1.6 General Safety Information .........................................................................1-4
1.7 Safe Handling and Use of Li-ion battery pack ............................................1-4
1-1
Safety Instructions
1.1 Introduction 1
1.1 Introduction
Read these pages carefully before beginning to install and use the Test Tool.
The following paragraphs contain information, cautions and warnings which must be
followed to ensure safe operation and to keep the Test Tool in a safe condition.
Warning
Servicing described in this manual is to be done only by
qualified service personnel. To avoid electrical shock, do not
service the Test Tool unless you are qualified to do so.
1.2 Safety Precautions
For the correct and safe use of this Test Tool it is essential that both operating and service
personnel follow generally accepted safety procedures in addition to the safety
precautions specified in this manual. Specific warning and caution statements, where
they apply, will be found throughout the manual. Where necessary, the warning and
caution statements and/or symbols are marked on the Test Tool.
1.3 Caution and Warning Statements
Caution
Used to indicate correct operating or maintenance procedures
to prevent damage to or destruction of the equipment or other
property.
Warning
Calls attention to a potential danger that requires correct
procedures or practices to prevent personal injury.
1.4 Symbols
The following symbols are used on the Test Tool, in the Users Manual, in this Service
Manual, or on spare parts for this Test Tool.
See explanation in Users Manual
Live voltage
Static sensitive components
(black/yellow).
Disposal information
Table cont’d on next page:
Li-Ion
DOUBLE INSULATION (Protection
Class)
Earth Ground
Recycling information
Conformité Européenne
1-3
Fluke 190-062, -102, -104, -202, - 204
Service Manual
Battery Safety Approval
Conforms to relevant Australian
standards
1.5 Impaired Safety
Whenever it is likely that safety has been impaired, the Test Tool must be turned off and
disconnected from line power. The matter should then be referred to qualified
technicians. Safety is likely to be impaired if, for example, the Test Tool fails to perform
the intended measurements or shows visible damage.
1.6 General Safety Information
Warning
Removing the Test Tool covers or removing parts, except those
to which access can be gained by hand, is likely to expose live
parts and accessible terminals which can be dangerous to life.
The Test Tool shall be disconnected from all voltage sources before it is opened.
Capacitors inside the Test Tool can hold their charge even if the Test Tool has been
separated from all voltage sources.
Safety Approval
RoHS China
When servicing the Test Tool, use only specified replacement parts.
1.7 Safe Handling and Use of Li-ion battery pack
The Test Tool uses a rechargeable Li-ion battery pack model BP290 (26 Wh) or BP291
(52 Wh).
For instructions how to safely handle and use this battery pack refer to Paragraph “Safety
Information” in the Users Manual of Fluke 190-062, 190-102, 190-104, 190-202, 190204, 190-502 (ScopeMeter 190 Series II).
The Users Manual can be downloaded from Fluke’s website.
1-4
Chapter 2
Characteristics
For the specifications refer to the “Specifications” Chapter 8 in the Fluke
190-062, 190-102, 190-104, 190-202, 190-204, 190-502 (ScopeMeter 190
Series II) Users Manual.
The Users Manual can be downloaded from Fluke’s website.
This chapter contains an illustrated list of replaceable parts for the models Fluke 190
Series II ScopeMeter test tools. Parts are listed by assembly; alphabetized by item
number or reference designator. Each assembly is accompanied by an illustration
showing the location of each part and its item number or reference designator. The parts
list gives the following information:
• Item number or reference designator (for example, “R1201”)
• Description
• Ordering code
Caution
Electrical components and in particular active components
such as IC’s, transistors and diodes may be damaged by static
discharge.
Handling and servicing static sensitive components and
assemblies should be done only at a static free workstation by
qualified personnel.
3.2 How to Obtain Parts
To locate an authorized service center refer to the second page of this manual (back of the
title page).
In the event that the part ordered has been replaced by a new or improved part, the
replacement will be accompanied by an explanatory note and installation instructions, if
necessary.
To ensure prompt delivery of the correct part, include the following information when
you place an order:
• Instrument model (for example Fluke-190-104), 12 digit instrument code (9444 ...
....), and serial number (15500001). The items are printed on the type plate on the
bottom cover.
• Ordering code
• Item number - Reference designator
• Description
• Quantity
3-3
Fluke 190-062, -102, -104, -202, - 204
Service Manual
3.3 Final Assembly Parts
See Table 3-1 and Figure 3-1, 3-2 and 3-3 for the Final Assembly parts.
