Ford EXPLORER-2002 User Manual

Before driving Introduction 2

Instrumentation 6 Controls and features 25 Seating and safety restraints 101

Starting and driving Starting 137

Driving 141 Roadside emergencies 170 Servicing

Maintenance and care 191 Capacities and specifications 229

Index 239

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Introduction

ICONS

Indicates a safety alert. Read the following section on Warnings.

Indicates vehicle information related to recycling and other environmental concerns will follow.

Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards protecting the environment.

Indicates a message regarding child safety restraints. Refer to Seating and safety restraints for more information.

Indicates that this Owner Guide contains information on this subject. Please refer to the Index to locate the appropriate section which will provide you more information.

WARNINGS

Warnings provide information which may reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment.

BREAKING-IN YOUR VEHICLE

There are no particular guidelines for breaking-in your vehicle. During the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is recommended to give the moving parts a chance to break in.

INFORMATION ABOUT THIS GUIDE

The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.

Introduction

SPECIAL NOTICES Notice to owners of four wheel drive (4WD) vehicles

4WD vehicles have a significantly higher rollover rate than other types of vehicles.

Before you drive your vehicle, please read this Owner’s Guide carefully. As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of control or an accident.

Be sure to read Driving off road in the Driving chapter.

Introduction

These are some of the symbols you may see on your vehicle.

Vehicle Symbol Glossary

Safety Alert

Fasten Safety Belt Air Bag-Front

Air Bag-Side Curtain Child Seat

Child Seat Installation Warning

Brake System Anti-Lock Brake System

Brake Fluid Non-Petroleum Based

Master Lighting Switch Hazard Warning Flasher

Fog Lamps-Front Fuse Compartment

Fuel Pump Reset Windshield Wash/Wipe

See Owner’s Guide

Child Seat Tether Anchorage

Traction Control

Windshield Defrost/Demist

Power Windows Front/Rear

Rear Window Defrost/Demist

Power Window Lockout

Vehicle Symbol Glossary

Introduction

Child Safety Door Lock/Unlock

Interior Luggage Compartment Release Symbol

Panic Alarm Engine Oil

Engine Coolant

Engine Coolant Temperature

Do Not Open When Hot Battery

Avoid Smoking, Flames, or Sparks

Battery Acid

Explosive Gas Fan Warning

Power Steering Fluid

Maintain Correct Fluid Level

Emission System Engine Air Filter

Passenger Compartment Air Filter

Jack

MAX

MIN

Check fuel cap

Instrumentation

Audio system

(pg. 47)

Message center

(pg. 153)

Turn signal and

wiper/washer control

(pg. 68)

4wd control

(pg. 15)

* if equipped

Climate controls

(pg. 28)

Instrument cluster

(pg. 8)

Instrumentation

Headlamp control

(pg. 25)

Cruise control

(pg. 69)

Driver air bag

(pg. 120)

Instrument panel dimmer

control

(pg. 26)

Reverse sensing system*

(pg. 26)

Steering wheel controls*

(pg. 77)

Instrumentation

WARNING LIGHTS AND CHIMES

Service engine soon

Illuminates briefly to ensure the system is functional. If it comes on after the engine is started, one of the engine’s emission control systems may be malfunctioning. The light may illuminate without a driveability concern being noted. The vehicle will usually be drivable and will not require towing.

If the light remains on, have your vehicle serviced at the first available opportunity.

Light is blinking:

Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity.

Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior

floor coverings or other vehicle components, possibly causing a fire.

Instrumentation

Air bag readiness

The supplementary restraint system includes the air bags and seat belt buckle pretensioners. The warning momentarily illuminates when the ignition is turned to the ON position. If the light fails to illuminate, continues to flash or remains on, have the system serviced immediately.

Seat belt

Momentarily illuminates when the ignition is turned to the ON position to remind you to fasten your seat belts. For more information, refer to the Seating and safety restraints chapter.

