Ford class A chassis, 1996 F-150 Super Duty, 1996 F-350 Super Duty Owner's Manual

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Introductory Information................................ 1
Starting Your Motorhome............................... 9
Warning Lights and Gauges........................ 21
Instrument Panel Controls ........................... 33
Steering Column Controls............................ 35
Driving Your Motorhome............................. 47
Roadside Emergencies................................... 79
Customer Assistance ...................................... 91
Accessories...................................................... 103
Servicing Your Motorhome........................ 109
Index ................................................................ 209
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Introductory Information
At Ford Motor Company, excellence is the continuous commitment to achieve the best result possible. It is dedication to learning what you want, determination to develop the right concept, and execution of that concept with care, precision, and attention to detail. In short, excellence means being the standard by which others are judged.
Our Guiding Principles
Quality comes first. For your satisfaction, the
quality of our products and services must be our number one priority.
You are the focus of everything we do. Our
work must be done with you in mind, providing better products and services than our competition.
Continuous improvement is essential to our
success. We must strive for excellence in everything we do: in our products — in their safety and value — and in our services, our human relations, our competitiveness, and our profitability.
Employee involvement is our way of life.
We are a team. We must treat one another with trust and respect.
Dealers and suppliers are our partners. We
must maintain mutually beneficial relationships with dealers, suppliers, and our other business associates.
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Integrity is never compromised. Our conduct
worldwide must be pursued in a manner that is socially responsible and commands respect for its integrity and for its positive contributions to society.
This Guide
This guide will familiarize you with operational, maintenance and safety information about your new vehicle. It is supplemented by a Warranty Information Booklet. We urge you to read these publications carefully and follow the recommendations to help assure enjoyable and safe operation of your new vehicle.
This chassis is designed to fulfill an infinite variety of personal and business transportation needs. Of necessity, a vehicle capable of such a multitude of functions is much more than a passenger vehicle and will therefore look, feel, drive and function somewhat differently from a passenger vehicle. These characteristics will also, in part, be a result of the equipment you have chosen for your particular vehicle application(s). Therefore, it is very important that you read and thoroughly familiarize yourself and others operating your vehicle with this guide.
NOTES and WARNINGS
NOTES give you additional information about
the subject matter you are referencing. WARNINGS remind you to be especially careful
in those areas where carelessness can cause damage to your vehicle or personal injury to yourself, your passengers or other people. Please read all WARNINGS carefully.
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RWARNING
Finding Information in This Guide
After you have read this guide once, you will probably return to it when you have a specific question or need additional information. To help you find specific information quickly, you can use the table of contents or the index.
This guide has a table of contents at the beginning of the book to show chapter titles.
To use the Index, turn to the back of the book and search in the alphabetical listing for the word that best describes the information you need. If the word you chose is not listed, think of other related words and look them up. We have designed the Index so that you can find information under a technical term.
Canadian Owners — French Version
French Owner Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.
Record Booklet
The Maintenance Schedule and Record booklet lists the services that are most important for keeping your vehicle in good condition. A record log is also provided to help you keep track of all services performed.
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Your vehicle is covered by four types of warranties:
Basic Vehicle Warranty
Extended Warranties on certain parts
Emissions Warranties
Noise Emissions Warranty Coverage;
applicable only on vehicles over 10,000 GVW — Gross Vehicle Weight — in pounds.
Read your Warranty Information Booklet carefully to find out about your vehicle’s warranties and your basic rights and responsibilities.
If you lose your Warranty Information Booklet, you can get a new one free of charge. Contact any Ford or Lincoln-Mercury dealer, or refer to the addresses and phone numbers on the first page of this owner guide.
Buying a Ford Extended Service Plan
If you bought your vehicle in the U.S., you can buy a Ford Extended Service Plan for your vehicle. This optional contract provides service protection for a longer period of time than the basic warranty that comes with your vehicle.
You do not have to buy this option when you buy your vehicle. However, your option to purchase the Ford Extended Service Plan runs out after 18 months or 18,000 miles. See your dealer for more details about the Ford Extended Service Plan.
If you purchased a Canadian vehicle and did not take advantage of the Ford Extended Service Plan at the time of purchase, you may still be eligible. See your dealer for the details.
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The Ford F-Super Duty Motorhome Chassis is not suitable for producing ambulances or school buses. In addition, Ford urges manufacturers to follow the recommendations of the Ford
Incomplete Vehicle Manual and the Ford Truck Body Builder’s Layout Book (and other
pertinent supplements).
Number (VIN)
Your Vehicle Identification Number (VIN) is the same as the warranty number that appears on your owner card. You should include this number any time you write to Ford Motor Company about your vehicle.
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The Vehicle Identification (VIN) is stamped on a metal tag attached to the chassis front end structure. It is visible from outside the vehicle under the hood.
Safety Compliance Certification Label
You’ll also find the VIN and other important information on the Safety Compliance Certification Label. It is required by the National Highway Traffic Safety Administration and is made of special material. If someone tampers with it, it will be destroyed and/or a destruction pattern will appear.
The label contains the name of the manufacturer, the month and year of manufacture, the certification statement and the Vehicle Identification Number. The label also contains Gross Vehicle Weight Rating and Gross Axle Weight Ratings, wheel and tire data and information codes for additional vehicle data. For further information about the Safety Compliance Certification Label and the information contained on it, refer to the Index.
Incomplete Vehicles
On completed derivations of incomplete vehicles, the Safety Compliance Certification Label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two (or more) stages by two (or more) separate manufacturers, with the manufacture of the completed vehicle occurring at a later date than the manufacture of the incomplete vehicle. Consequently, the model year of the completed vehicle may be later than the model year of its chassis.
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Federal Highway Administration Regulation
Regulations such as those issued by the Federal Highway Administration or issued pursuant to the Occupational Safety and Health Act (OSHA), and/or state and local laws and regulations may require additional equipment for the way you intend to use the vehicle. It is the responsibility of the registered owner to determine the applicability of such laws and regulations to your intended use for the vehicle, and to arrange for the installation of required equipment. Your Ford dealer has information about the availability of many items of equipment which may be ordered for your vehicle.
Your new vehicle goes through an adjustment or break-in period during the first 1,000 miles (1,600 km) that you drive it. During the break-in period, you need to pay careful attention to how you drive your vehicle.
Avoid sudden stops. Because your vehicle
has new brake linings, you should take these steps:
— Watch traffic carefully so that you can
anticipate when to stop. — Begin braking well in advance. — Apply the brakes gradually.
The break-in period for new brake linings lasts for 100 miles (160 km) of city driving or 1,000 miles (1,600 km) of highway driving.
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Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of new vehicle operation. Proper torque specifications are provided in this guide. Also retighten to proper torque specification at 500 miles/800 km after any wheel change or any other time the wheel lug nuts have been loosened.
Use only the type of engine oil that Ford
recommends. Don’t add anti-friction compounds or special break-in oils during the first few thousand miles of operation. These additives may prevent piston ring seating.
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Starting Your Motorhome
Understanding the Positions of the Ignition
The positions of the key in the ignition lock cylinder.
ON allows you to test your vehicle’s warning lights (except the brake system warning light) to make sure they work before you start the engine. The key returns to the ON position once the engine is started and remains in this position while the engine runs.
START cranks the engine. Release the key once the engine starts so that you do not damage the starter. The key should return to ON when you release it. The START position also allows you to test the brake warning light.
OFF allows you to shut off the engine and all accessories without locking the steering wheel or the automatic transmission gearshift lever.
LOCK locks the steering wheel. It also locks the gearshift.
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RWARNING
Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park).
LOCK is the only position that allows you to remove the key. The LOCK feature helps to protect your vehicle from theft.
If the key is stuck in the LOCK position, move the steering wheel left or right until the key turns freely.
ACCESSORY allows some of your vehicle’s electrical accessories such as the radio and the windshield wipers to operate while the engine is not running.
Removing the Key From the Ignition
Procedures for removing your key from the ignition are as follows:
Your vehicle’s gearshift lever is mounted on the column:
1. Put the gearshift in P (Park).
2. Set the parking brake fully before removing your foot from the service brake. (This will avoid “binding” or “loading” the park gear if you park on a grade.)
3. Turn the ignition key to LOCK.
4. Remove the key.
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RWARNING
Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park).
RWARNING
Do not leave children, unreliable adults, or pets alone in your vehicle. They could accidentally injure themselves or others through inadvertent operation of the vehicle. Further, on hot, sunny days, temperatures in a closed vehicle could quickly become high enough to cause severe and possibly fatal injuries to people as well as animals.
Climate conditions and other factors play a large part in deciding how you should go about starting your vehicle. Read all the starting instructions carefully, so you’ll be aware of these factors when you start your vehicle.
When starting a fuel-injected engine, the most
important thing to remember is to avoid pressing down on the accelerator before or during starting. See Starting Your Engine in this
chapter for details about when to use the accelerator while you start your vehicle.
