Ford F-650 2004, F-750 2004 Owner Manual

Introduction 4

Congratulations 4 Safety and environment protection 4 Symbol glossary 8

Vehicle inspection guide 9

Instrumentation 20

Warning and control lights 20 Gauges 24

Entertainment systems 28

AM/FM stereo 28 AM/FM stereo cassette 30 AM/FM stereo cassette with CD 33 AM/FM stereo with CD 37

Climate controls 42

Heater only 42 Manual heating and air conditioning 43

Lights 45

Headlamps 45 Turn signal control 46 Interior lamps 47 Bulb replacement 47

Driver controls 50

Windshield wiper/washer control 50 Steering wheel adjustment 51 Power windows 53 Mirrors 54 Speed control 56

2004 F650/750 (f67) Supplement USA English (fus)

Table of contents

Locks and security 62

Keys 62 Locks 62

Seating and safety restraints 63

Seating 63 Safety restraints 68 Child restraints 78

Driving 86

Starting 86 Brakes 91 Air suspension 112 Transmission operation 115 Vehicle loading 131

Roadside emergencies 136

Hazard flasher switch 137 Fuses and relays 137 Jump starting 143 Wrecker towing 146

Customer assistance 150

Getting assistance outside the U.S. and Canada 151 Ordering additional owner’s literature 152 Reporting safety defects (U.S. only) 153

Cleaning 154

Cleaning your vehicle 154 Repairing paint chips 155 Underbody preservation 157

2004 F650/750 (f67) Supplement USA English (fus)

Table of contents

Maintenance and specifications 158

Hood 165 Engine oil 166 Battery 176 Fuel information 184 Lubricant specifications 207 Refill capacities 217

General maintenance information 222

Index 258

All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.

2004 F650/750 (f67) Supplement USA English (fus)

Introduction

CALIFORNIA Proposition 65 Warning

WARNING: Engine exhaust, some of its constituents, and

certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

CONGRATULATIONS

Congratulations on acquiring your new vehicle. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it.

Additional owner information is given in separate publications.

This Owner’s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle. Furthermore, due to printing cycles it may describe options before they are generally available.

Remember to pass on the Owner’s Guide when reselling the vehicle. It is an integral part of the vehicle.

SAFETY AND ENVIRONMENT PROTECTION

Warning symbols in this guide

How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.

Warning symbols on your vehicle

When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.

2004 F650/750 (f67) Supplement USA English (fus)

Introduction

Protecting the environment

We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol.

SPECIAL NOTICES

Emission warranty

The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.

Special instructions

For your added safety, your vehicle is fitted with sophisticated electronic controls.

By operating other electronic equipment (e.g. mobile telephone

without exterior aerial) electromagnetic fields can occur which can cause malfunctions of the vehicle electronics. Therefore you should observe the instructions of the equipment manufacturers

2004 F650/750 (f67) Supplement USA English (fus)

Introduction

These are some of the symbols you may see on your vehicle.

