Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
11/99
To register your product online, visit register.fluke.com
6. Restoring the Default Password ........................................................................... 30
7. 87 V/AN Final Assembly...................................................................................... 34
8. A1 LED PCA......................................................................................................... 39
v
87 V/AN
Service Manual
vi
Introduction
To avoid shock or injury:
• Read “Precautions and Safety Information” before
performing the verification tests or calibration adjustment
procedures documented in this manual.
• Do not perform the verification tests or calibration
adjustment procedures described in this manual unless you
are qualified to do so.
• The information provided in this manual is for the use of
qualified personnel only.
• The 87 V/AN Digital Multimeter contains parts that can be
damaged by static discharge.
• Follow the standard practices for handling static sensitive
devices.
The 87 V/AN Service Manual provides the following information:
XW Warning
WCaution
• Safety information
• Specifications
• Theory of operation
• Basic maintenance (cleaning, replacing the battery and fuses)
• Performance test procedures
• Calibration adjustment procedures
• Replaceable parts and schematics
For complete operating instructions, refer to the 87 V/AN Users Manual.
Contacting Fluke
To contact Fluke or locate the nearest Service Center, call one of the following telephone
numbers:
USA: 1-888-44-FLUKE (1-888-443-5853)
Canada: 1-800-36-FLUKE (1-800-363-5853)
Europe: +31 402-675-200
Japan: +81-3-3434-0181
Singapore: +65-738-5655
Anywhere in the world: +1-425-446-5500
Or, visit Fluke's Web site at www.fluke.com
.
To register your product, visit register.fluke.com
1
87 V/AN
Service Manual
Unpacking the Meter
Inspection
Inspection Interval
Open the Multimeter box. Inside you will find the 87 V/AN Digital Multimeter
(hereafter referred to as “the Meter”) the test leads, the Product Manuals CD, the printed
87 V/AN User Manual, and the printed 87 V/AN Service Manual (this manual). Remove
the Meter from its plastic wrapping.
Inspect all contents for any visible shipping damage. Look for scratches or any other
damage. If the unit is damaged, contact Fluke immediately using the contact information
stated previously.
Inspect the Meter and test leads before each use.
XWWarning
To avoid possible electric shock or personal injury, inspect the
test leads for damaged insulation or exposed metal. Check the
test leads for continuity. Replace damaged test leads before
using the Meter.
Preparations for Use
Before using or servicing the Meter, read all associated safety information. Make sure
you have complete understanding of all safety issues.
Precautions and Safety Information
In this manual, a Warning identifies conditions and actions that pose hazard(s) to the
user; a Caution identifies conditions and actions that may damage the Meter or the test
instruments.
XWWarning
To avoid possible electric shock or personal injury, follow
these guidelines:
• Use this Meter only as specified in this manual or the
protection provided by the Meter might be impaired.
• Do not use the Meter if it is damaged. Before using the
Meter, inspect the case. Look for cracks or missing plastic.
Pay particular attention to the insulation surrounding the
connectors.
• Make sure the battery door is closed and latched before
operating the Meter.
• Replace the battery as soon as the battery indicator (M)
appears.
2
• Remove test leads from the Meter before opening the
battery door.
• Inspect the test leads for damaged insulation or exposed
metal. Check the test leads for continuity. Replace damaged
test leads before using the Meter.
Digital Multimeter
Precautions and Safety Information
• Do not apply more than the rated voltage, as marked on the
Meter, between the terminals or between any terminal and
earth ground.
• Never operate the Meter with the cover removed or the case
open.
• Use caution when working with voltages above 30 V ac rms,
42 V ac peak, or 60 V dc. These voltages pose a shock
hazard.
• Use only the replacement fuses specified in this manual.
• Use the proper terminals, function, and range for
measurements.
• Avoid working alone.
• When measuring current, turn off circuit power before
connecting the Meter in the circuit. Remember to place the
Meter in series with the circuit.
• When making electrical connections, connect the common
test lead before connecting the live test lead; when
disconnecting, disconnect the live test lead before
disconnecting the common test lead.
• Do not use the Meter if it operates abnormally. Protection
may be impaired. When in doubt, have the Meter serviced.
• Do not operate the Meter around explosive gas, vapor, or
dust.
• Use only a single 9 V battery, properly installed in the Meter
case, to power the Meter.
• When servicing the Meter, use only specified replacement
parts.
• When using probes, keep fingers behind the finger guards
on the probes.
• Do not use the Low Pass Filter option to verify the presence
of hazardous voltages. Voltages greater than what is
indicated may be present. Make a voltage measurement
without the filter to detect the possible presence of
hazardous voltage, then select the filter function.
XCaution
To avoid possible damage to the Meter or to the equipment
under test, follow these guidelines:
• Disconnect circuit power and discharge all high-voltage
capacitors before testing resistance, continuity, diodes, or
capacitance.
• Before measuring current, check the Meter's fuses.
See " Testing Fuses (F1 and F2) ”.
3
87 V/AN
Service Manual
Electrical Symbols
Electrical symbols used on the Meter and in this manual are explained in Table 1.
Table 1. Electrical Symbols
B
F
X
W
M
R
t
CAT III
s
AC (Alternating Current)
DC (Direct Current)
Hazardous voltage.
Risk of Danger. Important information.
See Manual.
Battery
Continuity test or continuity beeper tone.
Underwriters Laboratories
IEC overvoltage category III
CAT III equipment is designed to protect
against transients in equipment in fixedequipment installations, such as
distribution panels, feeders and short
branch circuits, and lighting systems in
large buildings.
Inspected and licensed by TÜV Product Services.
I
P
$
E
G
CAT IV
J
T
Earth ground
Fuse
Conforms to European Union
directives
Conforms to relevant Canadian
Standards Association directives
Double insulated
Capacitance
Diode
IEC overvoltage category IV
CAT IV equipment is designed to
protect against transients from the
primary supply level, such as an
electricity meter or an overhead or
underground utility service.
4
Digital Multimeter
Specifications
Specifications
General Specifications
Maximum Voltage between any Terminal and Earth Ground: 1000 V rms
W Fuse Protection for mA or µA inputs: 44/100 A, 1000 V FAST Fuse
W Fuse Protection for A input: 11 A, 1000 V FAST Fuse
Display: Digital: 6000 counts updates 4/sec. The Meter also has 19,999 counts in high-resolution mode.
Analog Bargraph: 33 segments, updates 40/sec. Frequency: 19,999 counts, updates 3/sec at > 10 Hz.
Temperature: Operating: -20 °C to +55 °C; Storage: -40 °C to +60 °C
Altitude: Operating: 2000 m; Storage: 10,000 m
Temperature Coefficient: 0.05 x (specified accuracy)/ °C (< 18 °C or > 28 °C)
Electromagnetic Compatibility: All ranges unless otherwise noted: In an RF field of 3 V/m total
accuracy = specified accuracy + 20 counts
Except: Temperature not specified.
Relative Humidity: 0 % to 90 % (0 °C to 35 °C); 0 % to 70% (35 °C to 55 °C)
Battery Type: 9 V zinc, NEDA 1604 or 6F22 or 006P
Battery Life: 400 hrs typical with alkaline (with backlight off)
Vibration: Per MIL-PRF-28800 for a Class 2 instrument
Shock: 1 Meter drop per IEC 61010-1:2001
Size (HxWxL): 1.25 in x 3.41 in x 7.35 in (3.1 cm x 8.6 cm x 18.6 cm)
Size with Holster and Flex-Stand: 2.06 in x 3.86 in x 7.93 in (5.2 cm x 9.8 cm x 20.1 cm)
Weight: 12.5 oz (355 g)
Weight with Holster and Flex-Stand: 22.0 oz (624 g)
Safety: Complies with ANSI/ISA S82.01-2004, CSA 22.2 No. 1010.1:2004 to 1000 V Overvoltage
Category III, IEC 664 to 600 V Overvoltage Category IV. UL listed to UL61010-1. Licensed by TÜV to
EN61010-1.