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Preparing to Start Your Vehicle
RWARNING
Do not start your vehicle in a closed garage or other enclosed area. Never sit in a stopped vehicle for more than a short period of time with the engine running. Exhaust fumes are toxic. See Guarding Against Exhaust Fumes in this chapter for more instructions.
Before you start your vehicle, do the following:
1. Make sure you and all your passengers buckle your safety belts.
2. Make sure the headlamps and other accessories are turned off when starting.
3. Make sure that the gearshift is in P (Park) and the parking brake is set before you turn the key.
Starting Your Engine
To start your engine:
1. Follow the steps under Preparing to Start Your Vehicle at the beginning of this section.
2. Turn the ignition key to the ON position.
3. DO NOT depress the accelerator pedal when starting your engine. DO NOT use the accelerator while the vehicle is parked.
4. Turn the key to the START position (cranking) until the engine starts. Allow the key to return to the ON position after the engine has started.
rotate the steering wheel slightly because it may be binding.
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For a cold engine:
At temperatures 10˚F (-12˚C) and below: If
the engine does not start in fifteen (15) seconds on the first try, turn the key to OFF,
wait approximately ten (10) seconds so you do not flood the engine, then try again.
At temperatures above 10˚F (-12˚C): If the
engine does not start in five (5) seconds on the first try, turn the key to OFF, wait approximately ten (10) seconds so you do not flood the engine, then try again.
Do not hold the key in the START position
for more than fifteen (15) seconds at a time.
For a warm engine:
Do not hold the key in the START position
for more than five (5) seconds at a time. If the engine does not start within five (5) seconds on the first try, turn the key to the OFF position. Wait a few seconds after the starter stops, then try again.
Whenever you start your vehicle, release the key as soon as the engine starts. Excessive cranking could damage the starter or flood the engine.
After you start the engine, let it idle for a few seconds. Keep your foot on the brake pedal and put the gearshift lever in gear. Release the parking brake. Slowly release the brake pedal and drive away in the normal manner.
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NOTE: Your vehicle is equipped with a
brake-shift interlock feature. This feature prevents you from shifting from P (Park) unless you have the brake pedal depressed. (The ignition must be in the ON position.) If you cannot shift from P (Park) with the brake pedal depressed:
1. Apply the parking brake.
2. Remove the key.
3. Insert the key and rotate one position clockwise (ignition in the OFF position).
4. Apply the brake pedal and shift to N (Neutral). (If the vehicle is shifted to P (Park), you must repeat the previous steps.)
5. Start the vehicle.
If you need to shift out of P (Park) by using the alternate procedure described above, it is possible that a fuse has blown and that your brakelamps may also not be functional. Please refer to the chapter titled Servicing Your Motorhome in this Owner Guide for instructions on checking and replacing fuses.
RWARNING
DO NOT DRIVE YOUR VEHICLE UNTIL YOU VERIFY THAT THE BRAKELAMPS ARE WORKING.
For cold or warm engines:
If the engine still does not start after two attempts:
1. Turn the ignition key to the OFF position.
2. Press the accelerator all the way to the floor and hold it.
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3. Turn the ignition key to the START position.
4. Release the ignition key when the engine starts.
5. Release the accelerator gradually as the engine speeds up. Then drive away in the normal manner.
If the engine still does not start, the fuel pump shut-off switch may have been triggered. For directions on how to reset the switch see Fuel Pump Shut-Off Switch later in this chapter.
NOTE: When turning the ignition key from
the “OFF” to the “RUN” position, a subtle humming may be heard for up to three seconds. This is the normal sound of an electronically controlled fuel pump, and indicates the operation or pre-pressurizing the EFI system for starting.
If the engine idle speed does not slow down automatically, do not allow your vehicle to idle for more than 10 minutes. Have the vehicle checked.
RWARNING
Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage.
RWARNING
Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire.
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Not Start or Does Not Start After a Collision
Fuel Pump Shut-off Switch
If the engine cranks but does not start or does not start after a collision, the fuel pump shut-off switch may have been triggered. The shut-off switch is a device intended to stop the fuel pump when your vehicle has been involved in a substantial jolt.
Once the shut-off switch is triggered, you must reset the switch by hand before you can start your vehicle.
Fuel pump shut-off switch location
If you see or smell fuel, do not reset the switch or try to start your vehicle. Have all the passengers get out of the vehicle and call the local fire department or a towing service.
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If your engine cranks but does not start after a collision or substantial jolt:
1. Turn the ignition key to the OFF position.
2. Check under the vehicle for leaking fuel.
3. If you do not see or smell fuel, push the red reset button down. If the button is already set, you may have a different mechanical problem.
4. Turn the ignition key to RUN for a few seconds, then turn it OFF. (Do not start the engine.)
5. Check under the vehicle again for leaking fuel. If you see or smell fuel, do not start your vehicle again. If you do not see or smell fuel, you can try to start your vehicle again.
6. Check all vehicle warning lights before driving your vehicle.
Reset button for fuel pump shut-off switch
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Guarding Against Exhaust Fumes
Carbon monoxide, although colorless and odorless, is present in exhaust fumes. Take precautions to avoid its dangerous effects.
RWARNING
Do not start your vehicle in a closed garage or other enclosed area. Never sit in a stopped vehicle for more than a short period of time with the engine running. Exhaust fumes are toxic. See Guarding Against Exhaust Fumes in this chapter for more instructions.
RWARNING
If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Do not drive if you smell exhaust fumes.
Have the exhaust and body ventilation systems checked whenever:
your vehicle is raised for service
the sound of the exhaust system changes
your vehicle has been damaged in a collision
Improve your ventilation by keeping all air inlet vents clear of snow, leaves, and other debris.
If the engine is idling while you are stopped in an open area for long periods of time, open the windows at least one inch (2.5 cm). Also, adjust the heating or air conditioning to bring in outside air.
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HEATING — Set fan speed at MEDIUM or
HIGH, the function selector knob on VENT, FLOOR, FLR DEF or DEFROST symbol and the temperature control knob on any desired position.
AIR CONDITIONING — Set the fan speed at
MEDIUM or HIGH, the function selector lever on NORM or VENT and the temperature control knob on any desired position.
TAPPET NOISE
It is normal for the oil to drain down from the hydraulic tappets in your engine during extended shutdown periods (overnight). As a result, these tappets may clatter for a few seconds after the engine starts until oil pressure builds up. This momentary start-up noise is normal and is not harmful to engine operation.
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Notes
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Warning Lights and Gauges
The instrument panel (dashboard) on your vehicle is divided into several different sections. The illustrations on the following pages show the major parts of the instrument panel that are described in this chapter. Some items shown may not be on all vehicles.
In your vehicle, the warning lights and gauges are grouped together on the instrument panel. We call this grouping a cluster. Your vehicle has a mechanical cluster.
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The following warning lights and gauges are on the mechanical cluster. All of the warning lights and gauges alert you to possible problems with your vehicle. Some of the lights listed are optional. The following sections detail what each of these indicators means.
Brake System Warning Light
The warning light for the brakes can show two things — that the parking brake is not fully released, or that the brake fluid level is low in the master cylinder reservoir. If the fluid level is low, the brake system should be checked by your dealer or a qualified service technician.
This light comes on when you turn the ignition key to START to verify that the indicator bulb is working. If the light stays on or comes on after you have released the parking brake fully, have the hydraulic brake system serviced.
RWARNING
The BRAKE light indicates that the brakes may not be working properly. Have the brakes checked immediately.
Brake warning light symbols
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Safety Belt Warning Light
The warning light reminds you to fasten your safety belt. Each time the ignition is turned to ON, the warning light comes on for four to eight seconds to remind you to fasten your safety belt.
Safety belt warning light symbol
Check Engine Warning Light
The Powertrain On-Board Diagnostic II (OBD II) system consists of the hardware and software necessary to monitor the operation of the powertrain. The OBD II system is designed to check the function of the vehicle’s powertrain control system during normal operation. If an emission problem is detected, the Check Engine Warning Light (in the cluster) is turned on.
Check engine warning light symbol
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Modification or additions to the vehicle may cause incorrect operation of the OBD II system. Additions such as burglar alarms, cellular phones, and CB radios must be carefully installed. Do not install these devices by tapping into or running wires close to powertrain control system wires or components.
The light comes on briefly when you turn the ignition key to ON, but it should turn off when the engine starts. If the light does not come on when you turn the ignition to ON or if it comes on and stays on when you are driving, have your vehicle serviced as soon as possible. This indicates a possible problem with one of the vehicle’s emission control systems. You do not need to have your vehicle towed in.
If the light turns on and off at one (1) second intervals while you are driving the vehicle, it means that the engine is misfiring. If this condition persists, damage could occur to the engine or catalytic convertor. Have your vehicle serviced at the first opportunity. You do not need to have your vehicle towed in.