Safety Alert

Fasten Safety Belt Air Bag-Front

Air Bag-Side Child Seat

Child Seat Installation Warning

Child Seat Tether Anchor

Anti-Lock Brake System

Traction Control AdvanceTrac

Master Lighting Switch Hazard Warning Flasher

Fog Lamps-Front Fuse Compartment

See Owner’s Guide

Child Seat Lower Anchor

Brake System

Brake Fluid Non-Petroleum Based

Fuel Pump Reset Windshield Wash/Wipe

Windshield Defrost/Demist

Power Windows Front/Rear

Rear Window Defrost/Demist

Power Window Lockout

2004 F650/750 (f67) Supplement USA English (fus)

Introduction

Child Safety Door Lock/Unlock

Interior Luggage Compartment Release Symbol

Panic Alarm Engine Oil

Engine Coolant

Engine Coolant Temperature

Do Not Open When Hot Battery

Avoid Smoking, Flames, or Sparks

Battery Acid

Explosive Gas Fan Warning

Power Steering Fluid

Maintain Correct Fluid Level

Emission System Engine Air Filter

Passenger Compartment Air Filter

Jack

MAX

MIN

Check fuel cap Low tire warning

2004 F650/750 (f67) Supplement USA English (fus)

Introduction

FEDERAL HIGHWAY ADMINISTRATION REGULATION

Regulations such as those issued by the Federal Highway Administration or issued pursuant to the Occupational Safety and Health Act (OSHA), and/or state and local laws and regulations may require additional equipment for the way you intend to use the vehicle. It is the responsibility of the registered owner to determine the applicability of such laws and regulations to your intended use for the vehicle, and to arrange for the installation of required equipment. Your dealer has information about the availability of equipment which may be ordered for your vehicle.

ENTERING, EXITING AND/OR CLIMBING ON THIS VEHICLE

You must be careful and deliberate to minimize the possibility of personal injury from a slip and fall when entering, exiting and/or climbing on this vehicle. Always use the steps and assist handles before climbing. Do not skip any steps or assist handles. Use three point contact at all times with at least two feet and one hand or two hands and one foot firmly placed during all phases of entering, exiting and/or climbing. Always keep your shoe soles and hands clean. Keep the steps and assist handles free of snow, ice, oil, grease, substances or debris. Be sure to use extra care in bad weather. Avoid wearing thick gloves. Always perform trailer hook-up while standing on the ground.

Do not carry items while entering, exiting, and/or climbing. Make

sure you keep a firm grip. Always FACE the VEHICLE STEP and HANDLE SYSTEM while climbing up and down. Do not climb behind the cab unless you have three point contact with a step and handle system at all times.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

To be sure your vehicle is ready to operate, conduct a pre-trip inspection at the beginning of each work period. Follow the steps listed in this section to assure a proper vehicle inspection procedure. The pages in this section may be produced locally and used on a regular basis.

VEHICLE INSPECTION INFORMATION

Note: Always make sure the parking brake is applied before starting the engine.

Engine compartment (with engine stopped)

Engine oil level: Use the engine oil dipstick to verify that the

engine oil level is between the FULL and ADD marks.

Engine coolant level:

Power steering fluid: Verify that the fluid level is between the full

Brake fluid (master cylinder):

Hydraulic clutch fluid:

Fan, alternator, water pump/drive belt:

Air compressor: Check belts (if equipped). Same for water

Refrigerant compressor:

Look through the plastic reservoir or the clear sight glass on the reservoir, depending upon vehicle equipment, and make sure the fluid is within the minimum and maximum fluid level range as marked on the reservoir. Do not

remove pressure cap until the coolant has cooled.

and refill marks. Remove the master cylinder caps and inspect

the fluid level. The full mark is at the bottom of the opening of the port ring.

Check for adequate amount of hydraulic clutch fluid. Fluid level should be at the step of the reservoir; refer to Clutch fluid/linkage

adjustments in the Maintenance and specifications chapter.

Press belt to test that it is snug. Check for frays, cracks, loose fibers or visible signs of wear. If it deflects more than 1.25 cm–2cm (1/2–3/4 inch), slippage is probably excessive.

pump. Check belts (if equipped). Same for water

pump.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Engine compartment (with engine stopped)

Any leaks: Check for signs of fluid puddles, dripping fluid

on the ground under the engine or the underside of the engine.

HVAC air inlet: Check for debris, leaves, etc. that may have

collected on the HVAC air inlet grille or inside the exterior module as this may cause reduced system performance.

HVAC fresh air filter (if equipped):

Exercise great caution when working on vehicle equipped with

an automatic fan clutch. The fan starts in motion only after the engine coolant reaches a predetermined temperature or the refrigerant pressure (if equipped with air conditioning) reaches a predetermined setting. The fan will start at these point with no advance warning. Never reach near, or permit objects to protrude into, the fan blade radius while the engine is running as this could result in vehicle damage, personal injury or death.

