Flex-a-Lite 110, 120, 210 Installation Instruction

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Flex-a-Lite 110, 120, 210 Installation Instruction

110 & 120 210 & 220 Puller Fans

110 & 210 with controls

120 & 220 without controls

Installation Instructions

Radiator Support Channel Or Frame Installation

(SEE DIAGRAM “B”)

1.Attach frame mounting brackets to fan using the 4 3/4'' self tapping screw.

2.Position fan to desired location, mark holes on radiator channels or frame.

3.Rotate fan blades to insure that they are free of obstruction.

4.On the marked hole locations drill 13/64" holes.

5.Secure the fan to radiator using the provided 1/4" x 1" self tapping screws.

6.Check fan rotation.

rev. 10-01-08

99876 Page 1 of 4

Fan Wiring Instructions

Note: Does not apply to 120 & 220 Models

Step 1: Locate mounting point for control

Locate a mounting point for control near inlet side of radiator. Control needs to be placed within 18" of radiator inlet hose. You may want to mount next to radiator on fender well. Mount control using screws provided.

Step 2: Wire the fan motors (refer to Wiring Diagram, below)

Using the bullet connectors provided, attach a length of the large diameter (12 AWG) red wire to the colored motor wires at fan. Attach a length of the large diameter (12 AWG) black wire to the black motor wires at the fan. Once the fan is in place, these will attach to the control module. If mounting the control somewhere in the engine compartment, leave enough wire to reach the control module, but do not connect yet.

Colored

Step 3: Connect the motor wires to the control module

(Red wire to the "M+" terminal and black wire to the "M-" terminal).

Step 4: Disconnect the negative battery lead for safety while finishing the wiring. Use the large diameter red wire to run power directly from the battery positive (+) terminal to the "B" terminal on the control module. Connect the fuse holder in-line with this wire, as shown, but do not insert the fuse yet. Use the blue female, ring, and butt connectors provided.

Step 5: Use the large diameter black (12 AWG) wire to run from the negative (-) battery terminal to the "G" terminal on the control module. Use the blue female connector and ring connector provided.

Step 6: Use the small diameter red wire (14 AWG) to connect the "+" terminal on the control module to a positive power source. NOTE: Attaching this wire to an ignition-controlled source will shut off the fan when the engine is turned off. Attach this wire to an uninterrupted (always hot) power source to allow the fan to continue running after the engine is shut off. Use the blue

female connector and fuse taps (included) if necessary.

rev. 10-01-08

99876 Page 2 of 4

 

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