Fluke 87 V-an User Manual

Limited permission for the U.S. Government to reproduce Fluke
®
87 V/AN
Digital Multimeter
Service Manual
Item #2153596 is provided pursuant to FAR 52.227.14 Alt. II.
© 2004 Fluke Corporation, All rights reserved. Printed in USA All product names are trademarks of their respective companies.
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.
Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands
11/99
To register your product online, visit register.fluke.com

Table of Contents

Title Page
Introduction....................................................................................................... 1
Contacting Fluke............................................................................................... 1
Unpacking the Meter......................................................................................... 2
Inspection...................................................................................................... 2
Inspection Interval........................................................................................ 2
Preparations for Use.......................................................................................... 2
Precautions and Safety Information.................................................................. 2
Electrical Symbols ............................................................................................ 4
Specifications.................................................................................................... 5
General Specifications.................................................................................. 5
Detailed Specifications................................................................................. 5
Theory of Operation.......................................................................................... 9
Functional Block Diagram............................................................................ 9
Power Supply and Voltage Reference .......................................................... 10
Function Selection and Overload Protection ................................................ 11
Analog Signal Conditioning......................................................................... 13
VAC.......................................................................................................... 13
VDC.......................................................................................................... 14
mVDC ...................................................................................................... 14
Temperature.............................................................................................. 14
Ohms Below the 6 M Range.................................................................. 14
Ohms in the 6 MΩ & 50 MΩ Range and Siemens in the 60 nS Range.... 15
Continuity in all Ohms and the Siemens Ranges...................................... 15
Capacitance............................................................................................... 15
Diode Test ................................................................................................ 15
mA, µA and AAC..................................................................................... 15
mA, µA and ADC..................................................................................... 16
Active Filter.................................................................................................. 16
800 Hz Low Pass Filter................................................................................. 16
RMS to DC Converter.................................................................................. 16
Analog to Digital Converter ......................................................................... 17
Secondary Analog Circuits........................................................................... 17
Keypad.......................................................................................................... 17
Microprocessor & Support Circuits.............................................................. 18
LCD .............................................................................................................. 18
i
87 V/AN
Service Manual
Backlight....................................................................................................... 18
Beeper........................................................................................................... 18
Troubleshooting................................................................................................ 19
Restoration Actions....................................................................................... 19
Basic Maintenance............................................................................................ 19
Cleaning the Meter........................................................................................ 19
Opening the Meter Case ............................................................................... 20
Accessing the PCA and Replacing the LCD................................................. 21
Reassembling the Meter Case....................................................................... 22
Replacing the Battery.................................................................................... 22
Testing Fuses and Current Circuitry............................................................. 22
Replacing the Fuses...................................................................................... 23
Required Equipment.......................................................................................... 24
Performance Tests............................................................................................. 24
Basic Operability Tests................................................................................. 25
Testing the Fuses .......................................................................................... 25
Testing the Display....................................................................................... 25
Testing the Pushbuttons................................................................................ 27
Testing Meter Accuracy................................................................................ 27
Calibration Adjustment..................................................................................... 29
Calibration Adjustment Counter................................................................... 29
Calibration Adjustment Password................................................................. 29
Changing the Password............................................................................ 29
Restoring the Default Password ............................................................... 30
Meter Buttons Used in the Calibration Steps................................................ 31
Calibration Adjustment Procedure................................................................ 31
Service and Parts............................................................................................... 33
Schematic Diagrams.......................................................................................... 38
ii

List of Tables

Table Title Page
1. Electrical Symbols................................................................................................. 4
2. AC Voltage Function Specifications..................................................................... 6
3. DC Voltage, Resistance, and Conductance Function Specifications..................... 6
4. Temperature Specifications................................................................................... 6
5. Current Function Specifications............................................................................ 7
6. Capacitance and Diode Function Specifications................................................... 7
7. Frequency Counter Specifications......................................................................... 7
8. Frequency Counter Sensitivity and Trigger Levels............................................... 8
9. Electrical Characteristics of the Terminals............................................................ 8
10. MIN MAX Recording Specifications.................................................................... 8
11. Input Path Components......................................................................................... 11
12. Overload Protection Components.......................................................................... 12
13. Required Tools and Equipment............................................................................. 24
14. Display Features.................................................................................................... 25
15. Accuracy Tests ...................................................................................................... 27
16. Calibration Adjustment Steps................................................................................ 32
17. 87 V/AN Final Assembly...................................................................................... 33
18. A1 Main PCA........................................................................................................ 35
iii
87 V/AN
Service Manual
iv

