Fluke 805, 805 FC Instruction Manual

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805/805 FC
Vibration Meter
May 2012, Rev. 2, 12/14
© 2012-2014 Fluke Corporation. All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective companies.
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LIMITED WARRANTY AND LIMITATION OF LIABILITY

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.
Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands
11/99
To register your product online, visit register.fluke.com
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Table of Contents

Title Page
Introduction .................................................................................................................... 1
How to Contact Fluke .................................................................................................... 1
Safety Information .......................................................................................................... 2
Symbols ......................................................................................................................... 3
Accessories ................................................................................................................... 3
Specifications ................................................................................................................ 3
Before You Start ............................................................................................................ 5
Unpack and Inspect .................................................................................................. 5
Storage ..................................................................................................................... 5
Battery ...................................................................................................................... 5
Controls and Connections ......................................................................................... 6
Measurement Status LEDs ....................................................................................... 7
Power On .................................................................................................................. 8
Power Off .................................................................................................................. 8
How to Operate.............................................................................................................. 9
Navigation ................................................................................................................. 9
Meter Configuration .................................................................................................. 9
Units ..................................................................................................................... 10
Time ..................................................................................................................... 10
Date ..................................................................................................................... 11
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Backlight Timeout ................................................................................................. 11
Language ............................................................................................................. 11
Device Info ........................................................................................................... 12
Battery Selection .................................................................................................. 12
Emissivity Selection .............................................................................................. 12
Power Saving ............................................................................................................ 13
Flashlight ................................................................................................................... 13
Accessory Connectors .............................................................................................. 13
External Sensor .................................................................................................... 14
Audio (805 only) ................................................................................................... 15
USB ...................................................................................................................... 16
About Measurements ..................................................................................................... 17
Crest Factor+ (High Frequency Measurement) ......................................................... 18
Quick Measurement .................................................................................................. 19
Overall Vibration (Low Frequency) Measurement with Severity Scale ...................... 20
Machine Category ................................................................................................ 21
Create New Setup ..................................................................................................... 22
Add to Setup ........................................................................................................ 24
Enable Fluke Connect (805 FC only) ........................................................................ 24
How to Save a Measurement .................................................................................... 25
Auto Save ............................................................................................................. 25
Save to Existing Setup ......................................................................................... 25
Save to Current Setup .......................................................................................... 26
Save to New Setup ............................................................................................... 26
How to Recall a Setup for Measurements ................................................................. 27
Access to Memory ......................................................................................................... 28
View All Data ............................................................................................................. 28
View Setups .............................................................................................................. 29
Edit Setups ................................................................................................................ 29
Clear All Data ............................................................................................................ 30
Interpret Results ............................................................................................................ 31
Severity Scale ........................................................................................................... 31
ISO 10816 Standards ................................................................................................ 32
Trending .................................................................................................................... 32
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Vibration Meter
Contents (continued)
ISO 10816-1 ......................................................................................................... 32
ISO 10816-3 ......................................................................................................... 33
ISO 10816-7 ......................................................................................................... 33
Export Data .................................................................................................................... 34
General Maintenance .................................................................................................... 37
Care .......................................................................................................................... 37
How to Clean ............................................................................................................ 37
Battery Replacement ................................................................................................ 38
Firmware Upgrades ....................................................................................................... 39
How to Troubleshoot ...................................................................................................... 40
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List of Tables

Table Title Page
1. Symbols ................................................................................................................................ 3
2. Accessories .......................................................................................................................... 3
3. Keypad and Connectors ....................................................................................................... 6
4. LED Status ............................................................................................................................ 7
5. Crest Factor+ ........................................................................................................................ 18
6. Severity Scale ....................................................................................................................... 31
7. Vibration Severity - ISO 10816-1 .......................................................................................... 32
8. Troubleshooting .................................................................................................................... 40
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List of Figures

Figure Title Page
1. Meter Controls and Connections .......................................................................................... 6
2. Flashlight .............................................................................................................................. 13
3. External Sensor Connection (805) ........................................................................................ 14
4. Audio Connection (805 only) ................................................................................................. 15
5. Meter to PC Connection (805) .............................................................................................. 16
6. Measurement Display ........................................................................................................... 17
7. Import Database ................................................................................................................... 34
8. Plot Options .......................................................................................................................... 35
9. Data Plot Graph .................................................................................................................... 36
10. Battery Replacement ............................................................................................................ 38
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Introduction

The 805/805 FC Vibration Meter (the Meter or Product) is a screening tool for bearings and overall vibration measurements on machines. The Meter includes these features:
Overall vibration measurement
Bearing health measurement with Crest Factor+
On-screen severity scales
Acceleration, Velocity, and Displacement units of
measure
Temperature measurement with spot IR sensor
Test results export to MS Excel template
Belt Holster
IP54
Language support for Chinese (Simplified), Danish,
Dutch, English, Finnish, French, German, Italian, Japanese, Norwegian, Portuguese (Brazilian), Russian Spanish, Swedish, and Turkish
Audio output (805 only)
Flashlight
Stores up to 3,500 records
USB support
Storage/shipping case
External accelerometer support
Wireless data transmission of most recent
measurement for use with Fluke Connect Phone App (805 FC only)

How to Contact Fluke

To contact Fluke, call one of the following telephone numbers:
Technical Support USA: 1-800-44-FLUKE
(1-800-443-5853)
Calibration/Repair USA: 1-888-99-FLUKE
(1-888-993-5853)
Canada: 1-800-36-FLUKE (1-800-363-5853)
Europe: +31 402-675-200
Japan: +81-3-6714-3114
Singapore: +65-6799-5566
Anywhere in the world: +1-425-446-5500
Or, visit Fluke's website at www.fluke.com.
To register your product, visit http://register.fluke.com.
To view, print, or download the latest manual supplement, visit http://us.fluke.com/usen/support/manuals.
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Safety Information

