback and attach it to an anchor bracket.
An anchor bracket can be installed to the inside of the back panel of
your vehicle.
The anchor bracket must be installed using the instructions provided
with the tether anchorage hardware kit.
Tether anchorage hardware kits (part number 613D74) including
instructions, may be obtained at no charge from any Ford or Lincoln
Mercury dealer.
If you have a SuperCab or Crew Cab, Ford recommends you attach
tether safety seats in the rear seating position (if possible) with the
tether strap attached to the tether anchorage bracket as shown in the
instructions provided with the tether anchor kit.
Tighten the anchor according to specifications. Otherwise, the
safety seat may not be properly secured and the child may be
injured in a sudden stop or collision.
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the steering wheel,
automatic transmission gearshift
lever and allows key removal. For
vehicles equipped with a manual
transmission, you must depress the
ignition release lever to release the
key.
3. OFF, shuts off the engine and all accessories without locking the
steering wheel. This position also allows the automatic transmission shift
lever to be moved from the P (Park) position without the brake pedal
being depressed.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine starts.
Starting the engine
Operation of a diesel engine near flammable vapors in the air may
cause the engine speed to increase uncontrollably and over speed.
If this situation occurs, mechanical damage, fire, explosion, personal injury
or death could result. Turning off the ignition key will not slow or stop
the engine due to uncontrollable fueling of the engine through
flammable vapors being drawn into the engine air inlet. Operation of
components such as starter, alternator, electric motors, etc. and static
electricity could also ignite flammable vapors.
Do not operate the truck in the possible presence of flammable vapors
unless both a complete hazard analysis is performed and necessary
additional safety processes and/or equipment such as vapor testing, air
intake shutoff devices, ventilation, etc. are utilized. The operator is
responsible for using those processes and/or equipment to ensure that the
diesel engine and all other components on the truck can be operated
safely under the specific conditions and hazards that may be encountered.
3
2
1
4
5
Note: When starting the engine, do not press the accelerator as engine
damage may result.
1. Ensure headlamps and all accessories are turned off, the parking
brake is applied and the transmission is in the neutral position (or P
[Park] for Allison 2200 transmissions).
2. Turn the key to ON, but do not start the engine. In cooler weather,
the air intake heater may activate the WAIT TO START light in the
instrument cluster.
If the WAIT TO START light
illuminates, do not crank the engine
until the light goes off.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could cause an explosion
and result in property damage and/or personal injury.
3. When the WAIT TO START light turns off, turn the key to START;
when the engine starts, release the key.
If the engine does not start after 30 seconds of cranking, allow two
minutes for the starter to cool before trying again. Excessive cranking
may damage the starter.
After the engine starts:
• On some engines, the WAIT TO
START light should illuminate
after the engine starts. Allow the
engine to idle about three
minutes or until the engine
coolant temperature gauge begins to rise. Maintain idle speed until the
WAIT TO START light cycles off to indicate the air intake heater has
shut off (approximately six minutes). Operating the engine at higher
speeds will reduce the effectiveness of the air inlet heater.
• Do not increase engine speed
until the oil pressure gauge
indicates normal pressure; this
should be indicated on the gauge
within 15 seconds after starting.
• Idle the engine for three to five
minutes before operating with a
full load.
• Try to limit engine idle to 10
minutes. Excessive idling reduces
fuel economy.
• When starting a cold engine, increase the engine speed (RPM) slowly
to make sure adequate lubrication is available to the bearings.
Cold weather operation
Do not use volatile starting aids such as ether, propane or
gasoline in the engine air intake system. Glow plugs may ignite
vapors which can cause engine damage or personal injury.
In order to operate the engine in temperatures of 32°F (0°C) or lower,
read the following instructions:
• Make sure that the batteries are of sufficient size and are fully
charged. Check other electrical components to make sure they’re in
optimum condition.
• Use a permanent-type engine coolant solution to protect the engine
against damage from freezing.
• If your vehicle is equipped with a water-fuel separator, drain it daily.
Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
• Make sure you use proper cold weather engine oil and that it is at its
proper level.
At temperatures of –4°F (–20°C) or below, it is recommended that you
•
use a crankcase-mounted coolant heater to improve cold engine starting.
• If operating in arctic temperatures of –20°F (–29°C) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
Note: Idling in cold weather will not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a buildup of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
The following cold weather idling guidelines must be followed:
• Avoid idling the engine for more than 10 minutes at a time.
• Use a minimum of 45 Cetane Diesel fuel or use Cetane Index
improvers from a reputable manufacturer.
• Maintain a minimum idle of 1250 RPM by using the hand throttle.
Always make sure that the parking brake is applied and the
transmission is in neutral before applying the hand throttle.
• Maintain the engine cooling system properly.
