Each Fluke product is warranted to be free from defects in material and workmanship under
normal use and service. The warranty period is one year and begins on the date of shipment.
Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the
original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses,
disposable batteries, or to any product which, in Fluke’s opinion, has been misused, altered,
neglected, contaminated, or damaged by accident or abnormal conditions of operation or
handling. Fluke warrants that software will operate substantially in accordance with its functional
specifications for 90 days and that it has been properly recorded on non-defective media. Fluke
does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user
customers only but have no authority to extend a greater or different warranty on behalf of Fluke.
Warranty support is available only if product is purchased through a Fluke authorized sales outlet
or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for
importation costs of repair/replacement parts when product purchased in one country is submitted
for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of
charge repair, or replacement of a defective product which is returned to a Fluke authorized
service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the
difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in
transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid
(FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination,
alteration, accident, or abnormal condition of operation or handling, including overvoltage failures
caused by use outside the product’s specified rating, or normal wear and tear of mechanical
components, Fluke will provide an estimate of repair costs and obtain authorization before
commencing the work. Following repair, the product will be returned to the Buyer transportation
prepaid and the Buyer will be billed for the repair and return transportation charges (FOB
Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM
ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or
exclusion or limitation of incidental or consequential damages, the limitations and exclusions of
this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or
unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not
affect the validity or enforceability of any other provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
11/99
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
To register your product online, visit register.fluke.com
13.Connection for Measuring Ohms........................................................................... 31
14.Exploded View of the 525A .................................................................................. 46
v
525A
Service Manual
vi
Introduction
This manual provides user-service information for the 525A Temperature/Pressure
Calibrator (hereafter referred to as "the Calibrator"). Details regarding verification of the
Calibrator’s functionality and calibration, basic maintenance, contacting Fluke service
centers, and important safety information are also contained within this manual.
Contacting Fluke
To contact Fluke, order accessories, or locate the nearest Fluke Service Center or
distributor, call:
• USA: 1-888-99-FLUKE (1-888-993-5853)
• Canada: 1-800-36-FLUKE (1-800-363-5853)
• Europe: +31-402-678-200
• Japan: +81-3-3434-0181
• Singapore: +65-738-5655
• Anywhere in the world: +1-425-446-5500
525A
Or, visit Fluke’s Web site at www.fluke.com.
Safety Information
The Calibrator complies with EN 61010, ANSI/ISA-S82.01-1994, and CAN/CSA-C22.2
No. 1010.1-92. Use the Calibrator only as specified in this manual, otherwise the
protection provided by the Calibrator may be impaired.
CAT II equipment is designed to protect against transients from energy-consuming
equipment supplied from a fixed installation, such as televisions, personal computers,
portable tools, and other household appliances.
A “WWarning” statement identifie s hazardous conditions and actions that could cause
bodily harm or death.
A “WCaution” statement identifies conditions and actions that could damage the
Calibrator or the equipment under test.
International symbols used on the Calibrator and in this manual are explained in Table 1.
1
525A
Service Manual
WWarning
To avoid possible electric shock or personal injury, follow these guidelines:
Use the Calibrator only as specified in this manual or the protection provided by the
•
Calibrator might be impaired.
Inspect the Calibrator before use. Do not use the Calibrator if it appears damaged.
•
Look for cracks or missing plastic. Pay particular attention to the insulation around
the connectors.
Have the Calibrator serviced only by qualified service personnel.
•
Do not apply more than the rated voltage between the terminals, as marked on the
•
Calibrator, or between any terminal and earth ground.
Always use the power cord and connector appropriate for the voltage and outlet of
•
the country or location in which you are working.
Never operate the Calibrator with the cover removed or the case open.
•
Never remove the cover or open the case of the Calibrator without first removing the
•
power source.
Use caution when working with voltages above 30 V ac rms, 42 V ac peak, or
•
60 V dc. These voltages pose a shock hazard.
Use only the replacement fuse(s) specified in this manual.
•
Use the proper terminals, function, and range for your measurements.
•
Do not operate the Calibrator around explosive gas, vapor, or dust.
•
• When servicing the Calibrator, use only specified replacement parts.
Table 1. Symbols Used on the Calibrator
AC (Alternating Current)
DC (Direct Current)
Pressure
Chassis protective ground
Important Information. Refer to the
manual.
Caution, risk of electric shock
Ω
Earth ground
Resistance
Conforms to European Union directives
Canadian Standards Association,
NRTL
International ON/OFF symbol.
