Ford 307-01-1 User Manual
307-01-1 307-01-1Automatic Transaxle/Transmission
ASSEMBLY
Transmission
Special Tool(s)
Special Tool(s)
Alignment Set, Fluid Pump
307-S039 (T74P-77103-X)
Adjustment Set, Transmission
Band
307-S022 (T71P-77370-A)
Aligner, Fluid Pump Handle
307-431
Holding Fixture, Transmission
307-003 (T57L-500-B)
Aligner, Fluid Pump Pilot
307-432
Depth Micrometer
303-D026 (D80P-4201-A) or
equivalent
Alignment Gauge, TR Sensor
307-351 (T97L-70010-A)
Installer, Transmission
Extension Housing Oil Seal
307-038 (T74P-77052-A)
Sizer, Piston Seal
307-338 (T95L-70010-G)
Gauge Bar
307-400
Compressor, Servo Cover
307-402
Installer, Shift Shaft Fluid Seal
307-050 (T74P-77498-A)
Handle, Torque Converter
307-091 (T81P-7902-C)
(Continued)
Copyright 2004, Ford Motor Company
Last updated: 8/11/2005
(Continued)
2005 Mustang, 12/2004
307-01-2 307-01-2Automatic Transaxle/Transmission
ASSEMBLY (Continued)
Special Tool(s) Material
Compressor, Cushion Spring Item Specification
307-401
MERCON V Automatic MERCON V
Transmission Fluid
XT-5-QM
Multi-Purpose Grease ESR-M1C159-A
XG-4
Aligner, Valve Body
307-334 (T95L-70010-C)
Alignment Pins, Transmission
Pump
307-399
Aligner, Flex Plate
307-403
Air Test Plate
307-433-01, 307-433-2,
307-433-3
1. Thoroughly clean the transmission case and
extension housing in solvent and blow dry with
compressed air.
2. Inspect the transmission case for the following:
• Stripped bolt hole threads
• Gasket and mating surfaces for burrs or
nicks
• Obstructions to vent and fluid passages
• Cracks or warpage
Installer, Drive Pinion flange
205-479
Installer, Output Shaft Flange
307-404
3. Inspect the extension housing for cracks, burrs
or warpage.
2005 Mustang, 12/2004
307-01-3 307-01-3Automatic Transaxle/Transmission
ASSEMBLY (Continued)
4. Inspect the case bearing for damage. If damage
to the case bearing is indicated, install a new
case.
7. Install the parking lever rod.
5. WARNING: Make sure the lock pin on
bench-mounted holding fixture is secure.
Failure to follow these instructions may
result in personal injury.
Using the special tool, install the transmission
into the bench with the converter housing
facing up.
6. Using the special tool, install the manual
control lever shaft seal and lubricate it with
petroleum jelly.
8. Install the manual control lever.
2005 Mustang, 12/2004
307-01-4 307-01-4Automatic Transaxle/Transmission
ASSEMBLY (Continued)
9. Assemble the manual valve inner lever and
parking lever actuating rod as shown.
10. CAUTION: Align the flats on the
manual valve inner lever with the flats on
the manual control lever shaft.
Install the manual control lever shaft.
12. CAUTION: Use care not to damage
the fluid pan rail surface when installing the
retaining pin.
NOTE: Align the manual control lever shaft
alignment groove with the manual control lever
shaft spring pin bore in the transmission case.
Install the manual control lever shaft spring pin.
• Tap the manual control lever shaft spring
pin into the transmission case.
11. Install the manual valve inner lever onto the
manual shaft and loosely install the nut.
13. CAUTION: To avoid damage, do not
allow the wrench to strike the manual valve
inner lever pin.
Tighten the nut.
• Tighten to 48 Nm (35 lb-ft).
2005 Mustang, 12/2004
307-01-5 307-01-5Automatic Transaxle/Transmission
ASSEMBLY (Continued)
14. CAUTION: The tabs on the output
shaft thrust washer (No. 11) point into the
case. Make sure the thrust washer is
correctly seated.
Install the output shaft thrust washer (No. 11).
• Coat the output shaft thrust washer with
petroleum jelly.
15. Install the park gear on the output shaft.
17. Install the low/reverse brake drum.
• Rotate the low/reverse brake drum clockwise
to install.
18. CAUTION: Make sure band is resting
on the 2 anchor pins in the case.
Install the low/reverse band over the reverse
drum.
19. NOTE: The reverse band actuating lever must
16. Install the output shaft and park gear. fit into the notches in the band.
Install the reverse band actuating lever into the
reverse band.
2005 Mustang, 12/2004
307-01-6 307-01-6Automatic Transaxle/Transmission
ASSEMBLY (Continued)
20. Install the reverse band actuating lever shaft
into the case and into the reverse band actuating
lever.
24. NOTE: Install the output shaft sleeve with the
cone facing up. This sleeve will snap into place
when correctly installed.
21. Install the No. 10 needle bearing into the case.
Install the output shaft sleeve.
22. CAUTION: Do not damage the seal
against the case during assembly.
Install the output shaft ring gear, hub and seal.
23. CAUTION: Always install a new
output shaft retaining ring.
Install a new output shaft retaining ring.
25. Install low/reverse planetary carrier needle
bearing (No. 9) onto the output shaft ring gear
and hub assembly.
2005 Mustang, 12/2004
307-01-7 307-01-7Automatic Transaxle/Transmission
ASSEMBLY (Continued)
26. CAUTION: Make sure the needle
bearings stay in place.
Install the low/reverse planetary assembly.
27. CAUTION: The low/reverse brake
drum must be pulled forward to install the
low/reverse planet retaining ring.
Install the retaining ring.
29. Install the spacer on the input shell, using
petroleum jelly to hold it in place.
30. Install the input shell and sun gear assembly.
28. Install the No. 8 thrust bearing.
31. NOTE: The No. 13 bearing must be properly
seated in the forward planet assembly so the
sun gear can be installed correctly.
Install the forward planetary assembly.
2005 Mustang, 12/2004
307-01-8 307-01-8Automatic Transaxle/Transmission
ASSEMBLY (Continued)
32. Install the No. 7 forward planet thrust bearing 35. Install the No. 6A forward ring gear hub thrust
into the forward ring gear and hub assembly. bearing into the forward ring gear and hub.
Use petroleum jelly to hold the bearing in
place.
36. Install the forward clutch cylinder.
33. Install the No. 6B forward clutch thrust washer
onto the forward ring gear hub.
34. Install the forward ring gear and hub as an
assembly.
37. Install the No. 5 thrust bearing.
2005 Mustang, 12/2004
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