Part or Kit Ordering Code Consists of Following Parts Figure/Item nr
Case Set 4 channel 3981815
Dustseal long (2x) 3-3 / 3
Dustseal short (2x) 3-3 / 4
Case seal 3-3 / 13
Bottom case assy 3-1 / 3
Battery door 3-1 / 14
Quarter turn screw (2x) 3-1 / 15
Adhesive foam (for battery door) - Standup bracket 3-1 / 14
Case Set 2 channel 4035349
Dustseal long (2x) 3-3 / 3
Dustseal short (2x) 3-3 / 4
Case seal 3-3 / 13
Bottom case assy 3-1 / 3
Battery door 3-1 / 14
Quarter turn screw (2x) 3-1 / 15
Adhesive foam (for battery door) - Standup bracket 3-1 / 14
Quarter turn screw 948609 For battery door (1x) 3-1 / 15
Li-ion Battery Pack BP290 26 Wh, 10.8 V --Li-ion Battery Pack BP291 52 Wh, 10.8 V ---
Procedures in this chapter should be performed by qualified
service personnel only. To avoid electrical shock, do not
perform any servicing unless you are qualified to do so.
The Fluke 190 Series II ScopeMeter Test Tools family consists of following models:
Model Description of main features
190-062 Two 60 MHz Scope Inputs (BNC), one Meter Input (banana jacks).
190-102 Two 100 MHz Scope Inputs (BNC), one Meter Input (banana jacks).
190-104 Four 100 MHz Scope Inputs (BNC)
190-202 Two 200 MHz Scope Inputs (BNC), one Meter Input (banana jacks).
190-204 Four 200 MHz Scope Inputs (BNC).
190-502 Two 500 MHz Scope Inputs (BNC), one Meter Input (banana jacks).
This model has a separate Service Manual.
The Fluke 190 Series II ScopeMeter® Test Tool (referred to as Test Tool) should be
calibrated and in operating condition when you receive it.
The following performance tests are provided to ensure that the Test Tool is in a proper
operating condition. If the Test Tool fails any of the performance tests, calibration
adjustment (see Chapter 5) and/or repair (see Chapter 7) is necessary.
The Performance Verification Procedure is based on the specifications, listed in
Chapter 2 of this Service Manual. The values given here are valid for ambient
temperatures between 18 °C and 28 °C.
The Performance Verification Procedure is a quick way to check most of the Test Tool’s
specifications. Because of the highly integrated design of the Test Tool, it is not always
necessary to check all features separately.
4.2 Equipment Required For Verification
The primary source instrument used in the verification procedures is the Fluke 5500A. If
a 5500A is not available, you can substitute another calibrator as long as it meets the
minimum test requirements.
• Fluke 5500A Multi Product Calibrator, including SC300 or SC600 Oscilloscope
Calibration Option.
• Stackable test leads (4x) as supplied with the 5500A (required for Test Tools with a
meter section with banana jacks and 2 BNC oscilloscope inputs: 190-062, 190-102,
190-202).
• 50Ω Coax Cables (4x): use Fluke PM9091 (1.5m, 3 pcs.) and PM9092 (0.5m,
3 pcs.).
For Test Tools with with meter section with banana jacks and 2 BNC oscilloscope
inputs (190-062, 190-102, 190-202) 2 Coax Cables are sufficient.
• Male BNC to Dual Female BNC adapter (3x), Fluke PM9093/001.
For Test Tools with with meter section with banana jacks 1 adapter is sufficient.
•50Ω feed through termination, use for example Fluke PM9585 or Fluke TRM50.
• Dual Banana Jack to Male BNC Adapter (1x), Fluke PM9082/001.
• TV Signal Generator, Philips PM5418, NOT required if SC600 Oscilloscope
Calibration Option is used.
• 75Ω Coax cable (1x), Fluke PM9075.
• 75Ω Feed through termination (1x), ITT-Pomona model 4119-75.
• 10:1 Attenuator Probes as supplied with Test Tool.
4.3 General Instructions
Follow these general instructions for all tests:
• For all tests, power the Test Tool with the BC190 power adapter. The battery pack
must be installed.
• Allow the 5500A to satisfy its specified warm-up period.
• For each test point, wait for the 5500A to settle.
• Allow the Test Tool a minimum of 30 minutes to warm up.
• One division on the LCD consists of 25 pixels (1 pixel = 0.04 division).
