Ford E-250 2000 Owner's Manual

Contents

Before driving Introduction 2

Instrumentation 8 Controls and features 17 Seating and safety restraints 71

Starting and driving Starting 104

Driving 109 Roadside emergencies 127 Servicing

Maintenance and care 150 Capacities and specifications 199 Customer assistance 210 Reporting safety defects 222

Index 223

All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.

Introduction

The following warning may be required by California law:

CALIFORNIA Proposition 65 Warning

Engine exhaust, some if its constituents, and certain vehicle components contain or emit chemicals known to the State of

California to cause cancer, or birth defects or other reproductive harm.

ICONS

Indicates a safety alert. Read the following section on Warnings.

Indicates vehicle information related to recycling and other environmental concerns will follow.

Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards protecting the environment.

Indicates a message regarding child safety restraints. Refer to Seating and safety restraints for more information.

Indicates that this Owner Guide contains information on this subject. Please refer to the Index to locate the appropriate section which will provide you more information.

WARNINGS

Warnings provide information which may reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment.

Introduction

BREAKING-IN YOUR VEHICLE

There are no particular breaking-in rules for your vehicle. During the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is necessary to give the moving parts a chance to break in.

INFORMATION ABOUT THIS GUIDE

The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.

SPECIAL NOTICES Notice to owners of pickup trucks and utility type vehicles

Utility vehicles have a significantly higher rollover rate than other types of vehicles.

Before you drive your vehicle, please read this Owner’s Guide carefully. Your vehicle is not a passenger car. As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of control or an accident.

Be sure to read Driving off road in the Driving chapter as well as the “Four Wheeling” supplement included with 4WD and utility type vehicles.

Introduction

Using your vehicle as an ambulance

If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the QVM guidelines as well as pertinent supplements. For additional information,

please contact the Light Truck Body Builders Advisory Service 1–877–840–4338.

Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance usage without the preparation package could cause high underbody temperatures, overpressurized fuel and a risk of spraying fuel which could lead to fires.

If your vehicle is equipped with the Ford Ambulance Preparation Package, it will be indicated on the Certification label. The label is located on the driver’s side door pillar or on the rear edge of the driver’s door. You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 7.3L Diesel engine equipped vehicles.

Introduction

Notice to owners of diesel-powered vehicles

Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for information regarding correct operation and maintenance of your diesel-powered light truck.

Notice to owners of natural gas fueled vehicles

Before you drive your vehicle, be sure to read the “Natural Gas Vehicle Owner’s Guide Supplement.” This book contains important operation and maintenance information.

Introduction

These are some of the symbols you may see on your vehicle.

Vehicle Symbol Glossary

Safety Alert

Fasten Safety Belt Air Bag-Front

Air Bag-Side Child Seat

Child Seat Installation Warning

Brake System Anti-Lock Brake System

Brake Fluid Non-Petroleum Based

Master Lighting Switch Hazard Warning Flasher

Fog Lamps-Front Fuse Compartment

Fuel Pump Reset Windshield Wash/Wipe

See Owner’s Guide

Child Seat Tether Anchorage

Traction Control

Windshield Defrost/Demist

Power Windows Front/Rear

Rear Window Defrost/Demist

Power Window Lockout

Vehicle Symbol Glossary

MAX

MIN

Introduction

Child Safety Door Lock/Unlock

Interior Luggage Compartment Release Symbol

Panic Alarm Engine Oil

Engine Coolant

Engine Coolant Temperature

Do Not Open When Hot Battery

Avoid Smoking, Flames, or Sparks

Battery Acid

Explosive Gas Fan Warning

Power Steering Fluid

Maintain Correct Fluid Level

Emission System Engine Air Filter

Passenger Compartment Air Filter

Jack

Instrumentation

Instrument cluster

(pg. 10)

Speed control*

(pg. 59)

BRAKE

OFF

000000

20 km/h

0000

MPH

SERVICE

ENGINE SOON

RES

SET

ACCEL

COAST

*if equipped

Headlamp control

(pg. 17)

Turn signal and

wiper/washer control

(pg. 59)

Driver air bag

(pg. 88)

Auxiliary power point

(pg. 24)

