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77
Instruction Manual
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Ford simtap, 77 Instruction Manual

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Ford
Ford Drilling
Drilling Machines
Machines
Parts and
Parts and
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Section
AB
08/2013
Web Revision 12/17/2015
Manual
AB-2
Contents
Page
Ford Model 77 Drilling Machine Information
Optional Items ...............................................................4
Ford Model 77 Drilling Machine Kits
DMO ......................................................................5
Optional Items for 1/2" Through 1-1/4" Drilling Requirements ..........................5
Optional Items for 1-1/4" Through 2" Drilling Requirements ...........................6
Ford Model 77 Drilling Machine Component Information Charts
Cutting Tools ................................................................7
Adapters ...................................................................7
Boring Bars .................................................................7
Ford Model 77 Operating Instructions .............................................8
Ford Model 77 Assembly Instructions for Shell Cutters ...............................9
Ford Model 77 Drilling Machine Adapters
Recommended Drill Sizes ....................................................10
Recommended Drilling Machine Adapters ........................................10
Recommended Tapping Machine Adapters .......................................10
The Ford SIMTAP™ Drilling Machine Information
Information and Optional Items .................................................11
SIMTAP™ Drilling Machine Kits
SIMDMK ..................................................................12
SIMTAP™ Component Parts ..................................................12
Optional Items ..............................................................12
The Ford SIMTAP™ Drilling Machine Option Selection Charts
Cutting Tools ...............................................................13
SIMTAP™ Adapters .........................................................13
The Ford SIMTAP™ Drilling Machine Operating and Assembly Instructions . . . . . . . . 14 & 15
Warranty .....................................................................16
AB-3
Information The Ford Model 77 Complete
Drilling Machine Kit Includes:
•
(items 1 through 9A on page 5)
•
3/4" and 1" Corporation Stops (item 10)
•
wrenches (item 11)
•
Optional Items
•
and A/C
•
•
•
PVC and A/C
•
Ductile Iron
The Drilling Machine
Flare Copper Thread Adapters for
Two small adjustable open end
Tool Box (item 12)
1/2" - 1" Drills for Cast Iron
1/2", 3/4" and 1" Shell Cutters for PVC
1-1/4" Drills for Ductile Iron or A/C
1-1/4", 1-1/2" and 2" Shell Cutters for
1-1/2" and 2" Shell Cutters for
•
PVC and A/C
•
Corporation Stops
•
styles of Corporation Stops
•
(see ordering information below)
1. Substitute Flush Valve or Hose
Adapter for Plug. Attach Hose.
2. When Drill or PVC Cutter cuts
through main, water pressure
DMRW Ratchet Wrench – Periodic maintenance is required. The frequency is
tends to wash chips through
determined by the degree of exposure to harmful elements, such as sand, dirt,
machine and Hose.
etc. It is recommended to submerse the head of the ratchet in diesel fuel to loosen internal dirt. Liquid applied thread lock should be refreshed occasionally to ensure cover plate screws remain secure.
Ordering Information
Drilling Machine only includes items 1 through 9A on page 5.
Complete Drilling Machine Kit includes items 1 through 12 on page 5. Drills, shell cutters and hole saw should be ordered separately.
Optional items and spare parts should be ordered separately by name and catalog number on pages 5 through 7.
2" Hole Saw for Ductile Iron,
Boring Bars for other sizes of
Adapters for different sizes and
Chip flushing equipment (page 5)
AB-4
The Ford Model 77 Drilling Machine
4 - Yoke Bolt
(DMYB)
7 - Boring Bar Packing (DMBBP)
8 - Body
(DMB-NL)
Boring Bar
9 - (DMBB-3) 9A - (DMBB-4A) 18 - (DMBB-1) 19 - (DMBB-2)
17 - Drill (DMD)
16 - Outside
Gasket (GT-130)
20
Shell
Cutter
(DMSC)
1 - Handwheel and Feedscrew (DMHF)
3 - Yoke (DMY)
6 - Packing Bushing (DMPB-NL)
5 - Plug (DMP-3-NL)
14 - Flush Valve
(B8H-233-HB-2-NL)
15 - Hose (DMH-10)
10 - Adapter DMA2-3-NL DMA2-4-NL
22
Inside
Gasket
21 - Optional Adapters (DMA)
2 - Ratchet Wrench (DMRW)
13 - Hose Adapter (DMHA-NL)
Catalog Number
Dmo-Nl Model 77 Drilling Machine (items 1 through 8) (10 lb.)