• This procedure is setup for all models. Test steps that are not applicable to the Test
Tool to be verified can be skipped: e.g. the verification of the meter with banana
jacks can be skipped in instruments with four scope (BNC) inputs.
• The figures that show how to interconnect Signal Source and Test Tool show the
situation for 2 Scope Inputs + Meter Input and for 4 Scope Inputs.
4.4 Operating Instructions
4.4.1 Resetting the Test Tool
Proceed as follows to reset the Test Tool:
• Press
• Press and hold
• Press and release
• Wait until the Test Tool has beeped twice, and then release
has beeped twice, the RESET was successful.
4.4.2 Navigating through menu’s
During verification you must open menus, and to choose items from the menu.
Proceed as follows to make choices in a menu:
• Reset the Test Tool
• Open a menu, for example press
A menu as showed in Figure 4-1 will be opened.
Active functions are marked by a yellow background or yellow characters.
If more than one menu groups are available, they will be separated by a vertical line.
The menu you opened indicates that
shows the result of a V rms measurement (
to turn the Test Tool off.
USER
.
to turn the Test Tool on.
USER
SCOPE
, then press
READING 1 (that is the upper left reading)
V ac+dc) on Input A (on A ).
F2
. When the Test Tool
(READING ...).
4-4
• Press
or to highlight the function to be selected.
Performance Verification
B
C
D
A
4.4 Operating Instructions 4
• Press
ENTER
to confirm the selection.
The active function in the next menu group will be highlighted now. If the
confirmation was made in the last (most right) menu group, the menu will be closed.
Figure 4-1. Menu item selection
4.4.3 Creating a StandardTest Tool Setup, e.g. SCOPE1
Before starting the verification procedure you must define a standard Test Tool setup,
called for example SCOPE 1. During verification you will be asked to recall this setup.
This defines the initial Test Tool setup for each verification.
Note: the setup steps for channel C and D are only for the models 190-104, 190-204.
Proceed as follows to create a setup (for instance SCOPE1):
1. Reset the Test Tool. Input A is ON, other inputs are OFF now.
2. Press
actual settings.
3. Press
4. Select
5. Press
6. Press
7. Select
8. Press
9. Press
F3
Probe Type: Voltage | Attenuation: 1:1 .
F3
Probe Type: Voltage | Attenuation: 1:1 .
F3
: INPUT B ON. The black text with yellow background indicates the
to change the PROBE B setting.
: INPUT C ON.
to change the PROBE C setting.
: INPUT D ON .
to change the PROBE D setting.
10. Select
11. Press
12. Press
13. Select
4-5
Probe Type: Voltage | Attenuation: 1:1 .
. The inverse text indicates the actual settings.
F3
Probe Type: Voltage | Attenuation: 1:1 .
to change the PROBE A setting.
Fluke 190-062, -102, -104, -202, - 204
A
Service Manual
14. Press
15. Press
16. Press
SCOPE
F1
F2
.
– READINGS ON.
– READING ... and select with
F1
– READINGS and with the
arrow keys:
Reading 1, on A, V dc,
Reading 2, on B, V dc,
Reading 3, on C, V dc,
Reading 4, on D, V dc.
17. Press
18. Press
19. Press
20. Press
21. Press
22. Using
23. Press
F4
WAVEFORM OPTIONS and select
Glitch: Off | Acquisition: Normal | Average: Off | Waveform: Normal .
MANUAL
AUTO
to select MANUAL ranging (MANUAL in upper right of screen) .
MOVE
MOVE
and
move the Input A ground level (indicated by
the zero icon
SAVE
.
F1
: Using
in the left margin) to the center grid line. Do this for all channels.
SAVE...
select SCREEN+SETUP.
ENTER
.
24. Using
select OK SAVE. Remember the name under which the settings are
saved (for instance SCOPE 1).
ENTER
25. Press
26. Press
to save the settings.
HOLD
RUN
to leave the Hold mode.
4.5 Display and Backlight Test
Proceed as follows to test the display and the backlight:
1. Press
2. Remove the BC190 power adapter, and verify that the backlight is dimmed.
3. Apply the BC190 power adapter and verify that the backlight brightness increases.
4. Press and hold
The Test Tool shows the calibration menu in the bottom of the display.
• Do not press
• Pressing
5. Press
The Test Tool shows
to turn the Test Tool on.
USER
(USER), then press and release
F3
at 4.
