Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is three years and begins on the date of shipment. Parts, product repairs and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer
of a Fluke authorized reseller, and does not apply to fuses, disposable batteries or to any product which, in Fluke’s opinion, has been misused, altered, neglected
or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional
specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without
interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different
warranty on behalf of Fluke. Warranty support is available if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for
repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center or send the product, with a description of the difficulty, postage and insurance
prepaid (FOB Destination), to the nearest Fluke authorized service center. Fluke assumes no risk for damage in transit. Following warranty repair, the product will
be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that the failure was caused by misuse, alteration, accident or abnormal condition of operation or handling, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product
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THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABL E FOR
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Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the
limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court of competent
jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation Fluke Europe B.V.
P.O. Box 9090 P.O. Box 1186
Everett WA 98206-9090 5602 B.D.
U.S.A Eindhoven, The Netherlands
The Fluke 744 Documenting Process Calibrator
(hereafter referred to as the calibrator) is a batterypowered, hand-held instrument that measures and
sources electrical and physical parameters, and
provides basic HART
when used with HART-capable transmitters. Refer
744
to the
on how to use the HART communication feature.
The calibrator lets you troubleshoot, calibrate, verify,
and document your work on process instruments.
Calibrator Specifications are at the back of the
manual.
A summary of the measuring and sourcing functions
provided by the calibrator is shown in Table 1. In
HART
communicator functions
Mode Users Guide
for instructions
addition to these functions, the calibrator has the
following features:
•
General features:
An analog display to make it easy to read
measurements when the input is unstable.
A setup option that lets you set the display to
English, French, German, Italian, or Spanish.
A thermocouple (TC) input/output jack and
internal isothermal block with automatic
reference-junction temperature compensation.
Or, you can manually enter an external
temperature reference.
The ability to store results for later review.
1
744
Users Manual
The ability to automatically log up to 8,000 data
points.
A serial computer interface for
uploading/downloading tasks, lists, and results.
Automatic calibration procedures for
transmitters and limit switches using split screen
MEASURE/SOURCE mode.
Transmitter mode in which the calibrator can be
configured to emulate the functions of a process
instrument.
Built-in calculator with square-root function, and
accessible registers containing measure and
source values.
An optional bar code wand for entering
alphanumeric characters.
•
Measuring features:
Damping (smoothing of the last several
readings), with display indicator of damped
status.
Display of measurements in engineering units,
percent of scale, square-law inputs, or custom
units.
The ability to capture and display minimum and
maximum measured levels.
•
Sourcing features:
The ability to set source values to engineering
units, percent of scale, square-law outputs, or
custom units.
Manual and automatic stepping, and an output
ramp feature for testing limit switches. Trip
detect is either a 1 V change or a continuity
status change (Open or Short) from one ramp
increment to the next.
For performance testing and calibration instructions
order the
74X Series Calibration Manual
(PN 602505).
To contact Fluke, call:
USA and Canada:
1-888-99-FLUKE (1-888-993-5853)
Europe: +31 402-678-200
Japan: +81-3-3434-0181
Singapore: +65-738-5655
Anywhere in the world: +1-425-356-5500
Or visit us on the World Wide Web: www.fluke.com
2
Standard Equipment
The items listed below and shown in Figure 1 are
included with your calibrator. If the calibrator is
damaged or something is missing, contact the place
of purchase immediately. To order replacement
parts or spares, see the user-replaceable parts list
at the end of this manual.
•
TL24 industrial test leads (two sets)
•
AC20 test clips (two sets)
•
TP20 test probes (one set)
•
HART interface cable
•
BP7235 rechargeable nickel-metal hydride pack
•
BC7217 battery charger with Instruction Sheet
•
Adjustable quick-release strap (PN 946769)
•
Jumper for three-wire RTD measurement
connections (two included, PN 944632)
Documenting Process Calibrator
Standard Equipment
•
744 Users Manual
English (PN 691287)
French (PN 691300)
German (PN 691311)
Italian (PN 691318)
Spanish (PN 691303)
•
744
HART
Mode Users Guide
English (PN 691292)
French (PN 691326)
German (PN 691334)
Italian (PN 691337)
Spanish (PN 691329)
•
DPC/TRACK
Software utility version with
interface cable (9-pin male-female straightthrough, PN 943738).