Dmo-1-9a-Nl Model 77 Drilling Machine including Boring Bars (items 1 through 9A)
DmK-1-12a-Nl Model 77 Drilling Machine Kit Complete (items 1 through 12) (36 lb.)
Drills, cutters and hole saws are not included with kits. See page 7 for a complete list of these items.
<br/>
DesCriptioN
DRILLING MACHINE COMPONENTS
ref.
DRILLING MACHINE KITS
<br/>
No.
esCriptioN
D
1 Handwheel and Feedscrew DmHf 2 Ratchet Wrench DmrW 3 Yoke DmY 4 Yoke Bolts (2) DmYb 5 Plug - 3/4" Iron Pipe Thread Dmp-3-Nl 6 Packing Bushing Dmpb-Nl 7 Boring Bar Packing (2) Dmbbp 8 Body Dmb-Nl 9 Boring Bar Only (fits 11/16" drill
9A Boring Bar Only (fits 7/8" drill
3/4" Flare Copper Adapter with gaskets Dma2-3-Nl
10
1" Flare Copper Adapter with gaskets Dma2-4-Nl
<br/>
and shell cutter for 3/4" corp stop) Dmbb-3
<br/>
and shell cutter for 1" corp stop) Dmbb-4a
11 Open End Adjustable Wrenches (2) 1 each of 8" and 10" DmaW-pr 12 Tool Box Dmtb
optioNal items
– Drilling Machine Ratchet Wrench Repair Kit DmrWrK 13 Hose Adapter for Chip Flushing DmHa-Nl 14 Ball Valve with Hose threads for Chip Flushing b8H-233-Hb-2-Nl 15 10 ft. Hose for Chip Flushing DmH-10 16 Outside Gasket for all Corp Stop Adapters gt-130
optioNs for 1/2" - 1-1/4" DrilliNg requiremeNts
7/16" Drill for 1/2" Corp Stop (fits boring bar DMBB-1) DmD-1 9/16" Drill for 5/8" Corp Stop (fits boring bar DMBB-2) DmD-2
17
11/16" Drill for 3/4" Corp Stop (fits boring bar DMBB-3) DmD-3 7/8" Drill for 1" Corp Stop (fits boring bar DMBB-4A) DmD-4a
18 Boring Bar for 7/16" Drill for 1/2" Corp Stop Dmbb-1 19 Boring Bar for 9/16" Drill for 5/8" Corp Stop Dmbb-2
7/16" Shell Cutter for PVC (fits borings bar DMBB-1) DmsC-1
20
11/16" Shell Cutter for PVC (fits boring bar DMBB-3) DmsC-3 7/8" Shell Cutter for PVC (fits boring bar DMBB-4A) DmsC-4a 1/2" Flare Copper Adapter with Gaskets Dma2-1-Nl 5/8" Flare Copper Adapter with Gaskets Dma2-2-Nl 1-1/4" Flare Copper Adapter with Gaskets 3/4" Female Iron Pipe Adapter with Gaskets Dma1-3-Nl
21
1" Female Iron Pipe Adapter with Gaskets Dma1-4-Nl 1-1/4" Female Iron Pipe Adapter with Gaskets 1-1/4" Quick Joint Adapter with Gaskets (CTS) 3/4" Quick Joint Adapter with Gaskets (PEP) Dma6-3-q-Nl 1" Quick Joint Adapter with Gaskets (PEP) Dma6-4-q-Nl Inside Gasket for 1/2" Flare Copper Adapter gt-106 Inside Gasket for 5/8" Flare Copper Adapter gt-107 Inside Gasket for 3/4" Flare Copper Adapter gt-118 Inside Gasket for 1" Flare Copper Adapter gt-119
22
Inside Gasket for 1-1/4" Flare Copper Adapter gt-147 Inside Gasket for 3/4" Iron Pipe Adapter gt-114 Inside Gasket for 1" Iron Pipe Adapter gt-120 Inside Gasket for 1-1/4" Iron Pipe Adapter gt-119
Note: 1-1/4", 1-1/2" and 2" equipment on following page.<br/> * For use with 7/8" (1" nominal) drill or shell cutter and DMBB-4A boring bar.
See following page for 1-1/8" cutters and adapters.
Catalog
Number
*Dma2-5-Nl
*Dma1-5-Nl *Dma4-5-q-Nl
<br/>
AB-5
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