OVERDRIVE

CTRL

Climate control system

FAN

REAR

OFF

VOL

PUSH

TONE

CLK

2 3

(pg. 18)

COOL WARM

ST DX

TONEVOL

Instrumentation

OFF

FLR

VENT

MIX

NORM

A/C MAX

A/C

SEEK

TUNE

AM/FM

Gearshift (includes

overdrive button)

(pg. 116)

Electronic sound system

(pg. 25)

Instrumentation

WARNING LIGHTS AND CHIMES

000000

0000

100

SERVICE

ENGINE SOON

120

140

160

10 0

BRAKE

ABS

20 km/h

MPH

BRAKE

Brake system warning

Momentarily illuminates when the ignition is turned to the ON position. Also illuminates if the parking brake is engaged. If the brake warning lamp does not illuminate at these times, seek service immediately. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately.

Anti-lock brake system (ABS)

Momentarily illuminates when the ignition is turned to the ON position. If the light remains on, continues to flash or fails to illuminate, have the system serviced immediately. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released.

Service engine soon

Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the

SERVICE

ENGINE

SOON

On Board Diagnostics System (OBD II). The OBD II system protects the environment by ensuring that your vehicle continues to meet

Instrumentation

government emission standards. The OBD II system also assists the service technician in properly servicing your vehicle.

The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after the engine is started, one of the engine’s emission control systems may be malfunctioning. The light may illuminate without a driveability concern being noted. The vehicle will usually be drivable and will not require towing.

What you should do if the Service Engine Soon light illuminates

Light turns on solid:

This means that the OBD II system has detected a malfunction. Temporary malfunctions may cause your Service Engine Soon light to

illuminate. Examples are:

1. The vehicle has run out of fuel. (The engine may misfire or run poorly.)

2. Poor fuel quality or water in the fuel.

3. The fuel cap may not have been properly installed and securely tightened.

These temporary malfunctions can be corrected by filling the fuel tank with high quality fuel of the recommended octane and/or properly installing and securely tightening the gas cap. After three driving cycles without these or any other temporary malfunctions present, the Service Engine Soon light should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No additional vehicle service is required.

If the Service Engine Soon light remains on, have your vehicle serviced at the first available opportunity.

Light is blinking:

Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity.

Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior

floor coverings or other vehicle components, possibly causing a fire.

Instrumentation

Transmission control indicator light (TCIL)

Illuminates when the Transmission Control Switch (TCS), refer to

Overdrive control in the Controls and Features chapter, has been

pushed turning the transmission overdrive function OFF. When the TCIL (the word OFF on the gear shift) light is on, the transmission does not operate in the overdrive mode, refer to the Driving chapter for transmission function and operation.

The light may also flash steadily if a transmission malfunction is detected. If the light does not come on when the Transmission Control Switch is depressed or if the light flashes steadily, have your vehicle serviced as soon as possible, damage to the transmission could occur.

Safety belt

Momentarily illuminates when the ignition is turned to the ON position to remind you to fasten your safety belts. For more information, refer to the Seating and safety restraints chapter.

Charging system

Illuminates when the ignition is turned to the ON position and the engine is off. The light also illuminates when the battery is not charging properly, requiring electrical system service.

OVERDRIVE

Air bag readiness

Momentarily illuminates when the ignition is turned ON. If the light fails to illuminate, continues to flash or remains on, have the system serviced immediately.

Instrumentation

Turn signal

Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously, check for a burned-out turn signal bulb. Refer to Exterior bulbs in the Maintenance and care chapter.

High beams

Illuminates when the high beam headlamps are turned on.

Oil pressure/Engine coolant

This light will come on when the key is in the ON position and the:

• engine coolant temperature is very high

• engine oil pressure is low

The light serves as a notice that a system needs your attention and to check the engine coolant temperature gauge and the engine oil pressure gauge.

Refer to Engine coolant temperature gauge and Engine oil pressure gauge in this chapter for more information.

Safety belt warning chime/buzzer

Sounds to remind you to fasten your safety belts. For information on the safety belt warning chime, refer to the Seating

and safety restraints chapter.

Supplemental restraint system (SRS) warning chime

For information on the SRS warning chime, refer to the Seating and safety restraints chapter.