3
744
Users Manual
Table 1. Summary of Source and Measure Functions
FunctionMeasureSource
vdc V0 V to +/-300 V0 V to 15 V (10 mA max)
hac V0 V to 300 V rms, 20 Hz to 5 kHzNo sourcing
hFrequency1 Hz to 1 kHz (100 mV to 300 V rms)
1 kHz to 30 kHz (0.5 V to 30 V rms)
30 kHz to 50 kHz (1 V to 30 V rms)
qResistance0 Ω to 11 k Ω0 Ω to 11 k Ω
0.1 V to 10 V p-p sine wave, or peak square
wave, 0 Hz to 50 kHz
mdc Current0 mA to 110 mA0 to 22 mA (28 V max), sourcing or sinking
qContinuityBeep and the word Short indicates continuityNo sourcing
tThermocoupleTypes E, N, J, K, T, B, R, S, C, L, or U
tRTD100 Ω Platinum (3926)
(2.5 kPa) to 0 to 10,000 psi (69,000 kPa)
sLoop Power24 or 28 V (22 mA max)
Note: Use an external hand pump or other pressure source as a pressure stimulus for the source pressure function.
Note
4
Documenting Process Calibrator
Standard Equipment
TP20
Test Probe
(1 Red and 1 Black)
AC20
Test Clip
(2 Red and 2 Black)
Test Leads
(2 Red and 2 Black)
TL24
Jumper
(2 Black)
Figure 1. Standard Equipment
Strap
123
V
RTD
30V MAX
V
V
Hz
7
89
456
0
.
mAmA
RTD
MEASSOURCE
TC
RTD
CLEAR
(ZERO)
ENTER
V
300V
TC
MAX
ot01f.eps
5
744
Users Manual
BC7217
Battery Charger
BP7235
Nickel-Metal Hydride
Battery Pack
HART
Interface
Cable
HART Mode
Users Guide
Users
Manual
ot02f.eps
Figure 1. Standard Equipment (cont)
6
Documenting Process Calibrator
Safety Information
Safety Information
This calibrator is designed and tested in accordance
with IEC1010-1 and CAN/CSA C22.2 No.
1010.1-92. Use the calibrator only as specified in
AC-Alternating Current
DC-Direct Current
Fuse
Pressure
ON/OFF
Recycling
CAT
II
Figure 2. Definition of Symbols
this manual, otherwise the protection provided by
the calibrator may be impaired.
Symbols used on the calibrator and in this manual
are explained in Figure 2.
CAUTION see explanation in manual
Common (LO) Input equipotentiality
Equipment protected throughout by DOUBLE INSULATION or
REINFORCED INSULATION
Conforms to relevent European Union directives.
Conforms to relevent Canadian Standards Association directives.
Overvoltage (Installation) Category
IEC 1010-1 refers to the level of Impluse Withstand Voltage protection
provided. Typical locations include; Mains Wall outlets, local appliances
and PORTABLE EQUIPMENT.
II
, Pollution Degree 2 per
gj56f.eps
7
744
Users Manual
Safety Information (cont)
A Warning identifies conditions and actions that pose
hazards to the user; a Caution identifies conditions
and actions that may damage the calibrator or the
equipment under test.
Warning
To avoid electric shock or personal
injury, adhere to the following practices:
• Do not use the calibrator if it is damaged.
Before you use the calibrator, inspect the
insulating cover. Look for cracks or missing
plastic. Pay particular attention to the
insulation surrounding the connectors.
• Disconnect the power and discharge all high-
voltage capacitors in the equipment under
test before testing resistance or continuity.
• Inspect the test leads for damaged insulation
or exposed metal. Check test lead continuity.
Replace damaged test leads before using the
calibrator.
• Do not use the calibrator if it operates
abnormally. Protection may be impaired.
When in doubt, have the calibrator serviced.
• Select the proper function and range for your
measurement.
• Use caution when working above 30 V ac
rms, 42 V ac pk, or 60 V dc. Such voltages
pose a shock hazard.
• When using the probes, keep your fingers
away from the probe contacts. Keep your
fingers behind the finger guards on the
probes.
• Connect the common test lead before you
connect the live test lead. When you
disconnect test leads, disconnect the live
test lead first.
• Replace the battery as soon as there is a low
battery indication on the display. The
possibility of false readings can lead to
electric shock and personal injury.
8
Documenting Process Calibrator
Safety Information
Safety Information (cont)
Warning (cont)
• Do not apply more than the rated voltage, as
marked on the calibrator, between the
terminals, or between any terminal and earth
ground.
• When using probes, keep your fingers
behind the finger guards.
• Do not use the calibrator with any part of the
case or cover removed.
• Do not operate the calibrator around
explosive gas, vapor, or dust.
• When using a pressure module, make sure
the process pressure line is shut off and
depressurized before you connect it to or
disconnect it from the pressure module.