A Warning identifies the conditions and procedures that are dangerous to the user. A Caution identifies the conditions and procedures that can cause damage to the Product or the equipment under test.
 Warning
To prevent possible electrical shock, fire, or personal injury:
Carefully read all instructions.
Do not touch hazardous voltages with the
Product. These voltages could cause injury or death.
Use the Product only as specified, or the
protection supplied by the product can be compromised.
Examine the case before you use the
Product. Look for cracks or missing plastic.
Make sure the battery is securely in
position before operation.
Do not use the Product around explosive
gas, vapor, or in damp or wet environments.
Comply with local and national safety
codes. Use personal protective equipment (approved rubber gloves, face protection, and flame-resistant clothes) to prevent shock and arc blast injury where hazardous live conductors are exposed.
To prevent personal injury from the infrared thermometer:
See emissivity information for actual
temperatures. Reflective objects result in lower than actual temperature measurements. These objects pose a burn hazard.
Do not keep the product in operation and
unattended at high temperatures.
To prevent personal injury when near rotating equipment:
Use caution around rotating equipment.
Keep cords and straps contained.
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Vibration Meter
Symbols

Symbols

Table 1 is a list of symbols on the Meter and in this manual.
Table 1. Symbols
Symbol Description
Important information. See manual.
Hazardous voltage.
Conforms to requirements of European Union and European Free Trade Association.
Conforms to relevant Australian EMC standards
This product complies with the WEEE Directive (2002/96/EC) marking requirements. The affixed label indicates that you must not discard this electrical/electronic product in domestic household waste. Product Category: With reference to the
Battery or battery compartment.
Low battery when shown on display.
equipment types in the WEEE Directive Annex I, this product is classed as category 9 "Monitoring and Control Instrumentation” product. Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for recycling information.

Accessories

Table 2 is a list of the accessories available for the Meter.
Table 2. Accessories
Description PN
Belt Holster 4106625
Storage/Shipping Case 4094432
Battery Door 4059351
USB Cable 3563901
For radio frequency certification, see www.fluke.com.

Specifications

Sensor
Sensitivity (typical) .............................. 100 mV / g ±10 %
Measurement Range .......................... 0.01 g to 50 g
Frequency Range ............................... 10 Hz to 1,000 Hz
Resolution ........................................... 0.01 g
Accuracy (typical) ................................ At 100 Hz: ±5 % of measured
Amplitude Units
Acceleration ................................ g, m/sec
Velocity ....................................... in/sec, mm/sec
Displacement .............................. mils, μm
and 4,000 Hz to 20,000 Hz
value
2
Conforms to relevant South Korean EMC standards.
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Infrared Thermometer
Temperature Measurement
Range ................................................. -20 °C to 200 °C (-4 °F to 392 °F)
Accuracy (typical)
-20 °C to 120 °C
(-4 °F to 248 °F) .............................. ±2 °C (4 °F)
120 °C to 160 °C
(248 °F to 320 °F) ........................... ±3 °C (6 °F)
160 °C to 200 °C
(320 °F to 392 °F) ........................... ±4 °C (7 °F)
Note
The specified accuracy is applicable only when the Meter is in thermal equilibrium with its environment. Accuracy is not specified when the target temperature is more than 20
°
F) below the temperature of the Meter.
(36
Focal length ........................................ Fixed, at ~3.8 cm (1.5 in)
External Sensor
Frequency Range ............................... 10 Hz to 1,000 Hz
Bias Voltage (to supply power) ........... 20 V DC to 22 V DC
Bias Current (to supply power) ........... 5 mA
Note
Fluke supports, but does not provide, external sensors.
Vibration Meter
Low Frequency Range
(overall measurement) ........................ 10 Hz to 1,000 Hz
High Frequency Range
(CF+ measurement)............................ 4,000 Hz to 20,000 Hz
Vibration Limit .................................... 50 g peak (100 g peak-peak)
Battery Type ....................................... AA (2) lithium non-rechargeable
3 V dc
°
C
Battery Life
805 .................................................. 250 measurements
805 FC, Fluke Connect enabled .. 210 measurements
A/D Converter ..................................... 16-bit
Sampling Rate
Low Frequency ............................... 20,000 Hz
High Frequency ............................... 80,000 Hz
Signal to Noise Ratio .......................... 80 dB
Real Time Clock Backup ..................... Coin Battery
Size (L x W x H) .................................. 24.1 cm x 7.1 cm x 5.8 cm (9.5 in x
2.8 in x 2.3 in)
Weight ................................................. 0.40 kg (0.89 lb)
Connectors (805) ................................ USB Mini-B 7-pin, Stereo Audio
Output Jack (3.5 mm Audio Plug), External Sensor Jack (SMB connector)
Connectors (805 FC) .......................... USB Mini-B 7-pin, External Sensor
Jack (SMB connector)
Firmware
External Interfaces .............................. USB 2.0 (full speed)
communication
Data Capacity ..................................... Database on internal flash memory
Upgrade .............................................. through USB
Memory ............................................... Up to 3,500 measurements
Environmental
Operating Temperature ....................... -20 °C to 50 °C (-4 °F to 122 °F)
Storage Temperature .......................... -20 °C to 60 °C (-4 °F to 140 °F)
Operating Humidity ............................. 10 % to 95 % RH (non-
condensing)
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Vibration Meter
Before You Start
Operating/Storage Altitude ................. Sea Level to 3,048 meters
(10,000 feet)
IP Rating ............................................. IP54
Vibration Limit ..................................... 500 g peak
Drop Test ............................................ 1 meter
Electromagnetic Environment
IEC 61326-1: Portable
FCC ................................................ CFR Title 47, Part 15, Subpart B
Korea (KCC) ................................... Class A Equipment (Industrial
Broadcasting & Communication Equipment)
This product meets requirements for industrial (Class A) electromagnetic wave equipment and the seller or user should take notice of it. This equipment is intended for use in business environments and is not to be used in homes.

Before You Start

This section helps you to know the Meter parts, controls, connections, and status LEDs.