CLEAR
will toggle the menu on-off.
F1
PREVIOUS three times.
Contrast (CL 0100):
now! If you did, turn the Test Tool off and on, and start
CLEAR
(CLEAR MENU) .
4-6
6.Press
F3
CALIBRATE .The Test Tool shows a dark display; the test pattern as
shown in Figure 4-2 may be not visible or hardly visible.
Performance Verification
4.6 Scope Input A, B, C, D Tests 4
Observe the display closely, and verify that the display shows no abnormalities, as
for example very light pixels or lines.
Figure 4-2. Display Test Pattern
7. Press
8. Press
9. Press
F2
.
The test pattern is removed; the Test Tool shows
F2
F3
again to do the next step Contrast (CL 0110):
CALIBRATE
Contrast (CL 0100):
The Test Tool shows the display test pattern shown in Figure 4-2, at default contrast.
Observe the display closely, and verify that the display shows no abnormalities.
Also verify that the contrast of the upper left and upper right square of the test pattern
is equal.
10. Press
F2
The test pattern is removed; the Test Tool shows
11. Press
12. Press
F2
F3
.
Contrast (CL 0110):
again to do the next step Contrast (CL 0120):
CALIBRATE
The Test Tool shows a light display; the test pattern as shown in Figure 4-2 may not
be visible or hardly visible.
Observe the display closely, and verify that the display shows no abnormalities.
13. Turn the Test Tool OFF and ON to exit the calibration menu and to return to the
normal operating mode.
If the maximum, minimum, or default display contrast is not OK, then you can adjust
these items without performing a complete calibration adjustment; refer to Section 5 for
detailed information.
4.6 Scope Input A, B, C, D Tests
4.6.1 Input A, B, C, D Vertical Accuracy Test
WARNING
Dangerous voltages will be present on the calibration source
and connecting cables during the following steps. Ensure that
the calibrator is in standby mode before making any connection
between the calibrator and the Test Tool.
Note: the test steps for channel C and D are only for the models 190-104, 190-204.
4-7
Fluke 190-062, -102, -104, -202, - 204
A
B
C
D
A
V
Service Manual
Proceed as follows:
1. Connect the Test Tool to the 5500A as shown in Figure 4-3. The vertical channels A,
B, C and D (A and B) are checked in succession so that there is one waveform on the
screen at a time to facilitate amplitude adjustment.
PM9091
METER
AB
ADC
CONNECT TO CHANNEL A, B, C, D IN SUCCESSION
PM9091
B
50 OHM TERMINATIONNO
2 CHANN. + METER
Figure 4-3. Test Tool Inputs A, B, C, D (A, B) to 5500A Normal Output
4 CHANNELS
2. Select the following Test Tool setup:
• Recall the created setup (e.g. SCOPE 1, see section 4.4.3): press
RECALL , select SETUP, press
recall the setup.
• Press
Attenuator: Normal | Bandwidth:
• Press
Attenuator: Normal | Bandwidth: 20 kHz
• Press
Attenuator: Normal | Bandwidth: 20 kHz
• Press
Attenuator: Normal | Bandwidth: 20 kHz
• Press
CLEAR
, press
, press
, press
, press
to clear the softkey menu, and to see the full screen.
F4
F4
F4
F4
NORMALSCOPE
PM9081
FLUKE 5500A CALIBRATOR
ENTER
, select SCOPE 1 and press
INPUT A OPTIONS... , and select
20 kHz
INPUT B OPTIONS... , and select
INPUT C OPTIONS... , and select
INPUT D OPTIONS... , and select
SAVE
F2
,
ENTER
to
4-8
Note:
The 20 kHz bandwidth limiter rejects calibrator noise. It does not affect the gain
accuracy at a 50 Hz input signal
3. Press
and using
mV
RANGE
and
RANGE
set the Input A sensitivity range to the first
test point in Table 4-1.
4. Set the 5500A to source the appropriate initial ac voltage.
5. Adjust the 5500A output voltage until the displayed Input A trace amplitude is 6
divisions.
6. Observe the 5500A output voltage and check to see if it is within the range shown
under the appropriate column.
7. Continue through the test points.
8. Next check channel B, C or D in succession:
Connect channel B, C or D input to 5500A,
Performance Verification
4.6 Scope Input A, B, C, D Tests 4
Press
TRIGGER
and select B, C or D as trigger source with
F1
Press B, C or D to assign vertical range to channel B, C or D,
Observe the 5500A output voltage and check to see if it is within range.