If the light turns on and off on rare occasions while you are driving, it means that a malfunction occurred and the condition corrected itself.
An example of a condition which corrects itself occurs when an engine running out of fuel begins to misfire. In this case, the Check Engine Warning Light may turn on and will then set a Diagnostic Trouble Code indicating that the engine was misfiring while the last of the fuel was being consumed. After refueling, the Check Engine Warning Light will turn off after the vehicle has completed three consecutive warm up cycles without a misfire condition occurring. A warm up cycle consists of engine start from a
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cold condition (engine at ambient temperature) and running until the engine reaches normal operating temperature.
On the fourth engine start up, the Check Engine Warning Light will turn off as soon as the engine begins to crank. It is not necessary to have the engine serviced.
Under certain conditions, the Check Engine Warning Light may come on if the fuel cap is not properly installed. If the Check Engine Warning Light comes on and you suspect that the fuel cap is not properly installed, pull off the road as soon as it is safely possible and turn off the engine. Remove and replace the fuel cap, making sure it is properly seated.
After completing the three consecutive warm up cycles and on the fourth engine start up, the Check Engine Warning Light should turn off. If the light does not go off after the fourth engine restart, have your vehicle serviced by your dealer or a qualified technician.
Charging System Light
This light, shown as a battery symbol on your cluster, indicates that your battery is not being charged and that you need to have the electrical system checked.
Charging system light
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This light comes on every time you turn the ignition to the ON or START position (engine off). The light should go off when the engine starts and the alternator begins to charge.
If the light stays on or comes on when the engine is running, have the electrical system checked as soon as possible.
Battery Voltage Gauge (Voltmeter)
This gauge shows you the battery voltage when the ignition key is in the ON position.
If you are running electrical accessories (when the engine is off, or idling at a low speed), the pointer may move toward the lower end of the normal band. If it stays outside the normal band area, have your vehicle’s electrical system checked as soon as it is safely possible.
If the battery is operating under cold weather conditions, the pointer may indicate in the upper range of the NORMAL band while the battery is charging. If you are running electrical accessories with the engine off or idling at a low speed, or the battery is not fully charged, the pointer may move toward the lower end of the NORMAL band.
If it stays outside the NORMAL band, have your vehicle’s electrical system checked as soon as it is safely possible.
Battery voltage gauge
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Engine Oil Pressure Gauge
This gauge indicates the engine’s oil pressure, not the oil level. However, if your engine’s oil level is low, it could affect the oil pressure. With the engine running, the pointer should move into the NORMAL band. If the pointer drops below the NORMAL band while the engine is running, you have lost oil pressure and continued operation will cause severe engine damage.
If you lose engine oil pressure:
1. Pull off the road as soon as safely possible.
2. Shut off the engine immediately or severe engine damage could result.
3. Check the engine’s oil level, following the instructions on checking and adding engine oil. Refer to Engine oil in the Index. If you do not follow these instructions, you or others could be injured. To assure an accurate reading, your vehicle should be on level ground.
4. If the level is low, add only as much oil as necessary before you start the engine again. Do not overfill. Do not operate the engine if the pointer is below the NORMAL band, regardless of the oil level. Contact your nearest dealer for further service actions.
Engine oil pressure gauge
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High Beam Light
This light comes on when the headlamps are turned on high beam or when you flash the lights.
High beam indicator light
Fuel Gauge
The fuel gauge displays approximately how much fuel is in the fuel tank only when the ignition switch is ON.
For a proper fuel gauge indication after adding fuel, the ignition switch should be in the OFF position while the vehicle is being refueled.
The fuel gauge indicator may vary slightly when the vehicle is in motion.
With ignition switch OFF, the fuel gauge indicator may drift from the ignition switch ON position.
Fuel gauge
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Engine Coolant Temperature Gauge
This gauge tells you the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level or mixture, the gauge indicator will not be accurate.
The pointer moves from the C (cold) mark into the Normal band as the engine coolant warms up. It is acceptable for the pointer to fluctuate within the Normal band under normal driving conditions. Under certain driving conditions, such as heavy stop and go traffic or driving up hills in hot weather, the pointer may indicate at the top of the Normal band.
If, under any circumstances, the pointer moves above the NORMAL band, the engine coolant is overheating and continued operation may cause engine damage.
If your engine coolant overheats:
1. Pull off the road as soon as it is safely possible.
2. Turn off the engine. If you do not stop the engine as soon as safely possible, severe engine damage could result.
3. Let the engine cool. DO NOT REMOVE
COOLANT SYSTEM FILL CAP UNTIL THE ENGINE IS COOL.
4. Check the coolant level following the instructions on checking and adding coolant to your engine, see Engine Coolant in the Index. If you do not follow these instructions, you or others could be injured.
For instructions on checking and adding coolant to your engine, see Engine coolant in the Index. If you do not follow these instructions, you or others could be injured.
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Engine coolant temperature gauge
Speedometer
The speedometer tells you how many miles (kilometers) per hour your vehicle is moving.
Your vehicle contains a speedometer which receives its input from a speed sensor. The speedometer is also used to provide a speed signal for correct operation of the vehicle’s Electronic Engine Control (EEC) module, electronic transmission, and speed control (if so equipped).
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Speedometer
Odometer/Trip Odometer
The Liquid Crystal Display (LCD) odometer is a combination trip odometer and total odometer. The total odometer is normally displayed. To see the trip odometer, press and release the SELECT BUTTON on the upper right side of the speedometer. To zero out the trip odometer, press and release the RESET button on the upper left side of the speedometer while the trip odometer is displayed. If the trip odometer is displayed, press and release the “Select” button to return the display to the total odometer value.
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Instrument Panel Controls
NOTE: The following section does not apply
to Stripped Chassis vehicles. See your Body Builder’s instructions for location and operation of controls for climate control systems, lamps and radio.
Turning On the Exterior Lights
To turn on your headlamps, parking lamps, marker lamps, and tail lamps, use the headlamp switch to the left of the steering column.
1. Pull the headlamp control knob toward you to the first position. Parking lamps, tail lamps and marker lamps are now on.
2. Pull the headlamp control knob toward you to the outer position. Headlamps are now on in addition to the above.
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Headlamp switch
Daytime Running Light System
(Canadian vehicles only)
The Daytime Running Light (DRL) system turns the high beam headlamps on, with a reduced light output, when:
The headlamp system is in the OFF position,
and The vehicle is running, and
The vehicle has a fully released parking
brake.
NOTE: You may notice that the lights flicker
when the vehicle is turned on or off. This is a normal condition.
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Steering Column Controls
The controls on the steering column and wheel are designed to give you easy access to the controls while you are driving.
You can use the turn signal lever on the left side of the steering column to:
operate the turn signals and cornering lamps
Turn Signals
Move the lever up to signal a right turn. Move it down to signal a left turn. The corresponding indicator light in the instrument cluster will flash.
If the turn signal stays on after you turn, move the lever back to the center (off) position.
Turn signal lever and functions
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If the turn indicator light in the instrument panel does not illuminate or remains on (doesn’t flash) when you signal a turn, the turn signaling system is malfunctioning. Have this condition corrected as soon as possible, but make sure that you use the accepted hand signals in the meantime.
High Beams
To turn on the high beams, turn the headlamp control knob to the headlamp ON position and push the turn signal lever away from you until it latches. When the high beams are ON, the high beam indicator light on the instrument panel comes on.
To turn off the high beams, pull the lever toward you until it latches. The high beam indicator light turns off.
Headlamp high beam switch and turn signal lever
Flashing the Lights
To flash the headlamps, pull the lever toward you for a moment and then release it. The headlamps will flash whether the headlamp knob is in the on or off position.
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To turn on the windshield wipers, the ignition key must be turned to the ON or ACC position.
Turn the knob on the end of the turn signal lever toward the front of the vehicle. You can turn it to either the LO or HI speed position.
Variable Interval Wipers
In addition to two speed wipers, your vehicle is equipped with wipers that you can set to operate at varying intervals. For example, you can set the interval so they wipe less often when it drizzles or more often in heavier rain.
Interval wiper on turn signal lever
To set the interval wipers, rotate the knob at the end of the turn signal lever toward or away from the instrument panel to the interval operation you desire.
Windshield Washer
To clean the windshield, push in the end of the wiper knob. For a constant spray, keep the knob pushed in. After you release the knob, the wipers operate for two to three cycles before turning off (if wipers were off) or returning to the interval selected.
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Do not try to clean the windshield when the washer fluid container is empty or activate the washers at any time for more than 15 seconds continuously. This could damage the washer pump system.
RWARNING
In freezing weather, the washer solution may freeze on the windshield and obscure your vision. Always warm up the windshield with the defroster before you use the washer fluid. If you cannot see through the windshield clearly, it can increase the risk of being involved in a collision.
The hazard flasher is used to alert other drivers to hazardous situations.