Unpack and Inspect

Carefully unpack and inspect the:
Vibration Meter
Storage case
USB Cable
Quick Reference Guide
Belt Holster
AA (2) Lithium non-rechargeable batteries

Storage

When not in use, always keep the Meter in the supplied storage case. The custom interior of the case supplies protection for the Meter, documentation, and accessories.

Battery

Before you use the Meter for the first time, install the two AA lithium non-rechargeable batteries (included). See Battery Replacement on page 38 for more information. The Meter also operates on two AA alkaline (3 V) batteries. Due to short battery life, alkaline batteries are not recommended.
Note
Set the battery type in the Device Settings menu. See page 12.
shows on the display when battery power is low. Replace the batteries before you continue to use the Meter.
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Controls and Connections

Figure 1 shows the location of the controls and connections for the Meter. Table 3 is a key.
17
16
1
2
3
4
5
6
7
Figure 1. Meter Controls and Connections
12
11
10
9
8
13
13
Table 3. Keypad and Connectors
Item Control
LCD
18
Power on/off
Measure
Navigation
Enter
Save
Setup
Connector cover
15
14
Status LED
Memory
Flashlight on/off
Backlight on/off
USB port
14
External sensor port
Audio port (805 only)
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Vibration sensor
IR temperature sensor
6
Flashlight
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Vibration Meter
Before You Start

Measurement Status LEDs

The Meter has a status light for visual feedback about the measurement. Green and red LEDs show the measurement status and that a good measurement has been taken. Table 4 is a list of the status as the LED changes color.
Table 4. LED Status
90˚
gqi07.eps
Status Description
Green Off
Push . Meter is ready for data measurement.
Push the sensor tip onto the test surface,
Green On
on solid metal, as close as possible to the bearing. Apply the compression force until green LED is off.
Green Off Data measurement is complete.
Red On
Error, insufficient force or time duration, no data measurement.
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Power On

Push to turn on the Meter. See Table 3 for the control location.
Note
Before you use the Meter for the first time, install the new batteries (see Battery Replacement on page 38).
When the Meter is turned on, the default Measurement screen shows on the Meter.
gqi49.jpg

Power Off

A soft shutdown is the preferred method to turn off the Meter:
1. Push .
2. At the prompt, select Yes.
3. Or, select No to continue with operation.
If the Meter locks up or becomes inoperable, a hard shutdown can be used to turn off the Meter:
Note
Use a hard shutdown only as a last recourse as it can cause data loss. After a hard shutdown, start the Meter and verify the data in Memory.
1. Push and hold for more than 2 seconds.
2. Push  to restart the Meter.
If Meter does not restart or the problem persists, contact Fluke.
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Vibration Meter
How to Operate

How to Operate

This section is about the operation of the Meter. It includes measurement tips and step-by-step instructions.

Navigation

For general operation:
 
Each menu has navigation hints for its content at the bottom of the screen.
moves the cursor through the menu options and edits the options
opens next menu or sets the selection
updates the Meter with a new selection setting
recalls the previous menu

Meter Configuration

The Setup menu is how you change the configuration of the Meter. You can change these Device Settings:
Units
Time
Date
Backlight Timeout
Language
Device Info
Battery Selection
To open Device Settings:
1. Push  to view the Setup screen.
2. Push  and  to highlight Device Settings from
the menu. This opens a list of all available options.
3. Push  to open the menu.
4. Push  and  to highlight an option.
5. Push  to open the menu.
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Units

The units of measure are adjustable for different standards.
To set from the Device Settings menu:
1. Push  and  to highlight Units.
2. Push  to open menu for units. The current
setting is highlighted.
3. Push  and  to highlight the unit to change.
4. Push  to open menu with options for that
unit. The current setting is highlighted.
5. Push  to update the Meter and exit the
menu.
6. Push  and  to move to the next page for more
options.

Time

To set the time format:
1. Push  and  to highlight the format as 12 hr or
24 hr.
2. Push  to set the option.
To set the time:
1. Push    and  to highlight hour, minute, or
second.
2. Push  to enable the edit.
3. Push  and  to make a change.
4. Push  to set the option.
5. Push    and  to highlight am or pm.
6. Push  to set the option.
7. Push  to update the Meter and exit the
menu.
gqi57.jpg
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Date

To change the date format:
1. Push  and  to highlight the option for
MM/DD/YYYY or DD/MM/YYYY.
2. Push  to set the option.
To change the date:
1. Push to highlight the option for Day, Month, and Year.
2. Push  to edit the option.
3. Push  and  to make a change.
4. Push  to set the change.
5. Push  to update the Meter and exit the menu.

Backlight Timeout

The backlight turns off in a preset time limit. If you do not push a key during this time limit, the backlight turns off to extend battery power. To turn on the backlight, push a key.
You can also set the backlight as always on with the None option.
To change the backlight timeout:
1. Push  and  to highlight the option: 2 min,
5 min, 10 min, or None.
2. Push  to set the option.
3. Push  to update the Meter and exit the
menu.

Language

To change the language for the display:
1. Push  and  to highlight a language.
2. Push  to set the option and exit the menu.
3. Push  to update the Meter and exit the
menu.
The display shows the new language.
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Device Info

Information about your Meter is in the Device Info menu. This information includes the:
Serial number
Software version
Emissivity value (See Emissivity Selection for more
information on the emissivity value.)
Internal sensor sensitivity
Database Free Space

Battery Selection

To change the battery type:
1. Go to the Device Settings menu.
2. Push  and  to highlight Battery Selection.
3. Push  to open the menu.
4. Push  and  to highlight the battery type you
have in the Meter.
5. Push  to update the Meter and exit the
menu.