Instrumentation

Key-in-ignition warning chime/buzzer

Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened.

Headlamps on warning chime (if equipped)

Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and the driver’s door is opened.

GAUGES

000000

0000

100

120

140

160

10 0

000000

20 km/h

MPH

0000

100

120

140

160

10 0

20 km/h

MPH

Speedometer

Indicates the current vehicle speed.

Fuel gauge

Displays approximately how much fuel is in the fuel tank (when the key is in the ON position). The fuel gauge may vary slightly when the vehicle is in motion. The ignition should be in the OFF position while the vehicle is being refueled. When

Instrumentation

the gauge first indicates empty, there is a small amount of reserve fuel in the tank. When refueling the vehicle from an empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel.

Engine coolant temperature gauge

Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let the engine cool. Refer to Engine coolant in the Maintenance and care chapter.

Never remove the coolant reservoir cap while the engine is running or hot.

This gauge indicates the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level the gauge indication will not be accurate. If the gauge enters the red section, the oil pressure/engine coolant and Check Engine/Service Engine Soon indicators illuminate, refer to What you should know about fail-safe cooling in the Maintenance and care chapter.

Engine oil pressure gauge

This shows the engine oil pressure in the system. Sufficient pressure exists as long as the needle remains in the normal range (the area between the “L” and “H”).

If the gauge indicates low pressure, stop the vehicle as soon as safely possible and switch off the engine immediately. Check the oil level. Add oil if needed (refer to Engine oil in the Maintenance and care chapter). If the oil level is correct, have your vehicle checked at your dealership or by a qualified technician.

Instrumentation

Battery voltage gauge

This shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated), have the vehicle’s electrical system checked as soon as possible.

Odometer

Registers the total kilometers (miles) of the vehicle.

Trip odometer

Registers the kilometers (miles) of individual journeys. To reset, depress the control.

20 km/h

MPH

20 km/h

MPH

100

000000

0000

100

000000

0000

120

140

160

140

160

10 0

Controls and features

HEADLAMP CONTROL

• Pull the headlamp control toward you to the first position to turn on the parking lamps, tail lamps, license plate lamps and marker lamps.

• Pull the headlamp control toward you to the outer position to turn on the headlamps (in addition to the previous lamps).

Daytime running lamps (DRL) (if equipped)

Turns the headlamps on with a reduced output. To activate:

• the ignition must be in the ON position and

• the headlamp control is in the OFF or Parking lamps position.

Always remember to turn on your headlamps at dusk or during

inclement weather. The Daytime Running Light (DRL) System does not activate your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision.

High beams

Push forward to activate. Pull toward you to deactivate.

Controls and features

Flash to pass

Pull toward you to activate and release to deactivate.

PANEL DIMMER CONTROL

To adjust the brightness of the instrument panel:

• Rotate clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position.

To turn on the courtesy lamp and cargo lamps:

• Rotate fully counterclockwise.

The dome lamp will not illuminate if the panel dimmer/dome lamp control is switched to OFF.

CLIMATE CONTROL SYSTEM Heater only system (if equipped)

FAN

COOL WARM

VENT

OFF

MIX

FLR

Controls and features

Fan speed control

Controls the volume of air circulated in the vehicle.

Temperature control knob

Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature.

Mode selector control

Controls the direction of the airflow to the inside of the vehicle.

• VENT-Distributes outside air through the instrument panel registers.

• FLR-Allows for maximum heating. Distributes outside air through the

floor ducts.

• OFF-Outside air is shut out and the fan will not operate.

• MIX-Distributes outside air through the floor ducts and the windshield

defroster ducts.

•

-Distributes outside air through the windshield defroster ducts.

It can be used to clear ice or fog from the windshield.

Operating tips

• In humid weather, select before driving. This will reduce fogging on your windshield. After a few minutes, select any desired position.

• To prevent humidity buildup inside the vehicle, don’t drive with the climate control system in the OFF position.

• Don’t put objects under the front seat that will interfere with the airflow to the back seats.

FAN

COOL WARM

OFF

FLR

VENT

MIX

Controls and features

• Remove any snow, ice or leaves from the air intake area (at the bottom of the windshield under the hood).

