Fluke 805-FC Operating Manual

805

Vibration Meter

Users Manual

May 2012, Rev.1, 9/12

© 2012 Fluke Corporation. All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective companies.

LIMITED WARRANTY AND LIMITATION OF LIABILITY

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.

Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.

Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.

To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).

THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

Fluke Corporation	Fluke Europe B.V.
P.O. Box 9090	P.O. Box 1186
Everett, WA 98206-9090	5602 BD Eindhoven
U.S.A.	The Netherlands

11/99

To register your product online, visit register.fluke.com

Table of Contents

Title	Page
Introduction....................................................................................................................	1
How to Contact Fluke ....................................................................................................	1
Safety Information..........................................................................................................	2
Symbols.........................................................................................................................	3
Accessories ...................................................................................................................	3
Specifications ................................................................................................................	3
Before You Start ............................................................................................................	5
Unpack and Inspect ..................................................................................................	5
Storage .....................................................................................................................	5
Battery ......................................................................................................................	5
Controls and Connections.........................................................................................	6
Measurement Status LEDs .......................................................................................	7
Power On..................................................................................................................	8
Power Off..................................................................................................................	8
How to Operate..............................................................................................................	9
Navigation.................................................................................................................	9
Meter Configuration ..................................................................................................	9
Units.....................................................................................................................	9
Time .....................................................................................................................	10
Date .....................................................................................................................	10

i

805

Users Manual

Backlight Timeout.................................................................................................	11
Language .............................................................................................................	12
Device Info ...........................................................................................................	12
Battery Selection ..................................................................................................	13
Emissivity Selection..............................................................................................	13
Power Saving............................................................................................................	14
Flashlight...................................................................................................................	14
Accessory Connectors ..............................................................................................	14
External Sensor....................................................................................................	14
Audio ....................................................................................................................	16
USB......................................................................................................................	17
About Measurements.....................................................................................................	18
Crest Factor+ (High Frequency Measurement).........................................................	19
Quick Measurement ..................................................................................................	19
Overall Vibration (Low Frequency) Measurement with Severity Scale......................	20
Machine Category ................................................................................................	21
Create New Setup ................................................................................................	23
Add to Setup ........................................................................................................	24
How to Save a Measurement....................................................................................	26
Auto Save.............................................................................................................	26
Save to Existing Setup .........................................................................................	26
Save to Current Setup..........................................................................................	27
Save to New Setup...............................................................................................	27
How to Recall a Setup for Measurements.................................................................	29
Access to Memory .........................................................................................................	30
View All Data.............................................................................................................	31
View Setups ..............................................................................................................	32
Edit Setups................................................................................................................	32
Clear All Data............................................................................................................	34
Interpret Results ............................................................................................................	34
Severity Scale ...........................................................................................................	34
ISO 10816 Standards................................................................................................	35
Trending....................................................................................................................	36
ISO 10816-1.........................................................................................................	36

ii

	Vibration Meter
	Contents (continued)
ISO 10816-3.........................................................................................................	36
ISO 10816-7.........................................................................................................	37
Export Data....................................................................................................................	37
General Maintenance ....................................................................................................	40
Care ..........................................................................................................................	40
How to Clean ............................................................................................................	40
Battery Replacement ................................................................................................	40
Firmware Upgrades .......................................................................................................	41
How to Troubleshoot......................................................................................................	42

iii

805

Users Manual

iv

List of Tables

Table	Title	Page
1.	Symbols ................................................................................................................................	3
2.	Accessories ..........................................................................................................................	3
3.	Keypad and Connectors .......................................................................................................	6
4.	LED Status............................................................................................................................	7
5.	Crest Factor Plus ..................................................................................................................	19
6.	Severity Scale.......................................................................................................................	35
7.	Vibration Severity - ISO 10816-1 ..........................................................................................	35
8.	Troubleshooting ....................................................................................................................	42

v

805

Users Manual

vi

List of Figures

Figure	Title	Page
1.	805 Vibration Meter ..............................................................................................................	6
2.	Flashlight ..............................................................................................................................	14
3.	External Sensor Connection .................................................................................................	15
4.	Audio Connection .................................................................................................................	16
5.	Meter to PC Connection........................................................................................................	17
6.	Measurement Display ...........................................................................................................	18
7.	Import Database ...................................................................................................................	38
8.	Open CSV Format File..........................................................................................................	38
9.	Plot Options ..........................................................................................................................	39
10.	Data Plot Graph ....................................................................................................................	39
11.	Battery Replacement ............................................................................................................	41

vii

805

Users Manual

viii

Introduction

The 805 Vibration Meter (the Meter or Product) is a screening tool for bearings and overall vibration measurements on machines. The Meter includes these features:

