Fluke 805, 805 FC Instruction Manual

805/805 FC

Vibration Meter

Users Manual

May 2012, Rev. 2, 12/14

LIMITED WARRANTY AND LIMITATION OF LIABILITY

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.

Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.

Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.

To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).

THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.

Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands

11/99

To register your product online, visit register.fluke.com

Title Page

Introduction .................................................................................................................... 1

How to Contact Fluke .................................................................................................... 1

Safety Information .......................................................................................................... 2

Symbols ......................................................................................................................... 3

Accessories ................................................................................................................... 3

Specifications ................................................................................................................ 3

Before You Start ............................................................................................................ 5

Unpack and Inspect .................................................................................................. 5

Storage ..................................................................................................................... 5

Battery ...................................................................................................................... 5

Controls and Connections ......................................................................................... 6

Measurement Status LEDs ....................................................................................... 7

Power On .................................................................................................................. 8

Power Off .................................................................................................................. 8

How to Operate.............................................................................................................. 9

Navigation ................................................................................................................. 9

Meter Configuration .................................................................................................. 9

Units ..................................................................................................................... 10

Time ..................................................................................................................... 10

Date ..................................................................................................................... 11

805/805 FC

Users Manual

Backlight Timeout ................................................................................................. 11

Language ............................................................................................................. 11

Device Info ........................................................................................................... 12

Battery Selection .................................................................................................. 12

Emissivity Selection .............................................................................................. 12

Power Saving ............................................................................................................ 13

Flashlight ................................................................................................................... 13

Accessory Connectors .............................................................................................. 13

External Sensor .................................................................................................... 14

Audio (805 only) ................................................................................................... 15

USB ...................................................................................................................... 16

About Measurements ..................................................................................................... 17

Crest Factor+ (High Frequency Measurement) ......................................................... 18

Quick Measurement .................................................................................................. 19

Overall Vibration (Low Frequency) Measurement with Severity Scale ...................... 20

Machine Category ................................................................................................ 21

Create New Setup ..................................................................................................... 22

Add to Setup ........................................................................................................ 24

Enable Fluke Connect (805 FC only) ........................................................................ 24

How to Save a Measurement .................................................................................... 25

Auto Save ............................................................................................................. 25

Save to Existing Setup ......................................................................................... 25

Save to Current Setup .......................................................................................... 26

Save to New Setup ............................................................................................... 26

How to Recall a Setup for Measurements ................................................................. 27

Access to Memory ......................................................................................................... 28

View All Data ............................................................................................................. 28

View Setups .............................................................................................................. 29

Edit Setups ................................................................................................................ 29

Clear All Data ............................................................................................................ 30

Interpret Results ............................................................................................................ 31

Severity Scale ........................................................................................................... 31

ISO 10816 Standards ................................................................................................ 32

Trending .................................................................................................................... 32

Vibration Meter

Contents (continued)

ISO 10816-1 ......................................................................................................... 32

ISO 10816-3 ......................................................................................................... 33

ISO 10816-7 ......................................................................................................... 33

Export Data .................................................................................................................... 34

General Maintenance .................................................................................................... 37

Care .......................................................................................................................... 37

How to Clean ............................................................................................................ 37

Battery Replacement ................................................................................................ 38

Firmware Upgrades ....................................................................................................... 39

How to Troubleshoot ...................................................................................................... 40

iii

805/805 FC

Users Manual

List of Tables

Table Title Page

1. Symbols ................................................................................................................................ 3

2. Accessories .......................................................................................................................... 3

3. Keypad and Connectors ....................................................................................................... 6

4. LED Status ............................................................................................................................ 7

5. Crest Factor+ ........................................................................................................................ 18

6. Severity Scale ....................................................................................................................... 31

7. Vibration Severity - ISO 10816-1 .......................................................................................... 32

8. Troubleshooting .................................................................................................................... 40

805/805 FC

Users Manual

List of Figures

Figure Title Page

1. Meter Controls and Connections .......................................................................................... 6

2. Flashlight .............................................................................................................................. 13

3. External Sensor Connection (805) ........................................................................................ 14

4. Audio Connection (805 only) ................................................................................................. 15

5. Meter to PC Connection (805) .............................................................................................. 16

6. Measurement Display ........................................................................................................... 17

7. Import Database ................................................................................................................... 34

8. Plot Options .......................................................................................................................... 35

9. Data Plot Graph .................................................................................................................... 36