• Disconnect test leads before changing to
another measure or source function.
• When servicing the calibrator, use only
specified replacement parts.
• Do not use any battery eliminator other than
the Fluke model BE9005 Battery Eliminator.
Caution
To avoid possible damage to the
calibrator or the equipment under test,
follow these guidelines:
• Disconnect circuit power and discharge all
high-voltage capacitors before testing
resistance, continuity, diodes, or
capacitance.
• Use the proper terminals, function, and range
for your measurements.
9
744
Users Manual
Getting Started Exercise
The following is a brief getting started exercise that
will make it easier to understand the instructions in
the rest of the manual.
1. When you first unpack the calibrator, you will
need to charge the battery. See Figure 9 and
charge the battery for 2 hours.
2. Reinstall the battery in the calibrator.
3. Connect the calibrator’s voltage output to its
voltage input as follows: connect leftmost pair of
jacks (V Ω RTD SOURCE) to the right most pair
of jacks (V MEAS). (See Figure 3.)
4. Press o to turn on the calibrator. Press u and
d to adjust the display contrast for the best
looking display. The calibrator powers up in the
dc voltage measurement function, and is taking
readings on the V MEAS pair of input jacks.
5. Press s to switch to the SOURCE screen.
The calibrator is still measuring dc voltage, and
you can see the active measurements at the top
of the display.
6. Press v to select dc voltage sourcing.
Press 5 on the keypad and eto begin
sourcing 5.0000 V dc.
7. Now press M to go to the split-screen,
simultaneous MEASURE/SOURCE mode. The
calibrator is simultaneously sourcing dc volts
and measuring dc volts. You can see the
measurement readings in the top window, and
the active source value in the bottom window as
shown in Figure 4.
10
Documenting Process Calibrator
Getting Started Exercise
TC
RTD
CLEAR
(ZERO)
ENTER
.
V
300V
TC
MAX
V
RTD
30V
MAX
V
V
Hz
7
89
456
123
0
mAmA
RTD
CAT
SOURCE
MEAS
30V
30V
MAX
MAX
ot03f.eps
Figure 3. Jumper Connections for Demonstration
gj4s.eps
Figure 4. Measure/Source Example
11
744
Users Manual
Operating Features
Input and Output Jacks
Figure 5 shows the calibrator input and output jacks.
Table 2 explains their use.
Table 2. Input/Output Jacks and Connectors
No.NameDescription
1Battery Eliminator jackJack for the Model BE9005 Battery Eliminator. Use the battery eliminator for bench-top
applications where ac line power is available. This input does not charge the battery.
2w SERIAL PORTConnects the calibrator to an RS-232 serial port on a personal computer.
3Pressure module
connector
4TC input/outputJack for measuring or simulating thermocouples. This jack accepts a miniature
5, 6wMEAS V jacksInput jacks for measuring voltage, frequency, or three- or four-wire RTDs (Resistance
7, 8wSOURCE mA,
MEAS mA Ω RTD
jacks
9,10wSOURCE V Ω RTD
jacks
Connects the calibrator to a pressure module.
polarized thermocouple plug with flat, in-line blades spaced 7.9 mm (0.312 in) center to
center.
Temperature Detectors).
Jacks for sourcing or measuring current, measuri ng resistance and RTDs, and
supplying loop power.
Output jacks for sourcin g voltage, resistance, frequency, and for simulating RTDs.
12
V
RTD
30V
MAX
SOURCE
V
V
Hz
7
89
456
123
0
.
mAmA
RTD
CAT
SOURCE
MEAS
30V
30V
MAX
MAX
Documenting Process Calibrator
Operating Features
DOCUMENTING PROCESS CALIBRATOR
744
1
2
3
MEAS
SETUPmA
TC
RTD
CLEAR
(ZERO)
ENTER
V
300V
TC
MAX
4
10
5
9
8
6
7
Figure 5. Input/Output Jacks and Connectors
ot05f.eps
13
744
Users Manual
Keys
Figure 6 shows the calibrator keys and Table 3
explains their functions. The softkeys are the four
unmarked blue keys just below the display. Softkey
functions are defined by the labels that appear above
the softkey during operation. Softkey labels and
other display text are shown in this manual in bold
type, for example,
Choices.
DOCUMENTING PROCESS CALIBRATOR
744
21
3
4
16
MEAS
15
14
13
SOURCE
V
V
Hz
789
456
123
0
mAmA
V
RTD
SOURCE
30V
MAX
30V
MAX
SETUPmA
TC
RTD
CLEAR
(ZERO)
ENTER
.