The flashers will continue to flash with the brake pedal depressed.
The flashers work whether your vehicle is running or not. The flashers work for up to two hours when the battery is fully charged and in good condition without draining the battery excessively. If the flashers run for longer than two hours or if the battery is not fully charged, the battery can be drained.
To use the hazard flasher:
1. Push in the flasher button; it will pop out and the lamps will begin to flash.
2. To stop the flashers, push in the flasher button again.
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NOTE: The flasher button will be sticking up
slightly higher when ON than when OFF.
Hazard flasher
To sound the horn, push the center pad area of the steering wheel.
Horn location
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RWARNING
Never adjust the steering wheel when the vehicle is moving.
Turn signal and tilt release wheel lever
To change the position of the steering column/wheel, pull the release lever on the column toward you. Tip the steering wheel to the desired position. Release the lever to lock the steering wheel in place.
Be sure the steering wheel locks in a notch. It is not infinitely adjustable. Do not adjust the steering wheel while the vehicle is in motion.
Your vehicle has speed control, so you can automatically maintain a constant speed above 30 mph (50 km/h). The switches to operate the speed control are on the steering wheel.
Use of radio transmitting equipment that is not Federal Communications Commission (FCC) or in Canada the Canadian Radio and Telecommunications Commission (CRTC)
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approved may cause the speed control to malfunction. Therefore, use only properly installed FCC (CRTC in Canada) approved radio transmitting equipment in your vehicle.
The speed control switches
To set the speed control:
1. Press and release the ON switch.
2. Accelerate to the desired speed above 30 mph (50 km/h) using the accelerator pedal.
3. Press the SET–ACCEL switch and release it immediately to set your speed. If you keep this switch pressed, your speed will continue to increase.
4. Take your foot off the accelerator pedal. Your vehicle will maintain the speed you set.
If you drive up or down a steep hill, your vehicle may momentarily slow down or speed up, even though the speed control is on. This is normal.
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NOTE: If your speed increases above your set
speed while driving in j (Overdrive) on a downhill grade, you may want to depress the transmission control switch located on the shift lever to turn off overdrive to reduce vehicle speed. Speed control cannot reduce the vehicle speed if it goes above your set speed on a downhill grade. For the best fuel economy during normal driving conditions, leave the shift select in j (Overdrive), or resume as soon as practical.
RWARNING
Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved.
In mountainous areas, at higher elevations, or when pulling a trailer, the speed control may not be able to maintain the preset speed with the transmission in j (Overdrive).
RWARNING
Do not shift the transmission into N (Neutral) with the speed control on.
To maintain a preset speed under the above conditions, with electronically controlled transmissions — press the Transmission Control Switch. The indicator light will turn on and illuminate the word “OFF.” This will cancel “Overdrive”. You can press the Transmission Control Switch on or off at any speed. For the best fuel economy during normal driving conditions, press the Transmission Control Switch to turn off the light. This allows overdrive operation.
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Transmission control switch and Indicator light
Accelerating With the Speed Control Operating
You can use the accelerator pedal to speed up momentarily. When you take your foot off the accelerator, the vehicle will return to the set speed.
Resetting the Speed Control
To reset the speed control to a lower speed, press and hold the COAST switch. Let your vehicle slow down to the desired speed and release the COAST switch.
Your vehicle has a “tap-down” feature that allows you to decrease your current speed in increments of 1 mph (1.6 km/h) by a momentary tap of the COAST switch. Multiple taps of the COAST switch will decrease your vehicle speed 1 mph (1.6 km/h) for each tap. For example, if you are currently set at 65 mph (104 km/h) and tap the COAST switch 5 times your vehicle speed will decrease and set at 60 mph (96 km/h).
To reset the speed control to a higher speed, you can follow any of these procedures:
Accelerate to the desired speed using the
accelerator pedal, then press the SET–ACCEL switch and release it immediately.
Press and hold the SET–ACCEL switch until
the vehicle accelerates to the desired speed, then release the switch.
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Turning the Speed Control Off
You can cancel the speed control while you are driving.
Press the OFF switch. The speed control is
off. If you want to resume speed control, press the ON switch and reset the speed control by pressing the SET ACCEL button.
Press the brake pedal slightly. The speed
control is suspended, but you can reset it by pressing SET ACCEL or return to the previous set speed with the RESUME switch.
In addition, the speed control is turned off each time you turn the vehicle off.
Driving uphill or on a steep grade
When the speed control is on, your vehicle may significantly drop speed when driving uphill, especially with a heavy load. If the speed drops more than 8 to 14 mph (15 - 25 km/h) the automatic speed control will, by design, be canceled. You may have to temporarily resume manual speed control while driving up a steep grade in order to maintain the speed you desire.
Frequent shifting of an automatic transmission or speed loss during speed control operation can be eliminated by shifting out of overdrive into drive (or by pressing the Transmission Control Switch, if equipped). These conditions could occur in hilly terrain or at higher elevations.
If the speed control “dropped out” after your climb is completed, the speed of your vehicle can be reset with the SET ACCEL switch, or returned to the previous set speed with the RESUME switch, as long as you are driving over 30 mph (50 km/h).
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Cancelling and Resuming a Set Speed
If you press the brake pedal, the speed control is cancelled. You can return to the speed you set by using the RSM switch, as long as you did not press the OFF switch.
To resume the speed you had before, you must be driving at least 30 mph (50 km/h).
Press and release the RESUME switch. Your vehicle gradually returns to the previously set speed and then maintains it.
RWARNING
If your vehicle has speed control, do not use it on slippery roads. You could lose control of your vehicle and could injure someone.
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Notes
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Driving Your Motorhome
Operation (E4OD)
The E4OD transmission is an electronically controlled four speed automatic transmission with overdrive. Transmission operation is controlled by the Powertrain Control Module (PCM).
The PCM will automatically adjust transmission operation to make up for varying conditions. Several sensors located on the engine and transmission such as Throttle Position, Engine Speed, Vehicle Speed and Transmission Temperature are used by the PCM to shift the transmission into a higher or lower gear when required for the best performance and fuel economy. For example, you may notice that the transmission will upshift to a higher gear more quickly when the vehicle is first driven and has not reached normal operating temperature.
The PCM also controls the transmission’s Torque Converter Clutch to further raise vehicle performance and fuel economy. The Torque Converter Clutch will engage when the transmission operating temperature and other conditions determined by the PCM have been met. Engagement of the clutch may be noted as a decrease in engine speed after an upshift has completed or when the driver has depressed the throttle while driving at a steady road speed.
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To help in troubleshooting, the PCM continually performs self-tests on the electronic control system and if any faults are detected, will store them in memory. The Transmission Control Indicator Light (TCIL), which is located on the gearshift lever, may flash steadily if a malfunction has been detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur.
NOTE: The word “OFF” located on the end of
the gearshift lever is the transmission control indicator light (TCIL).
Putting Your Vehicle in Gear
Your vehicle’s gearshift is on the steering column. The Transmission Control Switch and indicator light are located on the end of the gearshift lever. You can put the gearshift in any of the several positions.
The positions of the column-mounted gearshift
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Transmission Control Switch and indicator light (located on the gearshift lever)
RWARNING
Hold the brake pedal down while you move the gearshift lever from position to position. If you do not hold the brake pedal down, your vehicle may move unexpectedly and injure someone.
Once you place the gearshift securely into position, gradually release the brake pedal and use the accelerator as necessary.
NOTE: Your vehicle is equipped with a
brake-shift interlock feature. This feature prevents you from shifting from P (Park) unless you have the brake pedal depressed. (The ignition must be in the ON position.) If you cannot shift from P (Park) with the brake pedal depressed:
1. Apply the parking brake.
2. Remove the key.
3. Insert the key and rotate one position clockwise (ignition in the OFF position).
4. Apply the brake pedal and shift to N (Neutral). (If the vehicle is shifted to P (Park), you must repeat the previous steps.)
5. Start the vehicle.
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If you need to shift out of P (Park) by using the alternate procedure described above, it is possible that a fuse has blown and that your brakelamps may also not be functional. Please refer to the chapter titled Servicing Your Motorhome in this Owner Guide for instructions on checking and replacing fuses.
RWARNING
DO NOT DRIVE YOUR VEHICLE UNTIL YOU VERIFY THAT THE BRAKELAMPS ARE WORKING.
R (Reverse)
With the gearshift in the R (Reverse) position, the vehicle will move backward. You should always come to a complete stop before shifting into or out of R (Reverse).
Driving
When to use j (Overdrive)
This is the normal driving position. As the vehicle picks up speed, automatic upshifts to second, third and fourth gears will occur when j Overdrive is chosen on the selector and the transmission control switch has not been pressed. The transmission will shift into the correct gear when the right speed is achieved, for the accelerator pedal position you have chosen.