Detailed Specifications
For all detailed specifications:
Accuracy is given as ±([% of reading] + [number of least significant digits]) at 18 °C to
28 °C, with relative humidity up to 90 %, for a period of one year after calibration
adjustment. In the 4 ½-digit mode, multiply the number of least significant digits
(counts) by 10. AC conversions are ac-coupled and valid from 3 % to 100 % of range.
The Meter is true rms responding. AC crest factor can be up to 3 at full scale, 6 at half
scale. For non-sinusoidal wave forms add -(2 % Rdg + 2 % full scale) typical, for a crest
factor up to 3.
Tables 2 through 10 list the Meter’s detailed specifications.
5
87 V/AN
is a true rms responding meter. When the input leads are shorted together in the ac functions, the Meter
Service Manual
Table 2. AC Voltage Function Specifications
Function Range Resolution
600.0 mV
2,4
K
6.000 V
60.00 V
600.0 V
1000 V 1 V
Low pass filter ± (0.7 % + 2)
1. Below 10 % of range, add 12 counts.
2. The Meter
may display a residual reading between 1 and 30 counts. A 30 count residual reading will cause only a 2-digit
change for readings over 3 % of range. Using REL to offset this reading may produce a much larger constant error
in later measurements.
3. Frequency range: 1 kHz to 2.5 kHz.
4. A residual reading of up to 13 digits with leads shorted, will not affect stated accuracy above 3 % of range.
5. Specification increases from -1% at 200 Hz to -6% at 440 Hz when filter is in use.
0.1 mV
0.001 V
0.01 V
0.1 V
45 - 65 Hz 30 - 200 Hz
± (0.7 % + 4)
± (0.7 % + 2)
± (1.0 % + 4)
200 - 440 Hz
± (1.0 % + 4)
+1 % + 4
-6 % - 45
Accuracy
440 Hz - 1
kHz
unspecified
1 - 5 kHz 5 - 20 kHz
± (2.0 % + 4)
± (2.0 % + 4)
unspecified unspecified
unspecified unspecified
± (2.0 % + 20)
3
unspecified
Table 3. DC Voltage, Resistance, and Conductance Function Specifications
Function Range Resolution Accuracy
6.000 V
L
F
mV
e
nS
1. When using the REL ∆ function to compensate for offsets.
2. Add 0.5 % of reading when measuring above 30 MΩ in the 50 MΩ range.
1. Does not include error of the thermocouple probe.
2. Accuracy specification assumes ambient temperature stable to
rated accuracy applies after 1 hour.
0.1 °C
0.1 °F
± 1 °C. For ambient temperature changes of ± 5 °C,
6
1 % + 10
1 % + 18
1,2
Digital Multimeter
Table 5. Current Function Specifications
Function Range Resolution Accuracy
mA
\
(45 Hz to 2 kHz)
mA[
µA B
(45 Hz to 2 kHz)
µAF
1. AC conversions are ac coupled, true rms responding, and valid from 3 % to 100 % of range, except 400 mA range
(5 % to 100 % of range) and 10 A range (15 % to 100 % or range).
2. The Meter is a true rms responding meter. When the input leads are shorted together in the ac functions, the
Meter may display a residual reading between 1 and 30 counts. A 30 count residual reading will cause only a 2
digit change for readings over 3 % of range. Using REL to offset this reading may produce a much larger constant
error in later measurements
3. W 10 A continuous up to 35 °C; < 20 minutes on, 5 minutes off at 35 °C to 55 °C. 20 A for 30 seconds maximum;
> 10 A unspecified.
Table 8. Frequency Counter Sensitivity and Trigger Levels
Minimum Sensitivity (RMS Sine wave)
Input Range1
5 Hz - 20 kHz 0.5 Hz - 200 kHz
600 mV dc
600 mV ac
6 V
60 V
600 V
1000 V
Duty Cycle RangeAccuracy
0.0 to 99.9 % Within ± (0.2% per kHz + 0.1 %) for rise times < 1 µs.
1. Maximum input for specified accuracy = 10X Range or 1000 V.
70 mV (to 400 Hz)
150 mV
0.3 V
3 V
30 V
100 V
70 mV (to 400 Hz)
150 mV
0.7 V
7 V (≤ 140 kHz)
70 V (≤ 14.0 kHz)
200 V (≤ 1.4 kHz)
Table 9. Electrical Characteristics of the Terminals
Common Mode
Rejection Ratio
(1 kΩ unbalance)
Function
Overload
Protection
Input Impedance
1
(nominal)
L1000 V rms 10 MΩ < 100 pF > 120 dB at dc,
50 Hz or 60 Hz
F
mV
1000 V rms 10 MΩ < 100 pF > 120 dB at dc,
50 Hz or 60 Hz
Approximate Trigger
Level
(DC Voltage Function)
40 mV
1.7 V
4 V
40 V
100 V
Normal Mode Rejection
> 60 dB at 50 Hz or 60 Hz
> 60 dB at 50 Hz or 60 Hz
K1000 V rms 10 MΩ < 100 pF (ac-
coupled)
> 60 dB, dc to 60 Hz
Full Scale Voltage Typical Short Circuit Current
Open Circuit
Test Voltage
To 6.0 MΩ
e1000 V rms < 7.5 V dc < 4.1
V dc
50 MΩ or
60 nS
< 4.5
V dc
600 Ω
1 mA 100 µA 10 µA 1µA 1 µA 0.5 µA
6 k 60 k 600 k 6 M 50 M
G1000 V rms < 3.9 V dc 3.000 V dc 0.6 mA typical
6
1. 10
1. For repetitive peaks: 1 ms for single events.
V Hz max
Table 10. MIN MAX Recording Specifications
Nominal Response Accuracy
100 ms to 80 %
(dc functions)
120 ms to 80 %
(ac functions)
250 µs (peak)
1
Specified accuracy ± 12 counts for changes > 200 ms in duration
Specified accuracy ± 40 counts for changes > 350 ms and inputs > 25 % of range
Specified accuracy ± 100 counts for changes > 250 µs in duration
(add ± 100 counts for readings over 6000 counts)
(add ± 100 counts for readings in Low Pass mode)
8
Digital Multimeter
Theory of Operation
Theory of Operation
This section provides the theory of operation for the 87 V/AN Digital Multimeter to a
depth that is required for troubleshooting to the component level. The functional block
diagram provides an overview for the description. The schematic diagrams included in
the manual are referred to during the following detailed circuit descriptions.
Functional Block Diagram
Figure 1 shows the top-level function block diagram for the Meter. Each of the blocks in
this diagram is discussed in detail in the following paragraphs.
The parameter to be measured is connected with test leads to the appropriate two input
terminals shown at the left of the block diagram. After the Meter is set to the desired
function, the signal is routed to the signal conditioning circuit. Either automatically or
manually, a range is selected that puts the signal to be measured within the dynamic
range of the analog-to-digital converter (ADC) or other signal conditioning circuits like
the RMS-to-DC converter discussed in “RMS to DC Converter”. A scaled AC signal
voltage is routed directly, or via an 800-Hz low-pass filter, to the RMS-to-DC converter
circuit. A DC input signal or DC output of the RMS-to-DC converter (for AC functions)
is routed to a low-pass, 6-Hz, 2-pole active filter to prepare it for ADC measurement.
The conditioned analog input signal voltage is converted to a digital value by the ADC
and sent to the microprocessor. The microprocessor converts this digital value for
display on the LCD based on the function, range and keypad entered options. The output
of the signal-conditioning block is also routed to the secondary analog circuits block to
be further conditioned for input to the fast ADC contained within the microprocessor
block. Other analog circuits that control the behavior of the Meter are located in the
secondary analog circuits block and are discussed later.