Emissivity Selection

The correct emissivity value is important for you to make the most accurate temperature measurements. Most painted or oxidized surfaces have an emissivity of 0.93 (default value set in the Meter). This is correct for non­contact temperature measurements on most bearing housings.
Inaccurate measurements can result from shiny or polished metal surfaces. To compensate, put masking tape or flat black paint on the measurement surface. Make sure that the tape is the same temperature as the measurement surface before you make a measurement.
For other applications the Meter has additional preset emissivity values:
Aluminum (e=0.30)
Iron (e=0.70)
Steel (e=0.80)
Paint (e=0.93) – default value
Wood (e=0.94)
Concrete (e=0.95)
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How to Operate
To change the emissivity value:
1. Go to the Device Settings menu.
2. Push  and  to highlight Material Emissivity.
3. Push  to open the menu.
4. Push  and  to highlight a value.
5. Push  to update the Meter and exit the menu.

Power Saving

The Meter bypasses battery power when it is connected to a PC with the USB cable. The Meter then uses the PC power to extend its battery power.

Flashlight

The Meter has a built-in flashlight to illuminate the measurement area on the machine. Push to turn on and off the flashlight. See Figure 2 for the location of this button.
Note
Flashlight operation for extended periods of time decreases battery life. Flashlight operation will affect a temperature measurement.
Figure 2. Flashlight

Accessory Connectors

The Meter has three accessory connectors:
External Sensor
Audio (805 only)
USB
gqi06.eps
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External Sensor

In addition to the integrated vibration sensor, an optional external sensor connects to the Meter. The connector type for the external sensor is a Subminiature version B (SMB). Figure 3 shows how to connect an external sensor to the Meter.
Note
Fluke supports, but does not provide, external sensors.
gqi05.eps
Figure 3. External Sensor Connection (805 shown)
Note
High frequency measurement (Crest Factor+) and Temperature measurement automatically turn off when an external sensor is connected to the Meter.
To connect:
1. Open the connector cover and push the external sensor into position.
2. Push  to open the Enter Sensitivity menu.
Note
You must set the sensitivity in mV/g units.
3. Use the navigation keys to select a character in the menu.
4. Push  to input the character into the field.
5. Repeat steps 2 and 3 for additional characters.
6. Push  to store the value in the Meter and exit the menu.
7. Push  to start data collection.
The Meter automatically detects when you disconnect the external sensor and is set to measure with the internal sensor.
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Audio (805 only)

The Meter has an audio connector for headphones. Headphones are useful for detection of unusual machine sounds.
To listen to a machine:
1. Open the connector cap of the Meter and connect the audio connector.
2. Put on the headphones.
3. Push and continue to hold .
4. Push the sensor tip onto the test surface.
As you continue to hold and Meter position with a consistent force, the audio channel is active. The Meter also takes a measurement at this time.
Figure 4 shows how to make the audio connection to the Meter.
gqi04.eps
Figure 4. Audio Connection (805 only)
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USB
Data transfer between the Meter and PC is through the USB cable connection. The Meter turns on and stays on when it is connected to the PC. Figure 5 shows how to connect a PC to the Meter with a USB cable. When connected, the Meter is a USB 2.0 mass storage device with two functions:
to export Meter data to an MS Excel spreadsheet (see
Export Data on page 34 for more information)
to upgrade the firmware (see Firmware Updates on
page 39 for more information)
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Figure 5. Meter to PC Connection (805 shown)
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Vibration Meter
About Measurements

About Measurements

The Meter measures bearing health and the overall vibration condition of a machine. Three types of measurements are available: bearing vibration, overall vibration, and temperature. Vibration measurement units are user-selectable. More information about how to change these units is on page 9.
For the best measurements, use these guidelines:
Push  and position the Meter perpendicular to
the test surface.
Push the sensor tip onto the test surface, on solid
metal, and as close to the bearing as possible until the green LED turns on.
Hold Meter in position with a consistent force until the
green LED turns off. The test results show on the display.
In most applications the default RPM setting of >600 RPM is correct. You must change this range for low frequency applications where the shaft rotation is <600 RPM. A severity scale does not show on the display when the setting is <600 RPM. More information about how to change the RPM setting is on page 22.
Figure 6 identifies the parts of the measurement display.
High Frequency 4,000 Hz to 20,000 Hz
Overall Vibration Frequency Range 10 Hz to 1,000 Hz
Temperature
-20
C to 200 C
Bearing Vibration (CF+)
Overall Vibration
IR Temperature
gqi10.eps
Figure 6. Measurement Display
Push and to toggle the display selection between Bearing and Overall Vibration measurements. In the Bearing selection, push and to toggle the display units between CF+ and acceleration. In the Overall Vibration selection, push and to toggle the display units between acceleration, velocity, and displacement.
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Crest Factor+ (High Frequency Measurement)

Crest Factor is the ratio of the peak value / RMS value of a time domain vibration signal. Vibration analysts use this ratio to find bearing faults. However, the Crest Factor method has a key limitation. The Crest Factor increases during initial bearing degradation when the peak value increases. It then decreases as the bearing damage worsens and the RMS value increases. A low Crest Factor value could show a healthy bearing or a significantly degraded bearing. The problem is to know the difference between the two.
The Meter operates with a proprietary algorithm, Crest Factor+ (CF+), to overcome this limitation. To make interpretation easy for the user, the CF+ value shows a severity range. The higher the CF+ value is, the more the bearing damage. Table 5 shows the relationship of the values of CF+ to vibration severity.
Table 5. Crest Factor+
CF+ Severity
1 to 5 Good
6 to 10 Satisfactory
11 to 15 Unsatisfactory
above 15 Unacceptable
The CF+ value shows for each measurement in the Bearing field on the Meter display. Push and to toggle between the CF+ value and the high frequency vibration level in units of acceleration.
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Vibration Meter
About Measurements

Quick Measurement

A quick measurement is a measurement without setup steps to get a fast measurement for bearing vibration, overall vibration, and temperature measurement.
To make a quick measurement:
1. Push  to turn on the Meter.
2. The default screen appears without any machine ID or Machine Category.
3. Push .
4. Apply compression force between the sensor tip and test surface until the green LED turns on.
5. Wait until the green LED turns off and shows the test result.
The overall vibration and temperature measurements show on the display.
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Users Manual