Engine starting (with parking brake applied)

Safety/Emergency equipment:

Clutch/Gearshift: Depress the clutch (if equipped with a manual

Oil pressure builds: Make sure engine oil pressure is building to

Periodically check the HVAC fresh air filter for cleanliness.

Prior to entering the cab, verify that the vehicle is equipped with spare electrical fuses (if used), three red reflective triangles, a properly charged and rated fire extinguisher and wheel chocks. Walk around the vehicle and check that all steps and grab handles, inside and out as well as behind, are tight and clean. Use extreme caution and a three-point stance at all times. Check door latches for positive closing, latching and locking.

transmission) and verify the transmission is in neutral before turning on the starter. Keep the pedal depressed until the engine reaches idling speed.

normal operating range.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Engine starting (with parking brake applied)

Air chime sounds (if equipped with air compressor):

Accelerator: Depress the accelerator and verify that it

Ammeter/Voltmeter: Check the gauge to see if the alternator is

Steering linkage free play:

Hydraulic brake check:

Parking brake: Check that the parking brake will hold the

The low air pressure warning chime should sound immediately after the engine starts but before the compressor has built up some pressure. The low air pressure warning chime should stop when the air pressure reaches 483 kPa (70 psi) (or more). Let the air pressure build to governed cut-out pressure, which should occur between 793–896 kPa (115–130 psi).

operates smoothly without any binding or irregular feel. Remove your foot from the pedal and make sure the engine returns to idle speed immediately.

charging. Check for excessive free play in the steering

linkages. The steering wheel should have less than 5 cm (2 inches) of free play at rim of steering wheel.

Pump the brake pedal three times, then apply firm pressure to the pedal and hold it for five seconds. The pedal should not move; if it does, there may be a leak or another problem. Do not drive the vehicle until the problem is fixed.

vehicle by gently trying to pull forward with the parking brake applied.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Engine starting (with parking brake applied)

Air brake check: Check the air brakes in the following manner

(Chock the wheels, if necessary. Push in the parking brake and on tractors, also push in the tractor protection valve knob):

1. Check the air compressor or governor cut-out pressure (approximately 305 kPa [120 psi]).

2. Cut-off the engine and turn the key back to ON, without starting the engine.

3. Without the brake pedal applied, note the air pressure drop for one minute. It should be less than 5 kPa (2 psi) for single vehicle and 8 kPa (3 psi) for combination vehicles.

4. Depress and hold the brake pedal with 621 kPa (90 psi) or more and make sure there is no more than a 8 kPa (3 psi) per minute leak. For combination vehicles, no more than 10 kPa (4 psi) per minute.

5. Step on and off the brake pedal and check for the warning light and chime to activate between 163-193 kPa (64–76 psi).

6. Step on and off the brake pedal and make sure the tractor protection and parking brake knobs pop out between 138–310 kPa (20–45 psi)

7. Restart the engine, shift to a lower gear and gently pull against the service and parking brakes separately to make sure they hold.

Automatic transmission fluid:

With the engine idling (at normal operating temperature) and the parking brake applied, check the automatic transmission fluid. If fluid needs to be added, place the transmission in the appropriate gear as specified in the transmission operator’s manual and refer to

Transmission fluid in the Maintenance and specifications chapter.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Front of vehicle

Lights: Make sure all lights illuminate and are clean.

Make sure headlights function on both high and low beams. Make sure reflectors are clean and unbroken and of proper color (red on rear, amber elsewhere). Make sure the running lights are also clean and unbroken. Rear running lights must be checked separately from signal, flasher and brake lights.

Steering gear: Look for: missing or loose fasteners, power

steering fluid leaks and damage to power steering hoses.

Steering linkage: Make sure connecting links, arms and rods are

not worn or cracked; joints, sockets and boot seals are not worn or loose and that there are no loose or missing cotter keys, nuts or bolts.

Tow hooks: Front and rear tow hooks should be inspected

for damage or loose mounting. This is particularly important on vehicles where tow hooks are frequently used.

Front suspension

Spring: Check for missing, broken or shifted leaves or

leaves that are in contact, or nearly contacting a tire, rim, brake drum, frame or body components.