•Overall vibration measurement

•Bearing health measurement with Crest Factor+

•On-screen severity scales

•Acceleration, Velocity, and Displacement units of measure

•Temperature measurement with spot IR sensor

•Test results export to MS Excel template

•Belt Holster

•IP54

•Language support for Chinese (Simplified), Danish, Dutch, English, Finnish, French, German, Italian, Japanese, Norwegian, Portuguese (Brazilian), Russian Spanish, Swedish, and Turkish

•Audio output

•Flashlight

•Stores up to 3,500 records

•USB support

•Storage/shipping case

•External accelerometer support

How to Contact Fluke

To contact Fluke, call one of the following telephone numbers:

•Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)

•Calibration/Repair USA: 1-888-99-FLUKE (1-888-993-5853)

•Canada: 1-800-36-FLUKE (1-800-363-5853)

•Europe: [phone]

•Japan: [phone]

•Singapore: [phone]

•Anywhere in the world: [phone] Or, visit Fluke's website at www.fluke.com.

To register your product, visit http://register.fluke.com.

To view, print, or download the latest manual supplement, visit http://us.fluke.com/usen/support/manuals.

1

805

Users Manual

Safety Information

A Warning identifies the conditions and procedures that are dangerous to the user. A Caution identifies the conditions and procedures that can cause damage to the Product or the equipment under test.

•Comply with local and national safety codes. Use personal protective equipment (approved rubber gloves, face protection, and flame-resistant clothes) to prevent shock and arc blast injury where hazardous live conductors are exposed.

XW Warning

To prevent possible electrical shock, fire, or personal injury:

•Carefully read all instructions.

•Do not touch hazardous voltages with the Product. These voltages could cause injury or death.

•Use the Product only as specified, or the protection supplied by the product can be compromised.

•Examine the case before you use the Product. Look for cracks or missing plastic.

•Make sure the battery is securely in position before operation.

•Do not use the Product around explosive gas, vapor, or in damp or wet environments.

To prevent personal injury from the infrared thermometer:

•See emissivity information for actual temperatures. Reflective objects result in lower than actual temperature measurements. These objects pose a burn hazard.

•Do not keep the product in operation and unattended at high temperatures.

To prevent personal injury when near rotating equipment:

•Use caution around rotating equipment.

•Keep cords and straps contained.

2

Vibration Meter

Symbols

Symbols

Table 1 is a list of symbols on the Meter and in this manual.

		Table 1. Symbols
	Symbol	Description
	W	Important information. See manual.
	X	Hazardous voltage.
	P	Conforms to requirements of European Union
		and European Free Trade Association.
		Conforms to relevant Australian standards.
		This product complies with the WEEE Directive
		(2002/96/EC) marking requirements. The affixed
		label indicates that you must not discard this
		electrical/electronic product in domestic
	~	household waste. Product Category: With
		reference to the equipment types in the WEEE
		Directive Annex I, this product is classed as
		category 9 "Monitoring and Control
		Instrumentation” product. Do not dispose of this
		product as unsorted municipal waste. Go to
		Fluke’s website for recycling information.
	M	Battery or battery compartment.
		Low battery when shown on display.
	Ã	Conforms to relevant South Korean EMC
		standards.

Accessories

Table 2 is a list of the accessories available for the Meter.

Table 2. Accessories
Description	PN
Belt Holster	4106625
Storage/Shipping Case	4094432
Battery Door	4059351
USB Cable	3563901
Specifications
Sensor
Sensitivity (typical) ..............................	100 mV / g ±10 %
Measurement Range ..........................	0.01 g to 50 g
Frequency Range ...............................	10 Hz to 1,000 Hz
	and 4,000 Hz to 20,000 Hz
Resolution ...........................................	0.01 g
Accuracy (typical)................................	At 100 Hz: ±5 % of measured value
Amplitude Units
Acceleration ................................	g, m/sec2
Velocity .......................................	in/sec, mm/sec
Displacement ..............................	mils, μm
Infrared Thermometer
Temperature Measurement
Range .................................................	-20 °C to 200 °C (-4 °F to 392 °F)

3

805

Users Manual

Accuracy (typical)
-20 °C to 120 °C
(-4 °F to 248 °F)..........................	±2 °C (4 °F)
120 °C to 160 °C
(248 °F to 320 °F) .......................	±3 °C (6 °F)
160 °C to 200 °C
(320 °F to 392 °F) .......................	±4 °C (7 °F)

Note

The specified accuracy is applicable only when the Meter is in thermal equilibrium with its environment. Accuracy is not specified when the target temperature is more than 20 °C

(36 °F) below the temperature of the Meter.