10. Battery Replacement ............................................................................................................ 38

vii

805/805 FC

Users Manual

viii

Introduction

The 805/805 FC Vibration Meter (the Meter or Product) is a screening tool for bearings and overall vibration measurements on machines. The Meter includes these features:

• Overall vibration measurement

• Bearing health measurement with Crest Factor+

• On-screen severity scales

• Acceleration, Velocity, and Displacement units of

measure

• Temperature measurement with spot IR sensor

• Test results export to MS Excel template

• Belt Holster

• IP54

• Language support for Chinese (Simplified), Danish,

Dutch, English, Finnish, French, German, Italian, Japanese, Norwegian, Portuguese (Brazilian), Russian Spanish, Swedish, and Turkish

• Audio output (805 only)

• Flashlight

• Stores up to 3,500 records

• USB support

• Storage/shipping case

• External accelerometer support

• Wireless data transmission of most recent

measurement for use with Fluke Connect Phone App (805 FC only)

How to Contact Fluke

To contact Fluke, call one of the following telephone numbers:

• Technical Support USA: 1-800-44-FLUKE

(1-800-443-5853)

• Calibration/Repair USA: 1-888-99-FLUKE

(1-888-993-5853)

• Canada: 1-800-36-FLUKE (1-800-363-5853)

• Europe: +31 402-675-200

• Japan: +81-3-6714-3114

• Singapore: +65-6799-5566

• Anywhere in the world: +1-425-446-5500

Or, visit Fluke's website at www.fluke.com.

To register your product, visit http://register.fluke.com.

To view, print, or download the latest manual supplement, visit http://us.fluke.com/usen/support/manuals.

805/805 FC

Users Manual

Safety Information

A Warning identifies the conditions and procedures that are dangerous to the user. A Caution identifies the conditions and procedures that can cause damage to the Product or the equipment under test.

 Warning

To prevent possible electrical shock, fire, or personal injury:

• Carefully read all instructions.

• Do not touch hazardous voltages with the

Product. These voltages could cause injury or death.

• Use the Product only as specified, or the

protection supplied by the product can be compromised.

• Examine the case before you use the

Product. Look for cracks or missing plastic.

• Make sure the battery is securely in

position before operation.

• Do not use the Product around explosive

gas, vapor, or in damp or wet environments.

• Comply with local and national safety

codes. Use personal protective equipment (approved rubber gloves, face protection, and flame-resistant clothes) to prevent shock and arc blast injury where hazardous live conductors are exposed.

To prevent personal injury from the infrared thermometer:

• See emissivity information for actual

temperatures. Reflective objects result in lower than actual temperature measurements. These objects pose a burn hazard.

• Do not keep the product in operation and

unattended at high temperatures.

To prevent personal injury when near rotating equipment:

• Use caution around rotating equipment.

• Keep cords and straps contained.

Vibration Meter

Symbols

Table 1 is a list of symbols on the Meter and in this manual.

Table 1. Symbols

Symbol Description

 Important information. See manual.

 Hazardous voltage.



Conforms to requirements of European Union and European Free Trade Association.

 Conforms to relevant Australian EMC standards

This product complies with the WEEE Directive (2002/96/EC) marking requirements. The affixed label indicates that you must not discard this electrical/electronic product in domestic household waste. Product Category: With reference to the



 Battery or battery compartment.

 Low battery when shown on display.

equipment types in the WEEE Directive Annex I, this product is classed as category 9 "Monitoring and Control Instrumentation” product. Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for recycling information.

Accessories

Table 2 is a list of the accessories available for the Meter.

Table 2. Accessories

Description PN

Belt Holster 4106625

Storage/Shipping Case 4094432

Battery Door 4059351

USB Cable 3563901

For radio frequency certification, see www.fluke.com.

Specifications

Sensor

Sensitivity (typical) .............................. 100 mV / g ±10 %

Measurement Range .......................... 0.01 g to 50 g

Frequency Range ............................... 10 Hz to 1,000 Hz

Resolution ........................................... 0.01 g

Accuracy (typical) ................................ At 100 Hz: ±5 % of measured

Amplitude Units

Acceleration ................................ g, m/sec

Velocity ....................................... in/sec, mm/sec

Displacement .............................. mils, μm

and 4,000 Hz to 20,000 Hz

value



Conforms to relevant South Korean EMC standards.