When to use Drive
You will note that there isn’t a drive position on your gearshift indicator. However, you will find a Transmission Control Switch and an indicator light labeled “Overdrive” located on the end of the gearshift lever. Press this switch and the word “OFF” will illuminate on the shift lever knob. With the word “OFF” illuminated, the
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transmission will operate in gears one through three. Operating in the Overdrive “OFF” mode gives more engine braking than Overdrive and is useful for descending hills or when towing.
Transmission Control Switch and indicator light (located on the gearshift lever)
To return the transmission to the normal j Overdrive operation, press the transmission control switch again. The Transmission Control Indicator Light will not be illuminated when Overdrive operation resumes. This switch may be used to select O/D ON or O/D OFF any time the vehicle is being driven.
When starting your vehicle, the overdrive system will automatically be in the normal overdrive mode.
If the Transmission Control Indicator Light is flashing on and off steadily, a transmission system malfunction was detected. The transmission will operate in a failure management mode and may have harsh engagements, firm shift feel, or abnormal shift schedule. If this condition persists, damage to the transmission could occur. Contact your dealer as soon as possible.
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When to use 2 (Second)
Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades. This position provides 2 (Second) gear operation only.
When to use 1 (Low)
Use 1 (Low) to provide maximum engine braking on steep downgrades. Upshifts from 1 (Low) can be made by manually shifting to 2 (Second) or j (Overdrive). Selection of 1 (Low) gear provides only low gear operation from start-up. Selection of 1 (Low) while at higher speeds provides a shift to second gear, and a shift to first gear will occur after the vehicle decelerates to the proper speed.
P (Park)
Always come to a complete stop before you shift into P (Park). This position locks the transmission and prevents the rear wheels from turning. To securely latch the gearshift in the P (Park) position, pull it toward you, push it completely counterclockwise against the stop, and then push it toward the instrument panel.
The gearshift is securely latched in P (Park) if you cannot rotate it in a clockwise direction without lifting it toward you.
RWARNING
Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park).
RWARNING
Never leave your vehicle unattended while it is running.
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Forced Downshifts
To gain extra acceleration in j Overdrive or Drive (O/D OFF), push the accelerator to the floor. The transmission will automatically downshift to the appropriate gear: third, second or first.
Power Braking
Increasing the engine speed above idle without vehicle movement (such as holding the brake) in a forward or reverse gear causes transmission stall.
NOTE: Continued operation in the stall
condition can result in transmission overheat, malfunction or fluid expulsion.
Your vehicle comes with power steering. Power steering uses energy from the engine to help steer your vehicle.
If the amount of effort needed to steer your vehicle changes at a constant vehicle speed, have the power steering system checked. If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually but it takes more effort.
Never hold the steering wheel to the extreme right or left for more than five seconds if the engine is running. This can damage the power steering pump.
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NOTE: After any severe impact such as
striking large potholes, sliding into curbs on icy roads, or a collision involving the front end, observe the steering wheel alignment. If the spokes of the steering wheel seem to be in a different position while going straight down the road, have the front suspension and steering checked for possible damage.
Your vehicle is equipped with the following features:
Front self-adjusting disc brakes.
Rear self-adjusting disc brakes.
Independent front and rear hydraulic brake
circuits with a common fluid reservoir and fluid level sensor in the master cylinder.
Hydro boost.
Parking brake.
Front Disc Brakes
The front disc brakes are self-adjusting. They do not require service other than periodic lubrication of caliper slide rails and inspection for pad wear.
Rear Disc Brakes
The rear disc brakes are self-adjusting. They do not require service other than periodic lubrication of the caliper slide rails and inspection for pad wear.
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Hydraulic Power Brakes
The hydraulic brake system is made up of two independent hydraulic circuits. One hydraulic circuit supplies fluid to the front disc brakes and the other hydraulic circuit supplies fluid to the rear disc brakes. These two circuits are supplied by a common hydraulic brake fluid reservoir, with a fluid level sensor.
The brake light in the instrument cluster will light for low brake fluid in the common brake fluid reservoir.
RWARNING
An increase in pedal travel will result in reduced braking capability. The brake system should be checked immediately.
Hydraulic Brake Booster System (Hydro Boost)
The Hydro Boost system receives its source of power from the power steering system pump.
If Brakes Do Not Grip Well or Pedal is “Low”
If during normal operation the brake pedal seems “low”, it may indicate the need for a brake system inspection and/or service. You should have your brakes checked as soon as possible.
Occasional brake squeal during light to moderate stops does not affect the function of the brake system and is normal. However, if the squeal becomes annoyingly loud or increases significantly in frequency of occurrence, return the vehicle to your dealer for inspection.
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Stopping Distances
Stopping distances vary with different loads and driving conditions. Use caution when encountering new conditions and acquaint yourself with vehicle performance. Take full advantage of engine braking power when slowing down.
Applying the Brakes
Apply the brake pedal gradually. Use the “squeeze” technique — push on the brake pedal with a steadily increasing force. This allows the wheels to continue to roll while you are slowing down, which lets you steer properly.
RWARNING
Do not drive with your foot resting on the brake pedal. This will increase your vehicle’s stopping distance and may also cause brake damage.
RWARNING
If you are driving down a long or steep hill, shift to a lower gear. Do not apply your brakes continuously, as they may overheat and become less effective.
When front or rear brake linings are replaced, it is essential that authorized Ford service replacement or equivalent linings be installed. This will assure that the vehicle stopping distances are not adversely affected and will maintain the proper balance between front and rear wheel braking.
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The parking brake pedal is suspended just below the bottom of the instrument panel to the left of the service brake. To set the parking brake while parking your vehicle, press the brake pedal with your right foot and hold it while you push the parking brake pedal down firmly with your left foot.
The BRAKE warning light will go on as soon as you start to move the parking brake pedal. The brake will not prevent the vehicle from moving unless you push it down firmly and fully. Remove your foot from the service brake pedal and make sure there is no vehicle movement.
Parking Brake
Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn off the ignition whenever you leave your vehicle.
To release the parking brake, press the service brake pedal with your right foot and pull the parking brake release lever.
RWARNING
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RWARNING
If the parking brake is fully released, but the Brake System light remains on, have the brakes checked immediately. They may not be working properly.
The parking brake is not designed to stop a moving vehicle, but you can use the parking brake to stop your vehicle in an emergency if the normal brakes fail. However, since the parking brake applies only the transmission mounted parking brake assembly, the stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Checking Parking Brake and Transmission Park Mechanism
Periodically check the holding ability of the parking brake by stopping on a steep hill and restraining the vehicle by using only the parking brake with the transmission in N (Neutral). Check the holding ability of the P (Park) mechanism (automatic transmissions) by releasing all brakes after moving the transmission selector lever to the P (Park) position.
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Tips for Safe Driving
As with any new vehicle, yours may drive and handle differently from your previous vehicle. Use care until you become accustomed to its various features and driving characteristics.
Operate your vehicle within reasonable limits. Sudden acceleration, deceleration, turning, or combinations of these maneuvers can cause a vehicle to behave differently than anticipated.
Wheel Spin
Extreme acceleration can cause the rear
wheels to spin, perhaps resulting in reduced steering control.
If the wheels spin during vehicle start-up, shift to a different gear:
Electronic 4-Speed Automatic Transmission
E4OD: use 2 (Second)
Move forward slowly and evenly. If this does not work, try rocking the vehicle.
High Speed Driving
Ford Motor Company recommends obeying posted speed limits.
RWARNING
Driving too fast for conditions creates the possibility of loss of vehicle control. Driving at very high speeds for extended periods of time may result in damage to vehicle components.
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Driving in Bad Weather
Slippery roads
Drive cautiously on wet or snowy roads:
Do not quickly move the steering wheel
unless necessary. Drive slower than you normally would.
Give your vehicle more distance to stop.
Pump the brake pedal steadily and evenly to
avoid locking your front wheels To stop on ice, shift to N (Neutral) below 10
mph (16 km/h) and gently pump brakes. Consider using one of the lower gears.
RWARNING
To avoid skidding and losing control on slippery roads, do not downshift into First (1) when you are moving faster than 20 mph (32 km/h).
High water
Never attempt to cross water that is fast flowing or of unknown depth.
Do not drive through flooded areas unless you are sure that the water is below the bottom of the wheel hubs.
If you must drive through high water, drive slowly. You may have limited traction or wet brakes, so allow extra stopping distance because your vehicle will not stop as quickly as usual.
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After you drive through the standing water, apply your brakes gently several times as your vehicle moves slowly. This helps to dry the brakes.
NOTE: If the transmission is submerged in
water, the fluid should be checked and changed, if necessary.
NOTE: All rear axle lube quantities must be
replaced every 100,000 miles (160,000 km) or if the axle has been submerged in water. Otherwise, the lube should not be checked or changed unless a leak is suspected or repair required.