Spring mount: Check/Inspect spring hangers, bolts, bushings,

axle mounting bolts and nuts for cracks, breaks, wear, damage, tightness and correct component quality.

Shock absorber: Check for cracks, leaks and missing or broken

bolts or bushings.

Note: Never apply grease to spring pads.

Do not operate the vehicle if any suspension conditions listed in

the Front suspension chart are evident. Loss of steering or suspension could result in property damage, personal injury or death.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Front brakes

Hoses: Checked for cracked, worn or frayed hoses.

Make sure all couplings are secured.

Chambers: Make sure brake chambers are not cracked or

dented and that they are securely mounted.

Slack adjuster: Check for broken, loose or missing parts; the

angle between the push rod and adjuster arm should be approximately 90 degrees when the brakes are applied. When pulled by hand, the push rod should not move more than approximately 2.5 cm (one inch).

Drum: Make sure there are no cracks, dents or holes

and no loose or missing bolts. Make sure brake linings are not worn or dangerously thin or contaminated by lubricant.

Front wheels

Rims: Check for damaged or bent rims. Rims should

not have welding repairs and no rust trails that indicate it is loose on the wheel.

Lug nuts: Make sure all lug nuts are present and not

loose (look for rust trails around the lug nuts). There should be no cracks radiating from the lug bolt holes or distortion of the bolt holes.

Hub oil seal: Check wheel hub oil seal for leaks, and if sight

glass if present, check to see that the oil level is adequate.

Oil-lubricated front wheel bearing:

If the hubcap has a transparent window, check for proper lubrication level. If the hubcap does not have a transparent window, remove the rubber fill-plug and check for proper level.

If a wheel must be changed, obtain expert tire service help.

Mounting and un-mounting of tires should only be performed by a qualified technician using necessary safety procedures and equipment, otherwise the result could be property damage, personal injury or death.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Driver/Fuel area

Fuel tank: Make sure the fuel tank and caps are secure.

Make sure there is no damage to the tank.

Leaks: Check for any leaks from the fuel tanks.

Underbody of vehicle (rear of tractor)

Driveshaft: Make sure that the driveshaft is not bent or

cracked. Ensure all driveshaft couplings are secure.

Exhaust system: Make sure the outside visible parts are

securely mounted. Make sure there are no cracks, holes or severe dents.

Frame: Check for cracks or bends in longitudinal

frame members. Make sure there are no loose, cracked, bent, broken or missing crossmembers or crossmember fasteners.

Maintain adequate clearance between all parts of the exhaust

system and all hoses, wires and lines for engine cooling, brake system, fuel system, power steering system and electrical system, Heat damage to hoses, wires or lines may cause vehicle malfunction that could result in property damage, personal injury or death.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Truck/Tractor

Air/Electric lines: Make sure that air hoses are not cut, cracked,

chafed or worn (steel braid should not show through). Listen for audible air leaks, Make sure air and electrical lines are not tangled, crimped or pinched or being dragged against any truck/tractor parts. Electrical line insulation should not be cut, cracked, chafed or worn. None of the air or electrical line should be spliced or taped. Check for corrosion on pins and in electrical sockets to ensure continuity and reduced heat build-up potential.

Deck plate: Make sure deck plate is clean, securely bolted

to the tractor frame and clear of loose objects.

Lights, reflectors: Make sure reflectors are clean and none are

missing or broken. Check for proper color (red on rear, amber elsewhere). All running lights should be clean, not broken and proper color. All running lights must be checked separately from signal, flasher and brake lights.

Tractor - coupling system

Mounting bolts: Check for loose or missing mounting brackets,

clamps, bolts or nuts. Both fifth wheel and slide mounting must be solidly attached.

Platform: Check for cracks or breaks in the platform

structure.

Safety latch: Make sure safety latch is engaged. Release arm: Make sure safety latch is in the engaged

position and that any safety latch is in place.