2
Calibrator Specifications
General Specifications
Warm up timeTwice the time since last warmed up, to a maximum of 30 minutes
Settling timeLess than 5 seconds for all functions and ranges except as noted
Standard interfaceRS-232
Optional interfaceIEEE-488 (GPIB)
Temperature performance
Electromagnetic compatibility CE: Conforms to EN61326
Temperature coefficientTemperature coefficient for temperatures outside tcal ±5 °C is
Relative humidity
AltitudeOperating3,050 m (10,000 ft) maximum
Safety
Analog low isolation20 V
Line powerLine Voltage (selectable)100 V/120 V or 220 V/240 V
Power consumption15 VA maximum
DimensionsHeight 13.3 cm (5.25 in) plus 1.5 cm (0.6 in) four feet on bottom
Weight (without options)4 kg (9 lb)
Operating0 °C to 50 °C
Calibration (tcal)18 °C to 28 °C
Storage-20 °C to 70 °C
10 % of the 90 day specification (or 1 year if applicable) per °C
Operating< 80 % to 30 °C, < 70 % to 40 °C, < 40 % to 50 °C
Storage< 95 % noncondensing
Nonoperating12,200 m (40,000 ft) maximum
EN 61010 Second, ANSI/ISA-S82.01-1994,
CAN/CSA-C22.2 No. 1010.1-92, NRTL
Line Frequency47 to 63 Hz
Line Voltage Variation±10 % about line voltage setting
Width ¾ standard rack width
Depth 47.3 cm (18.6 in) overall
525A
Calibrator Specification s
3
525A
Service Manual
DC Voltage Specifications, Output
Absolute Uncertainty,
tcal ±5 °C
± (ppm of output +µV)Stability
Maximum
Burden
Ranges
1
90 days1 year
± (ppm of output +µV)
Resolution
24 hours, ±1 °C
0 to 100.000 mV 2533035 +21 µV10 mA
0 to 1.00000 V252030204 +2010 µV10 mA
0 to 10.0000 V25200302004 +200100 µV10 mA
0 to 100.000 V252 mV302 mV5 +1 mV1 mV1 mA
1. All outputs are positive only.
2. Remote sensing is not provided. Output resistance is < 1Ω.
Noise
Ranges
Bandwidth 0.1 to 10 Hz
(ppm of output +µV p-p)
Bandwidth10 Hz to 10 kHz
(µV rms)
0 to 100.000 mV1 µV6 µV
0 to 1.00000 V10 µV60 µV
0 to 10.0000 V100 µV600 µV
0 to 100.000 V10 ppm+1 mV20 mV
2
DC Current Specifications, Output
Ranges
Absolute Uncertainty,
tcal ±5 °C
1
90 days1 year
± (ppm of output +µA)
Resolution
Maximum
Compliance
Voltage
0 to 100.000 mA85210021 µA10 V100 µH
1. All outputs are positive only.
Noise
Ranges
Bandwidth
0.1 to 10 Hz p-p
Bandwidth
10 Hz to 10 kHz rms
0 to 100.000 mA2000 nA20 µA
Maximum
Inductive
Load
4
Calibrator Specification s
Resistance Specifications, Output
Absolute Uncertainty,
tcal ±5 °C,
Ranges
1
5 to 400.00 Ω0.0250.030.01 Ω1 to 10 mA
5 to 4.0000 kΩ0.250.30.1 Ω250 µA to 1 mA
1. Continuously variable from 0 to 4 kΩ.
±(ppm of output ±Ω)
ResolutionAllowable Current
90 days1 year
525A
2
2. For currents lower than shown, the floor adder increases by Floor
(new)
= Floor
(old)
x I
min/Iactual
For example, a 500 µA stimulus measuring 100 Ω has a floor uncertainty of 0.025 Ω x 1 mA/500 µA =
0.05 Ω.
Resistance Specifications, Input
Absolute Uncertainty,
tcal ±5 °C, ±(ppm of output ± Ω)
Ranges
0 to 400.00 Ω350.003400.0030.001 Ω1 mA
401 to 4001.00 Ω350.03400.030.01 Ω0.1 mA
90 days1 year
ResolutionStimulus Current
.