Overall Vibration (Low Frequency) Measurement with Severity Scale

An overall vibration, or low frequency, measurement includes a severity scale. The severity scale is an on­screen tool that interprets the vibration wear as good, satisfactory, unsatisfactory, or unacceptable. More information about the severity scale is on page 31.
For this measurement, you must set the Meter to recognize the type of machine, or Machine Category, for the test. A list of the most common categories is programmed into the Meter. When the Meter is set to a category, it can adjust for the usual vibration levels of different machine types. This gives you the best accuracy in the severity scale.
After these parameters are set, the Meter shows the overall vibration and bearing measurements with a severity scale for each measurement. The overall vibration severity scale uses a statistical analysis of data from thousands of industrial machines. Keep in mind when you use the severity scales:
The severity scales are only applicable to machines at
speeds from 600 RPM to 10,000 RPM.
Note
Severity scales do not show if the RPM range is <600 RPM.
Make measurements with the accelerometer as close
as possible to the bearing housing.
The severity scales are not applicable if the machine is
installed on spring or pad isolators.
Severity scales for motors match the machine that
they operate. For example, when you do a test on a motor that operates a centrifugal pump, select the applicable centrifugal pump Machine Category for all test points on the motor and pump.
Gearbox severity scales are applicable only for single-
stage, rolling element bearing gearboxes.
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Vibration Meter
About Measurements

Machine Category

The Machine Category identifies the type of machine for the test. The Meter has a list of predefined categories:
Chillers (Refrigeration)
Reciprocating (Open Motor and Compressor Separate)
Reciprocating (Hermetic Motor and Compressor)
Centrifugal (Hermetic or Open Motor)
Fans
Belt-Driven Fans 1800 to 3600 RPM
Belt-Driven Fans 600 to 1799 RPM
General Direct Drive Fans (Direct Coupled)
Vacuum Blowers (Belt or Direct Drive)
Large Forced Draft Fans (Fluid Film Brgs.)
Large Induced Draft Fans (Fluid Film Brgs.)
Shaft-Mounted Integral Fan (Extended Motor Shaft)
Axial Flow Fans (Belt or Direct Drive)
Cooling Tower Drives
Long, Hollow Drive Shaft (Motor)
Belt Drive (Motor & Fan–All Arrangements)
Direct Drive (Motor & Fan–All Arrangements)
Centrifugal Pumps
Vertical Pumps (Height: 12 ft to 20 ft / 3.7 m to 6 m)
Vertical Pumps (Height: 8 ft to 12 ft / 2.4 m to 3.7 m)
Vertical Pumps (Height: 5 ft to 8 ft / 1.5 m to 2.4 m)
Vertical Pumps (Height: 0 ft to 5 ft / 0 m to 1.5 m)
Note
Height is measured from grade to top motor bearing. It may be necessary to specify lower alarm for the lower motor bearing and the upper pump bearing (depending on height).
Horizontal Centrifugal Single Suction Pumps - Direct
Coupled
Horizontal Centrifugal Double Suction Pumps- Direct
Coupled
Boiler Feed Pumps (Turbine or Motor Driven)
Air Compressors
Reciprocating
Rotary Screw
Centrifugal with or without External Gearbox
Centrifugal - Internal Gear (Axial Meas.)
Centrifugal - Internal Gear (Radial Meas.)
Blowers
Lobe-Type Rotary Blowers (Belt or Direct Drive)
Multi Stage Centrifugal Blowers (Direct Drive)
Generic Gearboxes (Rolling Element Bearings)
Single Stage Gearbox
Positive Displacement Pumps
Positive Displacement Horizontal Piston Pumps (Under
Load)
Positive Displacement Horizontal Gear Pumps (Under
Load)
Machine Tools
Motor
Gearbox Input
Gearbox Output
Spindles - Roughing Operations
Spindles - Machine Finishing
Spindles - Critical Finishing
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Users Manual
To select a Machine Category:
1. Push .
2. Push  and  to highlight Machine Category
and RPM Range.
3. Push  to open the next menu.
4. Push  and  to highlight the category.
5. Push  to set the category.
When the Machine Category is set, the Measurement screen shows the overall vibration, severity scale, and the Machine Category in the TYPE field.
Note
The Machine Category and RPM range must be set to view the Overall Vibration severity scale.
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Create New Setup

A Setup is the group of test parameters you set for a machine. This set of parameters includes the Machine Category. You must set these parameters to enable the severity scale readout. You can save these parameters in Meter memory with a unique name, or machine ID. This is known as a First Level ID. In each First Level ID, you can set up multiple Second Level IDs that help to further organize the data measurements.
The advantages when you save to a setup are:
easy recall of a Setup for frequent measurements
save time when the parameter selection is preset and
saved to memory
view all measurements for a setup
export measurements to a spreadsheet that tracks
machine health (see Export Data on page 34 for more information)
To make a new setup:
1. Push .
2. Push  and  to highlight Create NEW Setup.
3. Push  to open the Machine Categories
menu.
4. Push  and  to highlight the Machine Category.
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Vibration Meter
About Measurements
5. Push  to set the category and open the
RPM Range menu.
By default, the RPM range is set to >600 RPM and is correct for most applications. To change the RPM range: push and to highlight the RPM Range.
6. Push  to set the range and open the
Create Setups menu for the First Level ID.
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7. Push    and  to highlight a letter or number.
8. Push  to set the letter or number.
9. Repeat steps 8 and 9 to make a unique name for the setup.
10. Push .
The Meter prompts you to give the setup a Second Level ID. The Yes option opens the menu to key in a name for the ID.
11. Push .
You can continue this process and set up as many Second Level IDs as necessary for the job. For example, you can enter the bearing number that the measurement is taken from, such as, Bearing_1 on FAN1.
When done, select No to go back to the Setup menu. To recall a setup, see View Setups on page 29.
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Users Manual

Add to Setup

You can add a Second Level ID to a setup in the Meter memory at any time.
To add a new Second Level ID:
1. Push .
2. Push  and  to highlight Add to Setup.
3. Push  and  to highlight the Setup name.
4. Push  to open the menu for the Second
Level ID.
5. Push    and  to highlight a letter or number.
6. Push  to set the letter or number.
7. Repeat steps 5 and 6 to make a unique name for the setup.
8. Push .
After the Meter saves this new Second Level ID, it goes back to the Setup menu.