Rocking the vehicle
If your vehicle gets stuck (for example, in mud or snow), you may rock it out of the spot. Shift in a steady rhythm between forward and reverse gears. Allow the transmission to fully engage, then press lightly on the accelerator. Do not rock the vehicle for more than a few minutes. This may overheat the engine and transmission, causing damage to both. In addition, other vehicle systems and components may also be damaged.
Do not spin the wheels at over 35 mph (55 km/h). The tires may fail and injure a passenger or bystander.
RWARNING
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Vehicle/Trailer Loads
All vehicles may tow a Class I trailer provided the Gross Combined Weight (GCW) is less than or equal to the GVWR shown on the Safety Compliance Certification Label. For heavier trailer applications, refer to the towing information found later in this chapter.
Towing a trailer puts additional loads on your vehicle’s engine, transmission, axle, brakes, tires and suspension. For your safety and for the good of your vehicle, use the right equipment for the type of trailer you tow.
Your trailer towing capability will vary based on the standard and optional equipment on your vehicle. Refer to the following Vehicle Loading/Towing Information and the Trailer Towing Tables to determine the specific towing capability of your vehicle.
Stay within the load limits when you tow.
Carefully and thoroughly prepare your
vehicle for towing, making sure to use the right equipment and to attach it properly. (See Preparing to Tow in this chapter.)
Use extra caution when driving your vehicle
while you tow. (See Driving while you tow in this chapter.)
Service your vehicle more frequently if you
tow a trailer. (See Servicing your vehicle if you tow in this chapter.)
Do not tow a trailer until your vehicle has been driven at least 500 miles (800 km).
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Information
Your vehicle’s load capacity is designed by weight, not volume, so you cannot necessarily use all available space with large or heavy loads. Maximum safe vehicle weights as well as tire, rim sizes and inflation pressures are specified for your vehicle on the Safety Compliance Certification Label. A Safety Compliance Certification Label was supplied by Ford Motor Company to the Motorhome Manufacturer. The manufacturer uses this information and supplies a Compliance Certification Label which is located inside the vehicle to the left of the driver.
Trucks, unlike passenger cars, are basically custom vehicles designed to carry a load. Most owners start with a base vehicle and add production and dealer installed and/or aftermarket components to suit their tastes and purposes. Even trucks that are purchased for personal transportation only are likely to have considerable optional equipment, such as step bumpers and light bars, for example.
Passengers should not be allowed to ride in the cargo area. Persons not riding in a seat with a fastened seat belt are much more likely to suffer serious injury in a collision. Cargo should always be secured to prevent it from shifting and causing damage to the vehicle or harm to passengers.
RWARNING
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Each additional item of equipment affects how much cargo a vehicle can carry. If a vehicle is overloaded, performance will suffer and service concerns may arise.
Understanding Loading/Towing Information
The following terms are used to describe the ability to carry or tow a load:
Base Curb Weight
Payload
GVW (Gross Vehicle Weight)
GVWR (Gross Vehicle Weight Rating)
GAWR (Gross Axle Weight Rating)
GCWR (Gross Combined Weight Rating)
Maximum Trailer Weight Rating
Maximum Trailer Weight
Trailer Weight Range
Base Curb Weight
The Base Curb Weight is the weight of the vehicle including fuel, coolants, lubricants, emergency tools, spare wheel and tire. It also includes any equipment that is standard on that model. It does not include passengers, cargo or optional equipment installed by factory, dealer, aftermarket supplier or customer.
Payload
Payload is the combined, maximum allowable weight of cargo, occupants and optional equipment that the truck is designed to carry. It is Gross Vehicle Weight Rating minus the base curb weight.
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Gross Vehicle Weight (GVW)
If you add base curb weight and the weight of a load (including passengers, cargo and optional equipment) being carried at a particular time, you get the Gross Vehicle Weight (GVW).
It is important to remember that GVW is not a limit or a specification. If an owner loads up a vehicle and weighs it, that’s the GVW at that moment. If the owner piles on more of a load and weighs it again, that becomes the GVW until such time as the vehicle is unloaded.
Gross Vehicle Weight Rating (GVWR)
To avoid overloading a vehicle, the owner should observe the manufacturer’s specified Gross Vehicle Weight Rating. The GVWR is the maximum total weight of base vehicle, passengers, optional components and cargo that a particular vehicle was designed to carry.
Gross Axle Weight Rating (GAWR)
We have all seen a car or a truck that is loaded down in the rear and riding high in the front. This is a dangerous condition that usually means that the rear suspension components are under severe strain and that vehicle handling is impaired. There is more to carrying a load than just payload or GVWR.
Your Safety Compliance Certification Label not only gives the GVWR, it also gives the Gross Axle Weight Rating (GAWR) which is the carrying capacity for each axle system. For trucks, the rear axle will be designed to carry more weight than the front.
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The rating is based on the carrying capacity of the lowest rated axle and suspension component as well as other factors. This is why it’s so important to observe vehicle loading ratings. Overloading a vehicle punishes components and can lead to shortened service life or outright failure.
The capacity of the tires is included as part of the axle and suspension system, which is to be considered when determining the lowest rated component. Tires are rated to carry a specific maximum load at a specific maximum tire pressure.
Passenger car type tires when installed on light trucks and multipurpose passenger vehicles are rated at 10% lower load carrying capacity due to the differences in vehicle usages.
With the tires inflated to the specified pressure the total weight of your vehicle must not exceed the GVWR and GAWR specified on the Safety Compliance Certification Label. This includes full fuel tank(s), vehicle equipment, and occupants as well as the cargo load.
GCWR (Gross Combined Weight Rating)
GCWR is the maximum combined weight of the towing vehicle (including passengers and cargo) and the loaded trailer. The GCWR is specified by the manufacturer to indicate the combined maximum loaded weight that the vehicle is designed to tow.
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Maximum Trailer Weight Rating
The maximum trailer weight rating is the maximum weight of a trailer the vehicle is permitted to tow. It is specified by the manufacturer and is determined by subtracting the vehicle curb weight for each engine/transmission combination, any required option weight for trailer towing and the weight of the driver from the GCWR for the towing vehicle.
Maximum Trailer Weight
The maximum trailer weight is the maximum weight of a trailer the loaded vehicle is permitted to tow. It is determined by subtracting the weight of the loaded towing vehicle (including passengers and cargo) from the GCWR for the towing vehicle.
Trailer Weight Range
The trailer weight range is a specified range by weight, which the trailer must fall within, ranging from zero to the maximum trailer weight rating.
Calculating The Load
To know how much weight your vehicle can carry:
Obtain ratings from your Safety Compliance
Certification Label, and the Trailer towing specifications in the owner guide (refer to the Index)
— Refer to the following sample illustration
to locate the various ratings on your Safety Compliance Certification Label.
— If you do not plan on pulling a trailer, do
not include these ratings into your calculations.
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Weigh your vehicle as you customarily
operate the vehicle without cargo. Subtract the total weight of passengers, driver
and optional equipment added by the factory, dealer or aftermarket supplier to determine how much cargo weight you can carry.
Sample label
If you suspect that your payload is excessive, have your vehicle weighed at a highway weigh station or appropriate commercial facility. Weigh the total vehicle and trailer (if applicable), then separately weigh the vehicle at the front and rear wheels. And finally, weigh the trailer separately if applicable.
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Use this chart to perform your calculations.
NOTE: The Truck Safety Compliance
Certification Label has two weight related entries that sometimes cause confusion.
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Front Axle Reserve Capacity in Pounds (kgs): On the sample label, this value is given as 83 pounds (38 kgs). Does this mean that you are limited to adding only 83 pounds (38 kgs) of accessories to the front end capacity? Not exactly. This says that you can load 83 pounds (38 kgs) of options on the front axle, add 150 pound (68 kgs) passengers to all seating positions, and add evenly distributed cargo in the box without exceeding the GAWR F.
It is possible to hang heavier equipment on the front as long as the vehicle owner/operator compensates. This can be accomplished, if necessary, by carrying fewer passengers, less cargo or positioning cargo more toward the rear, which has the effect of reducing the load on the front. Keep in mind that the GAWR F, GAWR R, nor the GVWR should ever be exceeded.
Total Accessory Reserve Capacity in Pounds (kgs): On the sample label this value is given as 112 pounds (51 kgs). This is a number that is related to government crash test standards, and only indirectly reflects on the amount of accessory weight that can be carried.
In the case of both these numbers (83 and 112 pounds) (38 and 51 kgs), the important thing to remember is that for safe operation, an owner/operator should calculate the amount and the distribution of all weights (passengers, accessory equipment and cargo). These combined weights should fall below the vehicle’s GVWR and GAWR.
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Trailers
Towing a trailer safely means having the proper weight on the tongue (usually 10% of the trailer weight). Load-equalizing hitches on large rigs may transfer weight to each of the vehicle’s axles. This weight must be included in capacity calculations when determining if the vehicle is loaded within safe limits.