Focal length ........................................	Fixed, at ~3.8 cm (1.5 in)
External Sensor
Frequency Range ...............................	10 Hz to 1,000 Hz
Bias Voltage (to supply power) ...........	20 V DC to 22 V DC
Bias Current (to supply power) ...........	5 mA

Note

Fluke supports, but does not provide, external sensors.

Vibration Meter
Low Frequency Range
(overall measurement)........................	10 Hz to 1,000 Hz
High Frequency Range
(CF+ measurement)............................	4,000 Hz to 20,000 Hz
Vibration Limit ....................................	50 g peak (100 g peak-peak)
Battery Type .......................................	AA (2) 1.5 V lithium
	recommended type: Energizer L91
	Ultimate Lithium
Battery Life..........................................	250 measurements
A/D Converter .....................................	16-bit

Sampling Rate
Low Frequency ...........................	20,000 Hz
High Frequency...........................	80,000 Hz
Signal to Noise Ratio ..........................	80 dB
Real Time Clock Backup.....................	Coin Battery
Size (L x W x H) ..................................	24.1 cm x 7.1 cm x 5.8 cm
	(9.5 in x 2.8 in x 2.3 in)
Weight.................................................	0.40 kg (0.89 lb)
Connectors..........................................	USB Mini-B 7-pin, Stereo Audio
	Output Jack (3.5 mm Audio Plug),
	External Sensor Jack (SMB
	connector)
Firmware
External Interfaces ..............................	USB 2.0 (full speed)
	communication
Data Capacity .....................................	Database on internal flash memory
Upgrade ..............................................	through USB
Memory ...............................................	Up to 3,500 measurements
Environmental
Operating Temperature.......................	-20 °C to 50 °C (-4 °F to 122 °F)
Storage Temperature..........................	-30 °C to 80 °C (-22 °F to 176 °F)
Operating Humidity .............................	10 % to 95 % RH (non-condensing)
Operating/Storage Altitude..................	Sea Level to 3,048 meters
	(10,000 feet)
IP Rating .............................................	IP54
Vibration Limit .....................................	500 g peak
Drop Test ............................................	1 meter
Radiated Emission
Electrostatic Discharge: Burst.............	Standard EN 61000-4-2

4

Vibration Meter

Before You Start

Electromagnetic Interference..............	Standard EN 61000-4-3
RE...............................................	Standard CISPR 11, Class A
EMI, RFI, EMC, RF.....................	EN 61326-1:2006,
	EN 61326-2-2:2006
	Class A Equipment (Industrial
	Broadcasting & Communication
	Equipment) [1]

[1]This product meets requirements for industrial (Class A) electromagnetic wave equipment and the seller or user should take notice of it. This equipment is intended for use in business environments and is not to be used in homes.

Before You Start

This section helps you to know the Meter parts, controls, connections, and status LEDs.

Unpack and Inspect

Carefully unpack and inspect the:

•805 Vibration Meter

•Storage case

•USB Cable

•Quick Reference Guide

•CD (includes MS Excel template and documentation)

•Belt Holster

•AA (4) Lithium non-rechargeable batteries

Storage

When not in use, always keep the Meter in the supplied storage case. The custom interior of the case supplies protection for the Meter, documentation, and accessories.

Battery

Before you use the Meter for the first time, install the two AA lithium non-rechargeable batteries (included). See Battery Replacement on page 40 for more information. The Meter also operates on two AA alkaline (3 v) batteries. Due to short battery life, alkaline batteries are not recommended.

Note

Set the battery type in the Device Settings menu. See page 13.

The Meter does not include a rechargeable function. You must externally charge the batteries.

shows on the display when battery power is low. Replace the batteries before you continue to use the Meter.

5

805
Users Manual
Controls and Connections					Table 3. Keypad and Connectors
Figure 1 shows the location of the controls and				Item	Control
connections for the Meter. Table 3 is a key.					LCD
		17	18		Power on/off
		16			Measure
	805 TESTERVIBRATION				Navigation
					Enter
1
					Save
					Setup
2					Connector cover
					Status LED
3		12			Memory
	MEASURE
4				15	Flashlight on/off
5		11
		13		14	Backlight on/off
6	ENTER
	SAVE	MEMORY
7	SETUP	10			USB port
					External sensor port
		9
					Audio port
		8			Vibration sensor
				gqi01.eps	IR temperature sensor
	Figure 1. 805 Vibration Meter
					Flashlight

6