Brake system warning

Momentarily illuminates when the ignition is turned to the ON position to indicate a system check. Also illuminates if the parking brake is engaged. If the brake warning lamp does not illuminate at these times, seek service immediately. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately.

Anti-lock brake system (ABS) (If equipped)

Momentarily illuminates when the ignition is turned to the ON position to ensure the circuit is functional. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released.

ABS

Instrumentation

Turn signal

Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously or flash faster, check for a burned-out turn signal bulb. Refer to Bulbs in the Maintenance and care chapter.

High beams

Illuminates when the high beam headlamps are turned on.

Low washer fluid (if equipped)

Illuminates when the windshield washer fluid is low.

Charging system

Illuminates when the ignition is turned to the ON position and the engine is off. The light also illuminates when the battery is not charging properly, requiring electrical system service.

LOW

WASH

Four wheel drive low

Momentarily illuminates after the engine is STARTED. Illuminates when four-wheel drive low is engaged. If the light continues to flash have the system serviced.

Four wheel drive high

Illuminates when four-wheel drive is put in high range. If the light continues to flash have the system serviced.

4x4

LOW

4x4

HIGH

Instrumentation

O/D off (if equipped)

Illuminates when the transmission control switch (TCS) has been pushed turning the transmission overdrive function OFF. When the light is on, the transmission does not operate in the overdrive mode, refer to the Driving chapter for transmission function and operation.

The light may also flash steadily if a transmission malfunction is detected. If the light does not come on when the transmission control switch is depressed or if the light flashes steadily, have your vehicle serviced as soon as possible, damage to the transmission could occur.

Cruise control

This light comes on when the vehicle cruise control is engaged and actively controlling the vehicle speed. It turns off when the cruise control OFF or CANCEL controls are pressed or the brake is applied.

Seat belt warning chime

Sounds to remind you to fasten your seat belts.

BeltMinder chime

Sounds intermittently to remind you to fasten your seat belts. For information on the seat belt minder chime, refer to the Seating and

safety restraints chapter.

Supplemental Restraint System (SRS) warning chime

Sounds when a malfunction in the supplemental restraint system (front or side airbags) has been detected. Have the supplemental restraint system inspected immediately.

Headlamps on warning chime

Sounds when the headlamps or parking lamps are on, the key is removed from the ignition and the driver’s door is opened.

Instrumentation

GAUGES

4X4

LOW

4X4

HIGH

Speedometer

Indicates the current vehicle speed.

Engine coolant temperature gauge

Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the indicated area between the “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let the engine cool. Refer to

Engine coolant in the Maintenance and care chapter.

Never remove the coolant reservoir cap while the engine is running or hot.

Instrumentation

This gauge indicates the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level the gauge indication will not be accurate.

Odometer

Registers the total kilometers (miles) of the vehicle. Refer to Electronic Message Center

for information on how to switch the display from metric to English measurements.

Trip odometer

Registers the kilometers (miles) of individual journeys. To reset, depress the control.

Refer to Electronic Message Center for information on how to switch the display.

Tachometer

Indicates the engine speed in revolutions per minute.

Driving with your tachometer pointer in the red zone may damage the engine.

Instrumentation

Battery voltage gauge

Indicates battery voltage. If the pointer moves and stays outside the normal operating range, have the vehicle’s electrical system checked as soon as possible.

Engine oil pressure gauge

Indicates the engine oil pressure when the engine is operating.

If the gauge indicates zero

or very low oil pressure (needle drops below “L”) stop the vehicle and engine as soon as safe to do so and check the engine oil level.

If the engine oil level is below the “MIN” marking on the dipstick, add oil (refer to Engine oil in the Maintenance and care chapter). If the engine level is above the “add” marking, do not restart the engine but have it checked by an Authorized Ford Dealer.

After running, the engine may be hot. Allow the engine to cool

before handling any components.

Instrumentation

Fuel gauge

Displays approximately how much fuel is in the fuel tank (when the key is in the ON position). The fuel gauge may vary slightly when the vehicle is in motion or on a grade. The ignition should be in the OFF position while the vehicle is being refueled. When the gauge first indicates empty, there is a small amount of reserve fuel in the tank. When refueling the vehicle from empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel.