Enable Fluke Connect (805 FC only)

You can transmit the most recent measurement with wireless technology and view the results on the Fluke Connect App on your device.
Note
You need to enable Fluke Connect each time you turn on the Meter. When Fluke Connect is enabled, a wireless icon (
To enable Fluke Connect:
1. Push .
2. Use the navigation buttons to select Enable Fluke Connect.
To disable Fluke Connect:
1. Push .
2. Use the navigation buttons to select Disable Fluke Connect.
To transmit a measurement to Fluke Connect:
1. Take a measurement.
2. Push  to open the Save screen.
3. Select a method to save data.
) shows on the LCD.
24
When you save, the Meter transmits the data to Fluke Connect app.
4. Use the Fluke Connect App on your device to receive and view the test results.
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Vibration Meter
About Measurements

How to Save a Measurement

As you make measurements with the Meter, you can save these measurements to memory. Quick measurements are saved as sequential files that start at 0001. You also can save a measurement to the current setup, an existing setup, or give it a unique name. The Meter saves to memory a maximum of 3,500 measurements.
Note
If the Meter exceeds the allowable memory, it automatically deletes old records on a first in, first out basis.
To save a measurement:
1. Take a measurement.
2. Push  to open the Save screen.

Auto Save

The Auto Save option saves the measurement to memory with a sequential number that starts at 0001. Push to save the measurement. The Meter indicates the record number it is saving.

Save to Existing Setup

The Save to Existing Setup option saves the measurement to an Existing Setup.
To save the measurement to a setup:
1. Select Save to: Existing Setup.
2. Choose the option for how to sort the machine IDs
or category.
by Name: shows a list of machine IDs in
alphabetical order.
by Category: shows a list of machine
categories in alphabetical sequence.
Last Used: shows the last machine ID
measured.
3. Highlight the machine ID.
4. Push .
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Save to Current Setup

This option saves the measurement to the current setup in the Meter. Push to save the measurement. The Meter indicates the record number it is saving.

Save to New Setup

This option saves the measurement to a new setup.
To save a measurement with a new Setup name:
1. Select Save to: New Setup in the Save screen.
2. Push   to highlight Machine Category.
3. Push  to select the option.
4. Push   to highlight RPM Range Selection.
5. Push  to select the option to open the
Create Setup screen.
6. Select the numbers and letters to enter a new name. See Create New Setup for more information about how to use this screen
7. Push  to save the current measurement with a new name.
The Meter prompts you to give the setup a Second Level ID.
You can continue this process and set up as many Second Level IDs as necessary for the job. When done, select No to go back to the Measurement Results menu.
First Level ID
Second Level ID
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26
Select Yes enter a name for the Second Level
ID. and then push .
Select No to save the setup.
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Vibration Meter
About Measurements

How to Recall a Setup for Measurements

You can recall a Setup file from memory for frequent measurements done on the same machine. A Setup file saves time when the parameter selection is already done and stored to memory.
To recall a Setup from memory:
1. Push  to open the MEMORY screen.
2. Push  and  to highlight View Setups.
3. Push  to opens the VIEW SETUPS
screen with three sorting options:
by Name: shows a list of machine setups by
machine ID in alphabetical sequence.
by Category: shows a list of machine setups
by Machine Category in alphabetical sequence.
Last Used: shows the last used machine ID.
4. Push  and  to highlight an option.
5. Push  to open the list of setups.
6. Push  and  to highlight a setup.
7. Push  to open the setup record.
9. Push Meter onto test surface until the green LED turns on.
10. Wait until the green LED turns off.
The Measurement screen shows the selected Setup with machine ID in the ID field.
gqi81.jpg
11. When measurement is complete, push .
12. Push  and  to highlight Save To Current Setup.
13. Push  to save the measurement to the setup.
8. Push .
Note
Push before you apply the Meter to the test surface.
To recall a measurement, see View All Data on page 28.
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Access to Memory

The Memory screen contains a list of machine IDs and the saved data. You can make changes or delete the records from Meter memory with this screen.
Note
If the Meter exceeds the allowable memory, it automatically deletes old records on a first in, first out basis.
To access Meter memory:
1. Push  to open the MEMORY screen.
2. Push  and  to highlight an option from the
MEMORY screen.

View All Data

The View ALL Data screen shows you all the measurements saved in the Meter.
To view saved measurements:
1. Push  and  to highlight View ALL Data in the
Memory screen.
2. Push  to see more options:
by Name: shows a list of measurements by
machine ID in alphabetical sequence.
by Category: shows a list of measurements
by Machine Categories in alphabetical sequence.
Last Used: Shows the last saved
measurement.
3. Push  and  to highlight an option from the list.
4. Push  to select option.
5. Push  and  to highlight a file.
6. Push  to open the file.
7. Push  to view the data.
8. Push  and  to select Back or Delete option.
The Back option opens the last screen. The Delete option removes the measurement from Meter memory.
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Vibration Meter
Access to Memory

View Setups

The View Setups option is how you can view a setup that is saved to memory.
To view or recall a Setup:
1. Push  to open the MEMORY screen.
2. Push  and  to highlight View Setups in the
Memory screen.
3. Push . This opens the View Setups
screen with three sorting options:
by Name: shows a list of machine setups by
machine ID in alphabetical sequence.
by Category: shows a list of machine setups
by Machine Category in alphabetical sequence.
Last Used: shows the last used machine
setup.
4. Push  and  to highlight an option.
5. Push  to open the list of setups.
6. Push  and  to highlight a setup.
7. Push  to open the setup record.