9
87 V/AN
Service Manual
V/Ohms
mA/µA
AMPS
Common
Low
Pass
Filter
Power
Supply
Function
Selection
&
Overload
Protection
Active
Filter
Analog
Signal
Conditioning
Reference
RMS
Converter
Analog
to
Digital
Converter
Secondary
Analog
Circuits
Microprocessor
&
Support
Circuits
Back-
light
LCD
Keypad
Beeper
10
Figure 1. 87 V/AN Block Diagram
Power Supply and Voltage Reference
A 9-V alkaline battery supplies power to the Meter and is connected via a cable assembly
to J3 on the A1 printed circuit assembly (PCA). Diode CR3 protects the Meter from
damage due to accidental polarity reversal at J3.
Q13 is used as a remote power switch that connects the battery to the power supply
regulators when the Meter is turned on. When S1 is in the OFF position, Q14 is off to
allow the battery voltage to turn off Q13 via R73. When the Meter is turned on, S1
makes a momentary contact to the battery voltage via R80, turning on Q14, which turns
on Q13, which connects the battery voltage to R74, which holds Q14 until S1 is returned
to the OFF position.
When Q13 is on, battery voltage is applied to regulators U6 and U10, bypass capacitors
C12 and C14 and the low battery detect divider resistors R15 & R16. Note that since the
power supply levels are referenced to the COMMON input terminal of the Meter, the
negative end of the battery is the -2.5 V power supply.
U6 is a 3.3-V regulator that generates the +0.8-V (-2.5 V + 3.3 V) power supply. U10 is
a 5.0-V regulator that generates the +2.5-V (-2.5 V + 5.0 V) power supply. U10 is
ama101f.eps
Digital Multimeter
Theory of Operation
enabled and disabled via control line V5* from microprocessor U2. C15 bypasses the
output of U10.
When U10 is enabled, 5 V is supplied to the voltage reference U8 input. U8 is a 2.5-V
reference with a buffered output and accurately holds the COMMON input 2.5 V above
the -2.5 V power supply or at 0 V. The triangular ground symbol represents this
reference level throughout the Meter schematic. C16, C57, C50 and R109 bypass the
output of U8 keeping the voltage between COMMON and the -2.5 V power supply noise
free and stable. C50 and R109 form a low Q bypass that is directed at electromagnetic
interference (EMI).
Function Selection and Overload Protection
Sections of rotary switch S1 connect the V/Ohms and mA/µA input jacks to the signal
conditioning circuit as required for the respective Meter functions. The Meter schematic
symbols for each of the sections of S1 have the functions that correspond to the closed
positions listed next to them. Table 11 indicates the components that complete normal
operation signal path/paths from input jacks to the required signal conditioning
circuit/circuits for each Meter function.
The Meter uses diode clamps, a positive temperature coefficient thermistor, metal oxide
varistors (MOVs) and fuses for protection when inadvertent overload conditions are
applied across the input terminals. Table 12 shows the components that limit and direct
overload currents to prevent damage to the Meter.
Table 12. Overload Protection Components
Function Components Protected Protection Components
U1 pin 3 Z1(9.997 M), U1-3 clamps K
VAC
VDC
S1(1,2)(1,3)(29,5)(4,5), Z1(9.997 M) RT1, R1, RV1, RV2, Z2, RV3
U1 pin 3 Z1(9.997 M), U1-3 clamps V
S1(1,2)(29,5)(4,5), Z1(9.997 M) RT1, R1, RV1, RV2, Z2, RV3
mA/µA input jack in
any of the above
functions or OFF
input jack in any
function including OFF
U2 pin 3 after F1 opens R7, CR5
R5 F1, CR1, CR2, R6 mA/A
U2 pin 3 after F1 opens R7, CR5
R4 F1, CR1, CR2 µA
U2 pin 3 after F1 opens R7, CR5
R6 F2 (assuming enough current is available) Voltage applied to A
U2 pin 2 after F2 opens R10, CR6
12
Digital Multimeter
Theory of Operation
Internal diodes on each pin of U1 clamp the voltage to a diode drop above or below the
power supply levels. Further, U1 power supplies are internally clamped together to
prevent overvoltage damage to circuits within U1. U1 pins 1 & 36 have the positive
clamp tied to the voltage at CPH (U1 pin 32), which is approximately 5 V above the
2.5-V power supply when the charge pump and current source in U1 are enabled. When
an overload voltage is present on the V/Ohms input jack with respect to the COMMON
input jack, clamp diodes in U1 conduct enough to drop the offending voltage on resistors
that handle the resulting overload current. Additional clamps, CR8, CR9, CR10 and
VR1, are used to keep currents from large overload voltages out of U1 pin 36 by safely
clamping the voltage at TP6 to approximately +8.9 V and -2.1 V with respect to
COMMON. Positive temperature coefficient thermistor, RT1, will aid the safe handling
of the overload by increasing in resistance and thereby reducing the overload current
being handled by these additional clamps. R1 is a high voltage resistor that drops the
overload voltage until RT1 can catch up.
During voltage overload conditions exceeding approximately ±2 kV at the V/Ohms input
jack, the open contacts of S1 need to have the voltage across them kept below the arcover level. RV1, RV2 & RV3 MOVs will conduct and limit the voltage at TP5 and TP11
to a magnitude of less than 2 kV unless TP5 is connected to TP6 by S1(1,2). The voltage
at TP6 will be held by clamps CR8, CR9, CR10 and VR1 as described above with RT1
and the high voltage resistor R1 safely dropping the overload voltage.
During voltage or current overload conditions at the mA/µA input jack with the mA/A or
µA Meter function selected, current shunts R4, R5 & R6 and the closed contacts of S1
are protected by F1 opening. CR1 & CR2 limit the voltage at the mA/µA input to
approximately ±2.1 V regardless of the Meter function selected, thereby protecting the
open or closed contacts of S1 (and the current shunts, if connected) while allowing time
for F1 to open.
During voltage or current overload conditions at the A input jack current shunt R6 is
protected by F2 opening.
C43 and R94, which are in parallel with Z1 (9.997 MΩ), are used in conjunction with
components in the signal conditioning circuit for frequency compensation. C3 reduces
input noise in the signal path. R100, R101 & R103 provide a current limited connection
to voltages that will minimize the leakage current of CR8, CR9 and CR10, which
combines with the input signal creating a temperature-dependent error in the reading.
Inductors L1, L2, L4 & L5 attenuate electromagnetic interference (EMI) and capacitive
coupled noise that is picked up by the input circuit and test leads that is passed to the
signal conditioning circuit.
The operation of R7, R10, R11, R48, C26, C31, CR5 and CR6 is described in
“Secondary Analog Circuits”.
Analog Signal Conditioning
U1 provides the switching that is necessary for range selection, the operational
amplifiers that are used for buffering and filtering, various current source values and
various voltage comparator functions, which are required to transform the input signal to
a representation that can be measured and quantified.
VAC
The V/Ohms input is connected, as described in Table 11, to DIV_A (U1 pin 3) and
routed by U1 internal switches to the inverting input of an internal operational amplifier.
The overall gain to ACAMP_O (U1 pin 22) is set by the total resistance to the inverting
input from the V/Ohms input, the selected range resistor in Z1, R105, R12 and R8. U1
works in conjunction with C43 & R94 to compensate the frequency response of this path.
The signal at ACAMP_O is, therefore, a scaled representation of the AC input signal
13
87 V/AN
Service Manual
VDC
mVDC
within the band pass specification of the Meter. The signal at ACAMP_O is routed to the
Low-Pass Filter and/or the RMS Converter using multiplexer U12. The output of LowPass Filter or the RMS Converter is routed back into CONV_IN (U1 pin13), filtered,
buffered and passed to FE_O (U1 pin 19) ready for measurement. If the Hz function is
selected, the scaled voltage at ACAMP_O is also routed within U1 to comparators that
will produce a digital signal at COMP_O (U1 pin 24) ready for frequency measurement.