The FUEL DOOR icon and arrow indicates which side of the vehicle the fuel filler door is located.

MESSAGE CENTER

With the ignition in the ON position, the message center, located on your instrument cluster, displays important vehicle information

through a constant monitor of vehicle systems. You may select

display features on the message center for a display of status preceded by a brief indicator chime. The system will also notify you of potential vehicle problems with a display of system warnings followed by a long indicator chime.

Instrumentation

Selectable features

Reset

Press this control to select and reset functions shown in the INFO menu and SETUP menu.

Info menu

This control displays the following control displays:

• Odometer

• Trip odometer/Odometer

• Distance to Empty

• Average Fuel Economy

Odometer/Trip odometer

Refer to Gauges in this chapter.

Compass display

The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in, on or near the vehicle may also affect compass accuracy.

Usually, when something affects the compass readings, the compass will correct itself after a few days of operating your vehicle in normal conditions. If the compass still appears to be inaccurate, a manual calibration may be necessary. Refer to Compass zone/calibration

adjustment.

Instrumentation

Most geographic areas (zones) have a magnetic north compass point that varies slightly from the northerly direction on maps. This variation is four degrees between adjacent zones and will become noticeable as the vehicle crosses multiple zones. A correct zone setting will eliminate this error. Refer to Compass zone/calibration adjustment.

Compass zone/calibration adjustment

Perform this adjustment in an open area free from steel structures and high voltage lines.

For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut.

1. Turn ignition to the ON position.

2. Start the engine.

3. Determine your magnetic zone by referring to the zone map.

AUSTRALIA

NEW ZEALAND

4. From Info menu, select the Compass/Odometer function. (Do not select Trip, DTE, or AFE. The top of the message center must be blank).

5. Press and hold the RESET control until the message center display changes to show the current zone setting.

6. Release the reset control, then slowly press down again.

7. Press the SETUP control repeatedly until the correct zone setting for your geographic location is displayed on the message center. To exit the zone setting mode press and release the RESET control.

Instrumentation

8. Press the RESET control to start the compass calibration function.

9. Slowly drive the vehicle in a circle (less than 5 km/h [3 mph]) until the CIRCLE SLOWLY TO CALIBRATE indicator changes to CALIBRATION COMPLETED. This will take up to three circles to complete calibration.

10. The compass is now calibrated.

AVERAGE FUEL ECONOMY (AFE)

Select this function from the INFO menu to display your average fuel economy in liters/100 km or miles/gallon.

If you calculate your average fuel economy by dividing liters of fuel used by 100 kilometers traveled (miles traveled by gallons used), your figure may be different than displayed for the following reasons:

• your vehicle was not perfectly level during fill-up

• differences in the automatic shut-off points on the fuel pumps at

service stations

• variations in top-off procedure from one fill-up to another

• rounding of the displayed values to the nearest 0.1 liter (gallon)

1. Drive the vehicle at least 8 km (5 miles) with the speed control system engaged to display a stabilized average.

2. Record the highway fuel economy for future reference. It is important to press the RESET control after setting the speed

control to get accurate highway fuel economy readings.

Instrumentation

DISTANCE TO EMPTY (DTE)

Selecting this function from the INFO menu will give you an estimate of how far you can drive with the fuel remaining in your tank under normal driving conditions. Remember to turn the ignition OFF when refueling your vehicle. Otherwise, the display will not show the addition of fuel for a few kilometers (miles).

The DTE function will display LOW FUEL LEVEL and sound a tone for one second when you have low fuel level indicated on the fuel gauge.

Setup menu

Press this control for the following displays:

• Language

• Units (English/Metric)

• System Check

Language

1. Select this function from the SETUP menu for the current language to be displayed.

2. Pressing the RESET control cycles the message center through each of the language choices.

3. Press and hold the RESET control to set the language choice.

Instrumentation

Units (English/Metric)

1. Select this function from the SETUP menu for the current units to be displayed.

2. Press the RESET control to change from English to Metric.

System check

Selecting this function from the SETUP menu causes the message center to cycle through each of the systems being monitored. For each of the monitored systems, the message center will indicate either an OK message or a warning message for three seconds.

