#180 with controls #188 without controls
21 3/8"
17 1/2"
4 1/8" DEPTH
INSTALLATION INSTRUCTIONS
Tools Required for this installation:
- Quality wire cut/strip/crimp tool - 4mm hex wrench (provided)
- 10mm socket or open-end wrench
- Voltmeter or test light
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3/8" socket or straight screwdriver |
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Appropriate tools to remove old fan & |
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shroud (hoses & accessories also on |
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some applications) |
- Hand-held drill (some applications)
- Hack saw (some applications)
- Hand held thermometer (optional)
Optional
Model #180 Should include:
1 - Electric fan/shroud assembly
2 - #29001 aluminum brackets
4 - #29003 black brackets
1 - Control module with temp. sensor
1 - Complete wiring kit bag with mounting hardware
Step 1: Remove Existing Fan & Shroud
Tip: If your vehicle is equipped with a 2-piece shroud, it is usually easiest to remove the shroud first, then remove the fan blade/clutch. If a one-piece shroud, it is sometimes necessary to lift out the shroud and blade together.
Remove the original fan... |
and shroud. |
CONTINUE TO NEXT PAGE TO COMPLETE THE INSTALLATION.
The Flex-a-lite Limited Warranty
Flex-a-lite Consolidated, 7213-45th St. Ct. E. Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original purchasing user, that all Flex-a-lite products to be free of defects in material and workmanship for a period of 365 days (1 year) from date of purchase. Flex-a-lite products failing within 365 days (1 year) from date of purchase may be returned to the factory through the point of purchase, transportation charges prepaid. If, on inspection, cause of failure is determined to be defective material or workmanship and not by misuse, accidental or improper installation, Flex-a-lite will replace the fan free of charge, transportation prepaid. Flex-a-lite will not be liable for incidental, progressive or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from state to state. The Flex-a-lite warranty is in compliance with the Magnuson-Moss Warranty Act of 1975.
rev. 10-07-08 |
part no. 99180 |
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Step 2: Check Fit of New Fan Assembly
Hold, or have a friend hold the fan in place while checking for possible obstructions that may interfere with the blades or shroud. It may be necessary to move or tie back small hoses or wires. If the fan does not fit at this point, additional modifications or a different Flex-a-lite fan may be required.
When you have a clear path... |
test-fit and check for obstructions. |
Step 3: Mount Control Module: (Does not apply to #188)
The fan control module (included) can be mounted to any flat surface near the fan, or can be mounted to the fan shroud. Mark the 2 hole locations on the mounting surface, then drill 3/16" holes and use the self-tapping bolts provided to mount the module.
If necessary, drill two 3/ " holes... |
and mount control module in desired location. |
16 |
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Step 4: Wire the fan motors (refer to Wiring Diagram, next page) Does not apply to #188
Using the yellow butt connectors provided, attach a length of the large diameter (10 AWG) red wire to the blue motor wire. Attach a length of the large diameter (10 AWG) black wire to the black motor wire. Once the fan is in place, these will attach to the control module. Tip: Strip an additional 1/8" of insulation from the motor wires and fold them over to increase the thickness of the wire where it will slide into the butt connector. If mounting the control module to the fan shroud, the motor wires can be connected now (see wiring diagram, next page). If mounting the control somewhere else in the engine compartment, leave enough wire to reach the control module, but do not connect yet.
Large dia. red wire
Blue motor wire |
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Yellow butt connector |
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Crimp the motor wires to the large |
and if mounting control box to the shroud, they |
supplied wire... |
can be connected now. |
CONTINUE TO NEXT PAGE TO COMPLETE THE INSTALLATION.
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