Edit Setups

Use this option to edit the Machine Setups that are saved in Meter memory. When any change is made to a Machine ID, all measurement data that is connected with the record is deleted.
To edit a Machine Setup:
1. Push  to open the MEMORY screen.
2. Push  and  to highlight Edit Setups.
3. Push  to open the Sort Setups screen.
The Sort Setups screen is how to look up the saved Machine Setups:
by Name: shows a list of Machine Setups by
machine IDs in alphabetical sequence.
by Category: shows a list of Machine Setups
by the machine categories in alphabetical sequence.
Last used: Shows the last used Machine
Setup.
8. Push  and  to select Back or Delete option.
The Back option opens the last screen. The Delete option removes the setup from Meter memory.
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4. Push  and  to highlight an option.
5. Push  to open the Existing Setups screen.
6. Push  and  to highlight the setup.
7. Push  to open the EDIT SETUP screen
for the ID, TYPE, and RPM.
8. Push  and  to highlight the ID line.
9. Push  to open the Edit Setups screen for
the ID.
10. Select the numbers and letters to change the machine ID of the setup. See Create New Setup for more information about how to use this screen.
11. Push  to exit the alpha-numeric screen and pick another parameter to edit.

Clear All Data

The Clear ALL Data option lets you delete all the Machine Setups and measurements.
To clear memory:
1. Push .
2. Push  and  to highlight Clear ALL Data.
3. Push .
4. To confirm deletion, push to select Yes.
5. Push  to delete all data.
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Vibration Meter
Interpret Results

Interpret Results

The Meter is a screening tool to identify machinery problems for more diagnostic tests. The Meter has a vibration severity scale for Bearing and Overall Vibration measurements. It can also trend vibration measurements over time. If a measurement shows high vibration severity, or if there is an adverse trend in vibration severity over time, then the machine can have a problem. Fluke recommends that you consult a vibration specialist for more tests to find the root cause of these problems.

Severity Scale

Measurements with a machine ID, machine category, and rotational speeds >600 RPM includes both severity scales. A good measurement always finds some vibration. There are four severity levels: good, satisfactory, unsatisfactory, and unacceptable. A measurement in the good category is an indication of a healthy machine.
Table 6 lists the different severity scales.
Table 6. Severity Scale
Scale Action
No repair action is recommended.
No immediate repair action is required. Increase the frequency of measurements and monitor the condition of the machine.
Have a knowledgeable vibration technician conduct more advanced tests at the earliest opportunity. Consider maintenance action at the next planned downtime or maintenance period.
Have a knowledgeable vibration technician conduct more advanced tests as soon as possible. Consider immediate shutdown of the machine to make repairs and prevent failure.
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ISO 10816 Standards

As an alternative to the Overall Vibration Severity Scale included in the Meter, you can use the ISO Standard 10816-1 to evaluate the severity of overall vibration levels. Table 7 is a chart that contains the values from this standard. You can compare the overall vibration value measured with the Meter to this table to identify the vibration severity.
Table 7. Vibration Severity - ISO 10816-1
Machine Class I
in/s mm/s
0.01 0.28
0.02 0.45
0.03 0.71 GOOD
0.04 1.12
0.07 1.80
0.11 2.80 SATISFACTORY
0.18 4.50
0.28 7.10 UNSATISFACTORY
Vibration Velocity Vrms
0.44 11.20
0.70 18.00
1.10 28.00 UNACCEPTABLE
1.77 45.9
Small
Machines
Class II
Medium
Machines
Class III Large Rigid Foundation
Class IV
Large Soft
Foundation

Trending

Trending, or repeated vibration measurements kept in a spreadsheet over time, is the best method to track machine health. See Export Data on page 34 for more information about the template and measurement plots.
The Excel template also can give an Overall Vibration Severity that refers to one of three ISO Standards:
10816-1
10816-3
10816-7
A brief description of each standard and terms is as follows:

ISO 10816-1

This standard contains general guidelines for machine vibration measurements on non-rotating parts.
Key terms
Class I: Individual parts of engines and machines integrally connected to the machine in normal operation. Production electrical motors at a maximum of 15 kW are examples of machines in this category.
Class II: Medium-sized machines (typically electrical motors with 15 kW to 75 kW output) without special foundations, rigidly mounted engines or machines (up to 300 kW) on special foundations.
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Interpret Results
Class III: Large prime-movers and other large machines with rotating masses mounted on rigid and heavy foundations that are relatively stiff in the direction of the vibration measurements.
Class IV: Large prime-movers and other large machines with rotating masses mounted on foundations that are relatively soft in the direction of vibration measurements (for example, turbo generator sets and gas turbines with outputs greater than 10 MW).

ISO 10816-3

This standard is used to evaluate machine vibration by measurements on non-rotating parts, for industrial machines with nominal power above 15 kW and nominal speeds between 120 RPM and 15,000 RPM when measured in situ.
Key terms
Rigid: A machine foundation with the machine supports rigidly attached to the machine skid and/or the solid floor of the facility.
Flexible: A machine with flexible attachment between the machine supports and foundation or facility floor. The most common example of this is a machine in which vibration isolators (flexible vibration damping mechanisms) separate the machine and foundation.
Group 1: Large machines with rated power above 300 kW and not more than 50 MW (electrical machines with shaft height: H 315 mm).
Group 2: Medium-sized machines with rated power above 15 kW up to and including 300 kW, electrical machines with shaft height 160 mm H <315 mm.