805/805 FC

Users Manual

Infrared Thermometer

Temperature Measurement

Range ................................................. -20 °C to 200 °C (-4 °F to 392 °F)

Accuracy (typical)

-20 °C to 120 °C

(-4 °F to 248 °F) .............................. ±2 °C (4 °F)

120 °C to 160 °C

(248 °F to 320 °F) ........................... ±3 °C (6 °F)

160 °C to 200 °C

(320 °F to 392 °F) ........................... ±4 °C (7 °F)

Note

The specified accuracy is applicable only when the Meter is in thermal equilibrium with its environment. Accuracy is not specified when the target temperature is more than 20

F) below the temperature of the Meter.

(36

Focal length ........................................ Fixed, at ~3.8 cm (1.5 in)

External Sensor

Frequency Range ............................... 10 Hz to 1,000 Hz

Bias Voltage (to supply power) ........... 20 V DC to 22 V DC

Bias Current (to supply power) ........... 5 mA

Note

Fluke supports, but does not provide, external sensors.

Vibration Meter

Low Frequency Range

(overall measurement) ........................ 10 Hz to 1,000 Hz

High Frequency Range

(CF+ measurement)............................ 4,000 Hz to 20,000 Hz

Vibration Limit .................................... 50 g peak (100 g peak-peak)

Battery Type ....................................... AA (2) lithium non-rechargeable

3 V dc

Battery Life

805 .................................................. 250 measurements

805 FC, Fluke Connect enabled .. 210 measurements

A/D Converter ..................................... 16-bit

Sampling Rate

Low Frequency ............................... 20,000 Hz

High Frequency ............................... 80,000 Hz

Signal to Noise Ratio .......................... 80 dB

Real Time Clock Backup ..................... Coin Battery

Size (L x W x H) .................................. 24.1 cm x 7.1 cm x 5.8 cm (9.5 in x

2.8 in x 2.3 in)

Weight ................................................. 0.40 kg (0.89 lb)

Connectors (805) ................................ USB Mini-B 7-pin, Stereo Audio

Output Jack (3.5 mm Audio Plug), External Sensor Jack (SMB connector)

Connectors (805 FC) .......................... USB Mini-B 7-pin, External Sensor

Jack (SMB connector)

Firmware

External Interfaces .............................. USB 2.0 (full speed)

communication

Data Capacity ..................................... Database on internal flash memory

Upgrade .............................................. through USB

Memory ............................................... Up to 3,500 measurements

Environmental

Operating Temperature ....................... -20 °C to 50 °C (-4 °F to 122 °F)

Storage Temperature .......................... -20 °C to 60 °C (-4 °F to 140 °F)

Operating Humidity ............................. 10 % to 95 % RH (non-

condensing)

Vibration Meter

Before You Start

Operating/Storage Altitude ................. Sea Level to 3,048 meters

(10,000 feet)

IP Rating ............................................. IP54

Vibration Limit ..................................... 500 g peak

Drop Test ............................................ 1 meter

Electromagnetic Environment

IEC 61326-1: Portable

FCC ................................................ CFR Title 47, Part 15, Subpart B

Korea (KCC) ................................... Class A Equipment (Industrial

Broadcasting & Communication Equipment)

This product meets requirements for industrial (Class A) electromagnetic wave equipment and the seller or user should take notice of it. This equipment is intended for use in business environments and is not to be used in homes.

Before You Start

This section helps you to know the Meter parts, controls, connections, and status LEDs.

Unpack and Inspect

Carefully unpack and inspect the:

• Vibration Meter

• Storage case

• USB Cable

• Quick Reference Guide

• Belt Holster

• AA (2) Lithium non-rechargeable batteries

Storage

When not in use, always keep the Meter in the supplied storage case. The custom interior of the case supplies protection for the Meter, documentation, and accessories.

Battery

Before you use the Meter for the first time, install the two AA lithium non-rechargeable batteries (included). See Battery Replacement on page 38 for more information. The Meter also operates on two AA alkaline (3 V) batteries. Due to short battery life, alkaline batteries are not recommended.

Note

Set the battery type in the Device Settings menu. See page 12.

 shows on the display when battery power is low. Replace the batteries before you continue to use the Meter.

+ 35 hidden pages

Fluke 805, 805 FC Instruction Manual

LIMITED WARRANTY AND LIMITATION OF LIABILITY

Table of Contents

List of Tables

List of Figures

Introduction

How to Contact Fluke

Safety Information

Symbols

Accessories

Specifications

Before You Start

Unpack and Inspect

Storage

Battery