The V/Ohms input is connected, as described in Table 11, to DIV_A (U1 pin 3) and
routed by U1 internal switches to one of the other resistors in the Z1 network to be
divided. The divided voltage is filtered, buffered and passed to FE_O (U1 pin19) ready
for measurement. If the operator selects the Hz function, the signal is routed within U1 to
comparators that will produce a digital signal at COMP_O (U1 pin 24) ready for
frequency or duty cycle measurement.
The V/Ohms input is connected, as described in Table 11, to SENSE_HI (U1 pin 1) and
routed by U1 internal switches to be filtered, buffered and passed to FE_O (U1 pin19)
ready for measurement. The resistor Z1 (9.997 MΩ), is used to provide a 10 MΩ
impedance across the Meter V/Ohms to COMMON input jacks by connecting DIV_A
(U1 pin 3) to R3 (U1 pin 9), which in turn is connected to COMMON by Z1 (440.4 Ω)
and R8. This connection is opened by U1 when the HiZ input power up option is
selected. If the operator selects the Hz function, the signal is routed within U1 to
comparators that will produce a digital signal at COMP_O (U1 pin 24) ready for
frequency or duty cycle measurement.
Temperature
The V/Ohms input is connected the same as in mVDC to FE_O (U1 pin 19) with the
exception that U1 provides a gain of 10 to the signal. Another measurement of the
temperature of the input terminals where the thermocouple wire transitions to copper is
required to calculate the actual temperature sensed by a thermocouple. Since U1 is
controlled by the microprocessor, this measurement is done by routing two different
values of current from the U1 current source via RJT_I (U1 pin 35) to Q3 and the
resulting VBE is routed, buffered and passed to the FE_O (U1 pin 19) ready for
measurement. The reference junction temperature is calculated from these
measurements. Inductor L2 and capacitor C2 keep noise out of the measurement
circuitry. Since thermocouples are easily broken and give incorrect readings, a periodic
test of the thermocouple is required. A current from the U1 current source is routed to
ISRC (U1 pin36) and on to the thermocouple that is connected from V/Ohms to
COMMON. The resulting voltage drop across the thermocouple is connected to the U1
internal comparators and converted to a digital signal at COMP_O (U1 pin 24) ready for
evaluation by the microprocessor.
Ohms Below the 6 MΩ Range
The U1 current source is enabled and routed to ISRC (U1 pin 36) and on to the V/Ohms
input jack, which is also connected to SENSE_HI (U1 pin 1) via the components
indicated in Table 11. SENSE_HI is routed by U1 internal switches, filtered, buffered
and passed to FE_O (U1 pin19) ready for measurement. Resistor R51 sets the reference
for the 1 mA and 100 µA U1 current-source currents. Resistor R52 sets the reference for
the 10 µA, 1 µA and 0.5 µA U1 current source currents. Capacitors C4 and C5 are used
by the U1 current source charge pump to set the available compliance voltage at ISRC to
7.5 V with respect to COMMON. The 0.5-µA current source is not used for resistor
measurements in these ranges. If the operator selects the Hz function, the signal is
14
Digital Multimeter
Theory of Operation
routed within U1 to comparators that will produce a digital signal at COMP_O (U1 pin
24) ready for frequency or duty cycle measurement.
Ohms in the 6 MΩ & 50 MΩ Range and Siemens in the 60 nS Range
The U1 current source is enabled and routed to ISRC (U1 pin 36) and on to the V/Ohms
input jack, which is also connected to DIV_A (U1 pin 3) via the components indicated in
Table 11. DIV_A is routed by U1 internal switches to R0 (U1 pin 5) and on to Z1 (1.106
MΩ) to divide the sensed voltage by 10. The divided voltage is filtered, buffered with a
gain of two, and passed to FE_O (U1 pin19) ready for measurement. Only the 1 µA and
0.5 µA current sources are used in these ranges. If the operator selects the Hz function,
the signal is routed within U1 to comparators that will produce a digital signal at
COMP_O (U1 pin 24) ready for frequency or duty cycle measurement.
Continuity in all Ohms and the Siemens Ranges
The same measurement paths discussed above apply with the exception that the filtering
is turned off to speed up the circuit response and the signal at FE_O (U1 pin 19) is
routed to U1 comparators, which convert it to a digital signal at CONT_O (U1 pin 24)
ready for evaluation by the microprocessor.
Capacitance
The U1 current source is enabled and internally routed to COMMON. ISRC (U1 pin 36)
is routed to the V/Ohms input, which is also connected to SENSE_HI (U1 pin 1) via the
components indicated in Table 11. The voltage signal at SENSE_HI is internally routed
in U1 to the comparators converted to a digital signal at COMP_O (U1 pin 24) ready for
evaluation by the microprocessor, buffered and passed on to FE_O (U1 pin 19) ready for
measurement. The capacitor is discharged to below a value set on the comparator via
ISRC (U1 pin 36), which is connected to COMMON or the negative voltage rail
depending on how much voltage is on the capacitor being measured. Once the capacitor
is discharged sufficiently, current is applied to it in accurately measured packets until the
U1 comparator signals that the capacitor under test has been sufficiently charged. By
measuring the voltage at discharge and after charge the value of the capacitor is
calculated by the microprocessor.
Diode Test
The U1 1-mA current source is enabled and routed to ISRC (U1 pin 36) and on to the
V/Ohms input, which is also connected to SENSE_HI (U1 pin 1) via the components
indicated in Table 11. SENSE_HI is routed by U1 internal switches to R1 (U1 pin 7) and
on to Z1 (110.01 kΩ) & R8 which form 10-to-1 divider with Z2. The divided voltage
signal is filtered, buffered with a gain of two and passed to FE_O (U1 pin19) ready for
measurement.
mA, µA and AAC
The mA/µA input and the A input are connected to R4 (U1 pin 10) as described in Table
11. The voltage at R4 is proportional to the product of the current being measured and
the shunt resistance that is in use. The voltage at R4 is routed by U1 internal switches to
the inverting input of an internal operational amplifier. The overall gain to ACAMP_O
(U1 pin 22) is set by the total resistance from the shunt in use to the inverting input,
either resistor Z1(1.106 MΩ) or Z1(110.01 kΩ), R105, R12 & R8. The signal at
ACAMP_O is, therefore, a scaled representation of the AC current input signal. The
signal at ACAMP_O is routed to either the Low-Pass Filter or the RMS Converter or
both using multiplexer U12. The output of the Low-Pass Filter or the RMS Converter is
routed back into CONV_IN (U1 pin13), filtered, buffered with a gain of two and passed
to FE_O (U1 pin 19) ready for measurement. If the operator selects the Hz function, the
15
87 V/AN
Service Manual
mA, µA and ADC
Active Filter
scaled voltage at ACAMP_O is also routed within U1 to comparators that will produce a
digital signal at COMP_O (U1 pin 24) ready for frequency measurement.
The mA/µA input and the A input are connected to R4 (U1 pin 10) as described in Table
11. The voltage at R4 is proportional to the product of the current being measured and
the shunt resistance that is in use. The voltage at R4 is routed by U1 internal switches,
filtered, buffered with a gain of 1 or 10 depending upon the range selected and passed to
FE_O (U1 pin 19) ready for measurement. If the Hz function is selected, the signal at
FE_O is also routed within U1 to comparators that will produce a digital signal at
COMP_O (U1 pin 24) ready for frequency or duty-cycle measurement.
The U1 buffer amplifier connected to FE_O (U1 pin 19) is zeroed digitally by the
microprocessor. The voltage at ZERO_IN (U1 pin 14) is routed by U1, buffered with the
selected gain and passed on to FE_O ready for measurement.
C9, C10, R17 & R18 are used in conjunction with an operational amplifier internal to U1
to form a low-pass active filter. This configuration produces the equivalent of two
cascaded filters, each at approximately 6 Hz. R18 is bypassed by switches in U1 when
the input impedance of the range voltage divider is above 1 MΩ.