Kingpin/Apron: Make sure kingpin is not bent or worn. Also

make sure that the apron lies flat on the fifth wheel skid plate and that the visible part of the apron is not bent, worn, cracked or broken.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Rear springs

Springs: Check for broken or shifted leaves or leaves

that are in contact, or nearly contacting a tire, rim, brake drum, frame or body components. Check for missing or broken leaves in the leaf spring.

Spring mounts: Check for cracked or broken spring hangers,

broken, missing or loose bolts, missing or damaged bushings, broken, loose or missing axle mounting parts.

Torsion, shocks: Make sure torsion arm is not cracked, broken

or missing. Check the shock absorber for cracks or leaks; there should be no missing or broken mounting bolts or worn bushings.

Rear brakes

Hoses: Checked for cracked, worn or frayed hoses.

Make sure all couplings are secured.

Chambers: Make sure brake chambers are not cracked or

dented and that they are securely mounted.

Slack adjuster: Check for broken, loose or missing parts; the

Drum: Make sure there are no cracks, dents or holes

and no loose or missing bolts. Make sure brake linings are not worn or dangerously thin or contaminated by lubricant.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

Rear wheels

Spacers: Make sure dual wheels are evenly separated

and that tires are not touching one another.

Rims: Check for damaged or bent rims. Rims should

not have welding repairs and no rust trails that indicate it is loose on the wheel.

Lug nuts: Make sure all lug nuts are present and not

loose (look for rust trails around the lug nuts). There should be no cracks radiating from the lug bolt holes or distortion of the bolt holes.

Rear of vehicle

Signal/Brake lights: Make sure both brake lights illuminate when

the brake pedal is applied. Also, make sure each signal flashes. Make sure that four-way flashers work properly.

Lights, reflectors: Make sure all lights illuminate and are clean.

TRAILER

If you are operating a tractor with a trailer attached, an inspection of the trailer similar to that of the tractor should be done. Such an inspection should follow trailer manufacturer recommendation and should include at a minimum: general condition, landing gear, doors, sides, lights, reflectors, suspension, brakes, tires and wheels.

2004 F650/750 (f67) Supplement USA English (fus)

Vehicle inspection guide

TRANSMISSION

If your vehicle is equipped with an automatic transmission, have a qualified technician regularly check the transmission’s neutral start switch.

If the unit starts in gear and/or the neutral start switch is

defective, the vehicle may inadvertently move which could result in property damage, personal injury or death.

Check the transmission fluid level and shift linkage for proper operation.

2004 F650/750 (f67) Supplement USA English (fus)

Instrumentation

WARNING LIGHTS AND CHIMES

Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.

Service engine soon: If this light illuminates while driving, it is a possible indication that one of the engine’s emission control systems has failed.

Check suspension (if equipped):

Illuminates when there is a fault in the electronic subsystem of the air suspension.

Stop engine (if equipped): This light is used in conjunction with the electronic engine control.

Refer to the Engine Operator’s Manual for specific information regarding this feature.

If the engine shuts down, it can be restarted and operated for 30 seconds at a time or until the problem is corrected. Refer to Engine shutdown system in the Driving chapter.

Drivers of electronically controlled engines should know the extent of warning engine shutdown system before operating the vehicle. This information can be obtained from your dealer.

SERVICE

ENGINE

SOON

STOP

ENGINE

2004 F650/750 (f67) Supplement USA English (fus)

Instrumentation

Brake reserve system warning (if equipped): Illuminates to

indicate normal Hydromax booster reserve system activation when the engine is OFF and the service brake pedal is applied.

This light may also illuminate momentarily if the engine is running and the driver turns the steering wheel fully in one direction while braking.

If the light remains on while the engine is running, this indicates inadequate hydraulic booster pressure or reserve pump system failure. Stop the vehicle safely as soon as possible and seek service immediately.

Brake system warning light: To confirm the brake system warning light is functional, this light will momentarily illuminate when the ignition is turned to the ON position when the engine is not running. If the brake system warning light does not illuminate at this time, seek service immediately from your dealership. Illumination after starting the vehicle indicates a pressure differential in the master cylinder and the brake system should be inspected immediately by your dealership.