ISO 10816-7

This standard is used to evaluate machine vibration on rotor dynamic pumps by measurements on nonrotating parts.
Note
The standard includes guidance for measurements on rotating shafts, but this portion is not applicable to the Meter.
Key terms
Category I: Pumps that require a high level of reliability, availability, or safety (for example, pumps for toxic and hazardous liquids, critical applications, oil and gas, special chemical, and nuclear or power plant application).
Category II: Pumps for general or less critical applications (for example, pumps for non-hazardous liquids).
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Export Data

The export data feature lets you move data from the Meter to a PC through the USB connection. You can download a Microsoft Excel template from www.fluke.com. You can use the template to evaluate the measurements. The template includes fields for:
Device ID (the Meter from which the data was
downloaded)
Machine ID (the machine on which the test was
performed, machine ID may contain two levels)
Machine Category (such as pump or compressor)
High frequency/bearing measurement (Crest Factor+)
Low frequency reading (overall vibration)
Temperature
Time and Date
To download the Trending template:
1. Turn on the computer (PC) and go to
www.fluke.com.
2. Locate the Trending template and save a copy to your PC.
To export data and use the Trending template to plot a graph:
1. Make sure the Meter is off.
2. Connect the USB cable between the PC and the Meter. The Meter turns on and stays on when it is connected to the PC. See USB on page 16 for more information.
3. Open the template on the PC. See Figure 7.
Figure 7. Import Database
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Vibration Meter
Export Data
4. Click Browse to find the MAIN_DB.TXT data file on the Meter.
5. Click Open.
Note
The Trending template only reads data from files in TXT file format.
The file path shows in the File name field of the Trending template.
Note
Even though the template is password protected, you can copy and paste the raw data from View Data into a blank Excel spreadsheet.
6. Click Configure Graph on the Trending template.
The Graph Configuration Window opens. See Figure 8.
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Figure 8. Plot Options
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7. Click each drop-down list to select the Machine Configuration from the saved measurement data:
Machine Categories
Machine Name
Select Secondary Name
8. Click the drop-down list for the ISO Standard and class.
9. Click each drop-down list to select the Graph Axis & Unit Selection for the plot:
X-axis required Parameters
X-axis required Units
Y-axis required Parameters
Y-axis required Units
Option for a secondary Y-axis (shows on the
right side of the graph)
Option to show the Fluke Overall Vibration
Severity Scale
10. Click Plot Graph.
Figure 9 is an example of a graph you can make with measurement data from the Meter.
Figure 9. Data Plot Graph
Note
You can Print the results to a local printer, press Ctrl + P to open up the Print menu.
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Vibration Meter
General Maintenance

General Maintenance

Maintenance is not necessary for the Meter.
Caution
No part of the Meter is serviceable by the user. Do not try to open the Meter.
Caution
To prevent damage to the Meter or any performance loss, do not put the Meter in temperature extremes. The ambient operating temperature is -20 °C to 50 °C (-4 °F to 122 °F) with a humidity of 10-95% RH (non-condensing).

Care

Care should be taken to prevent scratches on the IR temperature sensor window.
Caution
To prevent damage to the IR temperature sensor and vibration sensor, do not hit, shake, or let the Meter fall. A damaged sensor decreases the diagnostic quality.

How to Clean

For the best accuracy of temperature measurements, clean the IR temperature sensor window with moist cloth before you take measurements. Clean the external case of the Meter at regular intervals with a moist cloth and a weak detergent solution.
Caution
To prevent damage or performance loss, keep the Meter dry. Do not put the Meter into any liquid. The Meter is not waterproof.
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Battery Replacement

Note
Before the Meter operates for the first time, install the new batteries included with the shipment.
The Meter operates on two AA non-rechargeable lithium batteries.
To replace the batteries:
1. Loosen the two screws and remove the battery cover from the Meter, see Figure 10.
2. Align the batteries into the battery slot with the correct polarity.
3. Replace the battery cover and tighten the screws.
Note
Select the correct battery type in the Battery Selection menu. See page 12 for more information.
Figure 10. Battery Replacement
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Vibration Meter
Firmware Upgrades

Firmware Upgrades

At intervals, upgrades are available for the Meter firmware. Contact Fluke for upgrade availability. If you have registered your Meter purchase, Fluke will send an upgrade notice to you automatically.
To upgrade the Meter:
1. Download the upgrade file for the Meter from the
Fluke website at www.fluke.com.
2. Connect the USB cable to the PC or laptop. See
USB on page 16 for more information.
3. Make sure the Meter is off.
4. Simultaneously push and hold and as
you connect the other end of the USB cable to the Meter.
The Meter boots up in the firmware upgrade mode and stays on while it is connected to the PC.
5. Identify the external disk that is the Meter in an
Explorer window on the computer.
6. Make a copy of the upgrade file to the external disk that is the Meter.
7. Right-click on the external disk and select eject.
8. Disconnect the Meter from the host PC.
9. Restart the Meter.
The Meter operates with the new firmware after the restart.
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How to Troubleshoot

Table 8 is a list of problems, causes, and corrective actions for the Meter.
Table 8. Troubleshooting
Symptom Cause Corrective Action
Meter does not turn on.
Buttons do not operate. Meter does not operate.
The Meter cannot connect with the PC.
PC does not see the Meter is connected.
Error Message: Measurement invalid. Please hold to surface for full duration.
[1] See How to Contact Fluke on page 1.
The battery voltage is too
low.
The battery connection is
loose.
The USB cable is not connected correctly.
The USB cable is
damaged.
Check that USB drivers
are installed in the PC/Laptop.
The Meter was not held on the surface for a sufficient time or with sufficient force.
1. Replace the batteries. See Battery Replacement on page 38 for more information.
2. Ensure the batteries are properly aligned and secured.
3. If the problem continues, contact the Fluke Service Center
[1]
for technical support.
1. Restart the Meter.
2. If the problem continues, contact the Fluke Service Center
[1]
for technical support.
Correctly connect the USB cable. See USB on page 16 for more information.
1. Examine the USB cable for any damage. If you find damage, contact the Fluke Service Center
[1]
for a
replacement cable.
2. Reboot the PC.
Reboot the PC.
Push Meter onto test surface until green LED turns on. Wait until the green LED turns off. See About Measurements on page 17 for more information.
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