If your vehicle exceeds the GVWR, remove cargo from your vehicle accordingly. If your vehicle exceeds the GAWR for either axle, shift the load or remove cargo accordingly.
RWARNING
If the GVWR or the GAWR specified on the Safety Compliance Certification Label is exceeded, your vehicle may be damaged or you may lose control and injure someone.
RWARNING
Towing trailers beyond the maximum recommended gross trailer weight could result in engine damage, transmission/axle damage, structural damage, loss of control, and personal injury.
Use the Safety Compliance Certification Label to find the axle code number and the engine type for your vehicle.
Use the appropriate Maximum Gross Combined Weight Rating (GCWR) chart to find the Maximum GCWR for your type engine and rear axle ratio.
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Subtract your Loaded Vehicle Weight from the Maximum GCWR found in the chart. This is the maximum trailer weight your vehicle can tow and must fall below the maximum shown under Trailer Weight on the chart.
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Automatic Transmissions
Preparing to Tow
For your safety and for the good of your vehicle, use the right equipment for the type of trailer you tow. Also, make sure that all towing equipment is properly attached to your vehicle. If you are not certain that you are using the right equipment in the proper manner, see your Ford or Lincoln-Mercury dealer.
Hitches
For towing trailers up to 2,000 lb (907 kg), use a weight carrying hitch and ball which uniformly distributes the trailer tongue loads through the underbody structure. Use a frame-mounted weight distributing hitch for trailers over 2,000 lb (907 kg).
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Do not use single clamp bumper hitches or hitches which attach to the axle. Provisions for multi-clamp type temporary bumper hitch have been provided (Class I, max. loading), if installed properly. Follow towing instructions of a reputable rental agency.
Whenever a trailer hitch and hardware are removed, make sure all mounting holes in the underbody are properly sealed to prevent noxious gases or water from entering.
Safety Chains
Always use safety chains between your vehicle and trailer. Cross chains under the trailer tongue and allow slack for turning corners. Connect safety chains to the vehicle frame or hook retainers. Never attach chains to the bumper.
Trailer Brakes
Separate trailer brakes are required on most towed vehicles weighing over 1,500 lb (680 kg).
RWARNING
Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase.
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Trailer lamps
Make sure your trailer lamps conform to Federal and local regulations.
NOTE: Do not connect a trailer lighting system
directly to the lighting system of the vehicle. See your local recreational vehicle dealer or rental trailer agency for correct type of wiring and relays for your trailer and heavy-duty flashers. Incorrect installation may result in either a false warning or no warning in the lamp outage warning system.
RWARNING
Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.
Driving While You Tow
Be especially careful when driving while you tow a trailer. Never drive faster than 45 mph (70 km/h) when you tow in hilly country on hot days. Also, anticipate stops so that you can brake gradually.
If you use the speed control while you are towing on very long, steep grades, the speed control may shut off.
If your vehicle is equipped with an Electronic 4-Speed Automatic (E4OD) transmission, operate in Overdrive. Refer to the automatic transmission operation earlier in this chapter.
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For normal driving conditions, operate in Overdrive. Refer to the E4OD transmission operation earlier in this chapter.
When descending a steep grade with a trailer, operate in Drive rather than Overdrive. If additional braking is needed, shift the automatic transmission gearshift into 2 (Second) gear or 1 (Low).
Servicing Your Vehicle If You Tow
If you tow a trailer for a long distance, your vehicle will need to be serviced more frequently than usual. Refer to the Maintenance Schedule and Record booklet for additional information.
Trailer Towing Tips
Before starting on a trip, practice turning, stopping and backing in an area away from heavy traffic. Get to know the “feel” of the vehicle/trailer combination.
Practice backing up. Back up very slowly, with someone outside at the rear of your trailer to guide you. Place your hand at the bottom of the steering wheel and move it in the direction you want the rear of the trailer to swing. Slight movement of the steering wheel results in a much larger movement of the rear of the trailer.
Allow more room for stopping with a trailer attached. Trailer brakes should be applied first, whether manually or automatically controlled, when approaching a stop.
For a good handling truck-trailer combination, the trailer tongue load should be approximately 10-15% of the loaded trailer weight.
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Make a thorough check of your equipment before starting out on the road. After you have traveled about 50 miles (80 km) stop in a protected area and double-check your hitch and electrical connections. Also check trailer wheel lug nuts for tightness.
When turning, drive slightly beyond the normal turning point so the trailer wheels will clear curbs or other obstructions.
When stopped in traffic for long periods of time in hot weather, place the gearshift selector lever in P (Park) to increase the engine idle speed. This aids in engine cooling and air conditioner efficiency. If the engine overheats, move the Function Selector Lever to VENT to stop the compressor and increase the engine speed for a short time.
Vehicles with trailers should not be parked on a grade. However, if you must park on a grade, place wheel chocks under the trailer’s wheels as follows:
Apply the brake pedal and hold.
Have another person place the wheel chocks
under the trailer wheels. With the chocks in place, release the foot
service brakes, making sure the chocks are holding.
Apply the parking brake by pressing the
service brake pedal down firmly with your right foot while applying the parking brake pedal with your left foot.
Shift the gearshift lever into P (Park).
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To start, after being parked on a grade:
Apply the foot service brakes and hold
Start the engine
Shift transmission into gear and release the
parking brake Release the foot service brakes and move the
vehicle uphill to free the wheel chocks Apply the brake pedal and hold while
another person retrieves the chocks.
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Roadside Emergencies
Your vehicle’s battery may die if you leave the lights on or any electrical equipment on after you turn the engine off. If this happens, you may be able to jump-start from a booster battery to start your vehicle.
RWARNING
The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage.
RWARNING
To protect yourself when charging a battery, always shield your face and eyes. Make sure that you can breathe fresh air.
RWARNING
Applying too much pressure on the ends when lifting a battery could cause acid to spill. Lift the battery with a carrier or with your hands on the opposite corners.
RWARNING
Batteries contain sulfuric acid which burns skin, eyes, and clothing.
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If the acid touches someone’s skin, eyes, or clothing, immediately flush the area with water for at least 15 minutes. If someone swallows the acid, have him or her drink lots of milk or water first, then Milk of Magnesia, a beaten egg, or vegetable oil. Call a doctor immediately.
To avoid damaging your vehicle or your battery, and to avoid injury to yourself, follow these directions for preparing your vehicle to jump-start and connecting the jumper cables in the order they are given. If in doubt, call for road service.
Preparing Your Vehicle
1. Your vehicle has a 12-volt starting system, so you need to use a 12-volt jumper system. You will damage your starting motor, ignition system, and other electrical parts if you connect them to a 24-volt power supply (either two 12-volt batteries in series or a 24-volt generator set).
2. Do not disconnect the battery of the disabled vehicle. You could damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle. Make sure the vehicles do not touch each other. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts.
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4. Check all battery terminals and remove any excessive corrosion before you attach the jumper cables.
5. Turn on the heater fan in both vehicles. Turning on the fan helps protect the electrical system from voltage surges. Turn off all other switches and lights in both vehicles to prevent possible damage to either vehicle’s electrical systems.
Connecting the jumper cables
1. Connect one end of the first jumper cable to the positive (+) terminal of the discharged battery. (You can connect either jumper cable to the positive (+) terminal, as long as you use the same cable for both positive terminals.) Most jumper cables have a red cable and a black cable. The red cable is generally used for the positive terminals and the black for the negative ones.
2. Connect the other end of the first cable to the positive (+) terminal of the booster battery.
3. Connect one end of the second cable to the negative (-) terminal of the booster battery — NOT to the discharged battery.
4. Connect the other end of the second cable to a good metallic surface on the engine or frame of the disabled vehicle.
RWARNING
Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery.
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Attaching jumper cables
Jump-Starting
1. Make sure that the jumper cables are not in the way of moving engine parts, then start the booster vehicle. Run the engine at a moderate speed.
2. Let the discharged battery charge for a few minutes and then start the disabled vehicle. It may take a couple of tries before the vehicle starts. If the vehicle does not start after several attempts, there may be a different problem.
3. When both vehicles are running, let them idle for a few minutes to charge the discharged battery.
Removing jumper cables
1. Always remove the jumper cables in the reverse order. Remove the negative (–) end
of the jumper cable from the metallic surface on the engine or frame of the disabled vehicle.
2. Remove the negative (–) cable from the booster battery.
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3. Remove the positive (+) cable from the booster battery.
4. Remove the other end of the positive (+) cable from the discharged battery.
After the vehicle is started, let it idle for a while to let the engine “relearn” its idle conditions. Drive it around for a while with all electrical accessories turned off to let the battery recharge.
You may need to use a battery charger to fully recharge the battery.
If you need to replace your battery, see Battery in the Servicing Your Vehicle chapter.