Pressing the RESET control cycles the message center through each of the systems being monitored.

The sequence of the system check report is as follows:

1. oil life in XX%

2. oil pressure

3. engine temp

4. charging system

5. washer fluid level

6. brake fluid level

7. fuel level

Instrumentation

System warnings

System warnings alert you to possible problems or malfunctions in your vehicle’s operating systems.

In the event of a multiple warning situation, the message center will cycle the display to show all warnings by displaying each one for four seconds.

The message center will display the last selected feature if there are no more warning messages. This allows you to use the full functionality of the message center after you acknowledge the warning by pressing the RESET control and clearing the warning message.

Warning messages that have been reset are divided into two categories:

• They will reappear on the display ten minutes from the reset.

• They will not reappear until an ignition OFF-ON cycle has been

completed.

This acts as a reminder that these warning conditions still exist within the vehicle.

Door ajar Warning cannot be reset Low oil pressure Warning returns after 10 minutes Check engine temperature Check charging system Transmission overheated Check transmission Low fuel level Low brake fluid level Warning returns after the ignition key

is turned from OFF to ON. Change oil soon Oil change required Low washer fluid level

DOOR AJAR. Displayed when a door or liftgate is not completely closed.

LOW OIL PRESSURE. Displayed when the engine oil level is low. If this warning message is displayed, check the level of the engine oil. Refer to Engine oil in the Maintenance and care chapter for information about adding engine oil.

Instrumentation

CHECK ENGINE TEMP. Displayed when the engine coolant is overheating. Stop the vehicle as soon as safely possible, turn off the engine and let it cool. Check the coolant and coolant level. Refer to Engine coolant in the Maintenance and care chapter. If the warning stays on or continues to come on, contact your Ford Dealer as soon as possible.

CHECK CHARGING SYSTEM. Displayed when the electrical system is not maintaining proper voltage. If you are operating electrical accessories when the engine is idling at a low speed, turn off as many of the electrical loads as soon as possible. If the warning stays on or comes on when the engine is operating at normal speeds, have the electrical system checked as soon as possible.

TRANSMISSION OVERHEATED. Indicates the transmission is overheating. This warning may appear when towing heavy loads or when driving in a low gear at a high speed for an extended period of time. Stop the vehicle as soon as safely possible, turn off the engine and let it cool. Refer to Transmission fluid in the Maintenance and care chapter. If the warning stays on or continues to come on, contact your Ford Dealer for transmission service as soon as possible.

CHECK TRANSMISSION. Indicates the transmission is not operating properly. If this warning stays on, contact your Ford Dealer as soon as possible.

LOW FUEL LEVEL. Displayed as an early reminder of a low fuel condition.

LOW BRAKE FLUID LEVEL. Indicates the brake fluid level is low and the brake system should be inspected immediately. Refer to Checking and adding brake fluid in the Maintenance and care chapter.

CHANGE OIL SOON/OIL CHANGE REQUIRED. Displayed when the engine oil life remaining is 5% or less. When oil life left is between 5% and 0%, the CHANGE OIL SOON message will be displayed. When oil life left reaches 0%, the OIL CHANGE REQUIRED message will be displayed.

An oil change is required whenever indicated by the message center. USE ONLY RECOMMENDED ENGINE OILS.