5
525A
Service Manual
Thermocouple Specification, Output and Input
Range (°C)
TC Type
B600 °C
C0 °C
E-250 °C
J-210 °C
K-200 °C
L-200 °C
N-200 °C
1. Does not include thermocouple wire error.
MinimumMaximum90 days1 year
800 °C
1000 °C
1550 °C
150 °C
650 °C
1000 °C
1800 °C
-100 °C
-25 °C
350 °C
650 °C
-100 °C
-30 °C
150 °C
760 °C
-100 °C
-25 °C
120 °C
1000 °C
-100 °C
800 °C
-100 °C
-25 °C
120 °C
410 °C
800 °C
1000 °C
1550 °C
1820 °C
150 °C
650 °C
1000 °C
1800 °C
2316 °C
-100 °C
-25 °C
350 °C
650 °C
1000 °C
-100 °C
-30 °C
150 °C
760 °C
1200 °C
-100 °C
-25 °C
120 °C
1000 °C
1372 °C
-100 °C
800 °C
900 °C
-100 °C
-25 °C
120 °C
410 °C
1300 °C
Absolute Uncertainty,
tcal ±5 °C, ±(°C)
Output/Input
0.42 °C
0.39 °C
0.40 °C
0.44 °C
0.25 °C
0.21 °C
0.23 °C
0.38 °C
0.63 °C
0.38 °C
0.16 °C
0.14 °C
0.14 °C
0.16 °C
0.20 °C
0.18 °C
0.14 °C
0.14 °C
0.18 °C
0.25 °C
0.19 °C
0.14 °C
0.19 °C
0.30 °C
0.37 °C
0.26 °C
0.17 °C
0.33 °C
0.20 °C
0.16 °C
0.14 °C
0.21 °C
1
0.46 °C
0.39 °C
0.40 °C
0.45 °C
0.30 °C
0.26 °C
0.31 °C
0.50 °C
0.84 °C
0.50 °C
0.18 °C
0.15 °C
0.16 °C
0.21 °C
0.27 °C
0.20 °C
0.16 °C
0.17 °C
0.23 °C
0.33 °C
0.22 °C
0.16 °C
0.26 °C
0.40 °C
0.37 °C
0.26 °C
0.17 °C
0.40 °C
0.24 °C
0.19 °C
0.18 °C
0.27 °C
6
Thermocouple Specification, Output and Input (continued)
525A
Calibrator Specification s
Range (°C)
TC Type
R0 °C
S0 °C
T-250 °C
U-200 °C
mV-10 to 75.000 mV
1. Does not include thermocouple wire error.
MinimumMaximum90 days1 year
250 °C
400 °C
1000 °C
250 °C
1000 °C
1400 °C
-150 °C
0 °C
120 °C
0 °C
250 °C
400 °C
1000 °C
1750 °C
250 °C
1000 °C
1400 °C
1750 °C
-150 °C
0 °C
120 °C
400 °C
0 °C
600 °C
Absolute Uncertainty,
tcal ±5 °C, ±(°C)
Output/Input
0.58 °C
0.34 °C
0.31 °C
0.30 °C
0.56 °C
0.36 °C
0.30 °C
0.35 °C
0.51 °C
0.18 °C
0.13 °C
0.12 °C
0.56 °C
0.27 °C
1
0.58 °C
0.35 °C
0.33 °C
0.40 °C
0.56 °C
0.36 °C
0.37 °C
0.46 °C
0.63 °C
0.24 °C
0.16 °C
0.14 °C
0.56 °C
0.27 °C
TC mV Specifications, Input and Output
Absolute Uncertainty,
tcal +/-5 °C
+/-( ppm of output + µV)
Range
(mV)
-10 to
75.000
90 Days1 Year
25 + 3µV30 + 3µV5 + 2µV1µV10 Ohms
+/- ( ppm of output + µV)Resolution
Stability
24 Hours +/-1°C
Maximum
Burden
7
525A
Service Manual
RTD and Thermistor Specification, Output
RTD Type
Pt 385, 100 Ω-200 °C
Pt 3926, 100 Ω-200 °C
Pt 3916, 100 Ω-200 °C
MinimumMaximum90 days1 year
-80 °C
0 °C
100 °C
300 °C
400 °C
630 °C
-80 °C
0 °C
100 °C
300 °C
400 °C
-190 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
Range (°C)
-80 °C
0 °C
100 °C
300 °C
400 °C
630 °C
800 °C
-80 °C
0 °C
100 °C
300 °C
400 °C
630 °C
-190 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
630 °C
Absolute Uncertainty
tcal ±5 °C, ±(°C)
0.06 °C
0.08 °C
0.08 °C
0.07 °C
0.07 °C
0.08 °C
0.08 °C