V
RTD
CAT
MEAS
300V
30V
MAX
TC
5
6
7
8
9
10
11
12
ot06f.eps
Figure 6. Keys
14
Documenting Process Calibrator
Operating Features
Table 3. Key Functions
No.NameDescription
1M keyCycles the calibrator through MEASURE, SOURCE, and MEASURE/SOURCE modes.
2m keySelects mA (current) measure or source function. For loop power on/off, go to the Setup
mode.
3s keyEnters and exits Setup mode to modify operating parameters.
4SoftkeysPerform the function defined by the label above each key on the display.
5C keyTurns the backlight on and off.
6p keySelects the pressure measurement or sourcing function.
7t keySelects TC (thermocouple) or RTD (resistance temperature detector) measurement or
sourcing functions.
8r keyToggles between HART communication mode and analog operation. In calculator mode, this
key provides the square root function.
9c keyClears a partial data entry, or zeros the output when in the SOURCE mode. When using a
pressure module, zeros the pressure module reading.
15
744
Users Manual
Table 3. Key Functions (cont)
No.NameDescription
10u, d, L, and R
keys
11ekeyTerminates a numeric entry when setting a source value, or confirms your choice in a
12qkeyToggles between resistance and continuity functions in MEASURE mode, or selects
13Numeric keypadUsed whenever a numeric entry is required.
14hkeyToggles between ac voltage and frequency functions in MEASURE mode, or selects
15vkeySelects the dc voltage function in MEASURE mode, or selects dc voltage in SOURCE
16okeyTurns the power on and off.
• Adjust the display contrast.
• Make choices from lists on the display.
• Increase or decrease the source level when using the step feature.
• In calculator mode, provide arithmetic functions (+ - ÷ ×).
list. In calculator mode, provides the equals arithmetic operator (=).
the resistance function in SOURCE mode.
frequency output in SOURCE mode.
mode.
16
Documenting Process Calibrator
Operating Features
Display
Figure 7 shows the features of a typical display. The
display shown is MEASURE mode. Near the top of
the display is “Source Off.” This is the area of the
display that shows what is happening in the other
mode (SOURCE or MEASURE). The other parts of
the display are as follows:
• Status Bar: shows the time and date (if set in
Setup mode), and shows the status of Loop
Power, Battery Save, and Backlight Timeout; all
of which are set in Setup mode. The low battery
and backlight on symbols also appear here.
• Mode Indicator: Shows whether the calibrator is
in MEASURE or SOURCE mode. In split screen
MEASURE/SOURCE mode, there is a Mode
Indicator for each window.
• Measured Value: Shows the measured value in
your choice of engineering units or percent of
scale.
• Range Status: Shows whether Auto Range is on,
and what range is currently being used.
• Custom Units Indicator: Shows that the displayed
units are custom. The original engineering units
of the measure or source function are not
displayed.
• Secondary Value: Shows the measure or source
value in original engineering units whenever
scaling or custom units are active.
17
744
Users Manual
Loop Power Annunciator
Time and Date Display
Status Bar
Mode Indicator
Measured Value
Battery Gauge
Source Status
Undamped (Unsettled)
Indicator
Custom Units Indicator
Secondary Value
Softkey Labels
ot07c.eps
Figure 7. Elements of a Typical Display
18
Setting Up the Calibrator
Using the Strap and Bail
After you unpack the calibrator, attach its carrying
strap as shown in Figure 8. You can adjust the strap
as necessary to hang the calibrator on any sturdy
Documenting Process Calibrator
Setting Up the Calibrator
support. Figure 8 also shows you how to open the
bail to stand the calibrator at a comfortable viewing
angle for benchtop use.
Figure 8. Using the Bail and Installing the Strap
gj8f.eps
19
744
Users Manual
Charging the Battery
wBefore you use the calibrator for the first time,
charge its battery pack in the external battery
charger. The Model BC7217 charger charges both
the NiMH and Ni-Cd battery packs.
Figure 9 shows how to remove the battery. Remove
the battery door and tap the calibrator with your
hand to get the battery out. Place the battery in the
charger and connect the charger to line power. The
charger automatically senses line voltage and
adjusts itself accordingly.
A discharged battery is fully charged in 2 hours or
less in fast-charge mode (steady indicator light on
the charger). Full charge is maintained after that
time in trickle-charge mode (blinking indicator light
on the charger). Switching between charging modes
is automatic. You can leave the battery pack on
trickle charge indefinitely without damage.
Note
When you remove a charged battery from
the charger, wait for the blinking indicator to
go off before you insert a discharged
battery. It takes about 2 seconds for the
battery charger to reset.
20
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