800 Hz Low Pass Filter
R86, R87, R88, C36, C37, C38 & U4 form an 800-Hz low-pass filter (three pole
Butterworth) that can be selected in the VAC function. This filter is used to stop high
frequency noise such as that encountered in motor drive controllers from passing on to
the measurement circuits. The A switch of multiplexer U12 is used to select between
either the input or output of this filter as an input to the RMS Converter. The B switch of
multiplexer U12 can select the output of this filter for input to CONV_IN (U1 pin 13)
and bypass the RMS Converter when the Frequency function or pm option is
selected.
RMS to DC Converter
C6, U7 & C7 form the RMS-to-DC conversion circuit. C33 & C35 are RF-bypass
capacitors. C32 & C34 are power-supply bypass capacitors for U7. R29, R30, R32, R33,
Q6 & Q7 form the power-control circuit for U7.
The selected AC signal at the A output of U12 is passed to U7 pin 1 via DC-blocking
capacitor C6. U7, with the aid of the averaging capacitor C7 on pin 5, produces a DC
output at pin 6 that is proportional to the RMS of the input.
U7 is powered on and off as needed for the selected Meter function by the
microprocessor controlling the AC* signal. When AC* is driven to a logic high (+0.8 V),
Q6 is turned on, turning on Q7, which connects the positive end of the battery (6 V
minimum) to the pin 3 of U7, thereby powering it down. When AC* is driven to a logic
low (-2.5 V), transistor Q6 is turned off, turning off Q7, which allows U7 pin 3 to be
pulled to +0.8 V through R33, thereby allowing Q7 to power on.
16
Digital Multimeter
Theory of Operation
Analog to Digital Converter
U3 is a 20-bit Σ∆ analog-to-digital converter (ADC). C21 & C22 are power-supply
bypass capacitors. The DC signal at FE_O (U1 pin 19) provides the signal input for U3.
The reference for conversion is supplied by U8 as described in 1.3 to the REF and VIN*
(compliment of VIN) inputs. Since REF* (compliment of REF) is tied to -2.5 V and both
pairs of inputs to U3 are handled differentially, the dynamic range of the VIN is ±1.25 V
around COMMOM. The microprocessor U2 uses three digital lines to communicate with
U3. U3 signals the microprocessor U2 that a conversion is completed by pulling the SDO
signal line to logic low (-2.5 V), which is coupled through current limiting resistor R31
to DOUT. When U2 is ready for the reading, it pulls ADCS* of U3 to a logic low and
clocks the data serially out of SDO with the signal ADSCK applied to SCK. Connecting
F0 of U3 to -2.5 V sets the internal clock so that the normal mode rejection ratio
(NMRR) of the digital filter will provide adequate rejection of both 50 Hz and 60 Hz.
Secondary Analog Circuits
Several secondary analog circuits are used to provide signals to a 12-bit, 200 kilo
samples per second (ksps) (8000 sps is the highest rate used) analog to digital converter
(ADC) with eight multiplexed-inputs in U2.
R7, R48 C31 & CR5 form a circuit that determines whether a plug is inserted into the
mA/µA input jack. The signal MAJACK is held at -2.5 V via R48 if the split-jack J1 is
not shorted by a plug. When a plug shorts split-jack J1, current will flow through R7 and
the MAJACK signal is pulled to near COMMON via R28 or R4 and/or R5. MAJACK is
measured by U2 to determine if the function selected by the rotary switch S1 is in
conflict with the Meter inputs. C31 suppresses high frequency noise. Diode CR5
provides protection in case F1 is open. R10, R11, C26 & CR6 provide the same function
for the
A input with the COMMON connection via R6.
Keypad
R97 & R98 allow the Meter model and possible revision number to be read by the
microprocessor U2 as an analog signal over the single signal path MODEL.
R34, R35, R36, R37, C56 & U4 form a buffer and analog level shifter for allowing the
ADIN signal to be sampled by the faster U2 ADC. This ADC is used for auto-ranging,
for bar graph readings and p m. R34 and R35 set the DC gain at the output of
U4 to 2. Since the dynamic range of ADIN is ±1.25, the signal at the U4 output is ±2.5
V. Since R36 and R37 form a voltage divider referenced to -2.5V, the signal at
FASTADIN has a dynamic range of -2.5V to 0 V with respect to COMMON. C56
provides a band-limited response to the higher frequencies contained in signals that are
being evaluated for p m. C39 bypasses U4 power supplies.
S1, R22, R53, R54, R55, R58, R59, R60, R61, R84 & C20 allow the position of the
rotary switch S1 to be read by the microprocessor U2 as an analog signal over the signal
path SWPOS. U2 reads the position of S1 by pulling the SWPWR signal to logic high
(+0.8V) and reading the signal at SWPOS. The voltage divider formed by R61, R60,
R59, R58, R55, R54, R53 & R84 creates a signature voltage for each switch position of
S1. R22 will pull this voltage down slightly when the divider taps are connected, but will
pull the SWPOS voltage to -2.5 V when S1 is between switch positions. C20 suppresses
noise.
R15 & R16 form a voltage divider to allow the battery voltage to be monitored via
signal LOWBATT. C28 suppresses noise.
R40, R43, R68, S3, S4, S5, S6, S7, S8, S9, S10 & S11 form the buttons that allow access
to Meter functions that are not selected by rotary switch S1. The microprocessor U2 is
connected to 9 switches with three strobe lines PB4, PB5 & PB6 to three switches each.
The other end of each switch is pulled to +0.8 V by R40, R43 or R68 and connected to
17
87 V/AN
Service Manual
Microprocessor & Support Circuits
sense lines PB1, PB2 & PB3 with one switch from each strobe group per sense line. U2
pulls each strobe line to -2.5 V in sequence and monitors the sense lines. U2 can
determine which switch is closed, debounce and handle multiple switch closures.
U2 is the microprocessor and Y1 is the crystal used for the clock generator that is
internal to U2. The 32.768-kHz oscillator is multiplied to above 1 MHz inside U2 when
the Meter is not in sleep mode. This low oscillator frequency helps reduce the standby
power required by U2 while the Meter is in sleep mode. C17, C18, C19, C25, C27 &
C29 are power supply bypass capacitors.
R21 & C8 form the power on reset circuit that holds the RST* signal to U2 at logic low
until C8 is charged to logic high on the way to 3.3 V (-2.5 V to +0.8 V).
U14 is an AND gate that allows the signal ODCMP from COMP_O (U1 pin 24) to gate
the SMCLK signal from U2 back to the DCMP input of U2 to facilitate the measurement
of duty cycle. When U2 sets SMCLK to logic high (+0.8 V), the ODCMP signal is
counted by U2 and frequency is measured. When U2 drives SMCLK with an
approximately 1-MHz clock, this signal appears at DCMP only when ODCMP is logic
high (+0.8 V). The frequency of the signal ODCMP is measured directly while the
multiple positive periods are measured referenced to the SMCLK. U2 uses the frequency
of ODCMP and the accumulated time that the signal was high to compute both the
positive and negative duty cycle.
LCD
U11 is a liquid crystal display (LCD) with four back planes that are multiplexed by U2
with the COM0-3 signals. Only 34 of the possible 40 segment drivers of U2 are
connected to U11 and not all combinations of segments and back planes are used.
R20, R25, R26, R27, R41 & RT2 form a temperature-compensated voltage divider used
to generate the four voltage levels used by the display multiplexer internal to U2. As the
temperature of the Meter is increased, U11 requires less total voltage to maintain the
desired contrast ratio. RT1 is a negative temperature coefficient device, so as the
temperature increases the total current through R27 increases and the voltage across R20,
R25 & R26 decreases, thereby maintaining the display contrast ratio. The opposite
occurs as the temperature lowers.