If equipped with an air brake system, the warning light stays on until the air pressure builds up to 414 kPa (60 psi). If the air pressure drops below 414 kPa (60 psi) during operation, the remaining brake system is still operational but the stopping distance will be greater.

Driving a vehicle with the brake system warning light on is

dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your dealer immediately.

BRAKE

Anti-lock brake system: If the ABS light stays illuminated or continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated.

ABS

2004 F650/750 (f67) Supplement USA English (fus)

Instrumentation

Trailer ABS brake system (if equipped): Illuminates briefly when

the engine is powered-up and only when a PLC trailer or a PLC diagnostic tool is connected. If the light remains on after the vehicle is started, continues to flash or fails to illuminate, have the system serviced immediately.

Parking brake warning:

Momentarily illuminates when the ignition is turned to the ON position and the engine is off. Also illuminates when the parking brake is engaged. If the brake warning lamp does not illuminate at these times, seek service immediately.

Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt.

BRAKE

Check trans (Allison automatic transmission): The lamp will

illuminate for several seconds after the ignition is turned to the ON position. Illumination of this light indicates that a problem has been detected and shifting may be restricted. Depending upon the severity of the problem, the read-out digit on the shifter display may be blank. Operation may continue in order to reach service assistance. The ECU may not respond to shift selector requests, since operating limitations are being placed on the transmission, i.e. upshifts and downshifts may be restricted. Direction changes will not occur.

Refer to the Transmission Operator’s Manual for more information.

Range inhibit: Illuminates when the transmission is not engaged in the selected gear. The warning light will go off when the gearshift lever is adjusted in to the appropriate gear.

Refer to the Transmission Operator’s Manual for more information.

CHECK TRANS

RANGE

INHIBIT

2004 F650/750 (f67) Supplement USA English (fus)

Charging system: Illuminates when the battery is not charging properly.

Instrumentation

Wait to start: Indicates the air intake heater is in operation and special starting procedures are required. Refer to the Driving chapter.

If equipped with an air intake heater, DO NOT use ether or any

other starting fluids. The use of starting fluids (ether) in an engine equipped with an air intake heater could result in damage and/or personal injury.

Water in fuel (if equipped):

During refueling it is possible for water-contaminated diesel fuel to be pumped into your fuel tank. Your vehicle fuel system is equipped with a fuel filter/water separator to remove water from the fuel. The indicator light illuminates when the fuel filter/water separator has a significant quantity of water, or when the ignition key is switched to the START position. If the light illuminates when the engine is running, stop the vehicle as soon as safely possible, shut off the engine and drain the filter bowl. Allowing water to stay in the system could result in extensive damage to, or failure of, the fuel injection system.

To drain the fuel filter/water separator (refer to Maintenance and Specifications chapter for procedure), rotate the valve at the bottom of the filter assembly allowing water to drain from the system. Close the valve upon completion.

WAIT

START

WATER

FUEL

Do not drain water separator while engine is running. Fuel may

ignite if separator is drained while engine is running or vehicle is moving.

2004 F650/750 (f67) Supplement USA English (fus)

Instrumentation

Traction control (if equipped):

Illuminates when the traction control system is turned off.

Differential lock (if equipped):

Illuminates when the main differential is locked (engaged).

Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb.

High beams: Illuminates when the high beam headlamps are turned on.

Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened.

Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and the driver’s door is opened.

GAUGES

2004 F650/750 (f67) Supplement USA English (fus)

Speedometer: Indicates the current vehicle speed.

Engine coolant temperature gauge: Indicates engine coolant

temperature. At normal operating temperature, the needle will be in the normal range (between “H” and

“C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.

Never remove the coolant reservoir cap while the engine is

running or hot.

Odometer: Registers the total kilometers (miles) of the vehicle.

Instrumentation

Trip odometer: Registers the kilometers (miles) of individual journeys. To reset, depress the control.