List of Figures

Figure Title Page
1. 87 V/AN Block Diagram....................................................................................... 10
2. Opening the Meter, Battery and Fuse Replacement.............................................. 20
3. Removing LCD Mask to Access LCD.................................................................. 21
4. Testing the Current Input Fuses............................................................................. 23
5. Display Features.................................................................................................... 25
6. Restoring the Default Password ........................................................................... 30
7. 87 V/AN Final Assembly...................................................................................... 34
8. A1 LED PCA......................................................................................................... 39
v
87 V/AN
Service Manual
vi

Introduction

To avoid shock or injury:
Read “Precautions and Safety Information” before
performing the verification tests or calibration adjustment procedures documented in this manual.
Do not perform the verification tests or calibration
adjustment procedures described in this manual unless you are qualified to do so.
The information provided in this manual is for the use of
qualified personnel only.
The 87 V/AN Digital Multimeter contains parts that can be
damaged by static discharge.
Follow the standard practices for handling static sensitive
devices.
The 87 V/AN Service Manual provides the following information:
XW Warning
WCaution
Safety information
Specifications
Theory of operation
Basic maintenance (cleaning, replacing the battery and fuses)
Performance test procedures
Calibration adjustment procedures
Replaceable parts and schematics
For complete operating instructions, refer to the 87 V/AN Users Manual.

Contacting Fluke

To contact Fluke or locate the nearest Service Center, call one of the following telephone numbers:
USA: 1-888-44-FLUKE (1-888-443-5853) Canada: 1-800-36-FLUKE (1-800-363-5853) Europe: +31 402-675-200 Japan: +81-3-3434-0181 Singapore: +65-738-5655 Anywhere in the world: +1-425-446-5500
Or, visit Fluke's Web site at www.fluke.com
.
To register your product, visit register.fluke.com
1
87 V/AN
Service Manual

Unpacking the Meter

Inspection

Inspection Interval

Open the Multimeter box. Inside you will find the 87 V/AN Digital Multimeter (hereafter referred to as “the Meter”) the test leads, the Product Manuals CD, the printed 87 V/AN User Manual, and the printed 87 V/AN Service Manual (this manual). Remove the Meter from its plastic wrapping.
Inspect all contents for any visible shipping damage. Look for scratches or any other damage. If the unit is damaged, contact Fluke immediately using the contact information stated previously.
Inspect the Meter and test leads before each use.
XWWarning
To avoid possible electric shock or personal injury, inspect the test leads for damaged insulation or exposed metal. Check the test leads for continuity. Replace damaged test leads before using the Meter.

Preparations for Use

Before using or servicing the Meter, read all associated safety information. Make sure you have complete understanding of all safety issues.

Precautions and Safety Information

In this manual, a Warning identifies conditions and actions that pose hazard(s) to the user; a Caution identifies conditions and actions that may damage the Meter or the test instruments.
XWWarning
To avoid possible electric shock or personal injury, follow these guidelines:
Use this Meter only as specified in this manual or the
protection provided by the Meter might be impaired.
Do not use the Meter if it is damaged. Before using the
Meter, inspect the case. Look for cracks or missing plastic. Pay particular attention to the insulation surrounding the connectors.
Make sure the battery door is closed and latched before
operating the Meter.
Replace the battery as soon as the battery indicator (M)
appears.
2
Remove test leads from the Meter before opening the
battery door.
Inspect the test leads for damaged insulation or exposed
metal. Check the test leads for continuity. Replace damaged test leads before using the Meter.
Digital Multimeter
Precautions and Safety Information
Do not apply more than the rated voltage, as marked on the
Meter, between the terminals or between any terminal and earth ground.
Never operate the Meter with the cover removed or the case
open.
Use caution when working with voltages above 30 V ac rms,
42 V ac peak, or 60 V dc. These voltages pose a shock hazard.
Use only the replacement fuses specified in this manual.
Use the proper terminals, function, and range for
measurements.
Avoid working alone.
When measuring current, turn off circuit power before
connecting the Meter in the circuit. Remember to place the Meter in series with the circuit.
When making electrical connections, connect the common
test lead before connecting the live test lead; when disconnecting, disconnect the live test lead before disconnecting the common test lead.
Do not use the Meter if it operates abnormally. Protection
may be impaired. When in doubt, have the Meter serviced.
Do not operate the Meter around explosive gas, vapor, or
dust.
Use only a single 9 V battery, properly installed in the Meter
case, to power the Meter.
When servicing the Meter, use only specified replacement
parts.
When using probes, keep fingers behind the finger guards
on the probes.
Do not use the Low Pass Filter option to verify the presence
of hazardous voltages. Voltages greater than what is indicated may be present. Make a voltage measurement without the filter to detect the possible presence of hazardous voltage, then select the filter function.
XCaution
To avoid possible damage to the Meter or to the equipment under test, follow these guidelines:
Disconnect circuit power and discharge all high-voltage
capacitors before testing resistance, continuity, diodes, or capacitance.
Before measuring current, check the Meter's fuses.
See " Testing Fuses (F1 and F2) ”.
3
87 V/AN
Service Manual