Backlight
DS3, R14, R46, R50, R96, R99, Q4, Q8 & Q17 form the backlight and backlight control
circuit. The microprocessor holds the backlight off or can turn it on with two levels of
intensity available. When the BKLT and HIBEAM signals from U2 are at logic low
(-2.5 V), Q4, Q8 & Q17 are off, allowing no current to flow through DS3. When U2
drives BKLT to logic high (+0.8 V), Q4 & Q8 are turned on. The current through DS3 is
set by R50, R96 and Q8, and regulated by Q4, which adjusts the base current of Q8 to
keep the voltage drop across R50 & R96 equal to the voltage drop across R46. When U2
drives HIBEAM to logic high (+0.8 V), Q17 is turned on and partially bypasses R96,
thereby requiring more current through R50 to keep the voltage across R50, R96 and
Q17 equal to the drop across R46 resulting in a brighter backlight.
18
Beeper
LS1, R19, R44, R47, R108, C11, Q5 & U5 form the beeper and beeper control circuit.
When the BPR signal from U2 is at logic low (-2.5 V), Q5 is off, which disconnects the
negative power supply connection of U5 disabling the beeper oscillator and drive circuit.
When the BPR signal from U2 is at logic high (+0.8 V), Q5 is on, which allows U5 to
power up. Pin 2 of piezoelectric beeper LS1 is driven by the parallel combination of two
U5 inverters and pin 1 of LS1 is driven by two more U5 inverters to supply enough
Digital Multimeter
current to the beeper and ensure adequate loudness. R108 allows for limiting beeper
current if necessary due to future component changes. R44 in parallel with R47 & C11
set the frequency of the beeper oscillator (note that the junction of R44, R47 & C11
operates at voltages beyond the power supply values). The remaining two U5 inverters
are used in series to form the non-inverting buffer portion of the oscillator.
Troubleshooting
Troubleshooting
Refer to the “Theory of Operation” and “Schematics” sections to assist in troubleshooting the
Meter.
Restoration Actions
Refer to “Performance Tests”.
Basic Maintenance
XWWarning
To avoid possible electric shock or personal injury:
• Remove the test leads and any input signals before opening
the case or replacing the battery or fuses.
• Repairs or servicing covered in this manual should be
performed only by qualified personnel.
Cleaning the Meter
To avoid possible electric shock, personal injury, or damage to
the meter, never allow water inside the case.
To avoid damaging the Meter, never apply abrasives, solvents,
aromatic hydrocarbons, chlorinated solvents, or methanolbased fluids to the Meter.
Periodically wipe the Meter case with Fluke “MeterCleaner” or a damp cloth and mild
detergent.
Dirt or moisture in the A or mA µA input terminals can affect readings and can falsely
activate the Input Alert feature without the test leads being inserted. Such contamination
may be dislodged by turning the Meter over and, with all test leads removed, gently
tapping on the case.
Thoroughly clean the terminals as follows:
1. Turn the Meter off and remove all test leads.
2. Soak a clean swab with isopropyl alcohol and work the swab around in each input
terminal to remove contaminates.
XWWarning
WCaution
19
87 V/AN
Service Manual
Opening the Meter Case
WCaution
To avoid unintended circuit shorting, always place the
uncovered Meter assembly on a protective surface. When the
case of the Meter is open, circuit connections are exposed.
To open the Meter case, refer to Figure 2 and do the following:
1. Disconnect test leads from any live source, turn the rotary knob to OFF, and remove
the test leads from the front terminals.
2. Remove the battery door by using a flat-blade screwdriver to turn the battery door
screws 1/4-turn counterclockwise.
3. The case bottom is secured to the case top by three screws and two internal snaps (at
the LCD end). Using a Phillips-head screwdriver, remove the three screws.
WCaution
To avoid damaging the Meter, the gasket that is sealed to the
bottom case, and is between the two case halves, must remain
with the case bottom. The case top lifts away from the gasket
easily. Do not damage the gasket or attempt to separate the
case bottom from the gasket.
4. Hold the Meter display side up.
5. Pushing up from the inside of the battery compartment, disengage the case top from
the gasket.
6. Gently unsnap the case top at the display end, see Figure 2.
F1
F2
20
Figure 2. Opening the Meter, Battery and Fuse Replacement
ama12.eps
Digital Multimeter
Basic Maintenance
Accessing the PCA and Replacing the LCD
Once the case has been opened, the A1 Main PCA can easily be removed. The shields
disconnect from the PCA as follows:
1. Remove the five Phillips-head screw securing the top and bottom shields to the PCA.
2. Remove the top shield assembly that also houses the LCD and lightpipe for the LCD
backlight.
3. To access the LCD, unsnap the LCD mask using a small flat-blade screwdriver. The
LCD may now be removed. Refer to Figure 3.
Note
Two elastomeric connectors make electrical contact between the LCD and
the PCA. These connectors usually stick to the LCD when it is removed. If
the connectors are to be reused, do not handle them, as the electrical
contact points might become contaminated. Use tweezers to remove these
connectors.
4. To reinstall the connectors, replace the LCD and LCD mask and lay the top shield
face down. Install the elastomeric connector strips into the slots on the top shield.
5. Place the PCA onto the top shield so that the screw holes align.
6. Place the bottom shield onto the PCA and secure the assembly with five Phillipshead screws. Ensure that the shields are tightly attached. Properly fitted shields are
required for the Meter to perform to specifications.
LCD Mask
LCD
Figure 3. Removing LCD Mask to Access LCD
21
ama08f.eps
87 V/AN
Service Manual
Reassembling the Meter Case
To reassemble the Meter case:
1. Verify that the rotary knob and circuit board switch are in the
the gasket remains secured to the bottom case.
2. Place the PCA into the bottom case.
3. Place the case top on the case bottom.
4. To avoid damaging the battery wire, ensure the wire exits the middle of the battery
compartment.
5. Properly seat the case gasket and snap the case halves together above the LCD end.
See Figure 2.
6. Reinstall the three case screws and the battery door.
7. Secure the battery door by turning the screw 1/4-turn clockwise.
8. Go to “Performance Tests” later in this document, and perform the procedures
described.
Replacing the Battery
Replace the battery with a 9-V battery (NEDA A1604, 6F22, or 006P).
To avoid false readings, which could lead to possible electric
shock or personal injury, replace the battery as soon as the
battery indicator (b) appears. If the display shows “bAtt” the
Meter will not function until the battery is replaced.
OFF position, and that
XWWarning
Replace the battery as follows, refer to Figure 2:
1. Turn the rotary knob to OFF and remove the test leads from the terminals.
2. Remove the battery door by using a standard-blade screwdriver to turn the battery
door screws one-quarter turn counterclockwise.
3. Remove the old battery and replace it with a new one.
4. Align the battery leads so that they not pinched between the battery door and the
case bottom.
5. Secure the door by turning the screws one-quarter turn clockwise.
Testing Fuses and Current Circuitry
If a test lead is plugged into the mA/µA or A terminal and the rotary knob is turned to a
non-current function, the Meter chirps and flashes “LEAd” if the fuse associated with
that current terminal is good. If the Meter does not chirp or flash “LEAd”, the fuse is bad
and must be replaced. Refer to Table 17 for the appropriate replacement fuse.
Before measuring current, test the quality of the appropriate fuse and the current shunt
using the following procedure. See Figure 4.
1. Turn the rotary knob to N.
2. To test F2, insert a test lead into the I input terminal and touch the probe to
the A input terminal.
The input receptacles contain split contacts. Be sure to touch the probe to
the half of the receptacle nearest the LCD.
Note
22
Digital Multimeter
Basic Maintenance
3. The display should indicate between 00.0 Ω and 00.5 Ω. If the display reads OL,
replace the fuse and test again. If the display reads another value, further servicing is
required.
4. To test F1, move the probe from the A input terminal to the mA/UA input terminal.
5. The display should read between 0.995 kΩ and 1.005 kΩ. If the display reads OL,
replace the fuse and test again. If the display reads another value, further servicing is
required.