•
Do not shut the engine down after an extensive idling period (10 minutes
or more). Drive the vehicle under load for several miles at normal
operating temperatures to burn off any accumulated carbon and varnish.
• Consider using an engine block heater, approved winter fronts and/or
radiator shutters where conditions warrant.
Winter fronts
The use of winter fronts, or other air-restrictive devices mounted in front
of the radiator on vehicles with chassis-mounted charge air coolers, are
not recommended unless extremely cold weather conditions exist. Air
flow restriction can cause high exhaust temperatures, power loss,
excessive fan usage and a reduction in fuel economy. If you must use a
winter front, the device should have a permanent opening of at least 120
sq in. (774 sq. cm) directly in line with the fan hub.
Hot weather operation
• Keep the engine cooling system filled with a clean, permanent coolant
solution to protect against damage from overheating.
• Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
• Keep external surfaces of the engine, radiator, charge air cooler, A/C
condenser and accessories clean to avoid dirt build-up.
Above normal coolant temperatures could be experienced while driving
in a transmission gear ratio which lugs the engine. To correct this
problem, engine speed should be increased by downshifting in to the
next lower gear to increase engine RPM.
Starting a turbocharged engine with the vehicle on a steep grade
When starting a diesel engine when the loaded vehicle is on a grade, the
engine RPM will start to fall slightly when the clutch is engaged; do not
disengage the clutch and try to increase engine RPM as this may damage
driveline components. The engine will recover as the vehicle begins moving.
Engine shutdown
Allow the engine to idle for three to five minutes before shutting it
down. The larger the engine, the greater the need for this idling period.
However, do not let the engine idle for more than 10 minutes.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer to Running out of
fuel in the Maintenance and Specifications chapter.
GENERAL OPERATING INSTRUCTIONS
• Avoid extended and unnecessary idling.
• Start the vehicle in motion by using the highest gear speed in the
transmission that will let the engine easily start the load without
slipping the clutch.
• Accelerate smoothly and evenly; rapid acceleration increases fuel
consumption without increasing engine performance.
• When approaching a hill, depress the accelerator smoothly to start the
incline at full power, then shift down as needed to maintain vehicle
speed.
• When going down a hill, or long steep grades, prevent over-speeding
of the engine. The engine governor has no control over engine speed
when it is being pushed by a loaded vehicle.
• Always shift to a lower gear at high altitudes to prevent engine
smoking.
• Operate in a gear that will permit an engine speed not in excess of the
maximum governed speed or high-idle RPM (no load).
• Normally, choose the same gear to descend the hill that you would use
to ascend the hill.
All vehicles have blind spots. To reduce the risk of severe injury
or property damage, never move your vehicle to the side or rear
or change lanes without being sure your way is clear on both sides and
to your rear.
To reduce the risk of the possibility of personal injury while
backing the vehicle, always be sure your vehicle’s path is clear.
Before backing your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to ensure
that your intended path is clear. If other people are in the vicinity, have
someone standing well behind your vehicle and outside of your intended
path (visible through an exterior mirror) guide you as you back up.
Although OSHA or some governmental regulations may require the use
of an electrical or mechanical back-up alarm to warn bystanders, such an
alarm does not ensure that the intended path is clear. When in doubt,
get out of the vehicle and visually check the intended path is clear;
back-up slowly as to allow others time to move, if necessary.
If an electrical back-up alarm is installed, it should be connected to the
back-up lamp circuit.
Parking your vehicle
Always use the parking brake. When parking on a grade, block the wheels
and turn the front wheels to one side so that if the vehicle rolls, the front
tires will act against the curb to stop the vehicle. The front wheels will be
more effective at stopping a rolling vehicle than the rear wheels.
When parking your vehicle, do not leave the transmission in
gear; if the key is in the ON position and the vehicle rolls, the
engine could start. Failure to follow these instructions could result in
an unattended vehicle moving, possibly causing personal injury or
property damage.
Driving through water
If driving through deep or standing water is unavoidable, proceed very
slowly especially if the depth is not known. Never drive through water
that is higher than the bottom of the hubs (for trucks) or the bottom of
the wheel rims (for cars). Traction or brake capability may be limited
and your vehicle may stall. Water may also enter your engine’s air intake
and severely damage your engine, drive axles or the transmission
(through the breather ports).
Once through the water, always dry the brakes by moving your vehicle
slowly while applying light pressure on the brake pedal. Wet brakes do
not stop the vehicle as quickly as dry brakes.
ENGINE AUTOMATIC SHUTDOWN WARNING LIGHT OR CHIME (IF
EQUIPPED)
Your vehicle may be equipped with an automatic shutdown feature that
stops the engine in the event of high coolant temperature, low engine oil
pressure or low engine coolant level. A warning light in the instrument
cluster and a warning chime will indicate high engine coolant
temperature or low engine oil pressure. If the temperature and/or
pressure becomes too high or too low, the engine will automatically shut
down.