Electrical Symbols

Electrical symbols used on the Meter and in this manual are explained in Table 1.
Table 1. Electrical Symbols
B F
X
W
M
R
t
CAT III
s
AC (Alternating Current)
DC (Direct Current)
Hazardous voltage.
Risk of Danger. Important information. See Manual.
Battery
Continuity test or continuity beeper tone.
Underwriters Laboratories
IEC overvoltage category III
CAT III equipment is designed to protect against transients in equipment in fixed­equipment installations, such as distribution panels, feeders and short branch circuits, and lighting systems in large buildings.
Inspected and licensed by TÜV Product Services.
I
P
$
E
G
CAT IV
J
T
Earth ground
Fuse
Conforms to European Union directives
Conforms to relevant Canadian Standards Association directives
Double insulated
Capacitance
Diode IEC overvoltage category IV
CAT IV equipment is designed to protect against transients from the primary supply level, such as an electricity meter or an overhead or underground utility service.
4
Digital Multimeter

Specifications

Specifications

General Specifications

Maximum Voltage between any Terminal and Earth Ground: 1000 V rms
W Fuse Protection for mA or µA inputs: 44/100 A, 1000 V FAST Fuse W Fuse Protection for A input: 11 A, 1000 V FAST Fuse
Display: Digital: 6000 counts updates 4/sec. The Meter also has 19,999 counts in high-resolution mode. Analog Bargraph: 33 segments, updates 40/sec. Frequency: 19,999 counts, updates 3/sec at > 10 Hz.
Temperature: Operating: -20 °C to +55 °C; Storage: -40 °C to +60 °C Altitude: Operating: 2000 m; Storage: 10,000 m Temperature Coefficient: 0.05 x (specified accuracy)/ °C (< 18 °C or > 28 °C) Electromagnetic Compatibility: All ranges unless otherwise noted: In an RF field of 3 V/m total
accuracy = specified accuracy + 20 counts Except: Temperature not specified.
Relative Humidity: 0 % to 90 % (0 °C to 35 °C); 0 % to 70% (35 °C to 55 °C) Battery Type: 9 V zinc, NEDA 1604 or 6F22 or 006P Battery Life: 400 hrs typical with alkaline (with backlight off) Vibration: Per MIL-PRF-28800 for a Class 2 instrument Shock: 1 Meter drop per IEC 61010-1:2001 Size (HxWxL): 1.25 in x 3.41 in x 7.35 in (3.1 cm x 8.6 cm x 18.6 cm) Size with Holster and Flex-Stand: 2.06 in x 3.86 in x 7.93 in (5.2 cm x 9.8 cm x 20.1 cm) Weight: 12.5 oz (355 g) Weight with Holster and Flex-Stand: 22.0 oz (624 g) Safety: Complies with ANSI/ISA S82.01-2004, CSA 22.2 No. 1010.1:2004 to 1000 V Overvoltage
Category III, IEC 664 to 600 V Overvoltage Category IV. UL listed to UL61010-1. Licensed by TÜV to EN61010-1.