XWWarning
To avoid electrical shock or personal injury:
• Remove the test leads and any input signals before
replacing the battery or fuses.
• Install ONLY specified replacement fuses with the
amperage, voltage, and speed ratings shown in Table 17.
TRUE RMS MULTIMETER
87
MIN MAX
Peak MIN MAX
4½ DIGITS
1 Second
mV
V
LOLO
V
OFF
AmACOM
A
10A MAX
FUSED
V
F
˚C/˚
AutoHOLD
RANGE
Hz %
REL
mA
A
A
V
400mA
FUSED
Good F2 fuse: 00.0 Ω to
00.5 Ω
Replace fuse: OL
Touch top half
of input contacts
Replacing the Fuses
To replace the fuse(s), perform the following procedure.
1. To open the Meter, refer to “Opening the Meter Case”. See Figure 2.
2. Grasp the fuse in the center with needle nose pliers. Pull straight up on the fuse
to remove it from the fuse clips.
3. Install ONLY specified replacement fuses with the amperage, voltage, and speed
ratings shown in Table 17.
4. To close the Meter, refer to “Reassembling the Meter Case”.
Good F1 fuse: 0.995 kΩ to
1.005 kΩ
Replace fuse: OL
Figure 4. Testing the Current Input Fuses
87
MIN MAX
Peak MIN MAX
4½ DIGITS
1 Second
mV
V
LOLO
V
OFF
AmACOM
A
10A MAX
FUSED
TRUE RMS MULTIMETER
V
400mA
FUSED
F
˚C/˚
AutoHOLD
RANGE
Hz %
REL
mA
A
A
V
aom5f.eps
23
87 V/AN
Service Manual
Required Equipment
Required equipment for the performance tests is listed in Table 13. If the recommended
models are not available, equipment with equivalent specifications may be used.
XW Warning
• To avoid shock or injury, do not perform the verification
tests or calibration adjustment procedures described in this
manual unless you are qualified to do so.
• Repairs or servicing should be performed only by qualified
personnel.
Table 13. Required Equipment
Equipment Required Characteristics Recommended Model
K-type Thermocouple K-type, mini-plug on both ends
Fluke 5500A Multi-Product
Calibrator or equivalent
Performance Tests
The following performance tests verify the complete operability of the Meter and check
the accuracy of each Meter function against the Meter’s specifications. Performance tests
should be performed annually to ensure that the Meter is within accuracy specifications.
Accuracy specifications are valid for a period of one year after calibration adjustment,
when measured at an operating temperature of 18 °C to 28 °C and at a maximum of 90 %
relative humidity.
To perform the following tests, it is not necessary to open the case. No adjustments are
necessary. Make the required connections, apply the designated inputs, and determine if
the reading on the Meter display falls within the acceptable range indicated.
Note
If the Meter fails any of these tests, it needs calibration adjustment or repair.
24
Digital Multimeter
pears in low pass filter mode. Also appears
s
Performance Tests
Basic Operability Tests
Refer to the following sections to test the basic operability of the Meter.
Testing the Fuses
Refer to “Testing Fuses (F1 and F2)”.
Testing the Display
Turn the Meter on while holding down D to view all segments of the display.
Compare the display with the appropriate examples in Figure 5 and Table 14.
18
10
17
9
7
6
5
4
3
2
Number Feature Indication
Y
Polarity indicator for the analog bar graph.
8
1
Figure 5. Display Features
Table 14. Display Features
11
12
13
14
Hi Res
15
16
A
TrigY
B X
C W
D g
Positive or negative slope indicator for Hz/duty cycle triggering.
The continuity beeper is on.
Relative (REL) mode is active.
Smoothing is active.
aom1_af.eps
E
F
G
H
I
J
K
-
Z
RS
S
p
m MAX
MIN AVG
K
25
Indicates negative readings. In relative mode, this sign indicates that the
present input is less than the stored reference.
Indicates the presence of a high voltage input. Appears if the input voltage is
30 V or greater (ac or dc). Also ap
in cal, Hz, and duty cycle modes.
AutoHOLD is active.
Display Hold is active.
Indicates the Meter is in Peak Min Max mode and the response time is 250 µ
Indicators for minimum-maximum recording mode.
Low pass filter mode.
87 V/AN
terminal and the selected
Service Manual
Table 14. Display Features (cont.)
Number Feature Indication
The battery is low. XWWarning: To avoid false readings, which could lead
L
b
to possible electric shock or personal injury, replace the battery as soon as
the battery indicator appears.
M
N
O
P
Q
R
A, µA, mA
V, mV
µF, nF
nS
%
e, Me, ke
Hz, kHz
AC DC
°C, °F
610000 mV
HiRes
Auto
Manual
Amperes (amps), Microamp, Milliamp
Volts, Millivolts
Microfarad, Nanofarad
Nanosiemens
Percent. Used for duty cycle measurements.
Ohm, Megohm, Kilohm
Hertz, Kilohertz
Alternating current, direct current
Degrees Celsius, Degrees Fahrenheit
Displays selected range
The Meter is in high resolution
(Hi Res) mode. HiRes=19,999
The Meter is in autorange mode and automatically selects the range with the
best resolution.
The Meter is in manual range mode.
The number of segments is relative to the full-scale value of the selected
range. In normal operation 0 (zero) is on the left. The polarity indicator at the
left of the graph indicates the polarity of the input. The graph does not
operate with the capacitance, frequency counter functions, temperature, or
peak min max. For more information, see “Bar Graph”. The bar graph also
has a zoom function, as described under "Zoom Mode".
26
bAtt
diSC
EEPr
Err
CAL
Err
LEAd
--
0L
Overload condition is detected.
Error Messages
Replace the battery immediately.
In the capacitance function, too much electrical charge is present on the capacitor being tested.
Invalid EEPROM data. Have Meter serviced.
Invalid calibration data. Calibrate Meter.
WTest lead alert. Displayed when the test leads are in the A or mA/µA
rotary switch position does not correspond to the terminal being used.
Digital Multimeter
Performance Tests
Testing the Pushbuttons
To test the pushbuttons
1. Turn the Meter rotary knob to J.
2. Press each button and note that the meter responds with a beep for each button
press.
3. Press and hold B a second time to exit MIN MAX mode.
Testing Meter Accuracy
Perform the accuracy test steps in Table 15.
Table 15. Accuracy Tests
Step Test Function Range 5500A Output Display Reading
1 600 mV 330 mV, 60 Hz 327.3 to 332.7
2 600 mV 600 mV, 13 kHz 586.0 to 614.0
3 6 V 3.3 V, 60 Hz 3.275 to 3.325
4 6 V 3.3 V, 20 kHz 3.214 to 3.386
5 60 V 33 V, 60 Hz 32.75 to 33.25
6 60 V 33 V, 20 kHz 32.14 to 33.86
7 600 V 330 V, 60 Hz 327.5 to 332.5
8 600 V 330 V, 2.5 kHz 323.0 to 337.0
9 1000 V 500 V, 60 Hz 494 to 506
10
11 600 mV 150 mV, 99.95 kHz 99.93 to 99.97
12
13 6 V 0.7 V, 99.95 kHz 99.93 to 99.97
14
15 V Hz
16
17 6V 3.3 V dc 3.297 to 3.303
18 60 V 33 V dc 32.97 to 33.03
19 600 V 330 V dc 329.7 to 330.3
20
21 600 mV 33 mV dc 32.9 to 33.1
22
23 600 Ω 330 Ω ( Use 2 wire Comp)1 329.1 to 330.9
24 6 kΩ 3.3 kΩ (Use 2 wire Comp) 1 3.292 to 3.308
25 60 kΩ 33 kΩ32.92 to 33.08
26 600 kΩ 330 kΩ327.9 to 332.1
27 6 MΩ 3.3 MΩ3.279 to 3.321
28
K
AC Volts
K
Hz
AC Volts
Frequency
Sensitivity
Trigger level
V Hz
Duty Cycle
V
DC Volts
V
m
DC Volts
e
Ohms
1000 V 1000 V, 1 kHz 986 to 1014
600 mV 150 mV, 199.50 kHz 199.48 to 199.52
60 V 7 V, 99.95 kHz 99.93 to 99.97
6 V 3.4 V, 1 kHz Sq. Wave 999.8 to 1000.2
6 V 5 V, 1 kHz, DC offset 2.5 V
Sq. Wave
1000 V 1000 V dc 998 to 1002
600 mV 330 mV dc 329.6 to 330.4
50 MΩ 30 MΩ29.67 to 30.33
49.7 % to 50.3 %
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Service Manual
Table 15. Accuracy Tests (cont.)