• When placing objects on top of your instrument panel, be careful to not place them over the defroster outlets. These objects can block airflow and reduce your ability to see through your windshield. Also, avoid placing small objects on top of your instrument panel. These objects can fall down into the defroster outlets and block airflow and possibly damage your climate control system.

Do not place objects on top of the instrument panel, as these objects may become projectiles in a collision or sudden stop.

Manual heating and air conditioning system (if equipped)

FAN

COOL WARM

NORM

OFF

FLR

VENT

A/C MAX

A/C

MIX

Fan speed control

Controls the volume of air circulated in the vehicle.

FAN

Temperature control knob

Controls the temperature of the airflow inside the vehicle.

Controls and features

COOL

WARM

Mode selector control

Controls the direction of the airflow to the inside of the vehicle.

VENT

NORM

A/C

MAX

A/C

OFF

FLR

MIX

The air conditioning compressor will operate in all modes except VENT and FLR. However, the air conditioning will only function if the outside temperature is about 10°C (50°F) or higher.

Since the air conditioner removes considerable moisture from the air during operation, it is normal if clear water drips on the ground under the air conditioner drain while the system is working and even after you have stopped the vehicle.

• MAX A/C-Uses recirculated air to cool the vehicle. MAX A/C is noisier than NORM A/C but more economical and will cool the inside of the vehicle faster. Airflow will be from the instrument panel registers. This mode can also be used to prevent undesirable odors from entering the vehicle.

• NORM A/C-Uses outside air to cool the vehicle. It is quieter than MAX A/C but not as economical. Airflow will be from the instrument panel registers.

• VENT-Distributes outside air through the instrument panel registers. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode.

Controls and features

• OFF-Outside air is shut out and the fan will not operate. For short periods of time only, use this mode to prevent undesirable odors from entering the vehicle.

• FLR-Allows for maximum heating by distributing outside air through the floor ducts. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode.

• MIX-Distributes outside air through the windshield defroster ducts and the floor ducts. Heating and air conditioning capabilities are provided in this mode. For added customer comfort, when the temperature control knob is anywhere in between the full hot and full cold positions, the air distributed through the floor ducts will be slightly warmer than the air sent to the windshield defroster ducts. If the temperature is about 10°C (50°F) or higher, the air conditioner will automatically dehumidify the air to reduce fogging.

• DEF ducts. It can be used to clear ice or fog from the windshield. If the temperature is about 10°C (50°F) or higher, the air conditioner will automatically dehumidify the air to reduce fogging.

Operating tips

• In humid weather, select before driving. This will reduce fogging on your windshield. After a few minutes, select any desired position.

• To prevent humidity buildup inside the vehicle, do not drive with the climate control system in the OFF or MAX A/C position.

• Do not put objects under the front seat that will interfere with the airflow to the back seats.

• Remove any snow, ice or leaves from the air intake area (at the bottom of the windshield).

-Distributes outside air through the windshield defroster

• If your vehicle has been parked with the windows closed during hot weather, the air conditioner will do a much faster job of cooling if you

Controls and features

drive for two or three minutes with the windows open. This will force most of the hot, stale air out of the vehicle. Then operate your air conditioner as you would normally.

• Do not place objects over the defroster outlets. These objects can block airflow and reduce your ability to see through your windshield. Also, avoid placing small objects on top of your instrument panel. These objects can fall down into the defroster outlets and block airflow and possibly damage your climate control system.

Do not place objects on top of the instrument panel, as these objects may become projectiles in a collision or sudden stop.

Auxiliary heater and air conditioner (if equipped)

If your vehicle is equipped with a factory installed auxiliary unit, the main climate control panel will include separate controls for the front fan speed and the rear fan speed. In conjunction with the front fan speed control, an additional fan speed control is located overhead between the second and third row seating.

REAR

REAR CTRL

OFF

The fan speed of the auxiliary unit can be controlled either by the front seat using the front auxiliary control or by the rear seat passengers using the rear auxiliary control, but not both. To control the auxiliary unit using the rear control, the front control must be in the REAR position.

OFF

Controls and features

Air temperature and air distribution are dependent upon the mode that is selected on the main climate control panel:

• MAX A/C-Distributes recirculated air conditioning through the overhead vents of the rear compartment.