0.06 °C
0.06 °C
0.06 °C
0.07 °C
0.07 °C
0.08 °C
0.06 °C
0.06 °C
0.06 °C
0.06 °C
0.07 °C
0.07 °C
0.07 °C
0.08 °C
0.08 °C
1
0.07 °C
0.10 °C
0.10 °C
0.09 °C
0.09 °C
0.09 °C
0.10 °C
0.07 °C
0.07 °C
0.08 °C
0.08 °C
0.09 °C
0.09 °C
0.07 °C
0.08 °C
0.08 °C
0.08 °C
0.08 °C
0.08 °C
0.09 °C
0.09 °C
0.09 °C
Pt 385, 200 Ω-200 °C
Pt 385, 500 Ω-200 °C
1. 2-wire output
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
630 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
630 °C
0.31 °C
0.32 °C
0.33 °C
0.33 °C
0.36 °C
0.36 °C
0.42 °C
0.42 °C
0.13 °C
0.13 °C
0.13 °C
0.14 °C
0.14 °C
0.15 °C
0.16 °C
0.16 °C
0.38 °C
0.38 °C
0.39 °C
0.39 °C
0.43 °C
0.43 °C
0.50 °C
0.50 °C
0.15 °C
0.15 °C
0.16 °C
0.17 °C
0.17 °C
0.18 °C
0.19 °C
0.19 °C
8
RTD and Thermistor Specification, Output (continued)
525A
Calibrator Specification s
Absolute Uncertainty
RTD Type
MinimumMaximum90 days1 year
Pt 385, 1000 Ω-200 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
PtNi 385, 120 Ω
(Ni 120)
-80 °C
0 °C
100 °C
Cu 427, 10 Ω
2
-100 °C260 °C0.63 °C0.75 °C
Range (°C)
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
630 °C
0 °C
100 °C
260 °C
0.06 °C
0.06 °C
0.07 °C
0.07 °C
0.07 °C
0.07 °C
0.08 °C
0.08 °C
0.04 °C
0.04 °C
0.03 °C
tcal ±5 °C, ±(°C)
YSI 40015 °C50 °C0.005 °C0.007 °C
1. 2-wire output
2. Based on MINCO Application Aid No. 18.
RTD and Thermistor Specification, Input
Absolute Uncertainty,
RTD Type
Range (°C)
MinimumMaximum90 days1 year
tcal ±5 °C, ±(°C)
1
0.07 °C
0.08 °C
0.08 °C
0.08 °C
0.09 °C
0.09 °C
0.09 °C
0.09 °C
0.05 °C
0.04 °C
0.03 °C
1
Pt 385, 100 Ω-200 °C
-80 °C
0 °C
100 °C
300 °C
400 °C
630 °C
Pt 3926, 100 Ω-200 °C
-80 °C
0 °C
100 °C
300 °C
400 °C
Pt 3916, 100 Ω-200 °C
-190 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
Pt 385, 200 Ω
-200 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
-80 °C
0 °C
100 °C
300 °C
400 °C
630 °C
800 °C
-80 °C
0 °C
100 °C
300 °C
400 °C
630 °C
-190 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
630 °C
-80 °C
0 °C
100 °C
260 °C
300 °C
400 °C
600 °C
630 °C
1. 4-wire mode. Uncertainties listed do not include probe uncertainties.
0.031 °C
0.018 °C
0.018 °C
0.027 °C
0.031 °C
0.042 °C
0.050 °C
0.031 °C
0.014 °C
0.018 °C
0.026 °C
0.031 °C
0.041 °C
0.026 °C
0.011 °C
0.014 °C
0.018 °C
0.025 °C
0.026 °C
0.031 °C
0.040 °C
0.042 °C
0.071 °C
0.075 °C
0.079 °C
0.082 °C
0.090 °C
0.093 °C
0.100 °C
0.101 °C
0.012 °C
0.020 °C
0.020 °C
0.030 °C
0.035 °C
0.047 °C
0.057 °C
0.031 °C
0.015 °C
0.019 °C
0.029 °C
0.034 °C
0.046 °C
0.028 °C
0.012 °C
0.015 °C
0.019 °C
0.028 °C
0.029 °C
0.034 °C
0.045 °C
0.047 °C
0.072 °C
0.076 °C
0.081 °C
0.085 °C
0.093 °C
0.097 °C
0.105 °C
0.106 °C
9
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