Instrumentation

To reset the oil monitoring system to 100% after each oil change (approximately 15,000 km or 12 months) perform the following:

1. Press the SETUP control to access the system check function.

2. Press and release the RESET control to display “OIL LIFE XX% HOLD RESET NEW”.

3. Press and hold the RESET control for 2 seconds to display “IF NEW OIL HOLD RESET”.

4. Press and hold the RESET control to display “OIL LIFE SET TO 100%”. Your oil life is now reset.

To reset the oil monitoring system to your personalized oil life %:

1. Press the SETUP control to access the System Check function.

2. Press and release the RESET control to display “OIL LIFE XX% HOLD RESET NEW”.

3. Press and hold the RESET control for 2 seconds to display “IF NEW OIL HOLD RESET”.

Instrumentation

4. Release the RESET control momentarily, then press RESET and SETUP controls at the same time to activate a service mode which will display “OIL LIFE XX% RESET TO ALTER”.

5. Press RESET until you find your personalized OIL LIFE XX%.

6. With your personalized OIL LIFE XX% displayed, press SETUP to continue the system check.

LOW WASHER FLUID LEVEL. Indicates the washer fluid reservoir is less than one quarter full. Check the washer fluid level. Refer to Windshield washer fluid in the Maintenance and care chapter.

DATA ERR. These messages indicate improper operation of the vehicle network communication between electronic modules.

• Fuel computer

• Oil life

• Charging system

• Door sensor

• Washer fluid

• Brake fluid

• Compass

• Outside temperature

• Engine sensor

Contact your Ford Dealer as soon as possible if these messages occur on a regular basis.

HEADLAMP CONTROL

Rotate the headlamp control clockwise to the first position to turn on the parking lamps. Rotate clockwise to the second position to also turn on the headlamps.

High beams

• Push forward to activate.

• Pull toward you to deactivate.

Activating the high beam will also activate the driving lamps.

Headlight flasher

Pull toward you to activate and release to deactivate.

Controls and features

PANEL DIMMER CONTROL

Use to adjust the brightness of the instrument panel during headlamp and parklamp operation.

• Rotate up to brighten.

• Rotate down to dim.

• Rotate to full up position (past

detent) to turn on interior lamps.

• Rotate to full down position (past detent) to turn off interior lamps.

AUTOLAMP CONTROL (IF EQUIPPED)

The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control.

The autolamp system also keeps the lights on for a fixed period of time after the ignition switch is turned to OFF.

• To turn autolamps on, rotate the control counterclockwise.

• To turn autolamps off, rotate the control clockwise to OFF.

REVERSE SENSING SYSTEM (IF EQUIPPED)

The Reverse Sensing System (RSS) sounds a tone to warn the driver of obstacles near the rear bumper when R (Reverse) is selected. The RSS will assist the driver in detecting certain objects while:

• the vehicle is moving toward a stationary object at a speed of 5 km/h (3 mph) or less.

• the vehicle is in R (Reverse) but not moving backward (the brake pedal is depressed or the parking brake is applied), and a moving object is approaching the rear of the vehicle at a speed of 5 km/h (3 mph) or less.

• the vehicle is moving in reverse at a speed of less than 5 km/h (3 mph) and a moving object is approaching the rear of the vehicle at a speed of less than 5 km/h (3 mph)

The RSS is not effective at speeds greater than 5 km/h (3 mph) and may not detect certain angular or moving objects.

Controls and features

To help avoid personal injury, please read and understand the

limitations of the reverse sensing system as contained in this section. Reverse sensing is only an aid for some (generally large and fixed) objects when moving in reverse on a flat surface at “parking speeds”. Inclement weather may also affect the function of the RSS; this may include reduced performance or a false activation.

To help avoid personal injury, always use caution when in R

(Reverse) and when using the RSS.

This system is not designed to prevent contact with small or

moving objects. The system is designed to provide a warning to assist the driver in detecting large stationary objects to avoid damaging the vehicle. The system may not detect smaller objects, particularly those close to the ground.

The RSS detects obstacles within approximately 1.8 meters (5.9 ft.) of the rear bumper with a decreased coverage area at the outer corners of the bumper, (refer to the figures for approximate zone coverage areas). As you move closer to the obstacle, the rate of the tone increases. When the distance to the obstacle is less than 25.0 cm (10 in.), the tone will sound continuously. If the system detects a stationary or receding object further than 25.0 cm (10 in.) from the side of the vehicle, the tone will sound for only three seconds. Once the system detects an object approaching, the tone will sound again.