9. When you are finished, set the 5500A to 0 (zero) Volt, and to Standby.
Table 4-1. Vertical Accuracy Verification Points
Range Initial 5500A Setting,
V ac, sine, 50 Hz
2 mV/div 4.243 mV 3.951 to 4.517
5 mV/div 10.606 mV 10.183 to 11.028
10 mV/div 21.213 mV 20.368 to 22.058
20 mV/div 42.426 mV 40.735 to 44.117
50 mV/div 106.06 mV 101.83 to 110.28
100 mV/div 212.13 mV 203.67 to 220.58
200 mV/div 424.26 mV 407.35 to 441.16
500 mV/div 1.0607 V 1.0184 to 1.1030
1 V/div 2.1213 V 2.0367 to 2.2058
Allowable 5500A output for trace amplitude of
6 divisions
,
2 V/div 4.2426 V 4.0735 to 4.4117
5 V/div 10.606 V 10.183 to 11.028
10 V/div 21.213 V 20.368 to 22.058
20 V/div 42.426 V 40.735 to 44.117
50 V/div 106.06 V 101.83 to 110.29
100 V/div 212.13 V 203.67 to 220.58
Note
The vertical accuracy test can also be done with dc voltage. This method is
advised for automatic verification using the Fluke Met/Cal Metrology
Software. For each sensitivity range you must proceed as follows:
1. Apply a +3 divisions voltage, and adjust the voltage until the trace is at
+3 divisions. Write down the applied voltage V1
2. Apply a -3 divisions voltage, and adjust the voltage until the trace is at
-3 divisions. Write down the applied voltage V2
3. Verify that V1-V2 = 6 x range
±
(2.1% + 0.04 x range).:
Example for range 10 mV/div. (range/div figure doubles because 2
measurements V1 and V2 are done for one accuracy check):
The allowed V1 - V2 = 60 mV
= 60 mV
±
(0.021 x 60 + 0.08 x 10)
±
(1.26 + 0.8) = 60 mV ± 2.06 mV
4-9
Fluke 190-062, -102, -104, -202, - 204
A
B
C
A
V
Service Manual
4.6.2 Input A, B, C, D DC Voltage Accuracy Test
Dangerous voltages will be present on the calibration source
and connecting cables during the following steps. Ensure that
the calibrator is in standby mode before making any connection
between the calibrator and the Test Tool.
Note: the test steps for channel C and D are only for the models 190-104, 190-204.
Proceed as follows to verify the automatic dc voltage scope measurement:
Connect the Test Tool to the 5500A as shown in see Figure 4-4.
PM9092
PM9093
METER
AB
ADC
WARNING
PM9092
PM9091
CONNECT TO CHANNEL A, B, C, D IN PARALLEL
50 OHM TERMINATIONNO
3
9
0
9
M
P
B
2 CHANN. + METER
Figure 4-4. Test Tool Inputs A, B, C, D (A, B) to 5500A Normal Output
4 CHANNELS
1. Select the following Test Tool setup:
• Recall the created setup (e.g. SCOPE 1, see section 4.4.3): press
RECALL , select SETUP, press
recall the setup .
• Press
• Select
• Press
• Select
• Press
• Select
• Press
• Select
• Press
2. Press
Attenuator: Normal | Bandwidth: 20 kHz.
Attenuator: Normal | Bandwidth: 20 kHz.
Attenuator: Normal | Bandwidth: 20 kHz.
Attenuator: Normal | Bandwidth: 20 kHz.
CLEAR
, then press
, then press
, then press
D
, then press
to clear the softkey menu, and to see the full 8 divisions screen.
and using
test point in Table 4-2. Do this also for channels B, C and D
mV
RANGE
PM9081
F4
F4
F4
F4
and
NORMALSCOPE
FLUKE 5500A CALIBRATOR
SAVE
,
ENTER
, select SCOPE 1 and press
ENTER
INPUT A OPTIONS ...
INPUT B OPTIONS ...
INPUT C OPTIONS ...
INPUT D OPTIONS ...
RANGE
set the Input A sensitivity range to the first
F2
to
4-10
3. Set the 5500A to source the appropriate dc voltage.
4. Observe readings
A, B, C and D and check to see if they are within the range shown
under the appropriate column.
Due to calibrator noise, occasionally OL (overload) can be shown.
5. Continue through the test points.
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