Vehicles that are equipped with an
override feature, allow the operator
to restart the engine so the vehicle
can be moved; the engine should
not be operated any longer than
necessary. A decal located in front
of the operator provides instructions
on how the override should be
operated.
Do not attempt to use this restarting feature to drive the vehicle very far
as serious engine damage could result.
In the event of engine shutdown, make sure the vehicle is safely
off the road and the problem is remedied prior to returning to
the road. Failure to remove the vehicle from the road could result in
an accident, causing serious injury or death.
SHDN
OVRD
GENERAL BRAKE INFORMATION
All standard equipment brakes are designed to be self-adjusting.
Automatic adjustment, when required, occurs whenever the brakes are
applied and released during forward or reverse operation. Refer to the
Scheduled Maintenance Guide chapter for scheduled maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle’s brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
road dust, salt or mud. If a “metal-to-metal,” “continuous grinding” or
“continuous squeal” sound is present while braking, the brake linings
may be worn-out and should be inspected by a qualified service
technician.
Know the required stopping distances for all driving conditions that may
be encountered. For longer brake lining life, take full advantage of engine
braking power when coming to a stop.
Do not drive with your foot resting on the brake pedal. This will
result in abnormally high brake temperatures, excessive lining
wear and increased stopping distances.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes. Normally, choose the same gear to
descend the hill that you would use to ascend the hill.
Continuous application of the brakes will cause the brakes to
overheat, resulting in a temporary loss of braking.
If brakes do not grip well
• If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
• Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high speed stops.
• Check brake adjustment.
• Check brake linings for excessive wear.
• Check system air pressure. (Air brakes only)
HYDRAULIC BRAKES (IF EQUIPPED)
HydroMax brake booster system
The HydroMax systems receive fluid pressure from the power steering
pump to provide power assist during braking.
The HydroMax booster receives back-up pressure from the reserve
system electric pump whenever the fluid in the power steering system is
not flowing. When the engine is off, the pump will turn on if the brake
pedal is applied, or if the ignition is turned to the ON position.
The sound of the pump operating or fluid flowing through the booster
may be heard; this is a normal characteristic of the system and should be
no reason for concern.
The reserve system provides reduced braking power, so the vehicle
should be operated under these conditions with caution, and only to seek
service repair and remove the vehicle from the roadway.
If braking performance or pedal response becomes very poor, even when
the pedal is strongly applied, this may indicate the presence of air in the
hydraulic system or fluid leakage. Stop the vehicle safely as soon as
possible and seek service immediately.
If the red BRAKE warning lamp in
the instrument cluster remains
illuminated after engine start up,
this indicates a system failure in the
master cylinder of the brake system. Stop the vehicle safely as soon as
possible and seek service immediately.
If the yellow BRAKE RESERVE
(E-motor) warning light remains on
while the engine is running, this
indicates inadequate hydraulic
booster pressure or reserve pump
system failure. Stop the vehicle safely as soon as possible and seek
service immediately.
Apply the parking brake whenever
the vehicle is parked. To set the
parking brake, pull handle up until it
snaps into the locked position.
Do not use the gearshift
selector in place of the
parking brake. Always set the
parking brake fully AND make
sure the gearshift selector is in R
(Reverse) for vehicles equipped
with manual transmission, P
(Park) (if equipped) or N
(Neutral) for vehicles with
automatic transmission. Use of
wheel chocks is also
recommended in hilly or off-road
usage.
Unexpected and possible
sudden vehicle movement
may occur if these precautions are
not taken.
Driving
When the parking brake is out of adjustment, seek service immediately.
The parking BRAKE warning lamp
in the instrument cluster illuminates
and will remain illuminated (when
the ignition is turned on) until the
parking brake is released.
Push the palm release lever on the
parking brake handle and push
down as far as possible to release
the brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
If the parking brake is fully
released but the parking
brake warning lamp remains
illuminated, the brakes may not be
working properly. See your dealer
or a qualified service technician.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake only applies
retardation to the rear wheels, the vehicle’s stopping distance will
increase greatly and the handling of your vehicle will be adversely
affected.
POWER PARK (AIR-OPERATED PARKING BRAKE) OPTION (IF
EQUIPPED)
This feature uses a brake chamber mounted on the chassis to power a
spring-applied, air-released driveline parking brake. It is controlled by a
yellow, dash-mounted parking brake knob.
Applying the parking brake
To apply the parking brake, pull the yellow, dash-mounted parking brake
knob. A red light on the dash panel should illuminate indicating that the
parking brake has been successfully set.
Note: If the park brake indicator light blinks and a warning chime
sounds when the control knob is pulled, the parking brake is not
functioning properly; seek immediate service from your dealer. Refer to
the Parking Brake Warning System section.