Controls and features

The RSS is automatically enabled when the gear selector is placed in R (Reverse) and the ignition is ON. The RSS control allows the driver to disable the RSS only when the ignition is ON, and the gear selector is in R (Reverse).

The OFF indicator remains illuminated when the system is disabled. The system defaults to ON every time R (Reverse) is selected. Press the control to disable or enable the system.

The indicator will remain illuminated to indicate a failure of the RSS.

Always keep the sensors (located on the rear bumper/fascia) free from dirt, snow and ice (do not clean the sensors with sharp objects). These elements may cause the system to operate inaccurately.

If the vehicle sustains damage to the rear bumper/fascia, leaving it misaligned or bent, the sensing zone may be altered causing inaccurate measurement of obstacles or false alarms.

CLIMATE CONTROL SYSTEM Manual heating and air conditioning system (if equipped)

A/C control

A/C

— Used to manually enable or disable the operation of the air

conditioning in all modes except

, , MAX A/C and .

When manual A/C is selected (ON) the indicator will be lit. When manual A/C is selected (OFF) the indicator will not be lit.

Controls and features

In and , if the outside temperature is about 6°C (43°F) or higher, the air conditioner will automatically dehumidify the air to reduce fogging. However, the A/C indicator will not illuminate.

When placed in MAX A/C, the A/C indicator will illuminate automatically and cannot be manually disabled.

Fan speed and recirculated/outside air control

Controls the volume of air circulated in the vehicle and the recirculated/outside air option associated with the mode selector control.

Temperature control knob

Controls the temperature of the airflow inside the vehicle.

Mode selector control

Controls the direction of the airflow to the inside of the vehicle.

The air conditioning can operate in all modes. However, the air conditioning will only function if the outside temperature is about 6°C (43°F) or higher.

Since the air conditioner removes considerable moisture from the air during operation, it is normal if clear water drips on the ground under the air conditioner drain while the system is working and even after you have stopped the vehicle.

Controls and features

• (Panel)-Distributes outside or recirculated air through the instrument panel registers. Push the A/C control in order to cool the vehicle below the outside temperature. For added customer comfort, the system will allow some airflow through the floor ducts in this mode.

•

• OFF(0)-Outside air is shut out and the fan will not operate. For short

•

Cooling your vehicle with outside air

Cooling your vehicle with air conditioned outside air is quieter but less economical than using recirculated air. It also has less cooling capacity.

(Panel and floor)-Distributes outside or recirculated air through the instrument panel registers and floor ducts. Push the A/C control in order to cool the vehicle below the outside temperature. For added customer comfort, when the temperature control knob is anywhere in between the full hot and full cold positions, the air distributed through the floor ducts will be slightly warmer than the air sent to the instrument panel registers.

periods of time only, use this mode to prevent undesirable odors from entering the vehicle.

(Floor)-Distributes outside or recirculated air through the floor ducts. Push the A/C control in order to cool the vehicle below the outside temperature.

(Floor and defrost)-Distributes recirculated air through the windshield defroster ducts and the floor ducts. For added customer comfort, when the temperature control knob is anywhere in between the full hot and full cold positions, the air distributed through the floor ducts will be slightly warmer than the air sent to the windshield defrost ducts. If the outside temperature is about 6°C (43°F) or higher, the air conditioner will automatically dehumidify the air to reduce fogging. (Note that the A/C indicator does not illuminate when this mode is selected.)

(Defrost)-Distributes outside air through the windshield defroster ducts. It can be used to clear ice or fog from the windshield. If the outside temperature is about 6°C (43°F) or higher, the air conditioner will automatically dehumidify the air to reduce fogging. (Note that the A/C indicator does not illuminate when this mode is selected.) For added customer comfort, the system will allow some airflow through the floor ducts in this mode.

+ 218 hidden pages

Ford EXPLORER-2002 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Introduction

Instrumentation

Controls and features