Step Test Function Range 5500A Output Display Reading
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
1. Or short test leads and use REL to offset test lead resistance.
2. Remove test leads from unit.
3. To ensure accurate measurement, the Meter and thermocouple adapter must be at the same temperature. After connecting the thermocouple
adapter to the Meter allow for reading to stabalize before recording display reading.
4. The Meter accuracy is not specified at this input signal frequency with Low-pass filter selected. The display reading shown, check that the Low-pass
filter is active and follows an expected roll-off curve.
5. Use REL to compensate for internal Meter and lead capacitance. The test leads must be disconnected from the calibrator before pushing REL.
nS
Conductance
G
Diode
?
AC Amps
A
DC Amps
?
m
AC Milliamps
m[
DC Milliamp
?
U
ACMicroamps
U[
DC Microamps
E
Capacitance
K
Low Pass Filter
L
Peak Min/Max
L
m
Temperature
Backlight
60 nS Open input -0.10 to 0.10
60 nS 100 MΩ9.80 to 10.20
6 V 3.0 V dc 2.939 to 3.061
6 A 3.0 A, 60 Hz 2.968 to 3.032
6 A 3.0 A 2.990 to 3.010
60 mA 33 mA, 60 Hz 32.65 to 33.35
400 mA 330 mA, 60 Hz 326.5 to 333.5
60 mA 33 mA 32.89 to 33.11
400 mA 330 mA 329.1 to 330.9
600 µA 330 µA, 60 Hz 326.5 to 333.5
6000 µA 3300 µA, 60 Hz 3265 to 3335
600 µA 330 µA 328.9 to 331.1
6000 µA 3300 µA 3291 to 3309
10 nf Open input2 0.21 to 0.31
100 nf 5 nf5 4.7 to 5.3
100 µf 9.5 µf 9.2 to 9.8
1000 V 400 V, 400 Hz 372 to 408
4
1000 V 400 V, 800 Hz
6 V
0 °C -1.0 to 1.0
3
100 °C 98.0 to 102.0
Press backlight button Backlight comes on
Press backlight button Backlight Intensifies
Press backlight button Backlight off
8 Vpp, 2 kHz Sq. Wave,
DC offset 2 V
226 to 3404
Max = 5.896 to 6.104
Min = -1.898 to -2.102
28
Digital Multimeter
Calibration Adjustment
Calibration Adjustment
The Meter features closed-case calibration adjustment using known reference sources.
The Meter measures the applied reference source, calculates correction factors and stores
the correction factors in nonvolatile memory.
The following sections present the features and Meter pushbutton functions that can be
used during the Calibration Adjustment Procedure. Perform the Calibration Adjustment
Procedure should the Meter fail any performance test listed in Table 15.
Calibration Adjustment Counter
The Meter contains a calibration adjustment counter. The counter is incremented each
time a Calibration Adjustment Procedure is completed. The value in the counter can be
recorded and used to show that no adjustments have been made during a calibration
cycle.
Use the following steps to view the Meter's calibration counter.
1. While holding down B, turn the rotary knob from OFF to VAC. The Meter
should display “Z CAL”.
2. Press D once to see the calibration counter. For example "n001".
3. Turn the rotary knob to OFF.
Calibration Adjustment Password
To start the Calibration Adjustment Procedure, the correct 4-button password must be
entered. The password can be changed or reset to the default as described in following
paragraphs. The default password is “1234”.
Changing the Password
Use the following steps to change the Meter's password:
1. While holding down B, turn the rotary knob from OFF to VAC. The Meter
displays “Z CAL”.
2. Press D once to see the calibration counter.
3. Press D again to start the password entry. The Meter displays "????".
4. The Meter buttons represent the digit indicated below when entering or changing the
password:
A = 1 B = 2 C = 3 D = 4
H = 5 E = 6 F = 7 G = 8
Press the 4 buttons to enter the old password. If changing the password for the first
time, enter A (1) B (2) C (3) D (4).
5. Press C to change the password. The Meter displays "----" if the old password is
correct. If the password is not correct, the Meter emits a double beep, displays "????"
and the password must be entered again. Repeat step 4.
6. Press the 4 buttons of the new password.
7. Press D to store the new password.
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Restoring the Default Password
If the calibration password is forgotten, the default password (1234) can be restored
using the following steps.
1. While holding down B, turn the rotary knob from OFF to VAC. The Meter
displays “Z CAL”.
2. Remove the Meter's top case. Leave the PCA in the bottom case. (See “Opening the
Meter Case”.)
XWWarning
To avoid electrical shock or personal injury, remove the test
leads and any input signal before removing the Meter's top
case.
3. Through an access hole provided in the top shield, short across the keypads on the
PCA. See Figure 6. The Meter should beep. The default password is now restored.
4. Replace the Meter's top case and turn the rotary knob to OFF. (See “Reassembling
the Meter Case).
Access Hole For
PCA Keypad
Figure 6. Restoring the Default Password
ama01f.eps
30
Digital Multimeter
Calibration Adjustment
Meter Buttons Used in the Calibration Steps
The Meter buttons behave as follows when performing the Calibration Adjustment
Procedure. This may be of help determining why a calibration step is not accepted and
for determining the input value without referring to Table 16.
A
Press and hold to show the measured value. The measurement value is not
calibrated so it may not match the input value. This is normal.
B Press and hold to display the required input amplitude.
G Press and hold to display the frequency of the required input.
Press to store the calibration value and advance to the next step. This button
D
is also used to exit calibration mode after the calibration adjustment
sequence is complete.
Calibration Adjustment Procedure
Use the following steps to adjust the Meter's calibration. If the Meter is turned off before
completion of the adjustment procedure, the calibration constants are not changed.
1. While holding down B, turn the rotary knob from OFF to VAC. The Meter
displays “Z CAL”.
2. Press D once to see the calibration counter.
3. Press D again to start the password entry. The Meter displays "????".
4. Press 4 buttons to enter the password.
5. Press D to go to the first calibration step. The Meter displays "C-01" if the
password is correct. If the password is not correct, the Meter emits a double beep,
displays "????" and the password must be entered again. Repeat step 4.
6. Using Table 16, apply the input value listed for each calibration adjustment step. For
each step, position the rotary switch and apply the input to the terminals as indicated
in the table.
7. After each input value is applied, press D to accept the value and proceed to the
next step (C-02 and so forth).
Note
After pressing D, wait until the step number advances before changing
the calibrator source or turning the Meter rotary knob.
If the Meter rotary knob is not in the correct position, or if the measured
value is not within the anticipated range of the input value, the Meter emits
a double beep and will not continue to the next step.
Some adjustment steps take longer to execute than others (10 to 15
seconds). For these steps, the Meter will beep when the step is complete.
Not all steps have this feature.
8. After the final step, the display shows "End" to indicate that the calibration
adjustment is complete. Press D to go to meter mode.
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Notes
Set the calibrator to Standby prior to changing the function switch position
and or after completing adjustment of each function.
If the calibration adjustment procedure is not completed correctly, the
Meter will not operate correctly.