• NORM A/C-Distributes recirculated air conditioning through the overhead vents of the rear compartment.

• VENT-Distributes recirculated ambient air through the overhead vents of the rear compartment.

• OFF-No air, cooled, ambient, or heated, is distributed through any vents

• FLR-Distributes heated air through the floor vents of the rear compartment.

• MIX-Distributes heated air through the floor vents of the rear compartment.

• (Defrost)-Distributes heated air through the floor vents of the rear compartment.

AUXILIARY POWER POINT

The auxiliary power point is located on the instrument panel.

Do not plug optional electrical accessories into the cigarette lighter. Use the power point.

Controls and features

USING YOUR AUDIO SYSTEM AM/FM Stereo (with 2 speakers)

VOL

PUSH

TONE

CLK

1 2 3 4 AM/FM

AM/FM Stereo (with 4 speakers and fade capability)

VOL

PUSH

TONE

CLK

TONE VOL

ST DX

SEEK TUNE

AM / FM STEREO

1 2 3 4 AM/FM

Controls and features

Volume/power control

Press the control to turn the audio system on or off.

VOL

PUSH

Turn the control to raise or lower volume.

VOL

PUSH

If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.

AM/FM select

The AM/FM select control works in radio mode.

AM/FM

AM/FM select in radio mode

This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations.

Tune adjust

The tune control works in radio mode.

Tune adjust in radio mode

• Press to move to the next frequency down the band (whether or not a listenable

SEEK TUNE

Controls and features

station is located there). Hold the control to move through the frequencies quickly.

• Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement.

Seek function

The seek function control works in radio mode.

Seek function in radio mode

• Press to find the next listenable station down the frequency band.

• Press listenable station up the frequency band.

to find the next

Radio station memory preset

The radio is equipped with four station memory preset controls. These controls can be used to select up to four preset AM stations and eight FM stations (four in FM1 and four in FM2).

Setting memory preset stations

1. Select the frequency band with the AM/FM select control.

2. Select a station. Refer to Tune adjust or Seek function for more

information on selecting a station.

3. Press and hold a memory preset control until the sound returns,

indicating the station is held in memory on the control you selected.

SEEK

TUNE

1 2 3 4

Bass adjust

The bass adjust control allows you to increase or decrease the audio system’s bass output.

Press the TONE control once, then use the volume knob to adjust the desired level.

TONE

CLK

VOL

PUSH

Controls and features

Treble adjust

The treble adjust control allows you to increase or decrease the audio system’s treble output.

Press the TONE control twice, then use the volume knob to adjust the desired level.

Speaker balance adjust

Speaker sound distribution can be adjusted between the right and left speakers.

Press the TONE control three times, then use the volume knob to adjust the desired level.

Speaker fade adjust (if equipped)

Speaker sound can be adjusted between the front and rear speakers.

Press the TONE control four times, then use the volume knob to adjust the desired level.

TONE

CLK

TONE

CLK

TONE

CLK

VOL

PUSH

VOL

PUSH

VOL

PUSH

Setting the clock

Press CLK to toggle between listening frequencies and clock mode.

TONE

CLK

Controls and features

To set the hour, press and hold the CLK control until CLOCK SET appears in the display and press the SEEK control:

• to decrease hours and

•

To set the minute, press and hold the CLK control until CLOCK SET appears in the display and press the TUNE control:

to increase hours.

SEEK SEEK

TUNE TUNE

TONE

CLK

•

The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for ten seconds, when the radio is turned on, and then revert to clock information. Anytime that the media is changed, (new radio station, etc.), the media information will again display for ten seconds before reverting back to the clock. In media mode, the media information will always be displayed.

to decrease minutes and to increase minutes.

SEEK

TUNE

SEEK

TUNE

Controls and features

AM/FM stereo cassette

VOL - PUSH ON

BASS TREB BAL FADE

FM1

CLK

TAPE

AMS

SEEK TUNE

SCAN

123456

Volume/power control

Press the control to turn the audio system on or off.

Turn the control to raise or lower volume.

SIDE

REW FF

VOL - PUSH ON

1 - 2

If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.

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