Detailed Specifications

For all detailed specifications: Accuracy is given as ±([% of reading] + [number of least significant digits]) at 18 °C to
28 °C, with relative humidity up to 90 %, for a period of one year after calibration adjustment. In the 4 ½-digit mode, multiply the number of least significant digits (counts) by 10. AC conversions are ac-coupled and valid from 3 % to 100 % of range. The Meter is true rms responding. AC crest factor can be up to 3 at full scale, 6 at half scale. For non-sinusoidal wave forms add -(2 % Rdg + 2 % full scale) typical, for a crest factor up to 3.
Tables 2 through 10 list the Meter’s detailed specifications.
5
87 V/AN
is a true rms responding meter. When the input leads are shorted together in the ac functions, the Meter
Service Manual
Table 2. AC Voltage Function Specifications
Function Range Resolution
600.0 mV
2,4
K
6.000 V
60.00 V
600.0 V
1000 V 1 V Low pass filter ± (0.7 % + 2)
1. Below 10 % of range, add 12 counts.
2. The Meter may display a residual reading between 1 and 30 counts. A 30 count residual reading will cause only a 2-digit change for readings over 3 % of range. Using REL to offset this reading may produce a much larger constant error in later measurements.
3. Frequency range: 1 kHz to 2.5 kHz.
4. A residual reading of up to 13 digits with leads shorted, will not affect stated accuracy above 3 % of range.
5. Specification increases from -1% at 200 Hz to -6% at 440 Hz when filter is in use.
0.1 mV
0.001 V
0.01 V
0.1 V
45 - 65 Hz 30 - 200 Hz
± (0.7 % + 4)
± (0.7 % + 2)
± (1.0 % + 4)
200 - 440 Hz
± (1.0 % + 4)
+1 % + 4
-6 % - 45
Accuracy
440 Hz - 1
kHz
unspecified
1 - 5 kHz 5 - 20 kHz
± (2.0 % + 4)
± (2.0 % + 4)
unspecified unspecified unspecified unspecified
± (2.0 % + 20)
3
unspecified
Table 3. DC Voltage, Resistance, and Conductance Function Specifications
Function Range Resolution Accuracy
6.000 V
L
F
mV
e
nS
1. When using the REL function to compensate for offsets.
2. Add 0.5 % of reading when measuring above 30 M in the 50 M range.
60.00 V
600.0 V 1000 V
600.0 mV 0.1 mV ± (0.1 % + 1)
600.0
6.000 k
60.00 k
600.0 k
6.000 M
50.00 M
60.00 nS
0.001 V
0.01 V
0.1 V 1 V
0.1
0.001 k
0.01 k
0.1 k
0.001 M
0.01 M
0.01 nS
± (0.05 % + 1) ± (0.05 % + 1) ± (0.05 % + 1) ± (0.05 % + 1)
± (0.2 % + 2)1 ± (0.2 % + 1) ± (0.2 % + 1) ± (0.6 % + 1) ± (0.6 % + 1) ± (1.0 % + 3) ± (1.0 % + 10)
2
1
1
Table 4. Temperature Specifications
Temperature Resolution Accuracy
-200 °C to +1090 °C
-328 °F to +1994 °F
1. Does not include error of the thermocouple probe.
2. Accuracy specification assumes ambient temperature stable to rated accuracy applies after 1 hour.
0.1 °C
0.1 °F
± 1 °C. For ambient temperature changes of ± 5 °C,
6
1 % + 10 1 % + 18
1,2
Digital Multimeter
Table 5. Current Function Specifications
Function Range Resolution Accuracy
mA
\
(45 Hz to 2 kHz)
mA [
µA B
(45 Hz to 2 kHz)
µAF
1. AC conversions are ac coupled, true rms responding, and valid from 3 % to 100 % of range, except 400 mA range (5 % to 100 % of range) and 10 A range (15 % to 100 % or range).
2. The Meter is a true rms responding meter. When the input leads are shorted together in the ac functions, the Meter may display a residual reading between 1 and 30 counts. A 30 count residual reading will cause only a 2 digit change for readings over 3 % of range. Using REL to offset this reading may produce a much larger constant error in later measurements
3. W 10 A continuous up to 35 °C; < 20 minutes on, 5 minutes off at 35 °C to 55 °C. 20 A for 30 seconds maximum; > 10 A unspecified.
4. 400 mA continuous; 600 mA for 18 hrs maximum.
60.00 mA
400.0 mA
6.000 A
3
10.00 A
60.00 mA
400.0 mA
6.000 A
3
10.00 A
600.0 µA 6000 µA
600.0 µA 6000 µA
4
4
0.01 mA
0.1 mA
0.001 A
0.01 A
0.01 mA
0.1 mA
0.001 A
0.01 A
0.1 µA 1 µA
0.1 µA 1 µA
± (1.0 % + 2) ± (1.0 % + 2) ± (1.0 % + 2) ± (1.0 % + 2)
± (0.2 % + 4) ± (0.2 % + 2) ± (0.2 % + 4) ± (0.2 % + 2)
± (1.0 % + 2) ± (1.0 % + 2)
± (0.2 % + 4) ± (0.2 % + 2)
1, 2
Burden Voltage (typical)
1.8 mV/mA
1.8 mV/mA
0.03 V/A
0.03 V/A
1.8 mV/mA
1.8 mV/mA
0.03 V/A
0.03 V/A 100 µV/µA
100 µV/µA
100 µV/µA 100 µV/µA
Specifications
Table 6. Capacitance and Diode Function Specifications
Function Range Resolution Accuracy
E 10.00 nF
100.0 nF
1.000 µF
10.00 µF
100.0 µF 9999 µF
0.01 nF
0. 1 nF
0.001 µF
0.01 µF
0.1 µF 1 µF
± (1 % + 2)1 ± (1 % + 2) ± (1 % + 2) ± (1 % + 2) ± (1 % + 2) ± (1 % + 2)
1
G 3.000 V 0.001 V ± (2 % + 1)
1. With a film capacitor or better, using Relative mode to zero residual.
Table 7. Frequency Counter Specifications
Function Range Resolution Accuracy
Frequency (0.5 Hz to 200 kHz, pulse width > 2 µs)
199.99
1999.9
19.999 kHz
199.99 kHz > 200 kHz
0.01 Hz
0.1 Hz
0.001 kHz
0.01 kHz
0.1 kHz
± (0.005 % + 1) ± (0.005 % + 1) ± (0.005 % + 1) ± (0.005 % + 1)
unspecified
7
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