If you get a flat tire while you are driving, do not apply the brake heavily. Instead, gradually decrease the speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Park on a level spot, turn off the ignition, set the parking brake, and turn on the hazard flashers.
The Conventional Spare Tire
With the conventional spare tire, you can use it as a spare or as a regular tire. This spare tire is identical to the other tires that come with your vehicle.
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Preparing to Change the Tire
NOTE: To lift your vehicle by other than the
front or rear jacking points, be sure to use only hoist adapters with a wide contact surface.
1. Make sure that your vehicle will not move or roll. Put the gearshift in P (Park). Set the parking brake and block the wheel that is diagonally opposite the tire that you are changing.
On F-Super Duty vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the vehicle is in Park and the parking brake is applied. Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted.
RWARNING
If the vehicle slips off the jack, you or someone else could be seriously injured.
RWARNING
Do not put any part of your body under the vehicle. Do not start the engine when your vehicle is on the jack. Never raise your vehicle by using a bumper jack.
The jack is only for changing the tire in emergencies. The Ford F-Super Duty Jack is recommended. Use safety stands if you want to service the vehicle.
If an alternative jack is used, it must have a curved surface swivel head compatible with the stripped chassis jacking surfaces and must have a minimum load rating of 4 tons. Do not use a button head type jack.
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RWARNING
Use of an improper jack could result in personal injury if jack slippage occurs.
2. To raise front wheels, position jack under bracket in front of axle, as shown.
3. To raise rear wheels, position jack under axle, against edge of spring bracket.
Positioning the jack
NOTE: Remove wheelcover/hubcaps from
wheels as necessary to access the lug nuts.
Use a jack to raise the vehicle slightly. Loosen
the wheel lug nuts, but do not remove them until the tire is raised off the ground.
Raise the vehicle until the wheel is clear of
the ground. Finish removing the wheel lug nuts and wheel.
F-Super Duty Motorhome Chassis uses two-element swiveling lug nuts (and wheels designed to accommodate such lug nuts).
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RWARNING
Use only the type of wheels and lug nuts furnished with your vehicle. Use of wheels or lug nuts other than original equipment could cause damage to the wheel or mounting system and allow the wheels to come off while the vehicle is in motion.
RWARNING
Do not use any type of wheel cover that is installed between the lug nuts and the wheel. Use of this type of wheel cover can cause the wheel lug nuts to loosen and could allow the wheel to come off while the vehicle is in motion.
There are locating pins on the hubs and wheels with corresponding holes. When you put the wheel back on, make sure the pins are lined up with the proper holes.
The wheels are attached to the hubs with integral two-element swiveling lug nuts.
Dual rear wheel nut
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Lug nut tightening sequence
Lower the vehicle until the tire touches the
ground, and tighten lug nuts in the same sequence to the specifications shown in the chart below.
Finish lowering the vehicle and replace any
wheel covers, ornaments, or hub caps that your vehicle has. Make sure that they are snapped into place.
Put the tire, jack, and wrench away. (Make
sure jack is securely fastened so it doesn’t rattle when you drive.)
RWARNING
Make sure spare tires and jacking equipment are stowed and secured in the proper storage location.
Unblock the wheels.
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Retighten the wheel lug nuts to the specified torque at 100 miles (160 km), and again at 500 miles (800 km) of new vehicle operation and at the intervals specified in the Maintenance Schedule and Record booklet.
Also retighten to the specified torque at 500 miles (800 km) of operation after any wheel change or any time the lug nuts are loosened.
RWARNING
Failure to retighten wheel lug nuts at mileages specified could allow wheels to come off while the vehicle is in motion.
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If you need to have your vehicle towed, contact a professional towing service or, if you are a member, your roadside assistance center. Recommended towing options include wheel lift towing or flat bed towing.
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When calling for a tow truck, tell the operator what kind of vehicle you have. A towing manual is available from Ford Motor Company for all authorized tow truck operators. Have your tow truck driver refer to this manual for the proper hook-up and towing procedures for your vehicle.
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Customer Assistance
Motorhome Assistance
If you have a service concern, please follow the directions below. If you require roadside assistance (flat tire, jump start, fuel, locked out), please refer to Roadside Assistance in this section.
Call our Motorhome Customer Assistance Center (1-800-444-3311) which is available 24 hrs/day.
If inspections or repairs are required let the assistance center make an appointment for you at the most appropriate repair location in your area.
Please have the following information ready before you call:
Vehicle Identification Number
Current Mileage
A Summary of Your Concern
When you arrive at the repair location explain your concern fully to the service writer. If your problem is resolved please contact (1-800-444-3311) and advise them accordingly.
If your service problem is not resolved, ask to see the Service Manager and review your concern with him.
If you are still not satisfied, contact (1-800-444-3311) and our Motorhome Customer Assistance Center will assist you and/or the repair location as needed.
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Ford Motor Company has set up a 24-hour, seven-day-a-week hotline with trained operators that put you in touch with the help you need if you experience a problem with your vehicle. This complimentary service is provided to you throughout your warranty period of 3 years or 36,000 miles (3 years or 60,000 km), whichever comes first. To purchase Roadside Assistance coverages beyond this period, through Ford Auto Club, contact your Ford or Lincoln-Mercury dealer (not available in Canada).
Roadside Assistance will cover the following:
Mount your spare if you have a flat tire.
Jump-start your battery if it is dead.
Unlock your vehicle if you are locked out.
Bring you fuel if you run out.
Tow your vehicle if you are stranded. Even
non-warranty related tows, like accidents or getting stuck in mud or snow, are covered (some exclusions apply, such as impound towing and repossession).
How to use Roadside Assistance
Your Roadside Assistance identification card can be found in the Owner Guide portfolio in your glove compartment. Complete the card and place it in your wallet for quick reference.
To receive roadside assistance in the United States call 1-800-241-FORD (in Canada call 1-800-665-2006).
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Should you need to arrange for roadside assistance yourself, Ford Motor Company will reimburse the reasonable cost. To obtain information about reimbursement call 1-800-241-FORD (in Canada call 1-800-665-2006).
Ford Motor Company has authorized Ford and Lincoln-Mercury dealerships that can service your vehicle for you. This chapter tells you how to get service or maintenance for your vehicle.
Service/Maintenance Concerns (U.S. or Canada)
Ford recommends that you take your vehicle to one of the dealers recommended by our Motorhome Customer Assistance center. The toll-free number for the Motorhome Customer Assistance center is 1-800-444-3311.
If you are not satisfied with the service you received from your dealership’s service department, talk to the service manager at the dealership. If you still are not satisfied, talk to the owner or general manager of the dealership. In most cases, you will have your concern resolved at this level.
If you are away from home when your vehicle needs to be serviced, or if you need more help than the dealer gave you, contact the Ford Customer Assistance Center to find an authorized dealership that may be able to help.
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In the U.S., contact:
If you live in Canada and have any questions or concerns that the dealership cannot answer, contact the Customer Assistance Centre.
Please have the following information available when contacting Ford Customer Assistance:
your telephone number (both business and
home) the name of the dealer and the city where the
dealership is located the year and make of your vehicle
the date purchased
the current mileage on your vehicle
your Vehicle Identification Number (VIN)
(listed on your owner card)
If you still have a service or product complaint, you may wish to contact the Dispute Settlement Board (U.S. only) or the Canadian Motor Vehicle Arbitration Plan (CAMVAP) in Canada.
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(U.S. Only)
The Dispute Settlement Board is a voluntary, independent dispute-settlement program available free to owners or lessees of qualifying Ford Motor Company vehicles.
The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this process at any time without notice and without incurring obligations.
What Kind of Cases Does the Board Review?
The Board reviews all product performance and service complaints on Ford, Mercury and Lincoln Cars and Ford and Mercury Light Trucks under warranty that have not been resolved by a dealer or Ford Motor Company.
The Board does not review issues involving:
A non-Ford product
A non-Ford dealership
A vehicle sales transaction
A request for reimbursement of consequential
expenses unless incidental to a service or product complaint being reviewed
Items not covered by your warranty
Alleged liability claims
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Property damage where such damage is
significant when compared to the economic loss alleged under the warranty dispute
Cases currently in litigation
Vehicles not used primarily for personal,
family, or household purposes
NOTE: Complaints involving vehicles on
which applicable express written new vehicle warranties have expired at receipt of your application are not eligible. Eligibility may differ according to state law. For example, see the unique brochure for California purchasers/lessees.
How Does the Board Work?
The Board has four members:
three consumer representatives
a Ford or Lincoln-Mercury dealer
Consumer candidates for Board membership are recruited and trained by an independent consulting firm. Dealers are chosen because of their business leadership qualities.
If the involved vehicle is within 36 months and 36,000 miles of the date of delivery (warranty start date), you have a right to make an oral presentation before the Board by indicating your choice on the application. Also, oral presentations may be requested by the Board. A decision is made by the Board by simple majority vote.
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