2004 F650/750 (f67) Supplement USA English (fus)

Instrumentation

Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine.

Battery voltage gauge: Indicates the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle’s electrical system checked as soon as possible.

Engine oil pressure gauge:

Indicates engine oil pressure. The needle should stay in the normal operating range (as indicated by the arrows). If the needle falls below the normal range, stop the vehicle, turn off the engine and check the engine oil level. Add oil if needed. If the oil level is correct, have your vehicle checked at your dealership or by a qualified technician.

Air filter restriction gauge:

Measures the vacuum inside the air cleaner. The more the air cleaner is restricted (dirty, clogged), the higher the vacuum reading. Change the air filter when the gauge reads 25 inches. After installation of the new filter element, reset the gauge to 0.

DIESEL FUEL ONLY

RPM

1000

2004 F650/750 (f67) Supplement USA English (fus)

Instrumentation

Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the on position). If your vehicle is equipped with dual fuel tanks, the engine will draw fuel from the passenger-side fuel tank only. With dual fuel tanks, the vehicle will be equipped with a fuel transfer pump system that will draw fuel from the driver-side fuel tank and send fuel to the passenger-side fuel tank. The passenger-side fuel tank must have fuel in it at all times otherwise the vehicle may stall and may be difficult to re-start. The fuel gauge reads the fuel level only from the passenger-side fuel tank.

Air pressure gauge (if equipped): All vehicles equipped

with air brakes have a dual-pointer air gauge to indicate the pressure in each brake circuit. The green pointer indicates the air pressure in

the primary system and the red pointer indicates the air pressure in the secondary system. When the pressure is too low for normal brake

PRESSURE

operation (less than 414 kPa [60 psi]) and the ignition is on:

• a warning buzzer will sound and

• a warning light will illuminate in the instrument cluster

Vehicles equipped with hydraulic brakes and an air compressor have a single-pointer air gauge.

Note: This system does not have a low air pressure warning buzzer or a low air pressure warning light.

PSI

AIR

9060

120

150

Do not drive the vehicle when the low air pressure buzzer is

sounding or the warning light is lit. These warnings indicate there is not enough air pressure for the brake or suspension system to operate properly.

2004 F650/750 (f67) Supplement USA English (fus)

Entertainment systems

AM/FM STEREO (IF EQUIPPED)

VOL

PUSH

TONE

CLK

1 2 3 4 AM/FM

1. Seek: Press next strong station down/up the

frequency band.

2. Tune: Press change radio frequency down/up.

/ to find the

/ to manually

TONE VOL

ST DX

SEEK

TUNE

3. AM/FM: Press to choose a frequency band in radio mode.

4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns.

2004 F650/750 (f67) Supplement USA English (fus)

AM/FM

1 2 3 4

5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels.

Entertainment systems

6. Tone: Press TONE until the desired level — Bass, Treble, Fade appears on the display. Turn the volume control to raise/lower the

TONE

CLK

VOL

PUSH

levels, or to move the audio sound from the right to left or the front to back (if equipped).

7. CLK (Clock): To set the hour, press and hold CLK until CLOCK SET appears in the display. Press SEEK to decrease

increase

the hours.

TONE

CLK

To set the minute, press and hold CLK until CLOCK set appears in the display. Press TUNE to decrease

or increase the minutes.

2004 F650/750 (f67) Supplement USA English (fus)

Entertainment systems

AM/FM STEREO CASSETTE (IF EQUIPPED)

VOL - PUSH ON

13 14 15 16 17 1 234

BASS TREB BAL FADE

SEEK

TUNE

SCAN

123456

1. Balance: Press to shift sound to the left/right speakers.

2. Fade: Press to shift sound to the rear/front speakers.

FM1

SIDE REW FF

CLK

TAPE

AMS

1 - 2

3. CLK: To set the hour, press and hold CLK. Then press SEEK to

decrease

or increase the

CLK

hours.

To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes.

2004 F650/750 (f67) Supplement USA English (fus)

+ 234 hidden pages